surefire pdi operators manual - bijur delimon2016/08/24 · 4 35022 e r6-08/16 4 surefire pdi1.8l,...

SUREFIRE PDIOPERATORSMANUAL Single Phase Models(24VDC, 115VAC and 230VAC)

2

35022E R6-08/16

IndexGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Precautions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Design and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Wiring Diagram – Terminal Block Connections . . . . . . . . . . . . . . . . . . .6-8

Installation and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Timer settings (for use with optional timer) . . . . . . . . . . . . . . . . . . . . . .10

Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Wiring Diagram – Timer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

GeneralBefore installing this lubricator, please read this manual carefully.

Failure to follow these instructions can result in damage to

the product and/or serious bodily injury. The SureFire PDI

lubricator meets all of the operating parameters for Bijur Positive

Displacement Injector (PDI) centralized lubricating systems.

©Copyright Bijur Lubricating Corporation 2004-2006. Bijur Lubricating Corp. reserves the right to update or improve the technical specifi cations for this product without prior notice.

Company Headquarters and Sales/Service:Bijur Delimon International2100 Gateway Centre Blvd., Suite 109Morrisville, North Carolina 27560-6600USAPhone: (800) 631-0168Fax: (919) 465-0516

ApplicationThis SureFire PDI lubricator is ideally suited for use in single-line

centralized lubrication systems. In these systems, lubricant is

being delivered in pulses and under pressure (pressure and relief

cycles) through the main feed lines to Positive Displacement

Injectors (PDI’s) located near the lube points of the machinery

being lubricated. Every use beyond this type of application is not

in accordance with the manufacturers’ intended purpose, and the

manufacturer is not to be held responsible for any damages result-

ing from it. The corresponding risk is taken by the user only.

SafetyThis Operators Manual covers fundamental concepts, which are to be

observed for installation, operation and maintenance. Therefore, it

is absolutely necessary that the Operating Manual be studied by the

person doing the installation prior to installation and start-up. It is also

necessary to have this Operators Manual nearby and available for refer-

ence in the future. The safety instructions mentioned in this

Operators Manual, as well as all national operating and safety regula-

tions for the safe operation of such equipment are to be observed.

Precautions and symbolsGeneral precautions and symbols used within this manual are as follows:

General safety instructions

Electrical safety instructions

Safety instructions which shall be considered for

reasons of safe operation of the lubricator

Electrical connections made to Earth ground are

identified by this symbol

Electrical connections made to the Neutral

conductor are identifi ed with a capital “N” NConditions and actions that pose potential hazards

to the user are marked by this sign

All safety and/or warning labels affi xed to the SureFire PDI lubricator must

be maintained in a completely legible condition. Also, any modifi cations

made to the SureFire PDI lubricator (or to any of its components) must be

approved by Bijur Lubricating Corp. prior to its use, otherwise the warran-

tee and any liability by Bijur Lubricating Corp. will be null and void.

Design and ConstructionThe basic design of the SureFire PDI lubricator is that of a motor driven

gear pump, which sits in a reservoir of lubricant. The motor, gear pump

and connecting driveshaft are assembled as a self-contained unit and

are “dropped into” the reservoir through a hole in the main structural

component, the Top Plate.

Installing the motor and pump assembly into th0e reservoir from the top

provides easy access to all of the motor and pump components, includ-

ing the screen (if applicable) without having to disassemble the reser-

voir. If detaching the reservoir from the Top Plate is necessary, it can

be done easily and without any tools on all models other than the 12

liter models, by loosening the external latches that are located on either

side of the lubricator. On all models other than the 12 liter models, the

Top Plate is mounted to the customer equipment by means of two bolts,

and also provides the mounting locations for all of the other lubricator

components. The 12 liter models are supported from the bottom.

The motor, pump and driveshaft assembly delivers pressurized lubri-

cant directly into a channel in the Top Plate. This channel is sealed by

means of O-Rings, and gives the Top Plate two integral outlet ports, one

located at each end. Therefore, the customer may connect the main

line plumbing distribution network to either side of the Top Plate, or to

both sides, whichever is more convenient or aesthetically pleasing.

35022E R6-08/16

Technical Specifi cationsOutput Volume: 115 VAC, 230 VAC: 200cc/min @ 60Hz (167cc/min @ 50

Hz) 24VDC: 250cc/min

Output Pressure (MAX.): 450 psi (31 bar). This is the pressure relief

valve setting.

Pressure Switch: Standard, closes at 290 ±5 psi (20 ±0.3 bar)

Lubricant Viscosity: Oil, 20-1500 cp, Fluid greases, NLGI 000-00, 1500-

40,000 cp

Output Connection to Distribution: G1/4 BSPP (minimum 6MM OD main

distribution line tubing recommended)

Reservoir Fill Screen: 40 mesh, removable

Reservoir Volume: 1.8 Liters, 2.7 Liters, 6.0 Liters, 12.0 Liters

Reservoir Material: Clear ABS Plastic for 1.8, 2.7 and 6.0L, Steel for

12.0L

Motor Voltage Options: 24VDC, 115VAC 50/60 Hz, 230VAC 50/60 Hz

Motor Overload Protection needs to be provided by the host machine

and/or its control system.

Motor Power Requirements: Approx. 140W

Motor Duty Cycle (for 115VAC and 230VAC motors): S3, 20%. This means

that the maximum continuous “ontime” for any cycle is 3 minutes, and

if the motor continuous “ontime” for a cycle is X, the required minimum

“offtime” for that same cycle is at least 5X. Each motor has an internal

high temperature cutoff switch.

Motor Duty Cycle (for 24VDC motor): S1 (Continuous Duty).

Operating Temperature Range: +5°C through +40°C (+40°F through

+105°F)

Environmental Conditions: For indoor use only.

Relative humidity: 80% up to 31°C decreasing linearly to 50% at 40°C

Sound Pressure: 70 dBA

IP Rating: IP-54

Dry Weights SF2BxxB or C or D: 9.0 lbs/4.08 Kg

SF3BxxB or C or D: 10.0 lbs/4.54 Kg



Current Draw and Power Consumption

Rated Voltage (+/- 10%) 24VDC 115 & 230VAC

(60 Hz, 1 Phase)

Peak Starting Current (amps) 4.0 2.4/1.1

Normal Running Current (amps) 2.4 2.2/.95

Max. Current locked rotor (amps) 5.2 3.0/1.44

Discharge (cc/min) 250 60Hz 200/200

50Hz 167/167

NOTE: 1) Peak and Starting Currents were measured with 40,000cp fl uid at 450 psi.

output pressure. 2) Discharge fl ows were measured with 0 psi output pressure. 3)

Bijur Delimon recommends a 10A power supply for 24VDC motor.

The SureFire PDI lubricator must not be used in explosive atmospheres and must not be used for pumping fl ammable liquids.

Principle of OperationWhen power is supplied to the motor (via either an on-board timer

or controller or by customer-supplied power) the motor runs the gear

pump. As the motor turns, the gear pump pulls lubricant in from the

reservoir and delivers pressurized lubricant to the distribution network

via the outlet(s) in the Top Plate. Pressurizing the distribution net-

work forces all of the PDIs in the system to ”fi re”, or to discharge the

lubricant that was stored in each of their discharge chambers during

the last pump cycle. Once all of the PDIs discharge and the distribu-

tion network “deadheads”, the pressure in the network continues to

rise until the limit in the pressure switch is reached. Once this limit

is reached, the pressure switch can be used to stop the motor. Once

the motor stops, momentary pressure in the distribution network is

greater than the pressure at the outlet side of the gear pump. This

pressure differential actuates a quick dump valve which relieves the

distribution line pressure back into the reservoir. This line pressure

relief allows each PDI in the distribution network to reset by allowing

its internal spring to fi ll its discharge chamber once again. The above

described PDI discharge and recharge cycle repeats itself every time

the motor is switched on, the PDIs discharge then deadhead, and the

motor is switched off.

When the system is at rest; when all PDIs have recharged and before

the next motor cycle is started, a small check valve in the distribution

line always maintains a positive distribution system line pressure of

anywhere from 5 to 10 psi. This is to prevent the possibility of ever

allowing any air into the system should a leak ever occur anywhere

in the distribution network. Bijur’s philosophy with regard to using

this check valve is: it’s better to have, and notice, and hopefully fi x, a

small positive leak in the distribution network, than have to solve the

problems of removing entrained air bubbles somewhere in the lines,

which usually means fi xing the initial leak and bleeding the entire

system.

In the SureFire PDI models that come equipped with an on-board

timer or controller, the frequency of the cycling is programmed auto-

matically to be either time dependent or machine event dependent

(ex. triggered by a proximity switch). Also, if the pressure switch ever

becomes faulty, any over-pressure situation in the distribution network

is always relieved back into the reservoir by means of a pressure relief

valve set at a level safe for Bijur Positive Displacement Injectors. A

low-lubricant level switch is standard on all SureFire PDI models as

well, and can be used to prevent operation of the lubricator once the

level of lubricant in the reservoir falls below a set minimum level. In

this case, the motor is prevented from running and a fault condition

on the controller is generated and/or a fault light is illuminated.

Also, on all SureFire PDI models that have an on-board controller, the

pressure building aspect of the system is monitored to detect if there

might be a possible leak in the distribution system. More specifi -

cally, the time elapsed from the “motor start” event to the “pressure

switch” event is monitored, and if too much time is taken between

these two events, a leak in the distribution network is assumed, the

motor is subsequently prevented from running and a fault condition

on the controller is generated and/or a fault light is illuminated. On

all SureFire PDI models that have an on-board controller, once a fault

condition is generated, it is cleared by the next successful lube cycle

and pressure switch actuation.

All SureFire PDI models come with an LED that illuminates when the

motor shaft is actually turning, and a Momentary On/Off Switch that

can be used for manual priming if the customer so desires. For all

SureFire PDI models that come with an on-board timer or controller,

the Momentary On/Off Switch is pre-wired at the factory.

3

4

35022E R6-08/16

4

SureFire PDI1.8L, 2.7L, 6.0L (24VDC, 115VAC and 230VAC models)(on-board timer or controller not available with 1.8L reservoir size)

Overall Dimensions

C

B

N

A

N

E

KD

F

G

H

J

P

U

RQ

Q

S

TML

T

English

Español

Deutsch

English

Español

Français

Deutsch

English

Español

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

Español

Français

Deutsch

Français Français

English

SureFire Reference A B C D E F G H J K L M N P Q R S T U

1.8L 136 114 82 174 170 285 230 183 204 154 141 154 25 153 5 6 5 175 N/A

2.7L 139 114 82 174 256 285 230 269 279 154 141 154 25 233 5 6 5 175 215

6.0L 186 117 85 204 290 318 264 303 N/A 187 174 187 25 220 5 35 5 209 N/A

(all dimensions are in millimeters)

(todas las dimensiones estan en milímetros)

(alle Abmessungen in Millimeter)

(toutes les dimensions sont en millimètres)

English

eutschg

spañol

spañol

35022E R6-08/16

5

Overall Dimensions

SureFire PDI 12.0 Liter (24VDC, 115VAC and 230VAC models)(all dimensions are in millimeters)

(todas las dimensiones estan en milímetros)

(alle Abmessungen in Millimeter)

(toutes les dimensions sont en millimètres)

English

eutschg

spañol

spañol

English

Español

Français

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

English

Español

Français

Deutsch

6

35022E R6-08/16

6

Terminal Block Connections - 115VAC

Grease Version

Oil Version

(5) Jumpers as shown(5) puentes según lo demostrado(5) Überbrückungsdrähte (Verbindungsleiter) wie gezeigt(5) pullovers comme montré

White/ Blanco/ Weiß / Blanc

Black/ Negro/ Schwarzes/ Noir

Blue/ Azul/ Blau/ Bleu

Red/ Rojo/ Rot/ Rouge

Momentary "on" switch/ Interruptor momentáneo de "on"

Momentschalter “AN”/ Commutateur momentané de "on" 12

11

Led / Conducido / Mené 1

Level switch/ Interruptor de nivel/ Füllstandschalter / Commutateur de niveau

Pressure switch / Interruptor de presión / Druckschalter / Mano-contact

115VAC (-) 5

(Do not use) / (no el uso) / (nicht verwenden) / (pas l'utilisation)

115VAC (+) 2

(Customer option)/ (Opción del cliente)/ (Wahl des Kunden)/ (Option de client)

Ground / Tierra / Erde / La terre 0

ENG

ESP

FR

DE


14

13

10

9

8

7

4

3

115VAC

M

Brown/ Marrón/ Braun/ Brun

L-

L+





M

11

10

910.....30VDC (+)

Output (+) 200mA10.....30VDC (-)


Level switch (N.O)Interruptor de nivel (N.O) Füllstandschalter (N.O)Commutateur de niveau (N.O)

ENG

ESP

FR

DE

ENG

ESP

FR

DE




Momentschalter “AN” / Commutateur momentané de "on" 13

12

Led/ Conducido/ Mené 1

Pressure switch/ Interruptor de presión/ Druckschalter/ Mano-contact

115VAC (-) 5

(Do not use)/ (no el uso)/ (nicht verwenden)/ (pas l'utilisation)

115VAC (+) 2


Ground/ Tierra/ Erde/ La terre 0


15

14

8

7

4

3

115VAC

7

35022E R6-08/16

Terminal Block Connections - 230VAC

7

Grease Version

Oil Version








11




230VAC (-) 5


230VAC (+) 2



ENG

ESP

FR

DE


14

13

10

9

8

7

4

3

230VAC

M








11




230VAC (-) 5


230VAC (+) 2



ENG

ESP

FR

DE


14

13

10

9

8

7

4

3

230VAC

M

8

35022E R6-08/16

Terminal Block Connections - 24VDC

Grease Version

Oil Version

8




11




24VDC (+) 5


24VDC (-) 2



ENG

ESP

FR

DE


14

13

10

9

8

7

4

3

24VDC

M


Orange/ Anaranjado

L+

L-


11

10

910.....30VDC (+)

Output (+) 200mA10.....30VDC (-)


Level switch (N.O)Interruptor de nivel (N.O) Füllstandschalter (N.O)Commutateur de niveau (N.O)

ENG

ESP

FR

DE

ENG

ESP

FR

DE




Momentschalter “AN” / Commutateur momentané de "on" 13

12


Pressure switch Interruptor de presión/ Druckschalter/ Mano-contact

24VDC (+) 5

(Do not use)/ (no el uso)/ (nicht verwenden)/ (pas l'utilisation)

24VDC (-) 2


Ground/ Tierra/ Erde/ La terre 0


15

14

8

7

4

3

24VDCBlack/ Negro/ Schwarzes/ Noir

Orange/ Anaranjado

M

9

35022E R6-08/16

Install the SureFire PDI Lubricator in

the horizontal position ONLY. Attach

the lubricator in the desired loca-

tion and to the desired equipment by

means of an appropriately sized bolt

through each of the (2) mounting holes

in the top plate. For the 1.8 and 2.7

liter models, use (2) M6 bolts. For the

6.0 liter models, use (2) M8 bolts.

For the 12.0 liter models, support the

reservoir from the bottom.

Reservoir size Hortizontal distance between mounting bolts Use bolt

1.8 153MM +5/ -0 M6

2.7 215MM +5/-0, 233MM +5/-0 M6

6.0 220MM +5/-0 M8

12.0 ——— ——

The lubricator should be installed in a location that is easy to access, for

purposes of viewing the front panels, for ease of reservoir-fi lling, for ease of

service and for ease of attachment to the distribution network plumbing.

Remember the SureFire PDI allows attachment of distribution plumbing to

either (or both) sides of the top plate. If only one side is used, be sure to

plug the unused outlet with a G1/4 BSPP plug (one such plug is included

with each lubricator). Also, the reservoir on the 1.8L, 2.7L and 6.0L mod-

els can be easily removed by loosening the latches located on ether side

of the lubricator. However, to successfully do this, be sure to leave enough

clearance underneath the lubricator to allow for the reservoir to be dropped

down appropriately.

Two liquid tight fi ttings are supplied with the lubricator. Use the liquid

tight fi ttings to secure the electrical wiring for the lubricator and to prevent

ingress of fl uids or dirt into the motor compartment. Typically one of the

fi ttings is used to bring “power” into the motor compartment and the other

fi tting is used to bring “signal” into or out of the motor compartment.

All tubing, fl exible hoses and fi ttings must be compatible with the lubri-

cant, operating pressure and surrounding environment. In general, try to

install the lubricator in the lowest position (vertically) with relation to the

rest of the distribution network and do not allow the tubing to rise and fall

when avoiding obstacles. This is in case air enters the distribution lines, the

bubbles will tend to rise towards the end of the distribution lines and not

get caught anywhere along the way. Any air bubbles trapped in the distribu-

tion network plumbing may prevent the PDI injectors from working properly.

Utilize the pressure switch to provide electronic monitoring of the lubricat-

ing cycles. For systems having more than 8 meters (25 feet) of main line

tubing, disconnect the pressure switch that is located under the motor

cover of every SureFire PDI lubricator, and install it downstream in the

distribution network; after the last PDI injector or bank of PDI injectors.

IMPORTANT: in this case, also be sure to plug and seal the tapped hole in

the SureFire PDI top plate with a G1/8 BSPP plug and sealing ring where

the pressure switch adapter was originally located, or with a 1/8 NPT plug

into the adapter where the pressure switch was originally located.

All electrical connections are to be made by a quali-

fi ed technician and all local electrical codes are to be followed. When

electrical connections are being made, do so before the power leads are

connected and before the power is supplied.

Consult the wiring diagram (located under the motor cover) for the correct

wiring for your SureFire PDI lubricator.

The installation should include a means of discon-

necting the power supply for servicing. Such means shall allow for switch-

ing off the power during normal operation and/or in an emergency. Also, a

residual current device is required to automatically disconnect the power

supply in the event of a failure in basic insulation.

This appliance should be protected against overcurrent by fi tting an ap-

propriate circuit breaker or fuse on the mains supply line.

Fuse Specifi cation110/220VAC: 3A, 250V, quick-acting, 5x20mm, ceramic to BS4265 or to

IEC127. UL recognition.

24VDC: 5A, 32V, automotive to SAEJ1284. UL recognition.

Be sure that all plumbing distribution lines are clean, are not kinked and

are free from any chips or any other impurities.

Fill the reservoir through the fi ll cap and/or fi ll cap strainer

with clean lubricant specifi ed by the Original Equipment Manufacturer

and that meets all of the lubricant specifi cations listed below.

Lubricant viscosity Oil, 20–1500 cp

Fluid grease, NLGI 000 to 00, 1500–40,000 cp

Do not overfi ll the reservoir. Never fi ll past the “MAX” level

as noted on the reservoir. Overfi lling could cause damage to the electrical

components located under the motor cover.

Pump primingFilling the reservoir and turning on the lubricator is usually enough to

prime the pump. However, in the case of a very thick lubricant, sometimes

it’s necessary to assist priming the pump. Upon initial startup, if no lubri-

cant is being delivered to the pump outlet, make sure the pump is primed.

Avoid all kinds of impurities as dirt particles are the most common cause

of gear pump failure. If you wish to determine whether the lubricant you

plan on using is approved for use with Bijur Lubricating Systems, you can

consult the Customer Service Department.

To prime the distribution network, plumb the entire system (mainline tub-

ing, manifolds, junctions, air/oil blocks, injectors, injector outlet tubing to

bearing points, etc.). Then, remove a plug or injector at the point furthest

away from the pump. Now, run the pump until bubble-free lubricant fl ows

from this point. Replace the plug or last injector.

Installation and Commissioning

9

Reservoir latch

Right view

G 1/4 BSPP (Min. 6mm O.D. main distribution line tubing recommended)

35022E R6-08/16

Maintenance and ServiceThe SureFire PDI lubricator does not require much maintenance. After

initial set-up, the lubricator requires only the following maintenance:

a) When fi lling the reservoir with oil, the lubricant must be poured

through the oil-fi ller screen

b) The oil-fi ller screen must be inspected after every 4 or 5 fi llings

and cleaned if necessary

c) If fi lling with a thin grease, due to the fact that SureFire PDI thin

grease models omit the fi lter screens, be sure the grease is fresh,

clean, and is not higher than 40,000 cp viscosity.

d) Do not use aggressive cleaners to clean the lubricator. Use only

mild cleaners or degreasers to clean the lubricator.

In the event of having to replace a pressure gauge, do

not remove the adapter from the top plate. Prevent the adapter from

rotating with one wrench as you remove the old gauge and install the

new gauge with a second wrench. Appropriate pipe thread sealant

applied to the male thread of the new gauge is recommended.

TroubleshootingPre-mature wear of the gear pump and the other moving parts is usu-

ally caused by dirty or contaminated lubricant.

Failure of the PDI injectors to deliver lubricant can be caused by an

incorrect commissioning sequence, resulting in either air or dirt being

trapped in the distribution network.

A permanently lit (red) LED, present on controller versions, is caused

either by the lubricant level in the reservoir being too low, or the

system not being able to build enough pressure to trigger the pressure

switch, or both. In either case, the red light (fault) can be cleared by

fi lling the reservoir and running the next pressure up/pressure relief

cycle successfully. This is usually done by pressing the manual lube

button.

If you have any questions and need technical assistance, our

Customer Service number is: 1-800-631-0168

ON/OFF Timer (optional)The ON/OFF Timer that came with your SureFire PDI Lubricator

automatically controls the lubricator to be ON for the time you set and

OFF for the time you set. Making the actual settings is covered below.

The Timer is a very simple device and as long as power is continuously

supplied, it continually cycles the motor of the lubricator ON and OFF

based on the time settings you choose.

WiringThe wiring diagram is shown on the next page. The Timer is wired to

the lubricator motor at the factory. For the oil version, ignore positions

7-8, and use all other positions for other lubricator functions as nec-

essary. For the grease version, ignore positions 8-9, and use all other

positions for other lubricator functions as necessary. Also, always

be sure to connect your power to terminals 1 and 2 on the Terminal

Block as shown, being careful to keep in place any jumpers that were

already installed at the factory.

If you have a 115VAC or 230VAC model, the

motor Duty Cycle is: S3 20%, which means the maximum continuous

“ON” time for any cycle is 3 minutes, and if the motor continuous

ON time is X, the required minimum OFF time for that same cycle is

5X. If you have a 24VDC model, there are no such maximum ON or

minimum OFF time requirements.

Time settingsMaking the ON and OFF settings on the Timer is very simple. The top

two dials on the front face control the ON time (0.1 seconds to 100

hours), and the bottom two dials control the OFF time (0.1 seconds

to 100 hours). For each pair of dials, the beige colored dial sets the

time range for the setting, and the blue colored dial actually makes

the setting.

For example, if you desired your ON time to be 8 seconds and your

OFF time to be 5 minutes, you would set the upper beige dial to be

“1-10” (seconds) and the upper blue dial to be 8, then you would set

the lower beige dial to be “1-10” (minutes) and the lower blue dial to

be 5.

It’s that simple. The Timer is working whenever power is supplied to

it. If the power is interrupted, the Timer completely stops. Once the

power is restored, the Timer begins again with whatever it’s current

ON time setting is. Also, to make lubricator adjustments easy, chang-

es to the ON and OFF time settings can be made while the timer is

running, and take effect at the beginning of the very next timed cycle.

Please be aware of the motor duty cycle restric-

tions as previously noted. Bijur recommends that the lubricator

be tested after making any time settings. This is to make sure the

settings are correct before the pump is left to run in an unattended

fashion.

10

Hydraulic Diagram

35022E R6-08/16

Timer - Wiring Diagram

11

Grease Version

Oil Version


Momentschalter “AN”/ Commutateur momentané de "on"

Level switch/ Interruptor llano / Füllstandschalter / Commutateur de niveau


2

1

(Customer option)/ (Opción del cliente)(Wahl des Kunden)/ (Option de client)


10

9

8

7

4

5

6

3 A1 15 Y1

18 16 A2

115VAC (-)230VAC (-)24VDC (-)

115VAC (+)230VAC (+)24VDC (+)

(1) Jumper as shown(1) puente según lo demostrado(1) Überbrückungsdrähte (Verbindungsleiter) wie gezeigt(1) pullover comme montré

ENG

ESP

FR

DE

LED

MMotor

Wired atFactory

9

8

7

10.....30VDC (+)Output (+) 200mA

10.....30VDC (-)

(1) Jumper as shown(1) puente según lo demostrado(1) Überbrückungsdrähte (Verbindungsleiter) wie gezeigt(1) pullover comme montré

Level switch (N.O)Interruptor llano (N.O) Füllstandschalter (N.O)Commutateur de niveau (N.O)

ENG

ESP

FR

DE

ENG

ESP

FR

DE


Momentschalter “AN” / Commutateur momentané de "on"

11

10

Pressure switch/ Interruptor de presión/ Druckschalter/ Mano-contact

5

2

1

3

4

6

(Customer option)/ (Opción del cliente)(Wahl des Kunden)/ (Option de client)

Ground/ Tierra/ Erde/ La terre 0115VAC (+)230VAC (+)24VDC (+)

A1 15 Y1

18 16 A2


LED



115VAC (-)230VAC (-)24VDC (-)

MotorWired atFactory

35022E R6-08/16

Spare Parts

12

Example SureFire PDI lubricator, 1.8 Liter Reservoir, for a PDI distribution network, standard version – for oil, Terminal Block Version (no timer, no controller), 230VAC incoming power.

SF 2 B N A D

How to Order

Controller typeA— Terminal block*B— ON/OFF timer (not available on 1.8 liter models)*C— Programmable controller/monitor

SF

VoltageB— 24 VDC, 2.4 ampsC— 115 VAC, 50/60 Hz, 2.2 ampsD— 230 VAC, 50/60 Hz, .95 ampsG— 100 VAC, 50/60 Hz, 2.0 ampsH— 200 VAC, 50/60 Hz, 1.0 amps

Reservoir capacity2— 1.8 Liter (Terlux plastic)3— 2.7 Liter (Terlux plastic)6— 6.0 Liter (Terlux plastic)12— 12.0 Liter (Painted steel)

Distribution systemB— Volumetric/PDI

OptionsN— Standard oil versionB— Standard grease version (grease level switch, no fill screen)A— Quick connect grease version (grease level switch and quick

connect style reservoir fill fitting for grease/no fill screen)C— Quick connect oil version (quick connect style reservoir fill

fitting for oil/no fill screenD— Standard oil version (2 position oil level switch)

Required wiring (if controller type C is selected)A— M12

*Controller type A & B are CE approved.Standard versions include: fl oat type reservoir low level switch, standard reservoir fi ll-cap screen, quick dump valve for PDIs, 450 psi pressure relief valve.

SureFire PDI MODEL NUMBERSF2BxxB SF2BxxC SF2BxxD

SF3BxxB SF3BxxC SF3BxxD



PART DESCRIPTION PART # PART # PART # PART #Reservoir

34794 34795 34796

Reservoir Assembly

35153Reservoir Gasket

Bolts

Washers

Reservoir O-Ring

Reservoir Clasp

Reservoir Clasp Plate

Reservoir Clasp Plate Screws

Reservoir Inlet Strainer Assembly (w/screws) 35150

Automotive Quick Connector Assembly - for grease applications (with O-Ring) 35151

Automotive Quick Connector Assembly - for oil applications (with O-Ring) 35152

Motor Cover

34791 34792 34793Motor Cover O-Ring

Motor Cover Screw

Level Switch (std. for oil)34797

39161-4793-1

34798Level Switch Stem

2 position Level Switch for oil 39161-4793-2

Level Switch for grease 23470

Pressure Gauge 23411

Pressure Switch 23472

On/Off Timer (optional) 35074

Motor (24 VDC) 27632

Motor (115/230 VAC) 34876

Motor Fan

35022E R6-08/16

Notes

35022E R6-08/16

surefire pdi operators manual - bijur delimon2016/08/24 · 4 35022 e r6-08/16 4 surefire pdi1.8l,...

Documents