system contents - sayfa

ROBUST LIGHTWEIGHT ACCESS SYSTEM INSTILLS USER CONFIDENCE AND INCREASES SAFETY

SYST

EM IN

STAL

LATI

ON

M

ANUA

L

1300 301 755 SAYFA.COM.AU

MUST BE READ AND UNDERSTOOD PRIOR TO INSTALLATION

SYSTEM CONTENTS

In-Action 2

Features 3

Installation Requirements 4

Limitations 5

Design & Layout 6

Configurations 8

Tools & Equipment 9

Australian Standards 10

Installation Procedure 11

Installation Checklist 18

Maintenance 19

Warranty 22

Specifications 23

STEP LADDERS & BRIDGES

ALTO®

STEP LADDER

5

9

3

12

2

4

10

11

6

IT’S THE SAYFA WAY

4

1

Sayfa Group leads the industry in the design, installation and management of access, fall protection and ground safety systems.

The In-Action model demonstrates access, fall and ground protection requirements for a commercial building design.

SayfaGrouprecommendationsfulfillcurrentworkplacerequirementsfor the safety of building maintenance subcontractors, employees and the general public.

# DESCRIPTION

1 3 SIXTY Fall arrest anchors

2 TRAVEL 8 Rooforwallmountstaticlines

3 SENTRY Roof mount guardrails

4 ON-TRAK Roofwalkways(yelloworgrey)

5 PROTEX Skylight protectors

6 RAPTOR Overhead fall arrest rails

For more information, please contact Sayfa Group directly.

# DESCRIPTION

7 KATT Modular fixed ladders

8 VISTA Modularfolddownladders

9 ALTO Step ladders & step bridges

10 ALTO Stairs & platforms

11 SKYDORE Roof access hatches

12 MODDEX Handrails & balustrades

7

9

3

EASY ACCESS FOR MAINTENANCE PERSONNEL MINIMISES RISK OF INJURY AND ENCOURAGES QUALITY PREVENTATIVE MAINTENANCEFEATURES & BENEFITS

MODULAR ELBOW CONNECTOR - Provides connection of handrails to platform

HANDRAIL MODULE - Bolts to side of step ladder

END CAP - Neat termination of handrail

STEP LADDER BODY - Robust aluminium construction

HANDRAIL POST

ANTI SLIP STEP TREAD - Increased safety for users

BASE SUPPORT - Easy attachment to varied surfaces.

MODULAR ADVANTAGESECONOMICAL DELIVERY AND EASY ASSEMBLY With each section designed and fabricated as separate components, significant delivery and cranage cost savings are achieved. Easy bolt together assembly ensures rapid on-site installation. PATENTS AND DESIGN REGISTRATIONS APPLY

UN

IQU

E PROD

UCT FEATU

RE

PLATFORM - Slotted for easy post attachment

INSTALLATION REQUIREMENTS

4

MUST BE READ PRIOR TO USE

1. This system must only be installed by competent persons trained in the selection, use and maintenance of access systems who hold a current Sayfa approved installer certificate.

2. Persons installing this system are required to have a comprehensive knowledge of the Australian Standards, codes of practice and industry guidelines that relate to the selection, use and maintenance of access and fall protection systems and equipment.

3. Integrity and suitability of the structure to which this system is attached must be approved by a structural engineer unless it is clear to a competent person as to the suitability of connection to structure.

4. Read installation and operating instructions carefully before commencing any work. Consent to deviate from the installation guide must be obtained in writing from the manufacturer.

5. Conduct an initial work/risk assessment, and take all reasonable precautions to eliminate or control potential hazards and risks during the installation of this product.

6. Complete all necessary WHS documentation, including a Job Safety Analysis and Work Method Statement and obtain consent from responsible person in workplace prior to commencement of work.

7. Installers must be authorised and accredited by Sayfa Group and possess valid industry licenses, be appropriately trained, and comply with all relevant OH&S legislation prior to installation of this product.

8. Do not modify or remove any element of the support structure without prior authorisation by a qualified engineer.

9. Decorative coatings and coverings must be removed to ensure correct evaluation of structure prior to attachment of system.

10. Any re-routing of electrical and/or other services must be carried out by qualified or authorised personnel.

11. Appropriate temporary access and safety equipment must be used during installation, such as platform ladders or scaffolding and fall protection anchorage points.

12. In case of emergency, access and fall protection systems must be installed by a minimum of two persons.

13. Do not tamper with, modify or remove any part this system unless authorised by the manufacturer in writing.

14. Appropriate labels or markings must be attached to each system and include the following:- System for personnel use only- Service entry date- Next examination/service due date- Harness gear requirements and system compatibility- Maximum designed load ratings- Installer/Certifier contact details

15. Documentation confirming correct use and maintenance of the system and equipment must be provided to the workplace manager on completion of installation. (See operation manual.)

Sayfa Group instructions and recommendations, drawings and diagrams, and all other documentation are copyright, errors and omissions excepted, and must be carefully read and implemented. Any assistance or guidance given is without prejudice, and Sayfa Group cannot be held responsible for any inaccuracy or misinterpretation whatever. Failure to follow site installation requirements and warnings, may result in serious injury or death. Sayfa Group accepts no direct or indirect responsibility and/or consequential liability whatever, for any products and systems incorrectly installed or certified. Sayfa Group cannot warrant the integrity or suitability of the structure to which the products may be attached. Prior assessment must be made by a qualified structural engineer, unless the structure is authorised or approved by a competent person.

5

Sayfa recommends that persons working at heights do not work alone in case of an emergency and help is required.Should any part of the system/equipment have been subjected to abnormal loading, use must be discontinued until replaced/ recertified by a competent height safety inspector.

LIMITATIONS


1. Minimum structural requirements for attachment of Alto systems: - Steel purlin 100 x 1.5mm base metal thickness- Timber batten 70 x 35 F7 structural grade- Composite panel 75mm attached using through bolt system

2. Alto ladders and bridges are for single person use only rated to 150kg.

3. The preferred slope of step ladders is 65°. For ladders positioned at greater than 65° it is recommended that ladder cages be provided for additional access fall protection.

4. Where it is possible to fall more than 6M, a cage should be installed to provide fall protection.

5. Alto ladders and bridges cannot be submerged in saline or any acidic liquids.

6. Ladder landings must be provided at the base and top of ladders and bridges if entry and exit surface is uneven or not level.

7. This system, under normal use and environment, has a life expectancy of up to 10 years. A manufacturer’s assessment and certification to confirm suitability for an additional 5 years use is recommended. This will depend on location, usage and scheduled maintenance as per manufacturer and legislative requirements.

8. Do not tamper with or make alterations to system components without manufacturer’s consent.

9. This system is not to be used for tethering or lifting machinery or equipment.

10. The access system system must be recertified by a competent height safety inspector as recommended:- Non corrosive/mild environment – 12 monthly- Corrosive/harsh environment – 6 monthly (more frequent inspection

may be required).

DESIGN & LAYOUT

6


• The hierarchy of risk control must be followed at all times.

It is important to note that the lower the hierarchy of control, the greater the skill of the operator required and therefore is least preferred compared with a higher hierarchy requiring minimal operator skill and less risk of operator injury as a result of incompetence.

• Professional guidance on the design and set out of this system should be obtained prior to installation.

• Certain environments produce acidic atmospheric conditions which are detrimental to steel structures and surfaces. Any acidic environment must be assessed and certified by persons prior to installation of this system.

• For ladders used frequently and above 3500mm cage fall protection is recommended.

• Maintenance requiring additional equipment to be lifted onto roof may require a materials hoist/crane.

• A fixed ladder system is recommended for access between roof levels rather than using a portable ladder.

• Ladders should always be positioned in the safe zone of the roof, minimum 2500mm away from the fall edge.

• Safe access and suitable fall protection by means of guardrails must be provided when exiting the top of the ladder.

• Exit guardrails are at the top of any ladder should extend at least 2000mm onto the roof.

• When accessing any multi storey building it is recommended to use the Vista fold down ladder system with roof access hatch providing access onto roof from inside the building.

This document does not in any way replace the full Australian Standard document AS/NZS 1657-2018 which should be read and properly understood prior to installation of this system.

2500mm

DANGER ZONE

SAFE ZONE OF ROOF

Ò

STROP20˚

3500

mm

2000mm

• Position ladder to exit onto safe zone of roof at least 2500mm from a fall edge.

• Exit guardrails and cage fall protectionare recommended on any ladder above 3500mm.

CONFIGURATIONS

7

ST570 STEP LADDER ST575 STEP LADDER WITH 300MM PLATFORM

ST580 STEP LADDER WITH 900MM PLATFORM

• Designed to attach to underside of roof hatch.

• Designed to attach to front face of structure or platform.

• Designed to attach to top of roof deck or structure with 900mm platform access.

A B C B&C1000 620 900 1520

2000 1080 900 1980

3000 1550 900 2450

4000 2020 900 2920

5000 2490 900 3390

6000 2960 900 3860

FOOTPRINT TABLE

1

REVISIONSREMARKSDate

2345

SAYFA SYSTEMS CONFIDENTIAL MATERIALThis drawing is copyright© and all rights are reserved. Thedesign and specifications contained herein are confidentialand the property of SAYFA SYSTEMS. The information maynot be divulged or used in any form or by any means, for anypurpose other than that stated by SAYFA SYSTEMS. Storage,transmittal, forwarding to third party, copying, reproduction,viewing or scanning of this Drawing by any person or party,whether in whole or in part is prohibited, except with expressprior written consent by SAYFA SYSTEMS. The perspective isonly an indication of the planned installation.

Drawing No.

RepBySayfa Group1029 Mountain HighwayBoronia Vic 3155Tel:- 03 8727 9000Fax:- 03 8727 9002Email:- [email protected]:- www.sayfa.com.au

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Alto Step Ladder Configurations - Drawings

AluminiumMaterial

ProductCode FAB NO:

65°

65°

A

B

A

BMin 900 (C) Min 900 (C)

A

B Min 900 (C)65

°

Drawings for ALTO Installation Manual

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65°

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A

B Min 900 (C)

65°


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65°

65°

A

B

A

BMin 900 (C) Min 900 (C)

A

B Min 900 (C)

65°


A B C B&C1000 620 900 1520

2000 1080 900 1980

3000 1550 900 2450

4000 2020 900 2920

5000 2490 900 3390

6000 2960 900 3860

FOOTPRINT TABLE

A B C B&C1000 920 900 1820

2000 1380 900 2280

3000 1850 900 2750

4000 2320 900 3220

5000 2790 900 3690

6000 3260 900 4160

FOOTPRINT TABLE

CONFIGURATIONS

(H1) STEP LADDER HEIGHT

HEIGHT CODE

300mm .300

600mm .600

900mm .900

1200mm .1200

1500mm .1500

1800mm .1800

(H2) STEP LADDER HEIGHT

HEIGHT CODE

300mm .300

600mm .600

900mm .900

1200mm .1200

1500mm .1500

1800mm .1800

(L) PLATFORM LENGTH

LENGTH CODE

900mm STP9

1200mm STP12

1500mm STP15

1800mm STP18

STEP BRIDGE CONFIGURATORFor example, a step bridge consisting of:- 900mm platform length (L)- 300mm a step ladder height (H1)- 900mm a step ladder height (H2)

The formula for this option will be: (L) + (H1) + (H2)The code for this option will be: STP9 + .300 + .900 = STP9.300.900

100mm

L

65°

H2H1

Always add an additional 200mm to your vertical height measurement to allow for 100mm platform thickness and 100mm clearance above structure.

8

TOOLS & EQUIPMENT

Sayfa recommends that persons using fall arrest systems do not work alone in case of an emergency and help is required.

CORDLESS DRILL 8MM METAL DRILL BIT 5 /16 NUT SETTER

DROP SAW (POWERED UNIT) CUT OFF SAW

13MM SPANNERPITCH METER

TAPE MEASURE MARKING PEN SPIRIT LEVEL

9

AUSTRALIAN STANDARDS SUMMARY

This document does not in any way replace the full Australian Standard document which must be read and properly understood prior to installation of this system.

GENERAL REQUIREMENTS OF AUSTRALIAN STANDARDS

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70°

100 Min

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550 - 750

900

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Up to 10%variance

200-300=

200-300=

900 Min

900 Min

The minimum length of the landingshall be 900mm.Every access landing shall providestanding space of not less than600mm clear of cross-traffic, doorswing or any other structure.

Step type ladder 60-70°. Preferred angle 65°.

2 Step ladder handrails to have smooth transition into platform handrails. Note: If smooth transition not possible, a max gap of 100mm permittable.

10 Step ladder above 6000mm to have change in direction landing and to be fitted with ladder fall protection. Landing must be min 1500mm long.

11A Durable warning signs to be attached clearly stating ladder to be descended whilst facing the ladder.

8 Clearance between handrails: Min - 550mm Max - 750mm

9 Step ladder handrails must terminate 900mm or less above landing surface.

7 Step ladder clearance through an opening from nose of tread. 60° - 1000mm min. 65° - 950mm min. 70° - 900mm min.

5 Minimum clearance from nose of tread to any permanent object to be not less than 200mm.

Stair treads to be equally spaced not less than 200mm or greater than 300mm. Distance from landing to first rung may vary by up to 10%.

3 Step ladder tread to be 100mm wide minimum and include slip resistant surface.

1

REVISIONS

REMARKSDate

2345

SAYFA SYSTEMS CONFIDENTIAL MATERIALThis drawing is copyright© and all rights are reserved. Thedesign and specifications contained herein are confidentialand the property of SAYFA SYSTEMS. The information maynot be divulged or used in any formor by any means, for anypurpose other than that stated by SAYFA SYSTEMS. Storage,transmittal, forwarding to third party, copying, reproduction,viewing or scanning of this Drawing by any person or party,whether in whole or in part is prohibited, except with expressprior written consent by SAYFA SYSTEMS. The perspective isonly an indication of the planned installation.

Drawing No.

RepBy

Sayfa Group1029 Mountain HighwayBoronia Vic 3155Tel:- 03 8727 9000Fax:- 03 8727 9002Email:- [email protected]:- www.sayfa.com.au

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Min 1500

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200-300=

200-300=

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900

Max

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Max

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Fall

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Min 1500

Up to 10%variance

200-300=

200-300=

900 Min

900 Min


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10

11B6 The minimum length of the landing shall be 900mm. Every access landing shall provide standing space of not less than 600mm clear of cross-traffic, door swing or any other structure.

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200-300=

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200-300=

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900 Min

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Durable warning signs to be attached clearly stating ladder to be descended whilst facing the ladder.

INSTALLATION PROCEDURE - STEP LADDER

STEP 1 - PRE-INSTALLATION CHECK

Prior to installation, check the condition of the structure to which the ladder is to be attached and ensure suitability.

Check the structure height and ensure the ladder has been correctly configured to suit.

The checklist on page 16 will assist with critical assessment criteria.

Do not proceed with installation of this system if any of the checking criteria does not meet the required standards. Seek advice from the manufacturer regarding other options.

STEP 2 - ATTACH TOP LANDING PLATFORM

Position landing platform level with top step and drill 3 x 10mm holes into ladder stile using the platform connection plate as a template.

Connect using (3) M8 x 20mm cup bolt sets each side.

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SAYFASYSTEMS CONFIDENTIAL MATERIALThis drawing is copyright©andall rights are reserved. Thedesign and specifications containedherein are confidentialand the property of SAYFASYSTEMS. The information maynot be divulgedor used in any formor by any means, for anypurpose other than that statedby SAYFASYSTEMS. Storage,transmittal, forwarding to thirdparty, copying, reproduction,viewingor scanningof this Drawingby any person or party,whether in whole or in part is prohibited, except with expressprior written consent by SAYFASYSTEMS. The perspective isonly an indication of the planned installation.

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ProductCode FAB NO:

Ladder Body

Top Landing Platform

Handrail Module

Modular Elbow

Information Plate

Base Support Bracket

Platform Handrail Post

STEP 1

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Drill 10mm hole

STEP 2

STEP 3

1 2

12

Slot must beperpendicular toextrusion slot.

Extrusion Slot

11

STEP 3 - ATTACH TOP LANDING HANDRAIL POSTS

Insert T nuts into platform supports and then position post and secure using (2) M10 nuts. (Repeat process for all posts.)

For platforms ladder with 1000mm or more, 4 posts will be required. For 300mm platform only 2 posts required.

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STEP 4 - POSITION TOP LANDING HANDRAILS

Position platform handrail loosely on post and then insert elbow ready to engage with ladder handrail module.

STEP 5 - ATTACH LADDER HANDRAILS

Insert ladder handrails into flexible knuckle, ensure handrail is parallel to ladder stiles prior to fixing off.

1. Secure step ladder handrail to coupling using (1) 20mm tekscrews.

2. Secure handrail coupling to elbow using (2) 30mm tek screws..

3. Secure elbow to handrail using quantity (1) 20mm tek screws.

4. Secure handrail to post using (2) 16mm tek screws.

12

STEP 6 - SECURE LADDER HANDRAILS

Once handrail in position and is parallel with ladder stile, drill (2) 10mm holes through handrail fixing plate and ladder stile.

Secure using (2) M8 x 20mm cupbolts.




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STEP 5

STEP 4

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STEP 6

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1. Secure step ladder handrail to coupling using (2) 16mm tek screws.




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Max

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Label


STEP 7 - ATTACH END CAPS

Insert end caps and secure using quantity (1) 20mm tek screw.

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Attachment to structure must be verified by structural engineer unless it is clear to a competent person that the structure is suitable. See page 17 for recommended attachment to structure.

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Label

STEP 9 - ATTACH WARNING LABELS

Position warning label on the inside face of the handrail post where it will be best visibly seen by user.

Position ladder data plate on the ladder stile approximately at the third step from the bottom.

STEP 8 - TOP LANDING ATTACHMENT TO METAL ROOF DECK

1. Postion ladder and locate best suited support roof rib.2. Attach C channel batten to roof rib, using (2) 8mm bulbtite rivets. 3. Inert splice join into landing end posts and postion into C channel. 4. Level landing platform and secure splices join using (2) 20mm tek screws at each join.

Finished landing height must not exceed 300mm above roof deck.

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9

INSTALLATION PROCEDURE - STEP BRIDGE

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STEP 8

STEP 9

Bridge HandrailModular Elbow

Bridge Handrail Post

Bridge Kneerail

Bridge Platform

Ladder Body

Ladder Handrail

Base Support Bracket

STEP 1 - PRE INSTALLATION CHECK

Prior to installation, check the condition of the structure to which the ladder is to be attached and ensure suitability.

Check the structure height and ensure the ladder has been correctly configured to suit.

The checklist on page 16 will assist with critical assessmentcriteria.

Do not proceed with installation of this system if any of the checking criteria does not meet the required standards. Seek advice from the manufacturer regarding other options.

STEP 2 - ATTACH BRIDGE PLATFORM

Position landing platform level with top step and drill 3 x 10mm holes into ladder stile using the platform connection plate as a template.

Connect using (3) M8 x 20mm cup bolt sets each side.

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STEP 3 - ATTACH BRIDGE HANDRAIL POSTS

Insert T nuts into platform supports and then position post and secure using (2) M10 nuts. (Repeat process for all posts.)

For platforms ladder with 1000mm or more, 4 posts will be required.

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15

STEP 4 - POSITION BRIDGE HANDRAILS


STEP 5 - ATTACH BRIDGE HANDRAILS & KNEERAILS


1. Secure step ladder handrail to coupling using (1) 20mm tekscrews.







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Kneerail to be attached 450mm max below underside of handrail.

Secure to handrail post using (2) 48mm tek screws

Secure kneerail end cap using (1) 20mm tek screw

Kneerail overhang must not extend more than 300mm off the handrail post

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Typical ST500 Stepbridge Fixing Requirments

ST500

Aluminum U.N.O.Material

ProductCode FAB NO:

SD910.1010-16 x 16 SS Tek Screw

1

1149Series 500 Tek Screw

3

4

4

1

5

Fixings to Ground Not Provided


2

PS605M10 x 25 S/S T-Bolt Set

5

SD920M8 x 20 SS Cup Bolt Set

4

4

Drill 10mmHole

54

2

3

2

21

Place sticker on post


6

300mm Max

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Recommended Fixings- M10 x 100 TruBolt- M8 x 100 Screw Bolt

16








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STEP 7 - ATTACH HANDRAIL END CAPS

Insert end caps and secure using quantity (1) 20mm tek screw.

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STEP 9 - ATTACH WARNING LABELS

Position warning label on the inside face of the handrail post where it will be best visibly seen by user.

Position ladder data plate on the ladder stile approximately at the third step from the bottom.

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INSTALLATION PROCEDURE - STRUCTURE ATTACHMENT

17

BASE ATTACHMENT TO METAL ROOF DECK

Attach bracket to step ladder using (2) M8 x 20mm cup bolts. Attach step ladder base support to walkway using (3) 45mm tek screws into walkway batten or (3) tek screws into aluminium walkway.

BASE ATTACHMENT TO CONCRETE

Attach base support using (2) 8mm screw bolts.

A level landing platform must be provided on any uneven surface or sloping surface above 7˚.

TOP LANDING ATTACHMENT TO CONCRETE

(2) 10mm x 90mm trubolts OR (2) 8mm x75mm screw bolts

Finished landing height must be level with exit surface.

TOP LANDING ATTACHMENT TO METAL ROOF DECK

Position ladder and locate best suited support roof rib.

Attach C channel batten to roof rib, using (2) 8mm Bulbtite rivets.

Insert splice join into landing end posts and position into C channel.

Level landing platform and secure splice join using (2) 20mm tek screws at each join.



17

ATTACHMENT TO METAL ROOF DECK

Attach base support to walkway using (3) 45mm tek screws into walkway batten or (3) tek screws into aluminium wakway

A level landing platform must be provided on any uneven surface or sloping surface above.

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Attach C channel batten to roof rib, using (2) 8mm bulbtite rivets.

Insert splice loin into landing end posts and poition into C channel.



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The above fixing to structure is a recommendation only. Attachment to structure must be verified by structural engineer unless it is clear to a competent person that the structure is suitable.

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10

INSPECTION CRITERIA COMPONENT TECHNICAL DIAGRAM CHECKED

1. Ladder location

- Ensure ladder system is positioned a safe distance from fall edges

- Do not position ladder near high voltage supply or radioactive equipment

- Ensureladderisbetween60° and 70° incline

2. Ladderfixingtostructure

- Ensurestructuretowhichladderis attached is in good condition and suitable for required loadings

- Ensuretopsteplevelwithlanding - Ensure(3)M8x20mmcupbolts (eachside)securingplatformtoladder.

3. Ladder base support - Ensure ladder landing platform is provided wheresurfaceisunevenornotlevel

- Ensurefixingsintosupportstructure

4.Handrail attachment to steps and platform

- Ensure handrail post connected to platform using(2)M10Tbolts

- Ensure handrail connected to post using (2)16mmtekscrews

- Ensurehandrailsecuredtoelbowsusing(2)20mmtekscrews

5.Label attachment to ladder system

- Ensure system data plate attached to step ladder

- Ensurewarninglabelpositionedwhereeasily visible

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INSTALLATION CHECKLIST

PROJECT:

ADDRESS:

REF NO.:

INSTALLED BY:

PROJECT MANAGER:

INSTALL DATE:

STEP LADDERS & BRIDGES

SIGNED NAME/ /DATE

2500mm

DANGER ZONE

SAFE ZONE OF ROOF

Ò

STROP20˚

1

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REMARKSDate

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Min 1500

Up to 10%variance

200-300=

200-300=

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/ /DATE

MAINTENANCE

1. The Alto ladder system needs to be checked and recertified by a competent height safety inspector every 12 months for non corrosive environments or 6 monthly for corrosive or harsh environments. (To be determined by competent person depending on severity of surrounding conditions.).

2. Never clean using acids or other chemicals that could damage the system components.

3. Fixing and support structure suitability must be checked for damage or deterioration by a competent person.

4. Any signs of distortion or excessive load to the ladder system must be inspected and recertified by competent person.

5. The identification label must be completed confirming certification, maintenance and recertification of the system.

6. Maintenance inspections must be clearly documented. Any non-conformance must be clearly identified and tagged ‘Do Not Use’ until corrective action by a competent person has been completed.

19

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COMPONENT INSPECTION CRITERIA PASSY / N CORRECTIVE ACTION COMPLETION

DATE

- Structure to which ladder attached is in goodcondition and suited to required loads

- Fixings to structure secure

- No evidence of damage or overload stress to ladder

- All tek screw fixings into handrails and kneerailssecure

- All T nuts in platform handrail posts secure- Each handrail post to have (2), T nut fixings

- All bolts connecting platform to step ladder secure.- All bolts connecting step ladder handrail to ladder

secure.

- Warning label easily visible and legible

MAINTENANCE

The checklist below outlines the key checking criteria required to ensure the safe use of this system. Any other items of concern not shown on the checklist, must be noted on the maintenance report and brought to the attention of the person in control of the workplace.

Item ticked PASS- YES means they conform with the required checking criteria and are suitable for normal use until the next recertification date. System data plates must be updated showing current check date and next check date.

Item ticked PASS - NO means they do not conform to the required checking criteria. These items must be clearly tagged ‘ Do Not Use’ and the required corrective actions put in place. The maintenance report must clearly document all non conformance criteria.

This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system.

Installation must be in accordance with checklist provided page 18.

SYSTEM MAINTENANCE CHECKLIST

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Ladder Body

Top Landing Platform

Handrail Module

Handrail Knuckle

Information Plate

Base Platform Bracket

Platform Handrail Post

STEP 1

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ST500

Aluminum U.N.O.Material

ProductCode FAB NO:


1

1149Series 500 Tek Screw

3

4

4

1

5

Fixings to Ground Not Provided


2

PS605M10 x 25 S/S T-Bolt Set

5

SD920M8 x 20 SS Cup Bolt Set

4

4

Drill 10mmHole

5

4

2

3

2

21

Place sticker on post


6

2

6

300mm Max

12


Extrusion Slot

Recommended Fixings- M10 x 100 TruBolt- M8 x 100 Screw Bolt

20

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STEP 7

STEP 6

5

1

REVISIONS

REMARKSDate

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60° - 7

0°

100 Min

Min 200550 - 750

900

Min

950 Min

Max

6000

Fall

prot

ectio

nis

requ

ired

afte

r6m

Min 1500

Up to 10%variance

200-300=

200-300=

MAINTENANCE

The checklist below outlines key checking criteria required to ensure the safe use of this system. Any item of concern not shown on the checklist must be noted on the maintenance report and brought to the attention of the workplace manager.

Items PASSED - means they conform with the required checking criteria and are suitable for normal use until the next recertification date. System data plates must be updated showing current check date and next check date.

Items FAILED - means they do not conform to the required checking criteria. These items must be clearly tagged ‘ Do Not Use’ and the required corrective actions put in place. The maintenance report must clearly document all non-conforming criteria.

This system must be maintained by a competent height safety inspector trained in the safe use and maintenance of this system.

Installation must be in accordance with the checklist provided (page 18).

SYSTEM MAINTENANCE CHECKLIST

1

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COMPONENT INSPECTION CRITERIA PASSED4

FAILED✖

CORRECTIVE ACTION COMPLETION DATE

- Structuretowhichladderattachedisin good condition and suited to required loads

- Fixings to structure secure

- No evidence of damage or overload stress to ladder

- Alltekscrewfixingsintohandrailsand kneerails secure

- All T nuts in platform handrail posts secure

- Indicator slot in T bolt must be perpendicular to extrusion slots

- Eachhandrailposttohave(2)Tnutfixings

- All bolts connecting platform to step ladder secure

- All bolts connecting step ladder handrail to ladder secure

- Warning label and data plate easily visible and legible

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70°

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ired

afte

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Min 1500

Up to 10%variance

200-300=

200-300=

21

NOTES

REF: COMMENTS:

WARRANTY

NEVER HAS SAFETY IN THE WORKPLACE HAD A HIGHER PRIORITY

DISCLAIMER

All product specifications and technical descriptions, recommendations and other information provided, are given as general guidance and advice, and are to be read in conjunction with Sayfa Group installation instructions and any other data available and applicable to each particular standard product or system. Use of such data is however the user’s sole responsibility, taking into account the intended application and actual conditions existing on the particular worksite. Consequent selection of the right product for any particular use, remains the user’s ultimate responsibility. Sayfa Group is therefore not obligated or liable for any direct or indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of the suitability and use of or otherwise, any product or system for any purpose. Implied warranties of merchantability or fitness for any particular purpose, are specifically excluded.

All Sayfa Group products must be installed and used by competent personnel trained in the selection, safe use and maintenance of fall arrest systems and equipment by a registered training organisation (RTO) Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties.

Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a competent person trained by a Registered Training Organisation (RTO) in the selection, safe use and maintenance of fall arrest systems and equipment or approved by a structural engineer to ensure conformance.

Sayfa Group maintains a policy of continuous improvement and development, and therefore reserves the right to modify, amend or otherwise alter product and system designs and specifications, models and part numbers, colours and pricing etc without prior notice. Errors and omissions are excepted, and Sayfa Group accepts no liability for incorrect information, errors or omissions.

WARRANTY PERIOD ON THIS SYSTEM - 10 YEARS FROM DATE OF PURCHASE

Should you have a warranty claim as a result of a defect the following procedure must be followed:

Identify the following information:

- The product/system name and code number.

- The date of purchase/installation.

- Installation company details.

- The installation identification number.

- The name of the company using this system.

- A description of the defect/warranty claim.

- The periodic system maintenance report.

Forward the above information to [email protected] or contact technical helpline, 1300 301 755.

TERMS & CONDITIONS

- All warranty claims must be made in writing within 14 days of the appearance of the defect.

- Incorrect installation or work done by a non accredited Sayfa system installer will void all warranty rights.

- Systems that have been installed using non proprietary equipment will void all warranties.

- System roof/cladding penetration seals are not covered in this warranty.

- Systems/components that have not been maintained in accordance with manufacturer’s/legislative requirements will void warranty.

- Systems used by incompetent persons or use with non compatible accessories ie. harness gear, lanyards, travellers, fall arrestors etc. will void warranty.

- Systems/components used for purposes other than their intended use will void warranty.

- General wear and tear is expected and will depend on the frequency of use and is not covered by warranty.

22

SYST

EM IN

STAL

LATI

ON

M

ANUA

L

TECHNICAL SPECIFICATION

23

SYSTEM CODE

ALTO STEP LADDER SYSTEMST500

TECHNICAL DATA MATERIALS - All componentry and accessories manufactured from high grade

structural aluminium with options for powder coating.

DIMENSIONS - Maximum height – 6.0m

- Overall ladder width – 650mm

- Distance between stiles – 560mm

- Step size – 600mm (L) x 100mm (W) x 38mm (H)

- Step spacing – up to 300mm

- Stile extension above landing surface – 1000mm

- Minimum clearance behind ladder – 150mm

- Minimum distance between rest platforms – 6.0m

- Angle of slope – 65°

FIXINGS - Steel Purlin (Min 2.0mm) / M10 S/S bolt or M8 toggle bolt or 14G tek screw

- Steel Structure / M10 S/S Bolts

- Concrete (Min 25MPa) / M10 Tru-bolt or M8 Screw Bolt

- Brick / M8 Screw Bolt

- Composite Panel / M10 Through Bolt or M8 Toggle Bolts

(Refer instruction manual)

WORKING LOAD LIMIT Recommended for single person use – 150kg rated. Industrial rated, suited to high frequency usage. Support structure integrity, suitability and fixing method to be assessed and determined by a engineer unless it is clear to a competent person prior to installation.

COMPLIANCE Alto Step Ladder System is designed to conform with requirements of Australian Standard AS1657:2018 and relevant statutory OHS Codes of Practice/Guidelines. Slip resistance testing to AS4586:2018 (Rating - R11).

TESTING Testing and performance based on requirements of Australian Standard AS1657:2018.

PRODUCT WARRANTY 10 years from date of purchase subject to correct installation, use and maintenance in accordance with manufacturer’s specifications and recommendations.

INSPECTION AND MAINTENANCE

Inspection and certification required every 12 months by competent person in accordance with manufacturer’s specifications and requirements of Australian Standards AS1657:2018 and AS/NZS 1891.4:2009 Section (9). (Refer instruction manual.)

IMPORTANT NOTE Failure to supply and/or install proprietary product in accordance with above standards and codes, specifications and instructions voids complete system certification and/or warranty.

Designed and manufactured by Sayfa Group. For all technical assistance contact Sayfa Group. SAYFAGROUP-17.05.2018

T 1300 301 755F 1300 881 092E [email protected]

FOR MORE INFORMATION VISIT SAYFA.COM.AU

GROUP ACCESS PROTECT EQUIP


1029 MOUNTAIN HWYBORONIA VIC 3155AUSTRALIAGROUP ACCESS PROTECT EQUIP


THE SAYFA GROUP

WE SAVE LIVES! This is our Mission, and it drives our Vision to BRING EVERY WORKER HOME SAFELY.

Sayfa Group leads the industry in the design, installation and management of access, fall protection and ground safety systems. As an Australian owned company, we engineer and rigorously test our proprietary systems to exceed national and international standards. Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness, improved safety and compliance with Occupational Health and Safety standards in the workplace.

OUR VALUESWe are governed by the following principles in everything we do:

A – Accountability / Totally responsible and answerable for our actions.

L – Loyalty / Steadfast and dependable based on our values in our dealings with one another.

I – Integrity / Honest and sincere, we do what we say, on time every time.

V – Value Driven / Increase what’s of value in view of a win win plan for all.

E – Enthusiastic / Motivated and inspired to continuously perform better.

COMMITMENTWe are passionate about our work with every product a testament to our commitment of world class safety, quality and performance. Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind.

PRODUCT IS OWNED BY THE SAYFA GROUP. THE SAYFA GROUP CONSISTS OF:

system contents - sayfa

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