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ENGINE ASSEMBLY REMOVAL AND INSTALLATION

REMOVAL

1. Relieve fuel pressure according to Fuel Pressure Relief Procedure2. Disconnect negative and positive and negative cable of battery3. Remove reservoir tank from battery tray4. Disconnect ECM connector5. Remove battery and tray6. Remove engine hood after disconnecting windshield water hose7. Drain engine oil8. Drain transaxle oil9. Drain coolant10.Disconnect IAT sensor connector11.Remove air cleaner case and resonator12.Remove right and left side engine under covers13.Remove A/C compressor belt14.With hose connected , detach A/C compressor15.Remove throttle body16.Disconnect vacuum hose and then remove fuel pressure regulator from fuel

delivery pipe

17.Disconnect the following electric wires*ECT sensor *EGR valve *CMP sensor * Purge valve * Ignition coil

assembly

*Injectors *Heated oxygen sensor *Engine oil pressure switch *CKP

sensor

*VSS * Back up light switch * Generator * Starting motor *Ground

terminal from cylinder block *Battery ground cable from transaxle *

Magnet clutch switch of A/C compressor (if equipped) *Each wire harness

clamps

18. Disconnect the following cables

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*Accelerator cable *Clutch cable *Gear select control cable * Gear

shift control cable

19.Disconnect the following hoses

* Brake booster hose from intake manifold

* Radiator inlet and outlet hoses from each pipe

* Heater inlet and outlet hoses from each pipe

* Fuel feed hose from fuel feed pipe

* Purge hose from purge valve

20.Disconnect right and left drive shaft joints from differential gear

21. Remove exhaust pipes

22. Install lifting device

23. Remove steering gear case assembly

24. Support engine and transaxle with jack

25. Remove engine left mounting bracket nuts and engine left mounting bolt

26. Before removing engine, recheck to make sure all hoses, electric wires

and cables etc. disconnected from engine transaxle

27. Lower engine with transaxle from engine compartment

28.Disconnect transaxle from engine

29. Remove clutch cover and clutch disc

CAUTION: Before lowering engine, to avoid damage to A/C compressor and clutchoperating cylinder, make clearance by rising them.

INSTALLATION

1. Install clutch cover and clutch disc2. Connect transaxle to engine

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3. Lift engine and transaxle into engine compartment with jack4. Tighten engine left mounting bracket nuts and engine right mounting nuts

to specified torque(55 Nm)

5. Install lifting device6. Install steering gear case assembly7.

Remove lifting device8. Install exhaust No.1 , No. 2 and center pipes9. Connect drive shaft joints10.Connect disconnected hoses, cables, and electric wires noting the following

Tighten nuts to specified torque (staring motor terminal nut: 11Nm

Generator terminal nut: 6Nm)

11.Install fuel pressure regulator to fuel delivery pipe and then connectvacuum hoses

12.Install throttle body13.Install air cleaner case and resonator14.Install A/C compressor to its bracket15.Adjust A/C compressor belt tension16.Adjust accelerator cable play17.For M/T model, adjust clutch cable play18.Install battery and tray19.Connect ECM connector.20.Install reservoir tank to battery tray.21.Check to ensure that all removed parts are back in place.22.Refill cooling system with coolant23.Refill engine with engine oil24.Refill transaxle with transaxle oil25.Connect positive and negative cable at battery26.Verify that there is no fuel leakage, coolant leakage, oil leakage and

exhaust gas leakage at each connection