t08 motion and timebased control - smart manufacturing ... · kinetix 5500 / vpl kinetix 350 / tly...

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C

T08: What’s New in Motion and Time-based Control

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2

Agenda

Time-based control for more precision control

Benefits of IP67 On-Machine Distributed I/O

Single Cable Motion Solution – Kinetix® 5500 Servo Drive and VP Low Inertia Motor

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Single Cable Motion Solution Overview

3

Single CableInterface

Studio™ 5000 Software

Kinetix 5500 Servo DriveKinetix® VPL Servo Motor

Frame 3Frame 2

Frame 1

Frame 75 Frame 63

Frame 165 Frame 130 Frame 115 Frame 100


Kinetix 5500 Servo Drive and VPL MotorFeatures and Benefits

More efficient motor-drive system sizing saves up to 20% in system costs

Smaller footprint Cables in 1m length increments

Reduce System Cost Fewer terminations and simplified

wiring Simplified mounting – no backplane or

power rail required Minimize installation errors with well

shielded cable clamp design LED display helps commissioning

Ease of Use

Run servo and induction motors all in one drive platform

Each drive catalog number supports 195-528 VAC input

Single cable design

Reduce Inventory Up to 50% less energy usage with

proper system sizing Lower speed windings allow for lower

current, smaller drive, and smaller gauge cables.

Energy Efficient


Kinetix 5500 Servo DriveBenefits and Features

Single cable reduces installation errors

Innovative Common AC/DC bus eliminates hardware, reduces installation time and lowers

costs

Induction motor (V/Hz) support simplifies inventory

and maintenance

50% smaller reduces cabinet &

footprint cost

Clamp design enforces 360°bonding for noise immunity

which eases installation

Zero stacked drives, no backplane or

power rail required reduces cabinet &

footprint cost

Supports 195 – 528 VAC input, reducing

inventory

24 VDC control power,reduces overall power

consumption of the drive. Provides safer commissioning and

troubleshooting


Kinetix 5500 Servo Drive Flexible Power Connectivity (Q1 CY2013)

Designed for multiple power topologies without any compromise of solution. The Kinetix5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only.

AC/DC supply sharing

DC bus sharing Hybrid Configuration

Use Motion Analyzer 7.0 to determine

optimal bus configuration


Kinetix 5500 Servo Drive Shared Connection System (Q1 CY2013)

7

• Plug and play design for easy assembly.• Low profile design, 20 mm above drive.• Allows zero stacking for reduced cabinet

space.

Designed to allow flexibility for most application requirements.

~20 mm


Kinetix 5500 Servo DrivePower Density

8

Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design.

Kinetix 5500 reduces drive footprint size by up to 60% based on application


Kinetix 5500 Servo DriveOpen Loop Frequency Control Methods

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Kinetix 5500 drives support ‘Two’ open loop frequency control methods• Basic V/Hz• Sensorless Vector with Slip Compensation for better speed regulation

Open Loop Frequency Control in Kinetix 5500 drives in suitable applications such as conveyors, pumps and fans that do not need flying start capability

• Static Boost, Run Boost and Auto Boost features supported• Electronic Motor Thermal Overload Protection per Class 10 requirements• Skip bands

All 3rd party 3-phase Induction motors suitable for VFD operation will be supported.

Max Output Frequency: 400Hz (Electrical)Max Pole Pairs: 50 Max Motor Cable Length: 50 meters


Kinetix 5500 Input Connections

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Safety Input connection.

Ethernet ports with embedded switchsupporting DLR

Input / Output connection

Motor feedback connection

Motor Cable Ground Clamp

Motor Brake Connection

Motor Output Connection

AC InputConnection

DC busConnection

24VDC Control Input


Kinetix 5500 Servo DriveRelative Positioning

Kinetix 5500 / VPL

Kinetix 350 / TLY

Performance and Features

Price

Kinetix 6500 / MPL

• Lowest cost solution supports TLY motor

• 500 usec loop closure performance

• 600 W to 3 kW• Top performance 125 usec loop

closure• Smallest cabinet space required• 600 W to 15 kW• Single cable and hybrid power

topology• VPL motor support at release

• Premier integrated solution• Top performance 125 usec loop

closure• 1.2 kW to 22 kW• Supports entire motor portfolio• Advanced safety features


Kinetix 5500 Servo DriveVoltage Ratings and Catalog Numbers

Input Voltage

Input Phases

Amps Cont. (RMS)

Amps Peak (RMS)

Catalog. Number Frame Size

195-528 1/3-phase 1 2.5 2198-H003-ERS Frame 1

195-528 1/3-phase 2.5 6.25 2198-H008-ERS Frame 1

195-528 1/3-phase 5 12.5 2198-H015-ERS Frame 2

195-528 3-phase 8.4 21 2198-H025-ERS Frame 2

195-528 3-phase 13 32.5 2198-H040-ERS Frame 2

195-528 3-phase 23 57.5 2198-H070-ERS Frame 3

Kinetix 5500 provides power range from 0.5kW to 15kW


Kinetix 5500 Servo Drive Dimensions

13

Fits easily in 12”cabinet.


Kinetix VPL Servo MotorBenefits and Features

14

Single cablereduces installation time

and inventory

Mechatronic tools simplify commissioning and reduce operational

costs Energy efficient drive/motor matching and capacitor module

reduces power required and system cost

Windings options matched to drive ratings allow for

optimized system sizing and costs

Flexible part creation allows for custom variants

Based on proven magnetic core MP technology for

market leading reliability and performance


Kinetix VPL MotorAdvantages of Winding Speeds

1500 rpm6.5 N-m

4.8 A2.9 kW Drive

18 AWG Cable

Motor Winding #3

3000 rpm6.5 N-m

8.3 A5.0 kW Drive

18 AWG Cable

Motor Winding #2

6000 rpm6.5 N-m

16 A8.7 kW Drive

14 AWG Cable

Motor Winding #1

20

6.5

Smaller DriveSmaller Cable

2 Sizes Smaller DriveSmaller Cable

Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency

6.5


Single Cable TechnologyBenefits and Features

Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings

Easy to Use SpeedTec™ connectors allow quick connections Easy terminations using one pair of flying leads to drive Product is easily pliable allowing faster cable routing

Sustainability Fewer SKU’s Minimizes maintenance downtime and waste

Lead times Will match motors Will monitor usage to set Preferred


Kinetix 5500 and VPL System Certifications

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UL & CSA recognized E146578 CE [EN60034-1] C-Tick [N223]

Motors

UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery

Directives) C-Tick SCCR: 200 kA KCC

Drives

SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN 61800-5-2, EN62061,

EN ISO 13849

Safety

AWM 1000V @ 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V

Flexible VFD Servo Cable] VW1 Low capacitance

Cables


Commercial Materials

Additional resources are available on Literature Library and ab.com: User manuals Selection guides Product profile Installation Instructions

AFC in November 2012

18


IP67 On-Machine Distributed I/O


What is IP67 Distributed I/O?

IP67 Enclosure, Reduce Wiring, Save space, reduce costs and faster time to market with On-Machine DIO


IP67 On-Machine DIO Benefits Over IP20

On-Machine DIO is built to install anywhere on the machine with no need for a metal enclosure. Its IP67 rating means:

Lower hardware costs Lower wiring installation costs Less error-prone wiring connection via standard M8/M12 connectors

For machine builders, this means: Lower costs Faster time-to-market


Plug & Play Advantage

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Active Ring

Supervisor

Ring

Node 1Ring

Node 2

The Plug & Play nature makes IP67 an increasing desired solutions among users.


RA IP67 Portfolio: 1732 ArmorBlock® IO

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Total IP67 Blocks: 1732 – 44 catalogues

Analog I/O Blocks

Discrete I/O Blocks

RTD/Thermocouple I/O Blocks

CIP Syn – Time-Stamping Input & Scheduled Output

I/O Blocks


1732 – New CIP-SYNC ArmorBlockProducts for Position-Based Control

2 New CIP-Sync 1732E Slim ArmorBlock Digital Modules 1732E-IB8M8SOER

8 CIP Sync Sequence-of-Events input module Inputs are time-stamped 2048 buffer memories per block Max jitter of 25 microseconds

1732E-OB8M8SR 8 CIP Sync Scheduled Output sourcing module Outputs are updated at a specific schedule time High accuracy scheduling increments of 1 microseconds Ability to fire multiple outputs at high speed interval of 100 microseconds Support 16 schedules per coarse update period


Position-Based control with On-Machine Distributed

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy26

Motion Application Example

Axis 1

Axis 2

Axis 3

PLS Output #1

Registration input #1 Camera

strobe when part is in field of vision

Detect Position of a part, web marking, e.t.c.

Eject part if defective

PLS Output #2

Line Master Virtual or Physical

motion axis Source for

registration and PLS position


Control discrete outputs based on motion axis position & velocity

MAOC motion instruction with Logix Designer graphical profile editor

Multiple output module options Boolean outputs “Standard” output modules Output modules with CIP Sync technology

1756-OB16IS (8 point)

1756-OB16IEFS (16 point)

1732E-OB8M8SR (8 point)

Position Driven Output CAM (PLS)


Output CAM Definition

28

Logix Designer Graphical editor and programmatic runtime configuration Actuator delay compensation


Benefits Over a Traditional Solution Traditional

Fixed function module Requires dedicated feedback device physical connection Not expandable beyound number of outputs supported on

the module - aditional modules for additional outputs Non-integrated configuration tools

Distributed registration with CIP Sync Any motion axis can control outputs using position & velocity

Physical or virtual axes Single controller, multi-controller, or system wide

Integrated full featured MAOC instruction & graphical editor Velocity compensation with position latch & position or

time unlatch Enable input conditioning

Multiple output module options - expandable Standard outputs Outputs with CIP Sync for high performance 1756-OB16IS 1756-OB16IEFS 1732E-OB8M8SR


Distributed Position Registration

Determine “event position” of any axis using “time stamps” CIP Sync technology

SSV/GSV instruction support for converting time stamp to axis position

Multiple module options Drive registration inputs 1756-SOE 1732E-IB8M8SOER


Benefits Over a Traditional Solution

Traditional Registration sensors connected to drive Fixed mapping to drive primary or aux

feedback Usually maximum of 2 sensor inputs per

drive

Distributed registration with CIP Sync Use drive registration inputs, local inputs,

or distributed inputs Register virtual or physical axes Flexible axis to registration mapping Global registration

1 sensor to many axes Many sensors to 1 axis

Registration input buffering High speed LIFO and FIFO


Built on Global Standards

Time synchronization on EtherNet/IP 100ns precision Using IEEE 1588 technology

Motion synchronization and time dependent services support

Support for servo and AC drives Controller-Controller, Controller-

device, device-device peer-peer High speed motion I/O CIP Safety™ compatible

Robust Global Standards Help Ensure Multi-Vendor Interoperability

CIP SyncTMIEEE1588

CIP SyncTM

IEEE1588


CIP Motion Products


CIP Motion Architecture

Slim ArmorBlock1732E-IB8M8SOER

EtherNet/IP

PanelView™ Plus

PowerFlex® Kinetix 5500

CompactLogix™ 5370 or ControlLogix ®

POINT I/O

Slim ArmorBlock1732E-OB8M8SR

High Speed Position

Registration/event detection

High Speed Position Based Output Control

High Speed Position

Registration/event detection

CompactLogix 5370 or ControlLogix


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Rev 5058-CO900C

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t08 motion and timebased control - smart manufacturing ... · kinetix 5500 / vpl kinetix 350 / tly...

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