t o be finalised - parts db

FI Doc No: PZQ97-89010FI - Issue: 3 - 04/12/18

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16Page 01 of

Reverse Park Assist

Fitting Instructions

Fitting Time: 60 minutes

July 2015 Production Onwards

Kit Part No: PZQ97-89010

Kit Part No: PZQ97-89020

Checkers Initials

Date Checked

DRAFT

TO B

E FIN

ALIS

ED


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16

Parts Supplied

- Read through the fitting instructions before installation of accessory.

- Always install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.

- Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local recycling regulations.

- It is always recommended that this accessory is fitted by a qualified Toyota Technician.

- Safely store and protect any removed vehicle components.

- Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch-up paint.

- Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.

- Check that all work practices comply with safety standards.

- Please wear appropriate clothing and use safety equipment.

60 minutes

General Notes

Safety Notes

Fitting Time

Page 02 of

1

21

3

A B C D E F

G H I J K L

M N O P Q R

XT U V W

Foam Tape x4

Reverse Park Sensor Universal Fitting Kit Reverse Park ECU x1 Buzzer x1

Reverse Park Assist Sensor Harness x1 Buzzer Harness x1

Double Sided Tape x1500mm Cable Tie x1200mm Cable Tie x30 Patch Harness x1

LR

CR

CL

CL

CR

L

R

M4x30mm Bolt x8

P Clip Cable Tie x2M4 Nyloc Nut M4 Flat WasherM5 Flat Washer

Edge ClipCorrugated Tube x4

Rust Inhibitor x1Cleaning Pad x2

CLEANINGPAD

RUSTINHIBITOR

(2-Head Kit x2)

(4-Head Kit x4)

(2-Head Kit x2)

(4-Head Kit x4)(2-Head Kit x2)

(4-Head Kit x4)

(2-Head Kit x2)

(4-Head Kit x4)

(2-Head Kit x4)

(4-Head Kit x8)(4-Head Kit x16) (4-Head Kit x8)

S

Cable Tie Mounts (Red Tape) x5

Y

Owners Manual x1

COPYRIGHT Toyota 2006

Reproduction in whole or part prohibited without written approval of Toyota Australia.Pty.Ltd.RPA - TOYOTA - MT 24APR08

Reverse ParkingAssistance System

The Toyota Reverse Parking Assistance System is designed as a driver assistance device and should not be used as a substitute for safe p arking practices. Under certain circumstances the operation of this device may be impaired or possibly not work at all. The area into which the vehicle is to be reversed must be visually monitored while p arking. Ultimate responsibility to ensure that people and/or property are not harmed remains with the driver. Keep reversing speeds under five kilometres per hour . The legal responsibility for recognising and assessing objects while reversing remains with the driver at all times.

Disclaimer

Owner's Manual

Note: Exhaust vapour could trigger beeping in cold winter morning,

Cable Tie Mounts x4

(2-Head Kit x2)

(4-Head Kit x4)

(4-Head Kit x4)

M6 Flange Nut x1 A5 Flyer x12-Head Kit (2-Head Kit Only)

Live a Genuine Life

www.toyotamanuals.com.au/accessories

T2

01

5-0

00

68

9 P

SA

00

68

0

Congratulations on purchasing your Toyota Genuine Accessory.

Correct installation of your Accessory is critical to ensuring its performance and safe

operation. Before commencing installation, please consider if you have the appropriate

technical skills to successfully install this product.

Fitting instructions are available on the Toyota Service Information & Repair Manuals

website at www.toyotamanuals.com.au/accessories.

To view or download fitting instructions, enter the Accessory part number without the dash.

The part number is found on the barcode label located on the outside of the Accessory

packaging as shown below.

Please follow the fitting instructions closely using the tools specified. If cutting or drilling

templates are required, set the page scale to “none” in the print menu prior to printing.

Always confirm the template size by measuring the scale indicator before cutting or drilling.

To the extent permitted by law, Toyota Australia excludes all liability which may arise because

a user of this publication fails to follow directions in the publication.

If you have any queries regarding the installation of your Toyota Genuine Accessory, please

contact your nearest preferred Toyota Dealer.


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16Page 03 of

Tools and Materials Required

Phillips Head Screw Driver Trim Removal Tools Phillips Head Drill BitFlat Blade Screw Driver Cutters 3mm & 5mm Drill Bit

Drill RatchetAdhesive tape ScissorsSocket - 7mm, 8mm,

10mm, 12mm


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16Page 04 of

Step 1

1

1 1

1 1

1 1

11

1 1

1 1

1 1

11

1

11

1

Step 2

Step 3

Important

Always refer to the vehicle’s Workshop Manual when removing vehicle components.

• Note down all clock and radio settings.

• In the engine bay, disconnect the negative battery terminal (1).

Always refer to the workshop manual for assistance with parts removal.

• In the LHS front cabin, remove the LHS front scuff plate (1).

• Remove the plastic nut (2) securing the driver’s kick panel (3) and remove the kick panel (3).

3

1

• Unclip the glove box dampener (1).

Remove LH retaining clip (2) by rotating anti-clockwise.

Remove the glove Box (3).

•

•

• Remove the driver's lower dash garnish (4).

1

1

3

4

2

2


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Step 4

1

1 1

1 1

11

1 1

1 11 1

11

Step 5

Step 6This step is for dual cab and extra cab models only. For single cab models continue to step 7.

• Remove the five securing bolts (2) from the base of the rear bench seat (1).

•

• Fold up rear bench seats (1).

Release the rear seat backrest hooks (3) from seat retainers (4) and lean the rear seat forward (5).

• Dislodge upper glove box trim (1).

• Unclip the upper glove box (2) and remove.

This step is for dual cab and extra cab models only. For single cab models continue to step 7.

• Dislodge and remove the LHS rear scuff plate (1).

1

1

2

3

3

4

2

1

4

3

3

5Important

Always refer to the vehicle’s Workshop Manual when removing vehicle components. Torque setting for rear seat bolts is 19.5 Nm

12 2

2


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Step 7

Step 9

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2

3

3

4

1

1

1

1 1

1

1

1 1

1 11

1

11

For All Extra Cab and 4 Head (TRAY) Extra Cab the excess harness length is approximately 400mm.

Clean rear panel area in the locations shown (1).

Route excess harness length (2) in the direction shown along the rear panel.

Secure harness to rear panel in the locations shown using the supplied cable tie mounts (3) and cable ties (4).

•

•

•

TBA

EXTRA CABImportant

Allow the area cleaned with the supplied Cleaning Pad to dry before continuing.

Step 7• Dislodge and remove the LHS C- Pillar trim (1).

Remove LH seat retainer cradle (2) and dislodge the Upper Rear Panel trim (3).

• Remove two carpet clips (4) and peel back the rear panel trim (5) to gain access to the LH rear panel area.

Remove the upper vehicle grommet (6) from the cabin .

•

• rear panel

1

2

3

6

4

Step 8• Feed guide wire through the rear panel hole (1).

Retrieve the guide wire from the outside of the vehicle and attach the

Feed the Sensor Harness into the cabin through the previously vacated hole until the sensor harness grommet reaches the hole.

• Ensure that the harness grommet is securely fitted.

•Sensor Harness connectors (2) to the guide wire.

•

1

2

2

400mm

400mm

1

1

2

43

5


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Step 10

Step 11

Step 12

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2

1

1 1

1 1

11

1 1

1 11

1

11

• Route the RPA Sensor Harness (1) along the LHS chassis towards the rear of the vehicle.

• Secure the RPA Sensor Harness (1) to the vehicle chassis and vehicle harness as shown using supplied cable ties (2) and 8mm P-Clips (3).

• Continue to route the RPA Sensor Harness (1) along the LHS chassis towards the rear of the vehicle.

• Secure the RPA Sensor Harness (1) to the vehicle chassis as shown using supplied cable ties (2).

For RPA 4 Head (TRAY) Single Cab the excess harness length is approximately 800mm.

•

•

•

under carpet edge (5)

Clean rear panel area in the locations shown (1).

Route excess harness length (2) in the direction shown along the rear panel.

Secure harness to rear panel in the locations shown using the supplied cable tie mounts (3) and cable ties (4).

Route harness (1) from rear panel towards front of vehicle

Important


800mm

1

43

23

1

2 2

1

1

2

2

Important

Ensure when routing harness to avoid airbag and seat belt components. 5


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16Page 08 of

• Continue to route the Sensor Harness (1) along the LHS chassis towards the rear of the vehicle.

• Secure Sensor Harness (1) to the vehicle on the LH & RH rear chassis flange using the two supplied Edge Clips (2).

S• ecure the remaining Sensor Harness (1) to the vehicle chassis using supplied cable ties (3).

Step 13

Step 15

Step 14For RPA 2 Head (TUB) Double Cab and 4 Head (TRAY) Extra Cab the excess harness length is approximately 400mm.

• Bundle excess harness (1) and secure to vehicle with cable ties (2) to the rear LHS chassis rail.

EXTRA CAB

DOUBLE CAB

For RPA 4 Head (TUB) Double Cab the excess harness length is approximately 800mm.

• Bundle excess harness (1) and secure to vehicle with cable ties (2) on the rear LHS chassis rail.

2 1

1 1

1 1

11

1 1

1 11

1

11

1

2

2

2

1

2

2

2

DOUBLE CAB

31

2

2

1

2

1

2

1


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This step is for dual cab and extra cab models only. For single cab models continue to step 17.

• Following the vehicle harness, route the Sensor Harness (1) along the LHS rear door sill and past the 'B' pillar (2), ensuring the Sensor Harness (1) is tucked under the 'B' pillar trim (2).

• Secure the Sensor Harness (1) to the vehicle using existing clips (3) and cable tie to the vehicle harness every 200mm (4).

Step 16

Step 17

Step 18

1

1 1

1 1

11

1 1

1 11

1

11

2

3

1

• Continue to route the RPA Sensor Harness (1) along the LHS front door sill towards the glovebox area.

and cable tie (3) every 200mm.• Secure the Sensor Harness (1) to the vehicle harness using

existing clips (2)

3

2

1

Page 09 of

• In the glove box cavity area, clean the vehicle sheet metal areas (1) where the ECU and the Buzzer will be mounted, using the supplied cleaning pad.

• Using a supplied Cleaning Pad, clean the underside of the Reverse Park Assist ECU (2).

Important


• Remove the backing film from the supplied double sided Adhesive Pad (3) and secure the pad to the ECU (2).

Remove the remaining backing film from the Buzzer and ECU and secure each in locations shown.

3

2

2 2

3

4 4 4

33

1

1


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Step 19

Step 20

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• Following the vehicle harness, route the sensor harness connectors (1) towards the ECU.

Note: 2-Sensor Kits - Use only "CL" & "CR" connectors.

• In the passenger footwell area, connect the Sensor Harness connectors (1) to the ECU (2).

• Connect the Buzzer connector (3) to the Buzzer (4).

• Connect the Buzzer/Power Harness 4-pin connector (5) to the ECU (2).

• Connect the 2-pin power connector (6) to the Patch Harness (7).

• Set the Buzzer to 'HI' (8).

1

5

2

67

4

3

8

LC

LC

RR

• In the upper glovebox cavity area, if vehicle is equipped with an ECU (1) in the location shown, remove vehicle earth bolt (2).

• Route Patch Harness ground ring terminal (3) to the vehicle grounding point (4) located in the upper LH glove box cavity area on the I/P reinforcement bar.

• Fasten the ring terminal (3) using the existing / supplied nut (2) to the vehicle grounding point (4).

Note: If no ECU is present, use the supplied M6 Flange Bolt.

Important

Earth Bolt Torque to be between 5 ~ 6 Nm.

1 1

1 1

1 1

11

1 1

1 1

2

4

• Route the Power Harness (1) across the glove box cavity, following the vehicle harness

• Locate the blue 12-Way junction connector (2) in the RHS glove box cavity area.

• Disconnect the 12 pin connector from junction connector (2).

Step 21

1

3

Important

1

2


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Step 22

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Step 23

• Disengage the connector Secondary Lock (1).

• Insert the Power Harness fused red wire terminal (2) into cavity 11.

• Refit the Secondary Lock.

• Re-connect the 12 pin connector to the junction connector.

• Cable tie (1) the Power Harness (2) to the vehicle harness every 200mm.

Important

Ensure terminal is housed correctly in connector cavity.

View from rear of connector 1 1

1

1 1

11

1 1

1 1

2

111

1

12

1

Connector Front View

2


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Step 24

Step 25

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This step is for Tub variants only. For all tray variants continue to step 25.

• Cut out and apply the fitting templates (pages 15) (1) to the rear step bumper (2).

• Using a 3mm drill bit, drill out pilot holes in the positions marked on the fitting templates (1).

• Remove the fitting templates (1) from the rear step bumper (2).

• Position the appropriate supplied spacers (3) (by referring to the table below) in between the Sensor (4) and the rear step bumper (2)

• Secure the Sensors (4) and the Spacers (3) in place with the Self Tapping Screws (5) and M5 Washers (6) supplied.

• Connect each sensor connector (7) to the sensor harness connector (8), and wrap the connector with foam tape (9).

Continue to step 27.

This step is for models with trays without light protectors. For vehicles with trays fitted with light protectors continue to step 26.

• Locate the pre-punched locating marks on the underside of the tray (1) and drill holes using a 5mm drill bit.

• Secure each Reverse Park Assist Sensor (2) into place using the M4x30mm Pan Head Bolts (3) M4 Washers (4) M5 Washers (5) and Nyloc Nuts (6) supplied in the fitting kit.


• Continue to step 16.

9

7

82

9

45

6

3

4

22

1

2

24

5

3

46

ImportantEnsure Rust Preventative Is Correctly Applied To Holes. Remove All Swarf After Self Tapping Screws Are Fitted.

ImportantEnsure Rust Preventative is correctly applied to holes. Remove all swarf after Self Tapping Screws are fitted.

ImportantThis system is susceptible to bumper damage caused through accidental use of the vehicle. Even minor bumper deformation can affect sensor angles leading to system false triggering. In occurrence, the owner should return the vehicle to the dealer for evaluation / repair.

8

1

4x4 Vehicle

-15°

-20°

LHS SHOWN, RHS OPPOSITE

1 1

1

1 1

11

1 1

1 1

1

OUTER SENSORSVariant

4x4 Vehicle

2x4 Vehicle

-15°

-7°

7


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Step 26

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Step 27

This step is for models with trays with light protectors. For all other vehicles continue to step 27.

• Locate the pre-punched locating marks on the underside of the tray (1) and drill holes using a 5mm drill bit. Secure the two inner Reverse Park Assist Sensors (2) into place using the M4x30mm Pan Head Bolts (3) M4 Washers (4) M5 Washers (5) and Nyloc Nuts (6) supplied in the fitting kit.

• Locate the pre-punched locating marks on the underside of the protectors (7) and drill holes using a 3mm drill bit. Secure the two outer Reverse Park Assist Sensors (8) into place using the self tapping screws (9) M5 Washers (5)


12

10

112

1

24

5

3

46

28

8

9

5 8

• Using the provided corrugated tube (1) cover the sensor harness (2) on each of the Reverse Park Assist Sensors (3) and secure with cable ties.

• Using the supplied Edge Clips (4) secure the Reverse Park Assist Harness (5) along the rear of the vehicle tray (6).

6

31

2

5

43

3

3

44

7

7

ImportantEnsure Rust Preventative is correctly applied to holes. Remove all swarf after Self Tapping Screws are fitted.


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Step 28• Reconnect the negative battery terminal.

• Test the Reverse Parking Assist system for correct operation as follows:

Turn ignition to the “ON” position. Do not start the vehicle.

Select reverse gear.

Have someone walk towards the rear of the car, checking the changes in tone.

The two corner sensors have 3 stages of detection.

The two centre sensors have 6 stages of detection.

Refer to the RPA Owner’s Manual for further information and trouble shooting.

Turn the ignition to the “OFF” position.

Important

Refit all removed parts and secure all fasteners to the Service Manual torque specifications.

Please place the in the glov box after installation completed.

Fitting Instructions e is

Important

Post Terminal Torque to be between 2.9 ~ 7.8 Nm.

Important

Earth Bolt Torque to be between 5 ~ 6 Nm.

Important

Refit all removed parts and secure all fasteners to the Service Manual torque specifications.

Important

Post Terminal Torque to be between 2.9 ~ 7.8 Nm.

Important

Earth Bolt Torque to be between 6.9 ~ 9.8 Nm.

Cable tie the Bullbar Harness to the vehicle harness every 200mm. Ensure the harness is not crushed or stretched during Driving Lamp Harness installation.

Reprogram all radio stations and clock settings by referring to the vehicle's owner manual.

Cable tie the Bullbar harness to the vehicle harness every 200mm. Ensure the harness is not crushed or stretched during Bullbar installation.

Refit all removed parts and secure all fasteners to the Service Manual torque specifications. Battery Post terminal to be torqued in between 2.9 and 7.8Nm.


Please place the Fitting Instructions in the glove box after installation is completed.

Cable tie the RPA Harness to the vehicle harness every 200mm. Ensure the harness is not crushed or stretched during RPA Harness installation.



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Scale Size: 1:1Page Size: A4

Harness Diagram

EC

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RE

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GN

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B

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Glo

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RH

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cati

on

: B

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love

box

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oc

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: In

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CA

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BK

BK

BK

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Sp

eaker

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cati

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: B

ehin

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love

box

Panel

12P

Connect

or

RD

Wir

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ntr

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oca

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n:

LH

S R

ear

Pane

l

RD

RD

BK

BK

RD

BK

RD

BK

RD

BK

RD

Push

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Term

inal

Rin

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ina

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ocati

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:

Connect

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353

Pin

11

t o be finalised - parts db

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