syntec manual 900m

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CONTENTS A、INSTALLATION ………………………………………………………………………………….…. 5 1. MACHINE INSTALLATION ………………………………………………………………………. 6 1-1 MACHINE SPECIFICATIONS PROFILE ………………………………………………. 6 2. INSTALLATION ……………………………………………………………………………. 7 2-1 ENVIRONMENT ……………………………………………………………………… 7 2-2 POWER SUPPLY SOURCE ……………………………………………………………. 7 2-3 MAKE SURE MOTOR ROTATING DIRECTION……………………………………… 7 2-4 AIR PRESSURE SOURCE …………………………………………………………. 7 2-5 VACUM PRESURE ……………………………………………………………………... 7 3 .ATTENTION ……………………………………………………………………………….. 8 3-1 GENERAL OPERATION ………………………………………………………………. 8 3-2 SPINDLE OPERATION………………………………………………………………….. 8 3-3 AUTOMATIC TOOL CHANGE SYSTEM …………………………………………….. 9 3-4 VACUUM SUCTION ………………………………………………………………….. 9 3-5 MAINTENANCE ………………………………………………………………………. 9 3-6 LUBRICATION ………………………………………………………………………… 10 3-7 OTHER MAINTENANCE ………………………………………………………………. 10 B. OPERATION…………………………………………………………………………………….. 11 1. PANEL OPERATION AREA…………………………………………………………………… 12 1-1 E-STOP UNIT …………………………………………………………………………......... 13 1-2 PROGRAM STOP UNIT………………………………………………………………….…... 14 1-3 MODE SELECTION…………………………………………………………………………. 15 1-3-1 MODE SELECTION…………………………………………………………………………. 15 1-3-4 TOOL NUMBER CORRECTION……………………………………………………………. 16 1-4 JOGGING UNIT……………………………………………………………………………........ 17 1-4-1 JOG / CUT PERCENTAGE ……………………………………………………………........ 17 1-4-2 CONTINUOS JOG(RAPID JOG) ……………………….……………………………………. 18 1-4-3 AXIS MOVES NEGATIVELY……………………………………………………………… 18 1-4-4 AXIS MOVES NEGATIVELY……………………………………………………………… 18 1-4-5 CONTINUOS JOB ………………………………………………………………………… 18 1-5 SPINDLE UNIT ……………………………………………………………………………… 19 1-5-1 SPINDLE SELECTION ……………………………………………………………………. 19 1-5-2 SPINDLE SPEED ……………………………………………………………………………. 19 1-5-3 MANUAL SPEED ……………………………………………………………………………. 19 1-5-4 SPINDLE TACHOMETER……………………………………………………………………. 20 1-5-5 SPINDLE START ……………………………………………………………………………. 20 1-5-6 SPINDLE STOP ………………………………………………………………………………. 20 1-6 HAND WHEEL MODE …………………………………………………………………........ 21 1-6-1 AXIS SELECTION …………………………………………………………………………. 21 1-6-2 SPEED OF HAND WHEEL …………………………………………………………………. 21 1-6-3 HAND WHEEL ……………………………………………………………………………. 21 1-7 VACUUM PANEL UNIT………………………………………………………………………........ 21

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CONTENTS 1-7-1 E- STOP …………………………………………………………………………………… 21 1-7-2 VACUUM SUCTION …………………………………………………………………… 21 1-8 MACHINE SIDE BOTTON ………………………………………………………………... 22 1-8-1 TOOL UNLAMP ……………………………………………………………………… 22 1-8-2 MAGAZINE CLOCKWISE ……………………………………………………………… 22 1-8-3 MAGAZINE COUNTER CLOCKWISE ………………………………………………… 22 1-9 WARNING ALARM ………………………………………………………………………… 23 1-10 RUNNING INDICATOR …………………………………………………………………. 23 1-10-1 SPINDLE RUNNING INDICATOR …………………………………………………….. 23 1-10-2 OT RELEASE ………………………………………………………………………….. 23 1-10-3 PROGRAM START …………………………………………………………………….. 23 1-10-4 PROGRAM PAUSE …………………………………………………………………….. 24 1-10-5 SPINDLE ON …….…………………………………………………………………….. 24 1-10-6 SPINDLE OFF ………………………………………………………………………….. 24 1-10-7 VACUUM ON ………………………………………………………………………….. 24 1-10-8 VACUUM ON/ OFF …………………………………………………………………….. 24 1-10-9 LASER ………………………………………………………………………………….. 24 2. CRT / MDI DISPLAY ………………………………………………………………………….… 25 2-1 FUNCTION OF CNC CONTROLLER …………………………………………………... 25 2-1 FUNCTION OF CNC CONTROLLER ………………………………………………….... 26 2-2 FUNTIONS OF EACH BOTTON ……………………………………………………….... 26 2-2 FUNTIONS OF EACH BOTTON ……………………………………………………….... 27 3. RUNNING OPERATION ………………………………………………………………….... 28 3-1 JOG MODE …………………………………………………………………………….... 28 3-1-1 OT RELEASE…………………………………………………………………………… 29 3-2 HAND WHEEL …………………………………………………………………………... 30 3-3 TOOL ORIENT …………………………………………………………………………… 31 3-4 PROGRAM EXECUTION ………………………………………………………………... 32 3-5 MANUAL DATA INPUT …………………………………………………………………… 33 3-6 MANUAL SPINDLE FUNCTION ………………………………………………………... 34 3-7 MANUAL TOOL CHANGE (WHEN EQUIPED WITH ATC) ………………………..… 35 3-8 MANUAL SUCTION ON/ OFF ………………………………………………….……….. 36 4. GENERAL OPERATION …………………………………………………………………… 37 4-1 SETTING OF TOLL LENGTH OFFSET ………………………………………………… 37 4-2 SETTING OF WORK PIECE COORDINATES ………………………………………... 38 4-3 SETTING OF PARAMETER ……………………………………………………………… 38 4-4 DIAGNOSIS ( FUNCTION BOTTON：DGNOS ) ……………………………………... 39 4-4-1 I / O DIAGNOSIS ……………………………………………………………………… 39 4-4-2 PLC ELECTRICAL LADDER …………………………………………………………. 39 4-5 PROGRAM EDITING …………………………………………………………………… 39 4-6 EXTERNAL PROGRAM INPUT OR OUT PUT TO CONTROLLER …………………... 40 4-6-1 NC PROGRAM IN PUT ……………………………………………………………...... 40

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CONTENTS 4-6-2 CNC PARAMETER INPUT …………………………………………………………… 40 4-6-3 CNC PARAMETER INPUT …………………………………………………………… 40 4-7 EXTERNAL PROGRAM OUT PUT TO (DISK)……………………………………….. 40 4-7-1 NC PROGRAM OUTPUT …………………………………………………………...... 40 4-7-2 CNC PARAMETER OUTPUT ……………………………………………………..…. 40 4-7-3 CNC PROGRAM OUTPUT ………………………………………………………..…. 41 SETTTING OF RS232 …………………………………………..……………….…… 41 4-8 ERROR WARNING ( OPTION：ALARM ) …….……………………………..……….. 42 C、CNC PROGRAM MAKING …………………………….……………………………………… 43 1. INTRODUCTION …………………………………………..…………..…………………… 43 1-1 NC PROGRAM MAKING PROCESS ……………………..……….…………………… 43 1-2 COORDINATES ………………………………………………..…………………………. 44 1-3 NC PROGRAM INTRODUCTION ……………………………..………………………… 45 1-3-1 PROGRAM ……………………………………………………………………………… 45 1-3-2 SINGLE NOD …………………………………………………………………………… 45 1-3-3 CHARACTER …………………………………………………………………………… 45 1-3-4 END OF SINGLE NOD ………………………………………………………………… 45 1-3-5 COMPOSTION OF PROGRAM ………………………………………………………… 45 1-4 LIST OF G-CODE ……………………………………………..………………………….. 46 2. CNC PROGRAM INTRODUCTION ….….………….…………….…………….………… 48 2-1 BASIC COMMAND …………………..………………………………………………... 48 2-1-1 ABSOLUTE COMMAND …………………………………………………………….. 48 2-1-2 INCREMENTAL COMMAND ………………………………………………………… 48 2-1-3 RAPID POSITIONING ………………………………………………………………… 48 2-1-4 STRAIGHT INTERPOLATATION CUT ……………………….……………………… 49 2-1-5 AN ARC INTERPOLATATION CUT ………………………………………………... 50 2-1-6 PAUSE TIME ………………………………………………………………………... 51 2-1-7 STOP TO CHECK CORRECTLY …………………………………………………… 52 2-1-8 SINGLE NOD LEAPING …………………………………………………………… 53 2-1-9 CALL OF AUXILIARY PROGRAM ………………………………………………… 53 2-2 TOOL INTERPOLATION FUNCTION ……..…………………………………………. 54 2-2-1 TOOL LENGTH INTERPOLATION …………………………………………………… 54 2-2-2 TOOL DIA. INTERPOLATION ………………………………………………………… 55 2-3 CANNED CYCLES FOR DRILLING ……..…………………………………………. 56 2-3-1 CANNED CYCLES FOR DRILLING ……………………………………………… 56 2-3-2 CYCLES FOR PECK DRILLING ………………………………………………….. 57 2-4 FUNCTIONS OF COORDINATES ………..…………………………………………. 58 2-4-1 REFERENCE ORIENT POINT ……………………………………………………… 58 2-4-2 MACHINE COORDIANTES …………………………………………………………… 58 2-4-3 WORKING PIECE COORDINATES ………………………………………………… 58 2-4-4 WORKING PIECE COORDINATES ……………………………………………………… 59 2-4-5 PARTIAL COORDINATES …..………………………………………………………… 59

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CONTENTS 2-5 HOME ( G28 ) .……………………..……………………………………………… 60 2-5-1 2ND、3RD、4TH HOME ( G30 ) ………………………………………………… 61 2-6 PROGRAM AUXILIARY FUNCTION ( M、S、T CODE ) …………………………….. 61 2-6-1 SPINDLE FUNCTION ( S ) …………………………………………………………… 63 2-6-2 TOOL FUNCTION ( T ) ………………………………………………………………… 63 2-6-3 AUXILIARY FUNCTION (M ) ………………………………………………………… 63 2-7 PROGRAM AUXILIARY FUNCTION ( M、S、T CODE ) …………………………… 64 2-7-1 EXAMPLE 1……………………………………………..……………………………. 64 2-7-2 EXAMPLE 2.………………………………………………………………………….. 65 APPEDIX-PLC ERROR LIST 66~70 D. OPTIONAL ACCESSARIES 71 1.BORING UNIT 71 1-1BORING UNIT LIST 72 1-2 TOOL FUNCTION (T) 72 1-3 TOOL CHANGE SYSTEM 72 2.SAW SYSTEM 73 2-1 TOOL FUNCTION (T) 74 2-2 SAW CHANGE SYSTEM 74 2-3 CAUTION: IN AUTO MODE WHILE EXECUTING SPINDLE AND SAW PROCCESSING 75 DRAWING 76 3. C ROTARY AXIS 77 4. B ROTARY AXIS 78

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A. INSTALLATION

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1. MACHINE INTRODUCTION

1-1 GENERAL INTRODUCTION

Centek - E (ECOMONIZATION) A (AUTO TOOL CHANGE) ONE SPINDLE X AXIS Y AXIS CNC ROUTER

5 10 1 A E

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2. Installation

2-1 Environment

In Operation : 0°C ~ 40°C。 2-1-1 Ambient Temperature

While shutting down or transporting : -20°C ~ 60°C。

Max: 1.1°C / minute。 2-1-2 Temperature Variance

Max: 7.5% (Relative humidity)。

2-1-3 Humidity

Short time: 95 % (In a month)

In Operation：Max 0.5g 。 2-1-4 Vibration

Transporting：Max 3.5g。

2-2 Power Supply Source 2-2-1 CAPACITY：MARKED ON MACHINE PLATE。 2-2-2 VOLTAGE: CUSTOMER REQUEST.。 2-2-3 Circuit Breaker：MUST BE EQUAL TO MAIN CIRCUIT BREAKE. 2-2-4 FREQUENCY：50 / 60 HZ ± HZ。 2-2-5 Grounding：LEASE CONNECT YELLOW&GREEN CABLE TO ELECTRICAL PANE,INSIDE

IT INPUT PE ON ONE SIDE AND CONNECT THE GROUND ON ANOTHER.

2-3 DIRECTION OF THE MOTOR MUST CONFIRM THE DIRECTION OF THE MOTOR WHEN INSTALL OR REINSTALL

ELECTRICAL CABLE： ( 1 ) SPINDLE MOTOR. ( 2 ) VACUUM PUMP. ( 3 ) COOLING BY AIR.

2-4 Air Pressure Source OPERATING PRESSURE：60 kg / cm²。

2-5 Vacuum OPERATING PRESSURE：AT LEAST 250mm-Hg。

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3. CAUTION

3-1 Operation 3-1-1 ASSIGN PROFESSIONAL OPERATOR. 3-1-2 DON’T PUT ANYTHING IRRELEVENT ON THE WORKING TABLE. 3-1-3 ALL OPERATORS ARE NOT ALLOWED TO STAND ON THE WORKING TABLE UNLESS SWITCHING TO MANUAL MODE OR REPAIRING THE MACHINE. 3-1-4 BEFORE STARTING THE MACHINE, PLEASE CONFIRM THERE’S NO OPERATOR OR OTHER IRRELEVENT STUFF. 3-1-5 HELMAT AND PROTECTION GLASSES ARE NECESSARY AND DO NOT OPERATE THE MACHINE WITH GLOVES. 3-1-6 KEEP CLEAN AROUND THE MACHINE AND WORKING TABLE. 3-1-7 WHEN THE WARNING SIGNAL APPEARS, OPERATORS MUST STOP EVEYTHING TO SOLVE THE PROBLE. AND OPERATE THE MACHINE AGAIN.

3-2 OPERATING SPINDLE

PLEASE CHECK IF THE SPINDLE STOPS. 3-2-1 BOFORE TOOL CHANGE, PLEASE CHECK BELOW THE ACTIONS DONE

PRESS E-STOP BOTTON OR SPINDLE LOCK TO PREVENT OPERATORS HARMED DUE TO NEGLECTION OR ABNORMAL START. PLEASE MOUNT WILL THE COLLET CHUCK, NUT, PULL STUD OF THE SHANK. PLEASE CORRECT THE NUMBER OF SPINDLES AFTER MANUAL TOOL CHANGE, OR DIFFERENCE BETWEEN TOOL AND MEMORY MAY HAPPEN AND CAUSE CRASH OF THE MACHINE.

3-2-2 BALANCE OF THE CUTTING TOOLS MUST BE MADE, ESPECIALLY THE TOOL WITH BIGGER DIA. TO REDUCE THE LIFE OF THE SPINDLE.

3-2-3 PLEASE MAKE SURE THE SPINDLE REACHES ITS WORKING SPEED, THEN OPERATORS CAN START PROCCESSING. 3-2-4 DUE TO SAFETY AND SMOOTH WORKING CONCERN, PLEASE BRUSH DOWN TO CLEAN THE DUST AND WOOD.

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3-3 Automatic Tool Change 3-3-1 GENEVA TYPE MAGAZINE, THE TOOL NUMBER SHOULD BE THE SAME AS THE TOOL

MAGAZINE. TOOL NUMBER SHOULD BE THE SAME AS THE PARAMETER, OR THERE MAY OCCUR ABNORMAL CONDITION WHEN EXECUTING ATC.

3-3-2 NO MANUAL BOTTON FOR MAGAZINE IN/OUT, OPERATORS CAN ONLY EXECUTE UNDER MDI MODE.

3-3-3 MANUAL OPERATING MAGAZINE CW AND CCW, PLEASE MAKE SURE NOBODY BESIDE THE TOOL MAGAZINE TO AVOID DANGER.

3-4 VACUUM SUCTION 3-4-1 BEFORE STARTING VACUUM PUMP, SHOULD SWITCH ON VACUUM SUCTION OR

START M84 AND M85. 3-4-2 WHIEL EXECUTING THE PROGRAM, THE VACUUM SUCTION WILL AUTOMATICALLY

START. WHEN THE PROGRAM STOPS, THE VACUUM SUCTION WILL AUTOMATICALLY SWITCH OFF.

3-4-3 ABOVE M CODE SHOULD BE ADDED IN THE PROGRAM, OR YOU SHOULD MANUAL START IT.

3-5 MAINTENANCE 3-5-1 PLEASE DO NOT MODIFY THE MACHINE WITHOUT UNDERSTANDING, OR THE

MACHINE WILL RUN OUT OF ORDER OR CAUSE DAMAGE. 3-5-2 PLEASE SWITCH OFF MAIN POWER BEFORE MAINTENACE. 3-5-3 TURN OFF MAIN POWER BEFORE OPENING THE ELECTRICAL PANEL. CLOSE THE

ELETRICAL PANEL BEFORE SWITCHING ON MAIN POWER. 3-5-4 CHECK E-STOP BOTTON ON SCHEDULE IF IT FUNCTIONS WELL.

ALUMINIUM ALLOY

TOOL MAGAZINE

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3-5-5 CHECK E-STOP BOTTON ON SCHEDULE IF IT FUNCTIONS WELL. 3-5-6 PLEASE REPAIR PARTS ACCORDING TO TECH DOCUMENTS.

3-6 MAINTENANCE- LUBRICATION 3-6-1 3 POINT AIR PRESSURE GREASE 10#, REFILL WHEN REACH CERTAIN LOW LEVEL 3-6-2 PLEASE USE APPOINTED OIL TO VACUUM PUMP EVERY 3 MONTHS. 3-6-3 COOLING WATER SHOULD BE CHANGED EVERY SIX MONTHS AND MUST USE

APPOINTED WATER. 3-6-4 ADD ONCE A WEEK THE GREASE ON BALL SCREW. 3-6-5 SPINDLE LUBRICATING, PLEASE ADD ESSO-325 ONCE A WEEK. (NON-ATC SPINDLE)

3-7 OTHER MAINTENANCE 3-7-1 VACUUM FILTER NEEDS CLEANED EVERYDAY TO PREVENT WOOD DUST INTO

THEVACUUM PUMP. 3-7-2 CLEAN THE ELECTRICAL PANEL AND OPERATING PANEL ONCE A WEEK WITH AIR

TOPREVENT THE INTERFERENCE FROM DUST. 3-7-3 VACUUM FILTER NEEDS CLEANED ONCE A WEEK. 3-7-4 KEEP THE MACHINE ROLLING RAIL SMOOTHLY WITHOUT DUST INTERFERENCE. 3-7-5 TO AVOID COOLING EFFECT, THE FILTER OF COOLER NEEDS CLEANED EVERYDAY. 3-7-6 KEEP CLEAN THE OPERATING PANEL AND CRT SCREEN EVERYDAY. 3-7-7 FROM TIME TO TIME, PLEASE KEEP CLEAN THE COOLING FAN OF THE ELECTRICAL

PANEL TO PREVENT DUST IN ELECTRICAL PANEL AND LOWER THE PERFORMANCE OF COOLING.

3-7-8 CLEARANCE OF MAGAZINE, PLEASE PAY ATTENTION TO THE DUST TO PREVENT THE TOOL CHANGING.

3-7-9 PAY ATTENTION TO NITROGEN PRESSURE IF IT’S LOWER THAN STANDARD AND IF SO, PLEASE ADD MORE NITROGEN.

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B.OPERATION

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1. OPERATING PANEL

CONTROL PANEL

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1-1 E-STOP UNIT

1-1-1 E-STOP RED BOTTON WITH YELLOW PANEL IS SO CALLED E-STOP. WHEN IT’S PRESSED, NC

AND SERVO SYSTEM WILL BE IN E-STOP CONDITION. ALL SPINDLES WILL BE LOCKED EXCEPT SOME OTHER CONCERNS. TO RESTART, YOU NEED TO UNDO THE E-STOP SWTICH AND RESTART.

1-1-2 PROGARM START EXECUTE THE START BOTTON ON AUTO MODE.

1-1-3 PROGRAM PAUSE THE BOTTON TO PAUSE THE MACHINE WHEN RUNNING.

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1-2 PROGRAM STOP 1-2-1 EXECUTE SING NOD UNDER AUTO MODE, PRESS START BOTTON, AND PROGRAM’S FIRST SINGLE NOD

CONTINUOUS EXECUTING. WHEN SWITCH ON, THE SINGLE NOD STOPS, AND THEN PAUSE; THAT IS, ONE START SIGNAL EXECUTES ONE SINGLE NOD.

1-2-2 NEGLECT WARNING THIS IS USED TO NEGLECT THE WARNING WHILE VACUUM PRESSURE IS NOT

ENOUGH. 1. FIRST WORK STATION.

2. SECOND WORK STATION.

1-2-3 AUXILIARY (THIS IS RESERVED) WHEN PRESS THE BOTTON, Z AXIS WILL BE LOCKED, WHETHER UNDER AUTO OR

MANUAL MODE, Z AXIS CANNOT MOVE. WHEN THE LIGHT IS OFF, Z AXIS CAN FUNCTION AGAIN.

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1-3 MODE SELECTION 1-3-1 MODE SELECTION WORKING AND TRANSFERING：ENTER SIMULTANEOUS CONTROL; NC PROGRAM CAN

BE SET TO START WORKING.

EDIT：PROGRAM EDIT OR VIA OTHER EQUIPMENT TO TRANSFER THE DATA.

MEMORY：EXECUTE THE PROCCESSING PROGRAM IN THE MEMORY. MANUAL INPUT: SET PARAMETER TO SET MDI PROGRAM.

HAND WHEEL: MANUAL CONTROLS THE MOVEMENT OF AXIS.

JOG: CONTROL AXIS TO JOG MOVING.

HOME: THE FIRST REFERENCE HOME POINT IS ACCORDING TO RAPID FEEDING SPEED.

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1-3-2 VACUUM ON：VACUUM PUMP STARTS.

1-3-3 VACUUM OFF: VACUUM PUMP STOPS.

1-3-4 CORRECT TOOL NUMBER： AFTER POWER SWITH ON, THE HOME POINT MODE AS FOLLOWS.

1-3-5 AXIS UP/DOWN：REFERENCE MANUAL MODE, CONTROL UP/ DOWN.

1-3-6 BRUSH UP/ DOWN CONTROL BRUSH UP/ DOWN

1-3-7 SPINDLE LOCKING CUTTING POWER SUPPLY OF SPINDLE MOTOR TO STOP THE SPINDLE MOTOR.

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1-3-8 RELEASE OF OVER PROCESSING WHILE RELEASE OF OVER PROCESSING, YOU NEED TO PRESS THE FORCING

BOTTONTO MOVE AXIS.

1-3-9 BLOWING：(OPTIONAL) WHEN OPENED THE BLOWING VALVE, PRESS THE BOTTON WILL START BLOWING.

TO STOP BLOWING, JUST PRESS IT AGAIN. THIS BOTTON FUNCTIONS ONLY WHEN BLOWING VALVE IS OPEN.

1-4 FEED-IN UNIT 1-4-1 JOG / CUT PERCENTAGE THE DEVICE HAS TWO MEANINGS:

CUTTING PERCENTAGE THE PERCENTAGE OF THE COMMAND OF THE PROGRAM:0 - 150 %。 JOGGING PERCENTAGE THERE ARE SIXTEEN STAGES AS THE FOLLOWING COLOMN

0 0 6 3.6 12 7.2 1 0.6 7 4.2 13 7.8 2 1.2 8 4.8 14 8.4 3 1.8 9 5.4 15 9 4 2.4 10 6 5 3 11 6.6 mm/ min

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1-4-2 RAPID JOGGING RAPID FEED-IN SPEED ( G00 ) ＝ MACHINE RAPID FEED-IN SPEED x RAPID FEED-IN

PERCENTAGE, THERE’ARE FOUR STAGES AS FOLLOWING

F0 1 % 25 25 % 50 50 % 100 100 %

1-4-3 AXIS (POSITIVE DIRECTION) UNDER JOGGING MODE, AXIS + DIRECTION START BOTTON

1-4-4 AXIS (NEGATIVE DIRECTION) UNDER JOGGING MODE, AXIS – DIRECTION START BOTTON。

1-4-5 RAPID MOVEMENT UNDER JOGGING MODE, RAPID MOVING FUNCTION BOTTON

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1-5 SPINDLE UNITS 1-5-1 SELECT SPINDLE UNDER MANUAL MODE, SELECT SPINDLE NUMBER 1-5-2 THE REVOLUTION SPEED PERCENTAGE OF SPINDLE UNDER AUTO MODE, TO ADJUST THE PERCENTAGE OF SPINDLE SPEED

1-5-3 MANUAL SPEED UNDER MANUAL MODE, MICRO-ADJUSTMENT OF SPINDLE SPEED

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1-5-4 REVOLUTION COUNTER OF SPINDLE INDICATE THE PRESENT REVOLUTION OF THE WORKING SPINDLE RPM 1-5-5 SPINDLE ON UNDER MANUAL MODE, SPINDLE ON BOTTON

1-5-6 SPINDLE OFF UNDER MANUAL MODE, SPINDLE OFF BOTTON

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1-6 HAND WHEEL UNIT

1-6-1 SELECTION OF AXIS SELECT THE AXIS NEEDS MOVING 1-6-2 SPEED OF HAND WHEEL SELECT THE SPEED OF HAND WHEEL, HAND WHEEL ONE BLOCK (PULSE) UNIT ×1、×10 ×100， ( unit：0.001mm) 1-6-3 HAND WHEEL IT’S A PULSE GENERATOR, ONE BLOCK OF HAND WHEEL IS A PULSE SENT TO NC

CONTROLLER.

1-7 VACUUM DISPLAY PANEL

THE SWITHC IS IN FRONT OF WORKING TABLE (FOR DOUBLE TABLE MODEL ONLY) 1-7-1 E-STOP THE SAME AS MAIN OPERATING PANEL 1-7-2 VACUUM SUCTION ON/ OFF OF VACUUM SUCTION FOR THE WORKING TABLE.

Selection for Axis

Speed Button

CONTROLTHE RECTION OF POSITIVE AND NEGATIVE AXIS

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WHEN THE LIGHT ON, THE ROD EXTENDS. WHEN OFF, THE ROD RETRACT (OPTIONAL)

1-8 MACHINE SIDE BOTTON 1-8-1 RELEASE TOOL UNDER MANUAL MODE, TO RELEASE THE SPINDLE. IT’S ON THE HEAD OF SPINDLE

BASE ON SAFETY CONCERN; PLEASE PRESS IT TO LOCK THE SPINDLE BEFORE ACTION.

1-8-2 MAGAZINE CW UNDER MANUAL MODE, SWITCH OF ROTATION THE MAGAZINE.

1-8-3 MAGAZINE CCW UNDER MANUAL MODE, SWITCH OF THE CCW MAGAZINE

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1-9 WARNING FLASH OF RED LIGHT: IT MEANS THE ERROR OCCURS AND NEEDS SOLVING. FLASH OF YELLOW LIGHT: IT MEANS THE PROGRAM OFF OR PAUSE 1-10 RUNNING INDICATOR 1-10-1 INDICATOR OF SPINDLE ROTATION WHEN LIGHT ON, IT MEANS THE SPINDLE IS RUNNING 1-10-2 RELEASE OVER RUNNING

WHEN THE LIGHT OFF, IT MEANS THE AXIS IS OVER RUNNING

1-10-3 PROGRAM STARTS WHEN LIGHT ON, IT MEANS IT’S AUTO RUNNING.

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1-10-4 PROGRAM PAUSE WHEN LIGHT ON, THE AUTO MODE PAUSES.

1-10-5 SPINDLE ON LIGHT OF ENABLING THE SPINDLE ( ENABLE )。

1-10-6 SPINDLE OFF CANCEL OF SPINDLE STARTS

1-10-7 VACUUM ON WHEN LIGHT IS ON, THE VACUUM PUMP IS RUNNING.

1-10-8 VACUUM OFF IT MEANS THE VACUUM PUMP IS OFF

1-10-9 LASER IT MEANS LASER POWER ON (OPTIONAL)

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2. CRT / MDI DISPLAY

2-1 CRT / MDI DISPLAY PANEL

SYNTEK 900 M KEYBOARD

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2-2 EXPLANATION OF FUNCTION BOTTONS

A ~ Z ：ADD KEYS，26 KEYS FOR COMMAND 0 ~ 9 ：NUMBER KEYS FOR INPUT PARAMETER DEL ：WHEN PROGRAM EDITTING, CLEAR THE LETTERS

INS ：WHEN PROGRAM EDITTING, INSERT LETTERS SHIFT ：TO PRESENT ANOTHER MEANING OF THE KEY SPACE ：IT MEANS THE PLACE IS A SPACE

BACK ：THE KEYS IS USED FOR CLEAN WRONG DATA

SPACE

RESET ：USED FOR PROGRAM RE-SET

ENTER ：USED IN INPUT OF LETTER OR NUMBER KEYS HELP ：TO PRESS THE BOTTON CAN GET INSTANT ONLINE HELP

/ ：USED FOR JUMPING TO APPOINTED BLOCK ；：THE KEY MEANS THE PROGRAM ENDS IN THIS BLOCK

. ：USED FOR PARAMETER NEEDING POINT TO SEPERATE (、)、[、]、、!、&、$、#、<、>、=、%、@、*、:、，、＋、－ ABOVE ARE THE PROGRAM EDITING ：PAGE UP/DOWN

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：CURSOR MOVING

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3. RUNNING OPERATION

3-1 JOB MODE

IF THE MACHINE RUNNING EXCEEDS ITS LIMIT, THE MARGIN DEVICE WILL FUNCTION. IN THIS MOMENT,THE MACHINE CANNOT RUN, NC WILL BECOME EMERGENCY STATUS AND WARNING OF ERRORS.

HOW TO RELEASE

START

MODE SELECT: JOG

AXIS：X＋.X－.Y＋.Y－.Z＋.Z－－

JOG / FEED OVERRIDE ADJUST RAPID OVERRIDE ADJUST

SELECT SPEED TO MOVE

PRESS RAPID

END CHOOSE RAPID MOVEMENT

END

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3-1-1 HOW TO RELEASE LOOSE THE OVER RIDE RELASE

START

PRESS OT RELEASE

The reverse direction moves the limit of leaving of the axle.

END

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3-2 HAND WHEEL MODE

1. ＋DIRECTION：CW 2. －DIRECTION：CCW

START

SELECT MODE: HAND

SELECT MODE：X，Y，Z

SELECT MODE：＋OR －

ADJUST THE SPEED FOR HAND

END

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3-3 HOME

UNDO THE BOTTON AFTER STARTING AXIS HOME AND SHIFT TO OTHER AXIS

1.

THIS ACTION IS A MUST AFTER STARTING THE MACHINE, OR THE MECHANICAL COORDINATES CANNOT BE CONFIRMED AND THE PROGRAM CANNOT BE EXECUTED.

2. IF PRESS RESET DURING HOME ADJUST, IT’LL TERMINATE HOME ADJUST

3. BEFORE THE AXIS HOME, THE WARNING WILL APPEAR UNTIL THE HOME ADJUSTMENT FINISHES.

START

MODE SELECT: HOME

SELECT MODE：X，Y，Z

SELECT MODE：＋OR －

END

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3-4 EXECUTE PROGRAM

START

AUTO MODE

PRESS F2 1. PROGRAM EDIT 2. PRESS F8「DOC MANAGEMENT」。

MOVE CURSOR TO APPOINTED

PROGRAM CODE ENTER

PRESS ENTER

PRESS CURSOR KEY，

PRESS F4 TO EXECUTE

PRESS F1 (DRAWING ADJUST)

TO CHOOSE NEEDED

COORDINATES

PRESS CYCLE START

END PRESS FEED HOLD

PROGRAM WILL AUTO PAUSE

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3-5 MANUAL DATA INPUT

PROGRAM INPUT TO MDI BUFFERING MEMORY, ONLY ONE LETTER CAN BE ENTERED. ATC CANNOT BE EXECUTED HERE

START

MODE: MDI

FUNCTION：PREES F4 TO START

PRESS F3 MDI TO ENTER

PRESS F3 MDI TO ENTER

1. ENTER PROGRAM DATA 2. PRESS ENTER

PRESS START

MDI EXECUTING

END

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3-6 FUNCTION OF MANUAL SPINDLE

1. SPINDLE STARTS INDICATOR ON

2. SPINDLE STOPS INDICATOR OFF

1. WHEN SPINDLE REACHES WORKING SPEED, RUNNING INDICATOR ON

2. WHEN ROTATION OF SPINDLE, SPINDLE OFF INDICATOR OFF

MODE SELECTION:HOME, JOG, RAPID

MOVE,, HAND WHEEL

SPINDLE START ADJUST

MANUAL SPEED ADJUST

ROTATION OF SPINDLE

END

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3-7 MANUAL TOOL EXCHANGE ( WITH ATC )

RELEASE TOOL INDICATOR ON

RELEASE TOOL INDICATOR OFF

MODE：HOME, JOG, RAPID MOVE,

HANDWHEL

PRESS TOOL UNCLAMP BUTTON

TOOL INTO SPINDLE HEAD

UNDO MANUAL TOOL

END

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3-8 MANUAL SUCTION ON/ OFF

PS： 1. AIR PRESSURE INSUFFICIENT WILL CAUSE WARNING WHIEL VACUUM PRESSURE IS LOWER THAN 200 mm-Hg, AND CANNOT EXECUTE THE PROGRAM

2. SWITCH OF VACUUM AL. CAN NEGLECT WARNING OF INSUFFICIENT AIR PRESSURE

MODE：HOME, JOG, RAPID MOVE, HAND

WHEEL

PRESS VACUUM PUMP ON

PRESS MANUAL TOOL RELEASE

PRESSURE INDICATOR：600 ~ 700

PRESS VACUUM SUCTION

END

37

4. GENERAL OPERATION

4-1 SETTING OF TOOL INTERPOLATION

TOOL INTERPOLATION

: TOOL MOVES TO WORKING ARTICLE SURFACE( SET WORKING ARTICLE SURFACE AS WORKING PIECE ORIGINAL POINT)

ORIGINAL POINT TOOL INTERPOATION Z0 TOOL INTERPOLATION

： TOOL INTERPOLATION OF RADIUS

PROGRAM PATH TOOL 工 WORKING PATH AFTER INTERPOLATION RANGE OF TOOL INTERPOLATION FUNCTION SELECTION

：PRESS F4 TO EXECUTE PROCESSING, PRESS F5 FOR TOOL SET

MOVE CURSOR TO TOOL NUMBER：1. MOVE CURSOR TO TOOL NUMBER AND LOCATION 2. ENTER INTERPOLATION NUMBER AND PRESS ENTER WHEN PROGRAM USES G43, IT’S NEGATIVE，G44, IT’S POSITIVE，USUALLY IT’S G43.

PRESENT LOCATION

MACHINE

COORDINATES

WORKING ARTICLE

38

4-2 SETTING OF WORKING ARTICLE COORDINATES

HOME COORDINATES SET UP: MOVE TOOL CENTER TO WORKING ARTICLE CENTER ( X0, Y0 )。 PRESENT POSITION DISPLAY PARAMETER IS THE NUMBER YOU WANT TO SETUP. X AXIS HOME Y AXIS 工 TOOL G54 (X0, Y0) PRESS F1 TO SETUP, THEN PRESS F5 TO SET THE WORKING ARTICLE COORDINATES. MOVE CURSOR TO SELECT THE COORDINATES (F54 ~ G59) , SIX TO SELECT. PRESS F1 “AUTO SETTING OF COORDINATES” AND FINISH THE SET UP.

4-3 PARAMETER SETUP

PRESS F6 TO SET UP PARAMETER. MOVE CURSOR TO SELECT THE COORDINATES. WHEN THERE’S * BEFORE PARAMTER, RESET THE PC.

WORKING ARTICLE

39

4-4 DIAGNOSIS DISPLAY (DGNOS )

DIAGNOSIS OF I / O，HOW TO SEE PARAMETER OF PLC AND NC. 4-4-1 DIAGNOSIS OF I / O: ( 1 ) PRESS F7 TO DIAGNOSIS. ( 2 ) F1 PLC STATUS. ( 3 ) TO SEE THE INPUT OF PLC I BIT, WHEN OUT OF ORDER, COPARING WITH I POINTCANYOU SEE IF THE SIGNAL IS RIGHT. ( 4 ) PLC O BIT IS THE STATUS OF OUTPUT ( 3 )。 4-4-2 PLC LADDER ( 1 ) PRESS F7 AND， TO ENTER LADDER. ( 2 ) THIS IS THE APPICATION PROGRAM OF THE CONTROL PANEL. WHEN ENGINEER ENCOUNTERS ELECTRICAL PROBLEMS, HE CAN ENTER PLC LADDER, CHECK, AND REPAIR IT. ( 3 ) SEARCH KEY IS USED TO SEARCH I/O POINT TO OBSERVE.

4-5 PROGRAM EDITTING

PRESS F2 TO ENTER PROGRAM EDIT, F8 TO MANAGEMENT. MAKE A NEW PROGRAM: PRESS F1 TO OPEN NEW FILE, ENTER FILE NAME AND

PRESSF1 TO CONFIRM. SEARCH PROGRAM IN MEMORY: MOVE CURSOR TO PROGRAM POSITION, PRESS ENTER KEY. FOLLOW F1 TO F8, FUNCTION KEYS TO MODIFY. IF NO NEED TO MODIFY, PRESS TO RETURN TO MAIN SCREEN, PRESS F4 TO START

PROCESSING.

4-6 INPUT OF EXTERNAL DATA

40

4-6-1 NC PROGRAM INPU

(PUT DISK IN TO FLOPPY)

PRESS F2 TO PROGRAM EDIT, AND PRESS F8 TO FILE MANAGEMENT. -1 PRESS F4 TO DISK ENTER, MOVE CURSOR TO PROGRAM POSITION, PRESS ENTER TO LOAD THE FILE. WHEN F1 SCREEN APPEARS TO FINISH ACTIONS, PRESS AGAIN F1 TO CONFIRM. -2 INPUT A PROGRAM TO YOU WANT TO CHANGE: WHEN LOAD FILE APPEARS, PRESS SPACE UNTIL THE CURSOR BECOMES WHITE. INPUT NEW NUMBERS, PRESS ENTER AND F1 TO CONFIRM. 4-6-2 INPUT OF CNC PARAMETERS

(PUT DISK IN FLOPPY)

PRESS F1-DIAGNOSI KEY , THEN F8 TO MANAGEMENT, PRESS F2 TO SYSTEMPRARMETER INSTALLATION, PRESS F1 TO CONFIRM AND RESET. 4-6-3 OUTPUT OF CNC PARAMETER

(RS232)

PRESS F7 TO DIAGNOSIS SCREEN, PRESS F8 TO SYSTEM MANAGEMENT. -1 PRESS F6 RS232 TO ENTER PROGRAM CODE, PRESS F1 TO CONFIRM, THE TRANSMISSION STARTS AND SHOWS THE NUMBER.

4-7 DATA OUTPUT TO EXTERNAL (DISK)

4-7-1 OUTPUT OF NC PROGRAM (PUT DISK IN FLOPPYPRESS F2 TO PROGRAM EDIT, PRESS F8 TO FILE MANAGEMENT.

)

OUTPUT A PROGRAM: MOVE CURSOR TO THAT POSTION, PRESS F5 TO OUTPUT TO DISK,PRESS ENTER THEN APPEARS ACTION COMPLETES. PRESS F1 TO CONFIRM. 4-7-2 OUTPUT OF CNC PARAMETERPRESS F7 DIAGNOSIS SCREEN AND THEN F8 TO MANAGEMENT.

(PUT DISK IN FLOPPY)

-1 PRESS F2 TO SYSTEM BACKUP, PRESS F1 TO CONFIRM. -2 WHEN ACTION COMPLETE APPEARS, PRESS F1 TO CONFIRM. 4-7-3 OUTPUT OF NCPROGRAMPRESS F2 TO PROGRAM EDIT, PRESS F8 TO FILE MANAGEMENT.

(RS232)

41

OUTPUT A PROGRAM: OUTPUT A PROGRAM, MOVE CURSOR TO THE POSITION, PRESSENTER AND THE F7 RS232, PRESS ENTER, THERE WILL SHOW NUMBER. AT LAST, PRESS F1 TO CONFIRM.

R S 2 3 2 S E T U P A: PARAMTER OF CONTROLLER 3901 0 PRIMARY/ SECONDARY MODE (0:CONTROLLER;1:ACCESSORIES OR PC) 3903 1 FILE TRANSFER COM (1ST, 2ND

3905 1 MACRO PROGRAM COM (1 )

ST, 2ND

3921 2 SPEED OF 1 )

ST

3922 7 BYTE OF FIRST COM COM (0:24;1:48;2:96;3:192;4:384;5:576;6:1152)

3923 0 FORMAT OF EXCHANGE CODE OF FIRST COM(0:ASCII;1:EIA;2:ISO) 3924 0 WAY OF PERIPHERAL OF FIRST COM (0:No;1:DC2;2:DC4;3:DC2DC4) 3925 0 (EOB) (0:EOB;1:CR+EOB) 3926 1 IF DC3 OF 1ST

3927 2 WAY OF FLOW CONTROL OF 1 COM SYNCHRONIZE WITH CONTROL CODE(0:NO;1:YES)

ST

3928 2 SYN EXMANIATION OF 1 COM(0:NO;1:HARDWARE;2:SOFTWARE)

ST

3929 1 1 COM (0:NO;1:SINGULAR;2:EVEN)

ST

STOP BYTE NUMBER(1:1BYTE;2:2BYTE)

B:PC SETUP WHILE SETTING IN TRANSFER SCREEN TURN ON CAM EDIT ON PC PLEASE RE-FORMULATE A TRANSFER PARAMETER FOR NEW MODEL OPEN EDIT, CLICK FILE, SELECT SYTEM FORMULATE THEN DNC/RS232 SELECT ADD IN MACHINE EDIT. RS232 CONNECTING, ENTER SYNTEC900 STEPS: FILE SYSTEM MANAGE DNC /RS232 ADD SYNTEC900 IN RS232 CONNECTION, 3 PAGES PAGE 1. RS232 COM: COM1 TRANS RATE: 9600 SYNCHRONIZATION CHECK: EVEN DATA BYTE:7 ENDING BYTE: 1 PUT CROSS ON FLOW OF SOFTWARE CONTROL, PUT CROSS ON FLOW OF HARDWARE CONTROL PAGE2 CONTROL CODE BEFORE TRANSFERING ^R, AFTER TRANSFERING, ^T, BEFORE RECEIVING ^Q, AFTER RECEIVING PRESS ^S, TRANSFERING OF END CODE CR+LF PAGE 3 FORMAT TRANS SPACE TO MACHINE NONE TRANS SPACE TO MACHINE CROSS BEFORE TRANSFERING, WAIT XON CODE CROSS

42

RECEIVE AND SAVE ENTERED CONTROL CODE NONE RECEIVE AND SAVE ENTERED EMPTY (NULLS) NONE USE ACK-ANK LINK NONE ASCII CODE WHEN TRANSFERING NO MATTER TRANSFERING OR RECEIVING, ALL ACTIONS MUST BE DONE ON PC.

4-8 ALARM ( FUNCTION SELECTION：ALARM ) WHEN OCCURS ALARM, IT WILL DISPLAY IN THE CENTER OF SCREEN 4-8-1 WHEN MACHINE STARTS, THERE WILL SHOW Z AXIS NOT HOME RECOVERY. BESIDES THIS, THERE MIGHT BE SOME OTHER ALARMS, SO PRESS F5 TO SHOW THE ERRORS AND CHECK WHAT ELSE ERRORS EXIST. WHEN ACTIONS DONE, JUST PRESS RESET.

43

C. CNC PROGRAM MAKING

1. INTRODUCTION NC MACHINE RUNS ACCORDING TO PROGRAM COMMAND AND NC PROGRAM IS BASE ON DIMENSIONS OF DRAWING AND CUTTING PROCESS.

1-1 NC PROGRAM MAKING PROCEDURE：

1-1-1 How to make processing programs: Program designer follow CNC controller command format to make the program according to

drawing, tool and cutting terms. Made by CAD/CAM, the processing drawings. FOR COMPLICATED DRAWING, OR THAT WITHOUT DIMENSIONS, THESE CAN BE

DIVERTED TO CAD/CAM VIA SCANNER AND MAKE THE PROGRAM BY CAD/CAM. FOR IRREGULAR 3D SAMPLES, IT’S DIFFICULT BY CAD/CAM. 3D BED OR

OTHER AUXILIARY TESTING SYSTEM CAN GET DIRECTLY THE CURVE COORDINATES AND DIVERTED TO PROCESSING PROGRAM.

PREPARE TOOL DRAWING

DESIGN OF CLAMP

LIST OF TOOL PREPARING

PROGRAM MAKING

CUTTING CONDITION

ENTER NC

CHECKING

START PROCESSING

44

1-2 COORDINATES PROCESSING COORDINATES, BASE ON MACHINE COORDINATES, DIRECTION MEANS MOVING DIRECTION:

+Z +Y +X WORKING ARTICLE

1-3 NC PROGRAM INTRODUCTION

Z Y X PROCESSING COORDINATES

Z Y X MACHINE COORDINATES

45

1-3-1 PROGRAM : MADE BY MANY SINGLE BLOCKS 1-3-2 BLOCK: COMPOSED OF MANY WORDS 1-3-3 WORD: COMPOSED OF ONE ENGLISH LETTER AND A COUPLES OF NUMBERS. 1-3-4 EOB: SYMBOLS USED TO DISTINGUISH EACH SINGLE BLOCK. EX： G01 X200 F4000 WORD WORD WORD WORD

： BLOCK

PS：MOVING UNIT IS um ( 1 / 1000 mm ), IF MOVING UNIT IS MM, POINT MUST BE ADDED. EX： G0 X100.：( RAPID MOVING 100mm )。 G0 X100：( RAPID MOVING 0.1mm )。 1-3-5 COMPOSITION OF PROGRAM ( PROCESSING ORDER 0 ) PROGRAM NUMBER：0□□□□ BLOCK NUMER：N□□□□ DECLARATION OF COORDINATES: G54、F52、F92 AUXILIARY FUNCTION: M6□ T□ M□ S RAPID POSTIONING: G00 X Y COMPENSATION OF TOOL LENGTH: G43 H Z TOOL DIA COMPENSATION: G41 / G42 D X Z CUTTING PROCESSING: G01 X Y Z CANCEL COMPENSATION: G49、G40 AUXILIARY FUNCTION: M5□ END OF PROGRAM: M02、M30

1-4 G CODE LIST

46

1. SINGLE G CODE：G CODE IS VALID IN APPOINTED BLOCK. 2. STATUS G CODE: G CODE REMAINS VALID UNTIL ANOTHER ONE IN THE SAME GROUP APPOINTED. 01 GROUP IS STATUS G CODE. 3. G CODE WITH ＊ IS CALLED PRELIMINARY G CODE WHEN POWER IS ON. G00 / G01、G90 / G91 CAN BE SELECTED BY PARAMETER SETTINGS. G20 / G21 REMAINS G CODE BEFORE POWER.

ITEM DESCRIPTION REMARK ITEM DESCRIPTION REMAR

K G00 VERTICAL RAPID

POSTIONING G65 SINGLE CALL OF MACRO ＊

G01 VERTICAL COMPENSATION, CUTTING

FEED-IN

G66 CALL OF MODULE PROGRAM

＊

G02 AN ARC COMPENSATION (CW)

G67 CANCEL CALL OF MODULE PROGRAM

＊

G03 AN ARC COMPENSATION (CCW)

G68 START SPIRAL COORDINATES

G04 PAUSE APPOINTED TIME G69 CANCEL START SPIRAL COORDINATES

G09 EXACT STOP TEST G70 BRITISH SYSTEM UNIT PROCESSING

G10 DATA INPUT G71 METRIC SYSTEM UNIT PROCESSING

G15 CANCEL POLE COORDINATES

G73 HIGH SPEED DRILLING CIRCULATION

G16 INSERT POLE COORDINATES

G74 LEFT HAND DRILLING CIRCULATION

G17 SET X-Y WORKING SURFACE

G76 PRECISE HOLE CIRCULATION

G18 SET Z-X WORKING SURFACE

G80 CANCEL CIRCULATION

G19 SET Y-Z WORKING SURFACE

G81 DRLLING CIRCULATION

G28 HOME OF REFERENCE POINT

G82 BOTTOM PAUSE DRILLING CIRCULATION

G29 FROM REFERENCE HOME G83 DRILLING CIRCULATION G30 ANY POINT HOME G84 TOOTH ATTACKING

CIRCULATION

G31 JUMP G85 BORING CIRCULATION G33 SPIRAL CUTTING 切削 G86 HIGH SPEED BORING

CIRCULATION

G40 CANCEL TOOL RADIUS COMPENSATION

G87 BACK PRECISE BORING CIRCULATION

47

G41 CANCEL TOOL RADIUS COMPENSATION:LEFT

G88 SEMI-AUTO BORING CIRCULATION

G42 CANCEL TOOL RADIUS COMPENSATION: RIGHT

G89 BOTTOM PAUSE BORING CIRCULATION

G43 CANCEL LENGTH POSITIVE COMPENSATION

G90 ABSOLUTE POSITION INPUT

G44 CANCEL LENGTH NEGATIVE

COMPENSATION

G91 RELATIVE POSITION INPUT

G49 CANCEL CANCEL LENGTH POSITIVE COMPENSATION

G92 ABSOLUTE HOME COORDINATES SETTING

G50 START ENLARGE/ DIMINISH

G94 INFEED(mm/minmin.)

G51 CANCEL ENLARGE/ DIMINISH

G95 INFEED PER REVOLUTION(mm/minmin.)

G50.1 MIRROR INVALID G96 SURFACE CUTTING SPEED G51.1 MIRROR VALID G97 CANCEL SURFACE

CUTTING SPEED

G52 PARTIAL SETTING OF COORDINATES

G98 HOME TO START POINT

G53 SETTING OF MACHINE SYSTEM COORDINATES

G99 HOME TO R POINT

G54 SETTING OF WORKING COORDINATES

G134 CIRCUMFERENCE CIRCULATION

G59 SETTING OF WORKING COORDINATES SYSTEM

G135 ANGLE VERTICAL DRILLING CIRCULATION

G61 EXACT STOP TEST G136 AN ARC CIRCULATION G64 CUTTING MODE G137.1 CHESS HOLE

CIRCULATION

2. CNC PROGRAM INTRODUCTION

48

2-1 BASIC COMMAND

2-1-1 ABSOLUTE COMMAND ( G90 ) MOVING COMMND IS MACHINE ABSOLUTE COORDINATES XYZ XYZ 2-1-2 COMMAND OF INCREMENTAL ( G91 ) MOVING COMMND IS RELATIVELY TO PRESENT POSITION DIMENSION XYZ XYZ 2-1-3 RAPID POSITONING ( G00 ) FORMAT：G00 X Y Z …….： G00 TO SAVE MORE TIME, TOOL ROUTE IS NOT USUSALLY VERTICAL LINE. EACH AXIS MOVES WITH FASTEST SPEED AND CAN ALSO HAVE F COMMAND EX： G00 X200. Y100.： Y NON VERTICAL COMPENSATION

( 200,100 ) X 2-1-4 VERTICAL CUTTING COMPENSATION ( G01 ) FORMAT：G01 X Y Z F： G01 IS VERTICAL CUTTING COMPENSATION, ALL AXIS FOLLOW SPEED OF

49

COMMAND, VERTICAL MOVEMENT OF SHORTEST DISTANCE. AT ANY TIME TO MAKE COMPENSATION, SO F MUST BE APPOINTED EX：G01 X200. Y1000 F3000； Y VERTICAL COMPENSATION (200,100) X EX：COMPARISON OF ABSOLUTE VALUE AND INCREMETAL VALUE ( 00001 AND 00002 IS THE SAME) ABSOLUTE VALUE INCREMETAL VALUE

O0001； O0002；

G90； G91；

N1 G0 X10.Y10.； N1 G0 X10. Y10.；

N2 X20.； N2 X10.；

N3 Y20.； N3 Y10.；

N4 X10.； N4 X-10.；

N5 Y10.； N5 Y-10.；

M30； M30； 20 N5 N3 N1 N2 10

10 20 2-1-5 CUTTING OF AN ARC COMPENSATION ( G02、G03 ) 格式：G17 G02 / G03 X Y ( Z ) I J ( K )

F：

50

G02：CLOCKWISE DIRECTION ( CW )。 G03：COUNTER CLOCKWISE DIRECTION ( CCW ) X Y / B ( Z )：FINAL COORDINATES OF AN ARC I J ( K )：CENTER IS RELATIVELY TO THE DISTANCE OF STARTING POINT R：AN ARC RADIUS: AN ARC > 180°，R NEGATIVE VALUE AN ARC < 180°，R POSITIVE VALUE PS：DO NOT USE R COMMAND WITH WHOLE CUTTING DRAWING F：SPEED OF INFEED, mm / min。 PS：CUTTING AN ARC SHOULD APPOINT PLANE G17：XY PLANE (ORIGINAL SETTING ) G18：ZX PLANE G19：YZ PLANE EX：FINAL FROM ( 10,0 ) TO ( 0,10 ) CCW

END POINT G03 X0 Y10. I-10. F2000； ( 0,10 ) OR START G03 X0 Y10. R10. F2000； POINT ( 10,0 ) FROM ( 10,0 ) TO ( 0,10 ) CW G02 X0 Y10. I-10. F2000； OR G02 X0 Y10. R-10. F2000； FROM ( 10,0 ) WHOLE CUTTING DRAWING ( 360°)。 G02 I-10. F2000； ( CW ) OR G03 I-10. F2000； ( CCW ) 2-1-6 PAUSE TIME ( G04 ) FORMAT：G04 X；

51

X：0.001 ~ 9999.999 秒。 IF NOT APPOINT X, G04 BECOMES CORRECT STOP COMMAND 2-1-7 STOP TO CHECK CORRECTLY ( G09 ) STOP TO CHECK MODE CORRECTLY ( G61 ) DUE TO SPEED UP/ DOWN TIME DIFFERENCE (AS THE DRAWING), IF RUN WITH VERTICAL CORNER, THERE’S SOMETIMES ROUND CORNER. WAYS TO IMPROVE AS FOLLOWING: SET DOWN SPEED UP TIME OF NC PARAMETER. ET DOWN POSITIONING WIDTH PARAMETER. SETTING OF PROGRAM CUTTING SPEED (F). PROGRAM + G09 ( ONLY VALID IN APPOINTED BLOCK ) PROGRAM + G61 ( CONTINUOUS VALID, G62 OR G64 CANCEL ) F NO G09 DEVIATION N1 N2 X F WITH G09 N1 N2 X 2-1-6 PAUSE TIME ( G04 ) FORMAT: G04 X；

52

X：0.001 ~ 9999.999 秒。 IF NOT APPOINT X, G04 BECOMES CORRECT STOP COMMAND. 2-1-7 STOP TO CHECK CORRECTLY ( G09 ) STOP TO CHECK MODE CORRECTLY ( G61 ) DUE TO SPEED UP/ DOWN TIME DIFFERENCE (AS THE DRAWING), IF RUN WITH VERTICAL CORNER, THERE’S SOMETIMES ROUND CORNER. WAYS TO IMPROVE AS FOLLOWING: SET DOWN SPEED UP TIME OF NC PARAMETER. ET DOWN POSITIONING WIDTH PARAMETER. SETTING OF PROGRAM CUTTING SPEED (F). PROGRAM + G09 ( ONLY VALID IN APPOINTED BLOCK ) PROGRAM + G61 ( CONTINUOUS VALID, G62 OR G64 CANCEL ) F NO G09 DEVIATION N1 N2 X F WITH G09 N1 N2 X 2-1-8 JUMP BLOCK ( / ) / MUST BE PUT IN THE BEGINNING OF PROGRAM BLOCK

53

WHEN BLOACK JUMP TO ON, SKIP THE BLOCK. WHE BLOCK JUMPS TO OFF, THE BLOCK STILL EXECUTES 2-1-9 CALL OF VICE PROGRAM M98 P

NUMBER OF VICE PROGRAM TIMES OF REPEARTING CALL END OF VICE PROGRAM M99 P

BACK TO PROGRAM SERIAL NUMBER EX： O0001； O0010； N1 N1 N2 N2 N3 M98 P0010 N3 ONCE N4 N4 N5 N5 M30 M99 O0001； O0010； N1 N1 N2 N2 N3 M98 P20010 N3 TWICE N4 N4 N5 N5 M30 M99 P0005

2-2 TOOL COMPENSATION FUNCTION

54

2-2-1 TOOL LENGTH COMPENSATION ( G43、G44、G49 ) FORMAT：G43 / 44 Z H G43：LENGTH COMPENSATION: POSITIVE DIRECTION G44：LENGTH COMPENSATION: NEGATIVE DIRECTION H：COMPENSATION NUMBER, RELATIVELY TO TOOL COMPENSATION DATA. H0：

CANCEL TOOL LENGTH COMPENSATION G49：CANCEL TOOL LENGTH COMPENSATION EX： N1 G43 Z15. H1： N2 G1 Z-10. H = 100. +15 Z0 -10 2-2-2 DIA OF TOOL COMPENSATION( G41、G42、G40 ) FORMAT：G41 / 42 D X Y ：

55

G41：LENGTH COMPENSATION: LEFT G42：LENGTH COMPENSATION: RIGHT D： COMPENSATION NUMBER, RELATIVELY TO TOOL COMPENSATION DATA, TOOL

RADIUS VALUE. D0：CANCEL DIA OF TOOL COMPENSATION D40：DIA OF TOOL COMPENSATION 0 G41 G42 G41 G42 例： N1 G00 X-5. Y-5. ； N2 G43 Z10 H1 ； N3 G41 D2 X0 Y0 ； N4 G1 Z-10. F3000 ； N5 G91 Y10. ； N6 X10. ； N7 Y-10. ； N8 X-10. ； N9 G90 G0 Z10 ； N10 G40 G90 ； PROGRAM ROUTE TOOL ROUTE N20 M30 ；

2-3 DRILLING HOLE CIRCULATION ( G81、G83、G80 )

56

2-3-1 DRILLING CIRCULATION ( G81 ) FORMAT：G81 X Y Z R P F K ； G80： CANCEL FIX CIRCULATION. APPOINT 01 G CODE AS WELL AS G80 STATUS X, Y：DRILLING POINT POSITION Z：POSITION OF DRILLING BOTTOM R：APPOINT R POINT POSITION P：DRILLING BOTTOM PAUSE TIME F：SPEED FOR CUTTING K：REPEAT EXECUTING TIMES IF NOT APPOINTED AT ONCE. X, Y X, Y R R Z Z 例 EX：AS THE PIC, DRILL 4 HOLES, DEPTH: 10 mm 00100 ； G54 ； M3 S15000 ； G00 X0 Y0 ； G43 Z10. H1 ； G98 G81 X10. Y10. Z-10. R5. F3000 ； X90. Y50. X10. 50 G80 ； G00 X0 Y0 ； 10 M5 ； G91 G28 Z0 ； 10 90 M30 ； 2-3-2 DRILL CIRCULATION ( G83 ) FORMAT：G83 X Y Z R Q P F K ；

END

END

G99：R POINT

G98：STARTING POINT HOME

57

G80：CANCEL FIXED CIRCULATION X, Y：POSITION OF DRILLING POINT Z：POSITION OF DRILLING BOTTOM R：APPOINTED R POINT POSITION Q：EACH DRILLING INCISE QUANTITY, USUALLY WITH APPOINTED INCREMETAL VALUE P：PAUSE TIME FOR DRILLING BOTTOM. F：SPEED FOR CUTTING. K：REPEAT EXECUTING TIMES IF NOT APPOINTED AT ONCE. 2-4 COORDINATES FUNCTION

START X, Y R Q d END Q d Q Z

G99 G98

58

OH (REFRENCE HOME POINT) G28 OM (M/C POINT) G53 OW (WORKING ARTICLE ORIGINAL) G54 OP (PROGRAM ORIGINAL) G52 2-4-1 REFERENCE HOME (1ST HOME POINT) THE POINT IS MACHINE FIXED POSITION, ANY PROGRAM COORDINATES ALL FROMTHIS POINT. HOME RECOVERY AFTER SETUP, THAT IS, FINDING THE EXACT POSITION AND AT THE SAME TIME, PROCESSING COORDINATES CAN BE CONFIRMED. AFTER HOME POINT RECOVERY, YOU CAN START PROCESSING. 2-4-2 MACHINE COORDINATES (G53) AFTER HOME RECOVERY, THERE’S A MACHINE COORDINATES. THUS, MACHINE COORDINATES IS SET UP RELATIVELY TO HOME POINT. ( SET FROM MACHINE PARAMETER ) FORMAT：G53 X Y / B Z ； (VALID ONLY IN SINGLE BLOCK) 2-4-3 WORKING ARTICLE COORDINATES (G54 ~ G59) WORKING ARTICLE COORDINATES IS SET ACCORDING TO MACHINE COORDINATES. FORMAT： G54；(WORKING ARTICLE COORDINATES SELECTION, REMAIN VALID) 2-4-4 WORKING ARTICLE COORDINATES SET UP ( G92 ) SET UP NEW WORKING ARTICLE COORDINATES, THE PRESENT POSITION OF TOOL

59

ISTHE NEW WORKING ARTICLE COORDINATES, UPDATING PRESENT WORKING ARTICLE COORDINATES ( G54 ~ 59 ), BEFORE RE-USING PREVIOUS G54 ~ G59, YOU MUST CANCEL SETTING OF G92 WHICH IS ASSINGED BY PROGRAM. AFTER RESETTING, IT DISAPPEARS G92 EXPLANATION： MACHINE HOME POINT

G92 ORIGIAL G54 NEW G54 G55 NEW G55 2-4-5 PARTIAL COORDINATES (G52) PARTIAL COORDINATES BELONG TO PRESENT WORKING ARTICLE COORDINATES, SET WOKRING ARTICLE’S DEVIATION AND BECOME NEW WORKING COORDINATES. EX 1： G54 G52 X10. Y10. ； (X10 OF G54. Y10.ORIGINAL) G00 X10. Y10. ； ○ G52 X0 Y0 ； TOOL ○ NEW ( 0,0 ) G54 (0, 0) EX 2 ：

60

G54 ； 01000 ； G52 X10. Y10. ； G00 X0 Y0 ； M98 P1000 ； X10 ；. G52 X30. ； Y20. ； M98 P1000 ； X0 ； G52 X50. ； Y0 ； 10 M98 P1000 ； M99 ；

(0, 0) 10 30 50 2-5 AUTO REFERENCE HOME ( G28 ) FORMAT： G28 X Y / B Z ； X，Y，Z ARE CENTER POINTS ( COORDINATES OF WORKING ARTICLE COORDINATES) CONSIDERING OF INTERFERENCE. AS THE PIC, IF THE 3 AXIS RETURN TO ORIGINAL WITH SHORTEST DISTANCE. THIS MAY RISK DANGER OF CRASHING THE MACHINE. THUS, MOVE TO A SAFE POSITION AND CAN EXECUTE HOME RECOVERY. # 1 ref CLAMPING UNIT WORKING ARTICLE #1 ref CENTER NO CENTER POINT TOOL GENERALLY, WE NEGLECT CENTER POINT, AND RETURN TO HOME POINT WITH Z AXIS AS FOLLOWING

61

G91 G28 Z0 ； G28 X0 Y0 ； G90 ； 2-5-1 The 2ND, 3RD, 4TH

FORMAT： G30 P2 ( P3、P4 ) X Y / B Z ； , REFERENCE HOME (G30)

P2：2ND

P3：3 REFERENCE HOME ( TOOL CHANGE POINT )。

RD

P4：4REFERENCE HOME

TH

P NOT APPOINTED, BASED ON 2, REFERENCE HOME

ND

REFERENCE HOME

2-6 AUXILIARY PROGRAM FUNCTION ( M、S、T CODE )

FUNCTION SPINDLE SPINDLE ROTATE

POSITIVELY

M31

SPINDLE STOP

M5

SPINDLE UP M7 SPINDLE DOWN

M81

BRUSH DOWN

M41

BRUSH UP M46 TOOL

RELEASE M91

TOOL MOUNT

M96

TOOL PLATE

ROTATE MGT=SPT

M201

TOOL PLATE

ROTATE MGT=TF

M206

TOOL PLATE

ROTATE UP

M10

TOOL PLATE

ROTATE DOWN

M11

62

TOOL PLATE

ROTATE IN

M12

TOOL PLATE

ROTATE OUT

M13

M CODE RELATES PROGRAM

PROGRAM PAUSE M00 OPTIONAL PROGRAM PAUSE M01

PROGRAM ENDS M02 PROGRAM ENDS M30

CALL OF VICE PROGRAM M98 END OF VICE PROGRAM OR PROGRAM

CIRCULATION M99

SPIND

LE

DRILL

ING

HEAD

VERTI

CAL

DRILL

1

VERTI

CAL

DRILL

2

VERTI

CAL

DRILL

3

VERTI

CAL

DRILL

4

VERTI

CAL

DRILL

5

VERTI

CAL

DRILL

6

VERTI

CAL

DRILL

7

VERTI

CAL

DRILL

8

VERTI

CAL

DRILL

9

VERTI

CAL

DRILL

10

VERTI

CAL

DRILL

11

SAW

HEAD

SAW

BLADE

DOWN

M81 M83 M811 M812 M813 M814 M815 M816 M817 M818 M819 M820 M821 M84

START M31 M33 M34 STOP M5 ELEVA

TE

M7

Y

POSIT

ION

M85

X

POSIT

ION

M86

T CODE OF TOOL NUMBER DEFINITION

SPINDLE VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI SAW SAW

63

WITH

MAGAZINE

CAL

DRILL

1

CAL

DRILL

2

CAL

DRILL

3

CAL

DRILL

4

CAL

DRILL

5

CAL

DRILL

6

CAL

DRILL

7

CAL

DRILL

8

CAL

DRILL

9

CAL

DRILL

10

CAL

DRILL

11

BLADE

AT Y

BLADE

AT X

NO.

T1~T8 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T30 T31

2-6-1 SPINDLE FUNCTION (S) TO CONTROL SPINDLE SPEED, MAX 5 BITS ( 0 ~ 20000 ) 。 ( RPM： rev / min ) MUST EQUIPPED WITH M3 ( M3 IS THE STARTING SIGNAL OF SPINDLE ) EX： M3 S12000 ； 2-6-2 TOOL FUNCTION (T) USED IN ATC TOOL SELECTION, ONLY SELECT FROM NO. 1 TO NO. 8, INVALIDE FOR 0 OR NUMBER AFTER 9. EX: TOOL 1 SHIFT TO TOOL 2, YOU SHOULD INPUT M6T2. 2-6-3 AUXILIARY FUNCTION (M) AUXILIARY FUNCTION CAN CONTROL EXTERNAL UNIT MOTION WHICH PLC NEEDS TO DEAL. ONE BLOCK CAN HAVE ONLY ON M CODE.

2-7 EX

64

2-7-1 EX 1 DRAWING THICKNESS: 10 mm TOOL：φ 10mm ANS： SET WORKING ARTICLE ORIGINAL

SET TOOL COMPENSATOIN SET SURFACE AS Z0。＃1：TOOL LENGTH COMPENSATION ＃2：TOOL DIA COMPENSATION PROGRAM： 0100 ； N10 G54 G90 G40 G80 ； N20 G00 X-30. Y-30. ； N30 M3 S15000 ； N35 M8 ； N40 G43 Z10. H1 ； N50 G42 X0 Y0 D2 ； N60 G1 Z-10.5 F3000 ； N70 X50. F4000 ； N80 Y40. ； N90 X90. ； N100 Y0 ； N110 X110. ； N120 G03 X140. Y30. R30. F3000 ； N130 G01 Y50. ； N140 G02 X110. Y80. R30 ； N150 G01 X0 F4000 ； N160 Y-10. ； N170 G0 Z50. ； N180 G40 G49 ； N190 M5 ； N195 M7 ； N200 G91 G28 Z0 ； M30 ； 2-7-2 EX 2 DRAWING THICKNESS：20mm

R30 R30

R30

40

40 30 20 50

40

(-30,-30)

(0,0)

65

TOOL T1：φ 16mm DRILLING HEAD T2：φ 20mm ANS： S ET TOOL COMPENSATOIN SET SURFACE AS Z0。＃1：T1, TOOL LENGTH COMPENSATION ＃2：T2, TOOL LENGTH COMPENSATION ＃3 : TOOL DIA COMPENSATION PROGRAM: 0200 ； N230 X250. Y150. ； N10 G54 G90 G40 G80 ； N340 X150. Y250 N20 G30 Z0 ； N350 X50. Y150. ； N30 T1 ； N360 M5 ； N40 M31 S18000 ； N370 M7 ； N45 M81 ； N380 G49 G30 Z0 ； N50 G00 X-50. Y-50. ； M30 ； N60 G43 Z10. H1 ； N70 G41 D3 ； N80 G01 Z-20.5 F3000 ； N90 X300. F4000 ； N100 Y300. ； N110 X0； N120 Y-10 N130 G0 Z50. N135 M5 ； N140 M7 ； N150 G40； N160 G49 G30 Z0 ； N170 M6 T2 ； N180 M3 S15000 ； N190 M8 ； N200 G00 X0 Y0 ； N210 G43 Z10. H2 ； N220 G81 G99 X150. Y50. Z-15. R5. F4000 ；

66

APPENDIX 一 PLC WARNING LIST NO. CONTENT METHOD

20081 X AXIS NOT HOME EXECUTE HOME RECOVERY 20082 X AXIS SERVO ERROR 20083 Y AXIS NOT HOME EXECUTE HOME RECOVERY 20084 Y AXIS SERVO ERROR 20085 Z AXIS NOT HOME EXECUTE HOME RECOVERY 20086 Z AXIS SERVO ERROR 20087 V AXIS NOT HOME EXECUTE HOME RECOVERY 20088 V AXIS SERVO ERROR 20089 INCORRECT TOLL NO. TOOL NO. OUT OF SPEC. MODIFY THE

PROGRAM 20090 SPINDLE LOCKED UNDO THE SPINDLE LOCK SWITCH 20091 MACHINE ERROR CONTACT MANUFACTUERE 20092 SYSTEM ERROR CONTACT MANUFACTUERE 20093 E-STOP * INTERNAL E-STOP FUNCTION OR OFF

LINE * OVER-CUTTING OCCURS

20094 AIR PRESSURE INSUFFICIENT

* CHECK MAIN POWER VOLTAGE, IF TOO LOW * SIGNAL CABLE NOT CONNECT WELL

20095 AIR COOLER ERROR * OVER LOAD OF COOLER BY OIL * FOLLOW DIRECTION OF MANUAL OF

COOLER. * POSSIBILITY OF OF OFFLINE

20096 NITROGENT PRESSURE INSUFFICIENT

REFILL NITROGENT OR SIGNAL OFF LINE

20097 INVERTER 1 ERROR ACCORDING TO INVERTER ERROR NO. CHECK INVERTER MANUAL

20098 BRUSH NO.1 NOT UP BRUSH NO.1 NOT UP , NOT ABLE TO TOOL CHANGE * IF BRUSH SEIZED * BRUSH ON COMMAND IS OUTPUT * SWITCH OF BRUSH CUSHING NOT ON. IF OUT

OF ORDER OR NOT WELL CONNECTED OF CABLE

20099 HEAD NO.1 NOT UP SAME AS 20098 20100 NO TOOL RELEASE:

NO.1 * IF OUTPUT TOOL RELEASE

* NO SIGNAL OF TOOL RELEASE DETECTOR, MISSING POSITION OR NOT WELL CONNECTED OF CABLE

20101 NO TOOL MOUNTED: NO.1

* IF OUTPUT TOOL MOUNTED COMMAND * NO SIGNAL OF TOOL MOUNTED DETECTOR, MISSING POSITION OR NOT WELL CONNECTED OF CABLE。

20102 HIGH TEMPRATURE ON NO.1 SPINDLE CIRCUITS

* CHECK SPINDLE IF OVER HEATED, COOLER FUNCTIONS WELL OR COOLER CIRCULATES AS USUAL.

20103 MAGAZINE NO.1 NOT UP

* IF TOOL MAGAZINE SEIZED * IF OUTPUT COMMAND OF MAGAZINE * THE SWITCH OF MAGAZINE CUSHION IS NOT ON, IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL.

67

APPENDIX 1- PLC WARNING LIST NO. CONTENT METHOD

20104 NO.1 MAGAZINE NO T DOWN

* IF MAGAZINE IS LOCKED. * IF MAGAZINE ORDER OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT ON, IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL.

20105 NO.1 MAGAZINE NOT INTO SPINDLE

* IF MAGAZINE IS LOCKED. * IF MAGAZINE ORDER OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT

ON, IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL.

20106 NO.1 MAGAZINE NOT OUT SPINDLE

* IF MAGAZINE IS LOCKED. * IF MAGAZINE COMMAND OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT


20107 NO.1 SPINDLE PROTECTION NOT OUT

* PLEASE CHECK IF PROTECTION IS LOCKEDBY DUST

* PROTECTION COMMAND IS OUTPUT 20108 NO.1 TOOL PLATE NOT

POSITIONED * WITH MDI MODE TO CALL MAGAZINE * IF IN&OUT ACTION OF MAGAZINE LOCKED. * THE SWITCH OF MAGAZINE CUSHION IS NOT


20109 20110 20111 PRESS SUCTION SWITCH

IN WORKING TABLE PRESS SUCTION SWITCH IN WORKING TABLE

20112 INSUFFICIENT SUCTION ON Y AXIS WORKING

TABLE

* RELEASE VACUUM SUCTION BOTTON, CHECK IF MAIN POWER IS SUFFICIENT.

* IF DEFECT OCCURRED DURING VACUUM SUCTION PLATE, THERE WILL BE LEAKAGE OF VACUUM.

20113 NO.2 INVERTER ERROR ACCORDING TO ALARM NUMBER OF INVERTER, CHECK OPERATING MANUAL OF INVERTER

20114 NO.2 BRUSH NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE: * IF BRUSH IS LOCKED OR OUTPUT OF COMMAND * THE SWITCH OF MAGAZINE CUSHION IS NOT


20115 NO.2 HEAD NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE, PLS CHECK: * IF BRUSH IS LOCKED, OUTPUT OF COMMAND * IF BRUSH COMMAND IS OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT ON, IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL.

20116 NO.2 SPINDLE NOT RELEASE

* IF SPINDLE RELEASE OUTPUT * IF NO SIGNAL ON TOOL RELEASE DETECTOR

OR MIS-POSITIONED OR SIGNAL CABLE NOT CONNECTED WELL

20117 NO.2 SPINDLE NOT MOUNTD

* IF OUTPUT OF SPINDLE MOUNTING * IF TOOL MOUTING DETECTOR IS NO SIGNAL OR IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL?

68

20118 NO.2 SPINDLE COIL, TEMPERATURE OVER

HIGH

* DETECT IF TEMPERATURE OF SPINDLE IS OVER HIGH, IF COLLER BY OIL FUNCTIONS WELL, AND USUAL CIRCULATION.

20119 NO.2 MAGAZINE NOT UP * IF MAGAZINE IF LOCKED OR OUTPUT OF MAGAZINE COMMAND * IF NO SIGNAL ON TOOL MAGAZINE

DETECTOR OR MIS-POSITIONED OR SIGNAL CABLE NOT CONNECTED WELL

20120 NO.2 MAGAZINE NOT DOWN

* IF MAGAZINE IF LOCKED OR OUTPUT OF MAGAZINE COMMAND * IF NO SIGNAL ON TOOL MAGAZINE


APPENDIX 1- PLC WARNING LIST

NO. CONTENT METHOD 20121 NO.2 MAGAZINE NOT IN

SPINDLE * IF MAGAZINE IF LOCKED OR OUTPUT OF

MAGAZINE COMMAND * IF NO SIGNAL ON TOOL MAGAZINE


20122 NO.2 MAGAZINE NOT OUT OF SPINDLE

* IF MAGAZINE IF LOCKED OR OUTPUT OF MAGAZINE COMMAND

* IF NO SIGNAL ON TOOL MAGAZINE DETECTOR OR MIS-POSITIONED OR SIGNAL CABLE NOT CONNECTED WELL

20123 NO.2 TOOL PROTECTION OUT

* PLEASE CHECK TOOL PROTECTION IF COVERED BY DUST * TOOL PROTECTION COMMAND IS OUTPUT

20124 NO.2TOOL PLATE NOT POSITIONED

* WITH MDI MODE TO CALL MAGAZINE * IF IN&OUT ACTION OF MAGAZINE LOCKED. * THE SWITCH OF MAGAZINE CUSHION IS NOT


20125 20126 20127 PRESS SUCTION SWITCH

IN WORKING TABLE PRESS SUCTION SWITCH IN WORKING TABLE

20128 INSUFFICIENT SUCTION ON V AXIS WORKING

TABLE

* RELEASE VACUUM SUCTION BOTTON, CHECK IF MAIN POWER IS SUFFICIENT.

* IF DEFECT OCCURRED DURING VACUUM SUCTION PLATE, THERE WILL BE LEAKAGE OF VACUUM.


20130 NO.2 BRUSH NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE: * IF BRUSH IS LOCKED OR OUTPUT OF COMMAND * THE SWITCH OF MAGAZINE CUSHION IS NOT


20131 NO.2 HEAD NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE, PLS CHECK: * IF BRUSH IS LOCKED, OUTPUT OF COMMAND * IF BRUSH COMMAND IS OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT

69





20133 NO.2 SPINDLE NOT MOUNTED



HIGH

* DETECT IF TEMPERATURE OF SPINDLE IS OVER HIGH, IF COOLER BY OIL FUNCTIONS WELL, AND USUAL CIRCULATION.


HIGH


20136 NO.3 MAGAZINE NOT UP * IF MAGAZINE IF LOCKED OR OUTPUT OF MAGAZINE COMMAND * IF NO SIGNAL ON TOOL MAGAZINE








20139 NO.3 TOOL PROTECTION NOT OUT

* CHECK IF TOOL PROTECTION IS BLOCKEDCOVERED BY DUST

* IF OUTPUT OF TOOL PROTECTION COMMAND


NO. CONTENT METHOD 20140 NO.2TOOL PLATE NOT

POSITIONED * WITH MDI MODE TO CALL MAGAZINE * IF IN&OUT ACTION OF MAGAZINE LOCKED. * THE SWITCH OF MAGAZINE CUSHION IS NOT



20142 20143 20144 20145 NO.4 INVERTER ERROR ACCORDING TO ALARM NUMBER OF INVERTER,

CHECK OPERATING MANUAL OF INVERTER 20146 NO.4 BRUSH NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE:

* IF BRUSH IS LOCKED OR OUTPUT OF COMMAND * THE SWITCH OF MAGAZINE CUSHION IS NOT


70

20147 NO.4 HEAD NOT UP THE BRUSH NOT ON- CAN’T DO TOOL CHANGE, PLS CHECK: * IF BRUSH IS LOCKED, OUTPUT OF COMMAND * IF BRUSH COMMAND IS OUTPUT * THE SWITCH OF MAGAZINE CUSHION IS NOT ON, IF OUT OF ORDER IS SIGNAL CABLE NOT CONNECTED WELL.




20149 NO.4 SPINDLE NOT MOUNTED



HIGH



HIGH


20152 NO.4 MAGAZINE NOT UP * IF MAGAZINE IF LOCKED OR OUTPUT OF MAGAZINE COMMAND * IF NO SIGNAL ON TOOL MAGAZINE DETECTOR








20155 NO.4 TOOL PROTECTION NOT OUT

* CHECK IF TOOL PROTECTION IS BLOCKEDCOVERED BY DUST

* IF OUTPUT OF TOOL PROTECTION COMMAND

20156 NO.4TOOL PLATE NOT POSITIONED

* WITH MDI MODE TO CALL MAGAZINE * IF IN&OUT ACTION OF MAGAZINE LOCKED. * THE SWITCH OF MAGAZINE CUSHION IS NOT


20157 20158


NO. CONTENT METHOD 20159 20160

* PS. NO3, NO.4 SPINDLE, V AXIS WORKING TABLE ARE OPTIONALS.

71

D. OPTIONAL ACCESSORIES

1.DRILLING UNIT

TTHHIISS MMOODDEELL IISS 77VV22HH

:: CCOOMMPPOOSSEEDD OOFF 77

VVEERRTTIICCAALL 44 HHOORRIIZZOONNTTAALL

DDRRIILLLLIINNGG HHEEAADDSS

22 HHOORRIIZZOONNTTAALL

77 VVEERRTTIICCAALL

72

ARRANGEMENT OF DRILLING SYSTEM

DISTANCE OF EACH DRILLING HEAD IS 32mm, USUALLY BASED

ON THE DISTANCE BETWEEN T11 AND SPINDLE,USW

1-2 TOOL FUNCTION ( T ) TOOL NUMBERS OF DRILLING: T11~T21 (7 V DRLLING TAIL 4 HORIZONTAL DRILLING TAIL) T1~T8，T11~T21，T30，T31, EXCEPT THESE NUMBERS, ANY TOOL NUBMER IS INVALID. PROGRAM CANNOT EXECUTE TOOL CHANGE AND WARNING APPEARS.TOOL NUMBERS ARE BASED ON THE TAG ON THE MACHINE. NUMBER OF SPINDLE IS DIFFERENT FROM NUMBERS OF DRILLING AND SAW. DON’T BE CONFUSED.

1-3 TOOL CHANGE PROGRAM FOR DRILLING EXAMPLE: N10 T11 (CALL NO.11 DRILLING, ENTER TOOL NUMBER, NO NEED OF M CODE, THE TOOL WILL LOWER DIRECTLY) N20 M30

T18 T11

T12

T13

T14

T15

T16

T17

T21 T20

T19

73

2. SAW BLADE SYSTEM

THIS IS SAW OF FAM, HORIZONTAL SAWING

WITH X,Y AXIS: ANGLE IS 0° OR 90°

0° OR 90° FOR SAWING

74

2-1 TOOL FUNCTION ( T ) NUMBER OF SAW IS T30 (MEANS SAW BLADE IS X DIRECTION), T31 (MEANS SAW BLADE IS Y DIRECTION) T1~T8，T11~T21，T30，T31. EXCEPT THESE NUMBERS, ANY TOOL NUBMER IS INVALID. PROGRAM CANNOT EXECUTE TOOL CHANGE AND WARNING APPEARS.TOOL NUMBERS ARE BASED ON THE TAG ON THE MACHINE. NUMBER OF SPINDLE IS DIFFERENT FROM NUMBERS OF DRILLING AND SAW. DON’T BE CONFUSED.

2-2 SAWBLADE CHANGE SYSTEM EXAMPLE: N10 T30 (CALL OF SAW AXIS, IF YOU WANT TO SAW X DIRECTION, ENTER TOOL NUMBER, NO NEED OF MO CODE. THE SAWBLADE WILL LOWER DIRECTLY) N20 M30 OR N10 T31 (CALL OF SAW AXIS, IF YOU WANT TO SAW X DIRECTION; ENTER TOOL NUMBER, NO NEED OF MO CODE. THE SAWBLADE WILL LOWER DIRECTLY AND TURN TO Y AXIS) N20 M30 N10，N20，ARE BLOCK NUMBER IS BLOCK NUMBER M30 IS PROGRAM END CODE, IRRELECANT TO TOOL CHANGE ACTION T1，T11，T30，T31IS T CODE，COMMAND TO CALL TOOL NUMBER T CODE AND M CODE, DO NOT WRITE IN THE SAME BLOCK AFTER SPINDLE CHANGE, SPINDLE DEAD WILL NOT LOWER AUTOMATICALLY, NEED TO ENTER M81 IN NEXT BLOCK THEN SPINDLE HEAD CAN BE AUTOMATICALLY LOWERED. DRILLING AND SAWING AXIS WITHOUT TOOL CHANGE. AFTER T CODE COMMAND, BELONGING TO DRILLING OR SAWING COMMAND, IT WILL AUTOMATICALLY LOWER THE MACHINE HEAD. WHEN USING NUMBER OF DRILLING OR SAWING, TOOL NUMBER WILL BE SHOWN ON NC MONITOR LIKE SPINDLE NUMBER.

75

2-3 CAUTION: UNDER AUTO MODE WHEN EXECUTING SPINDLE, DRILLING AND SAWING PROGRAM

TOOL T11~T21，T30，T31 WILL DO COMPENSATION OF X&Y AXIS COORDINATES AUTOMATICALLY BASING ON SPINDLE CENTER.THAT IS TO SAY, CENTER POINT OF T11~T21，T30，T31 IS THE SAME, BUT THERE WON’T DO ANY LENGTH COMPENSATION OF T1~T8，T11~T21，T30，T31. THUS WE SHOULD DO LENGTH COMPENSATION OF Z AXIS.

TOOL NUMBER: 18(FRONT), T19 (BACK), T20 (LEFT), T21 (RIGHT) WHEN PROCESSING, NEED MORE ATTENTION. THEY ARE SURFACE OF DRILLING BLADE. FRONT, BACK, LEFT, RIGHT NEED MORE ATTENTION AND NEED TO DO DEVIATION OF TOOL. THAT’S TO SAY, WHEN CONSIDERING OF SIDE DRILLING, DEVIATE THE CENTER POINT TO AVOID DRILLING TOOL TO HIT THE WORKING ARTICLE. PLEASE FIND THE EXPLANATION AS BELOW

WVF 0 = Top Face

T1~T8，T11~T17 T30，T31 WVF 1 = Front Face

T18 WVF 2 = Right Face

T21 WVF 3 = Rear Face

T19 WVF 4 = Left Face

T20 WVF 5 = Bottom Face

76

3. C AXIS

↑AGGREGATE

WORK WITH C AXIS TO DO MULTI-ANGLE PROCESSING

HSD-C ROTATION AXIS CAN WORK

MOTOR&REDUCER ROTATE 360°

77

4. B AXIS

B axis lock：UNDER NORMAL MODE, YOU CAN PRESS THE BOTTON

THE DEFINITION OF CLAMP IS TO FIX THE B AXIS THE CLAW OF B AXIS IS TO FIX THE WORKING ARTICLE THE CLAW OF B AXIS DEPENDS ON THE OPERATOR HOLDS THE WORKING ARTICLE WITH TOOL

B axis (Front): HOLD WORKING ARTICLETO PROCCEED WITH ROTATION

B axis (Back) Correct center of working article

syntec manual 900m

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