systematic approach towards zero incidents - asean hsse€¦ · induction –training &...
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Systematic Approach towards Zero Incidents
Raihanah Ismael AL-Abdullah
Safety Engineer – Kuwait Oil Company (KOC)
KOC at a Glance
KUWAIT OIL COMPANY - KOC
- Found since 1920’s
- Classified as Upstream company
- Optimize the value of Kuwaiti’s hydrocarbon recourses through the following::
Production Gas Exploration Drilling Export & Marine
KOC at a Glance (Cont.’)
KUWAIT OIL COMPANY
10
Directorates
73
Groups
364
Teams
10,000+
Direct Employees
500+
Contractors
Multiple locations across the country
• Industrial incidents in the Oil & Gas sector is one of the major challenge, KOC Leadership stronglybelieves that, all incidents are preventable.
• KOC’s Policy and objectives is to achieve its production and growth targets not compromisinghealth and safety of its employees, contractor's knowledge, dedication and ability to come up withinnovative ideas for improving the company performance.
• KOC’s mission is to achieve World Class HSE performance with ZERO Incidents
Introduction
Zero Accident-Incident Free WorkplaceCompany approach is based on the following Four foundation Pillars (4 P’S) :
PLANT
PROCESS PERFORMANCE
PEOPLEThe 4 P’s approach is an effective way to improve the HSE measures through proactive initiatives with clear objectives to achieve the KOC ZERO Incidents.
PEOPLE
HSE Resource Requirements• Develop an HSE Resource Requirements Plan• Ensure Competency Management of HSE Personnel• Provide Personal Protective Equipment
ZERO Accident-Incident Free WorkplaceCompany approach is based on the following Four foundation Pillars (4 P’S) :
PROCESS
PLANT
PERFORMANCE
Contract Management• Improve HSE Culture of contractors by enhanced engagement• Facilitate a program for Circular Appointed Employees (CAE) &
Non-Circular appointed Employees(NCAE) SVVs
HSE Communication Program• Formalize an HSE communication program
Leadership• Facilitate a program for HSE Leadership Site Verification Visit • Recognize those who contribute to improved HSE performance
Induction – Training & Awareness• Develop a unique programmes for company and contract staff to
enrich their awareness and skills toward HSSE
Driving Management• Road Monitoring• Safe Driving Policy• Road Widening
Campaigns• Conduct On-site campaigns for HSSE topics• Invite international suppliers / services providers to present the
new technology related to ongoing work Road Monitoring
Safe Driving Policy
Road Widening
PPE
Campaign
HSE Culture• Facilitate a program for implementation of Behavior Based
Safety (BBS)• Introduce Video Technology to identify at-risk behaviours at
workplace• HSE Induction• Improve HSE visibility & influence on KOC facilities
SVV
ZERO Accident-Incident Free WorkplaceCompany approach is based on the following Four foundation Pillars (4 P’S) :
PLANT
PROCESS
PEOPE
PERFORMANCE
Process Safety Management• Facility Integrity Management (FIMS)• Pipeline Integrity Management (PIMS)
Facility• Enhance the effectiveness of facility inspection program
Projects• Apply Project Gate System (PGS) concept to ensure new projects
contain HSE plans and requirements• EOD clearance
EOD
Industrial Hygiene• Establish & maintain Specific Health & Hygiene programs to
reduce the risks :o Chemical Management programo Radiation Protection Programo Facility Illumination Enhancement Programo Ergonomics Program
• Essential IH Software• Food handling processes
Permit To Work (PTW)• Hazard Identification Map• Electronic Job Safety Analysis (JSA)• Electronic work permit (eWP)
Environment Management• Following Environment Projects Implemented:
o Sustainable Economical Environment Development (SSED)o Kuwait Environmental Remediation Project (KERP)o Waste Management
ZERO Accident-Incident Free WorkplaceCompany approach is based on the following Four foundation Pillars (4 P’S) :
PROCESS
PLANTPEOPE
PERFORMANCE
HSSE Management System (HSSEMS)• ISO 14001 - 45001• Ensure proactive processes for HSE policies and procedures
implementation to reach and sustain zero incident and safe workplace
• Implement HSSEMS procedures strategy
Compliance Management• Review & update Compliance registers in compliance with ISO
14001 & 45001 requirements• Compliance Monitoring
Risk Management• Occupational Safety Risk Register• Occupational Health Risk Register• Environmental Aspect & Impact Register• HSE Compliance Register
IH types of hazards
Chemical
Physical
Psychosocial
Biological
Ergonomics
Emergency Preparedness• Conduct HSE incident investigation and produce lesson learned• Review & update of following documents:o Site Specific Emergency Response Planso Corporate Emergency Response Procedureo Participate in Evacuation and Major Incidents Drills
H2S Management• Develop H2S Management Procedures and Programs
PTWIncident investigation & lesson learnt
H2S management
ZERO Accident-Incident Free WorkplaceCompany approach is based on the following Four foundation Pillars (4 P’S) :
PROCESS
PLANTPEOPE
PERFORMANCE
Analysis• Conduct frequent meetings with management to review the HSSE performance• Develop individual dashboard for all management to review the HSSE
performance.• Applying the latest techniques of information technologies to obtain our aims.
Such as GIS, Mobile, ORACLE, Maximo..etc..
Inspection / Investigation• Develop periodic inspection schedule for all facilities, buildings and sites• Develop investigation TOR for all incident categories/levels• Develop automated system for reporting all HSSE data called ”My HSSE System”
Tracking System• Conduct frequent tracking meetings with all concerned teams to review the HSSE
observations• Develop automated HSE observation tracking system
Internal & External Audits:• ISO 14001:2015, 45001:2018• ISO 9001• KOC HSE Internal Audit Register
HSE Audit Register
GIS – First aiding automated system
HSSE dashboard
Trend Analysis
0.22
0.151 0.161
0.12 0.1230.108
0.108
0.0680.0857
0.0339 0.0253 0.027 0.0293 0.02890.017
0.01610
0.05
0.1
0.15
0.2
0.25
2010/11 2011/ 12 2012/13 2013/14 2014/15 2015/16 2016/17 2017/18
MVAFR & LTIFR
KOC + CONTRACTORMVAFR
LTIFR
BEFORE AFTER
LTIs = (Fatalities + LWCs)LTIFR = (No. of LTIs*200000) / Total Manhours worked
MVAFR = (No. of MVAs*1000000) / Total kilometres Driven
Way forward
• Commitment to HSSE: Respecting the environment and ensuring safety, security and thepromotion of a healthy workplace wherever KOC operates
• Strive for World-class Operational Excellence: Achieve world-class operational excellenceto maximize upstream profitability with ZERO Incidents .
• Maintain the excellence of the aforesaid approach outcomes and expand theimplementation.
Acknowledgements
Sincere Thanks to
• KOC Management Commitment
• Strong & positive workforce & Business Partners
• ASEAN HSSE Loss Prevention & Professional Development Conference Organizing Committee
Thanks and Questions