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    SUSPENSION

    101

    SAE CLUB IITG1/03/2012

    SUSPENSION DESIGNPART 1

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    An Automotive Suspension is the system of parts that gives a

    vehicle the abil ity to maneuver.

    What does a suspension do?The job of a car suspension is to maximize the friction

    between the tires and the road surface, to provide steering

    stability with good handling

    2

    INTRODUCTION

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    Dependent

    Independent

    3

    CLASSIFICATION

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    SAEINDIA IT-BHU Collegiate Club 4

    DEPENDENT SUSPENSION

    Solid axle leaf spring

    Used in trucks (heavy weight vehicle)

    Solid axle Coil spring

    (Used in light weight cars)

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    5

    INDEPENDENT SUSPENSION

    MACPHERSON

    STRUTo Basically comprises of a

    strut-type spring and shock

    absorber combo, which pivots on

    a ball joint on the single, lowerarm.

    o Strut itself is the load-bearing

    member in this assembly, withthe spring and shock absorber

    merely performing their duty as

    oppose to actually holding the

    car up.

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    DOUBLE WISHBONE

    6

    INDEPENDENT SUSPENSION

    Coil Spring

    High travel

    Transverse leaf spring

    High Ground clearance

    Multilink Spring

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    OTHER TYPES OF SUSPENSION

    Trailing arm

    Twin i-beam

    Moulten rubber

    Four bar

    De-dion

    http://www.carbibles.com/images/dediontube.jpghttp://www.carbibles.com/images/4barparallel.jpghttp://www.carbibles.com/images/moulton1.jpg
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    Pneumatic suspension

    Hydrolastic suspension

    Ferro fluid suspension

    Linear electromagnetic suspension

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    OTHER TYPES OF SUSPENSION

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    Ride Height

    Bump / Droop

    Camber

    Caster

    Toe In / Out

    9

    BASIC SUSPENSION TERMINOLOGY

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    RIDE HEIGHT, BUMP & DROOP

    Ride Height

    The neutral / middle

    position of the

    Suspension

    Bump

    When the wheel

    moves upwards

    Droop

    When the wheelmoves downwards

    10

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    CAMBER

    Affect on pressuredistribution on tire

    Generates camberthrust

    Dynamic camber inunavoidable

    Tires generate morecornering force with asmall amount of

    negative camber Camber changes as

    suspension moves up(bump) and down(droop)

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    CAMBER

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    Because of the shape ofThe tire print, the treads entering thetire print closer to the cambered side,Have more time to be stretched laterally.Because the developed lateral

    Stress is proportiona lto the lateralstretch,the nonuniform tread stretchingGenerates an asymmetric stressdistribution and more lateral stress willbe Developed on the cambered side. Theresult of the nonuniform lateral stressDistribution over the tire print of acambered tire produces the cambertrustfy in the cambered direction.

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    TOE-IN OR TOE-OUT

    Toe-in results is

    inherently stable

    Toe-out is

    inherently unstable

    13

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    TOE IN AND TOE OUT

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    CASTER

    Positive caster aids

    centering the

    steering wheel after

    a turn and makesthe fornt tires

    straighten quicker

    More caster results

    in more camber asfront wheels are

    turned

    15

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    CASTER