system overview model hd3020 hrcs-wis technology bruce t. dobbie

System OverviewSystem Overview

Model HD3020 HRCS-WISTechnologyBruce T. Dobbie

Mission StatementMission Statement

R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse

supplier and are committed to the industry and our customers that depend on us to ensure that

quality is maintained at the highest possible level. We are dedicated to increasing customer

satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

Product: HD3020 HRCS-WISProduct: HD3020 HRCS-WIS

http://www.rkbopto.com/rkbproducts/3020.html or http://www.webinspection.us/rkb_products/literature/m3020.html

FOR MORE INFO...

TechnologyTechnology

Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS

R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process. This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches. Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide. This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!


The 3020 detects most common coating streaks and scratches in all forms of coated material production.

The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.

The 3020 provides historical information on production up to and beyond one full year.

The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches.

The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets.

The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.


Specialized streak format CCD Chipset

Standard Lighting. State-of-the-art Electronic

Processing. Ethernet communication +

Modem interface support. Latest CPU technology with Flat

Panel Touchscreen.

Detection of defects as small as 2 microns

High Speed capabilities Historical Data collection based

on Access for ease of operation Adjustable setup parameters for

defect size, position, type, etc.

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Integrated and non-integrated control system

Environmentally sound inspection station

Reflective Lighting technique

Transmissive Lighting technique

Pneumatic Lift system for rethreading

Solid Aluminum construction


Environmentally Sound Inspection Station


Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved


State of the art Digital Processing


Latest in CCD Streak-Scanning Sensor Technology


Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)


Environmentally Sound Lamp Housings


Transmissive and Reflective Lighting Techniques


Up to 3/4” Full Length Tempered Safety Glass Lamp Covers


Custom to Standard Proprietary Lighting w/spring loaded socket


Electronic Controlled Lamp Intensity System


Lamp Power and Low Voltage Supply Enclosure


Environmentally Sound Electronic Processing Station


Dual Channel Oscilloscope (troubleshooting / engineering)


Electronic Digital Signal Processing


Multiple Relay Interface Capability


Electronic Signal Processing WorkStation


Automatic Power Up Sequencing System


Audible/Visual Alarm Unit


Positive Air Purging System and Closed Loop AC


Pneumatic Lift Mechanism


State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations


QAMS® (Quality Assurance Management System)

HD3020 HRCS-WISHD3020 HRCS-WIS ApplicationsApplications

Polyethylene Coated Silicone Coated Clay CoatedWax CoatedCoated LinerboardMagnetic MediaUV Coated FilmMachine finished coated paper Painted Metals

HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits

High Speed Subtle Streak Type Detection

Inspection System Diagnostics

Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance

Verification Increase in PM Profit Margin

HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits

Meets quality initiative and ISO requirements.

Detection 24/7 without the need for operational intervention.

Eliminate the need for manual inspections.

Defect Detection ResultsDefect Detection Results

Coating Streak Container Board


Coating Streak Silicone (Loparex)


Flood in Silicone (Loparex)


Coating Streak Weyerhaeuser


Coating Streaks Vaassen Packaging


Coating Scratch Stora Enso


Coating Scratch MeadWestvaco


Coating Streaks MeadWestvaco


Coating Streak Verso Corp.


Coating Scratch Mead Coated Board


Coating Scratch Reno de Medici


Coating Streak Reno de Medici


Coating Streak and Coating Scratch Reno de Medici


Coating Streak Aluminum Poligrafica Veneta


Coating Scratch Extruded Aluminum Bar


Coating Scratch Aluminum Packaging


Streak Magnetic Media (5 micron) Imation Corp.


Hard Band Magnetic Media (5 micron) Imation Corp.

Typical InstallationTypical Installation

Installations at Major ManufacturersInstallations at Major Manufacturers

ReferencesReferences

For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.

Related WebsitesRelated Websites

http://www.rkbopto.com– Syracuse, New York, United States

http://rkb.chinapaper.net– Suzhou, Jiangsu, China

http://www. fioproin.it– Milan, Italy

http://www.swallowmachinery.com/– Meltham, Holmfirth, United Kingdom

http://www.quality2process.com– Delden, Netherlands

http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com– Syracuse, New York, United States

system overview model hd3020 hrcs-wis technology bruce t. dobbie

Documents

hd3020 hrcswis features

hd3020 hrcswis features

hd3020 hrcswis http

dobbie slide

engineering slide

socket slide

sequencing system slide

art digital processing