table of contentsare high in fibre. they also contain high percentages of vitamin, b1, b2, b3, and...
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Table of Contents Page
Acknowledgements................................................................................3About this Guide.....................................................................................41.0 Introduction................................................................................51.1 Objective.......................................................................................61.2 Common Terms Used In Mushroom Production.............................72.0 What are Mushrooms?...............................................................................82.1 Edible Non-Edible and Poisonous Mushrooms...............................82.2 Value of Mushroom Production......................................................82.2.1 Nutritive Value..............................................................................82.2.2 Medicinal Value.............................................................................92.2.3 Utilization of Agricultural Wastes..................................................92.2.4 Spent Mushroom Compost..........................................................102.2.5 Employment Potential.................................................................102.2.6 Absence of Crop Competition.....................................................102.2.7 Economic Importance................................................................113.0 Oyster Mushroom Production.............................................................113. 1 Requirements For Growth of Oyster Mushroom..........................113.2 Preparation of Compost..............................................................133.3 Spawning....................................................................................144.0 White Button Mushroom Production..............................................154.1 Requirements for the Growth of White Button Mushroom..........16
4.1.1.The Concrete Slab...............................................................................164.1.2 Horse and Chicken Manure..............................................................164.1.3 Casing Soil.............................................................................................164.1.4 Spawn......................................................................................................17
4.2 Growing Systems........................................................................174.3 Growing Conditions.....................................................................184.4 Compost Making.........................................................................184.5 Spawning....................................................................................204.6 Casing.........................................................................................215.0 Harvesting of Mushrooms.....................................................................226.0 Marketing of Mushrooms.......................................................................237.0 Mushroom Preservation and Processing......................................23
7.2.1 Canning...................................................................................................257.2.2 Drying.....................................................................................................25
8.0 Disease Control............................................................................................269.0 Temperature Controls....................................................................................27
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Acknowledgements
This manual has been produced as a simple reference for urbanfarmers. It has been observed that most urban farmers engage insimple UA activities which they are familiar with like the cultivation ofleafy vegetables and other staples at the expense of other marketoriented crops like mushrooms. The main reason for this trend is thelack of knowledge and skills on how to produce such crops. Thismanual is therefore designed to impact the knowledge and skills tourban farmers wanting to venture into mushroom production.
MDP acknowledges and is grateful to the RUAF Foundation for thefinancial support for the production of this manual. With the financialsupport of RUAF it was possible to hire a consultant to produce the firstdraft of the manual which was later edited and revised by the MDPKnowledge Management Unit.
Special thanks go to Mrs Shalene Mabharani for producing the initialdraft of the manual. The Bulawayo Core Team was instrumental inidentifying her for the assignment. We would also like to thankcolleagues from MDP, in particular, the Knowledge and InformationManager, Mr. Phillip Kundishora for editing the manual. Mr. GeorgeMatovu, the Regional Director, was a source of encouragement in thequest for the production of knowledge materials. Mr. Percy Toriro alsoassisted with reviewing the initial drafts.
We would also like to thank the Bulawayo UA team for their patience aswe put together the manual. They have always pointed to the need forsuch materials if UA is to take-off in an economically sustainable way.
Thank you all.
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About this GuideThis manual is designed for use by urban farmers who want to go intomushroom production. The objective of this manual is to providetechnical information on the growing of mushrooms to urban farmersso that they can be able to produce mushrooms for subsistence as wellas for commercial purposes using their limited resources. It is designedin such a manner that farmers can easily follow the steps for theproduction of mushrooms. First the manual gives background on thevalue of mushrooms. This is then followed by simple productiontechniques for both oyster and button mushrooms. The last section ofthe manual deals with the harvesting, processing and marketing ofmushrooms. It is our hope that the manual will help urban farmersimprove their knowledge and skills of producing mushrooms.
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1.0 Introduction
Throughout the Eastern and Southern Africa region, mushrooms have
become a popular vegetable due to its culinary appeal as well as a
source of vitamins and protein. The mushroom roadside stalls found
during the rainy season along most major roads and vegetable markets
in urban markets bear testimony to the fact that they are having some
contribution to the economic well being of the community.
In addition to their nutritional value, mushroom production is a very
profitable enterprise which requires minimum land size which is a
factor to be considered for urban producers. The by-product, spent
mushroom compost is a valuable source of organic matter which is
used in horticultural crop production.
The mushroom industry is based on two main sectors, being the
cultivated mushroom consisting mainly of the white button and oyster
mushroom and the indigenous mushrooms collected from the wild.
For the past number of years, Zimbabwe has been experiencing price
rise on basic commodities, yet the sources of income, especially from
formal employment, did not ensure increases to cater for price hikes.
People countrywide therefore started embarking on agricultural
activities to boost their income, amongst which are poultry, vegetable
and at a lesser extent mushroom production. Due to the increase in the
number of people keeping poultry and growing vegetables for the
market, demand for these products became reduced thus more people
tend to be now turning to mushroom production.
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Land which is also limited for vegetable production in urban and peri-
urban areas, is also another factor contributing to the people’s need to
look into mushroom which is grown indoors and the environment can
be manipulated so that production can be carried out throughout the
year.
1.1 Objective
The objective of this manual is to provide technical information on the
growing of mushrooms to urban farmers so that they can be able to
produce mushrooms for food as well as selling for extra income using
their limited resources. This can be achieved as:-
Mushrooms are grown indoors and require minimum land size
thus do not compete with other horticultural crops
They can be grown in available rooms, which may be cottages,
garages, basements, or any unused rooms at any urban setting.
Mushroom growing utilizes residues which might otherwise be
considered useless, thus it is cheap to produce.
Due to the time taken from spawning to harvesting, mushrooms
have a quick turnover.
Labour requirements after spawning are minimal; therefore a
mushroom crop can be run with minimum as a part-time activity.
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1.2 Common Terms Used In Mushroom Production
Pasteurization - the removal of all inserts, pests, nematodes,
harmful fungi and their spores
Conditioning - driving off the remaining ammonia from
prepared compost
Actinomyces - beneficial heat loving organisms that indicate a
well made compost
Stoma - a dense proliferation of mycelium
forming on the
surface of the compost and casing soil
indicates
vegetative and therefore non-fruiting growth.
Spawning - this is the process by which the spawn is
introduced
into the prepared compost. It is usually
conducted
in a room specifically set aside for the purpose
of exclusion of contaminates and insect pests
which is important at this stage.
Mycelium - the root structure of the mushroom which
appears as a network of lacy white filaments.
Casing - a layer of material, usually soil or peat mass,
placed on the surface of a substrate to
stimulate
fruit body production.
Substrate - the material, usually organic, on which
mushrooms grow.
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2.0 What are Mushrooms?
Mushrooms are members of the fungi kingdom. They are lower plants
which, unlike higher plants do not have chlorophyll which enables
plants to use nutrients, water carbon dioxide and energy from the sun
to make their own food. This therefore means that mushroom cannot
produce their own food and thus depend on higher plants for food.
Mushrooms obtain nutrients from organic materials to facilitate their
breaking down into basic nutrients.
2.1 Edible Non-Edible and Poisonous Mushrooms
Generally, mushrooms are obtained from the forests during the rainy
season. Some of the wild mushrooms are very delicious and are in
demand for food. However, there are other mushrooms which are not
good enough for food because they lack taste and flavour. Some
mushrooms are very poisonous and consuming them may result in
death, thus the need to cultivate known varieties arose.
2.2 Value of Mushroom Production
2.2.1 Nutritive Value
Mushrooms are highly nutritive vegetables. The nutritive value of
mushrooms, white button in particular, ranks above most vegetables
except soya beans and spinach. They are also a good source of iron,
potassium, phosphorus in addition to folic acid, an ingredient known for
enriching the bloodstream and preventing deficiencies, calcium and
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are high in fibre. They also contain high percentages of vitamin, B1,
B2, B3, and K. They are low in fat and therefore ideal for diet
-conscious people. They can be eaten as they are, cooked or raw,
unlike other protein sources such as soya and yeast that have to be
processed or disguised in some manner before they are acceptable on
the table.
Although devoid of vitamin A, mushrooms contain high levels of
riboflavin, thiamine and nicotic acid. Their content of antepellegra
vitamin, niacin is nearly equivalent to the levels found in pork or beef,
considered to be the richest sources of this vitamin. Mushrooms are
low in sodium, making them ideal for persons with certain types of
heart and kidney ailments.
2.2.2 Medicinal Value
Mushrooms have been prescribed for various ailments for centuries.
Research has shown that some of the medicinal claims are not myths
as most people used to believe but have scientific basis. A vast body of
information exists in the scientific literature, dating back to the 1940s
and 1950s (Qumio, et al). Some mushroom species contain a high
amount of retene, a substance that may, in some circumstances have
an antagonistic effect on some forms of tumor. Intraperiontoneal
injection of aqueous extracts of some mushrooms has some inhibitory
effect on the growth of tumours. Some mushroom extracts have also
induced the formation of interferon, a defense mechanism against
some virus infections and have displayed hypocholesteroemic activity
or an ability to lower cholesterol level.
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2.2.3 Utilization of Agricultural Wastes
Mushrooms are grown, not directly on soil as are other crops, but on
organic substrates, either raw or composted. These substrates are
mostly waste materials from farms, plantations or factories. These
otherwise useless by-products can be recycled to produce additional
food in the form of mushrooms for human consumption. This also
reduces environmental pollution by the
by–products like straw, corn cobs, sawdust, baggasse, wood pulp,
cotton
wastes, banana leaves, as well as tree leave and the bark.
2.2.4 Spent Mushroom Compost
Spent mushroom compost is a viable source of organic matter, which is
used in horticultural crop production. Used compost from mushroom
growing may also be recycled for use as animal feeds, soil conditioning
and fertilizer. It can also be sold to nurseries and vegetable producers,
hence maximizing profits.
2.2.5 Employment Potential
Mushroom cultivation involves various technologies depending partly
upon available substrates, but most of all upon the provision of capital
for the equipment required to facilitate and simplify the different steps
involved. Most of the low cost methods suitable for urban projects are
labour intensive and can provide employment in the peri-urban and
urban areas. In fact, some methods may use family labour thus
providing all members of the family with employment.
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2.2.6 Absence of Crop Competition
While the availability of land may be a limiting factor in most crop
production operations, it is not so for mushroom culture. Mushrooms
require little space because they can be grown inside mushroom
houses, basements, garages or other suitable areas within the house.
2.2.7 Economic Importance
Economically mushroom production plays a very important role. Urban
growers can produce mushroom to sell to other consumers, thus
increasing their income levels. By producing their own mushroom for
food, growers will also cut down on their expenses of buying thereby
saving their money.
3.0 Oyster Mushroom Production
Plate 1: Fruiting bags of Oyster mushroom hung on rails
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3. 1 Requirements For Growth of Oyster Mushroom
1. Substrate (compost)
Any of the following residues is suitable for the cultivation of oyster
mushrooms
Bush grass – obtained from the bush or along the roads as well
as unused land
Wheat straw or any cereal straw - can be obtained from peri-
urban farms where wheat is grown.
Sawdust – one can get it from carpentry shops
Water hyacinth - from dams
Maize stover - obtained after harvesting, i.e. stalk and leaves
Maize pulp – left after shelling the maize
Soya bean/bean hay stalks –left after harvesting
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2. Chopper or shredder for the crop residue
This process is done by hand and it is necessary for easy
handling of compost.
3. Bags for growing
These can be large (50kg fertilizer size) (10kg fertilize or orange
size ) or anywhere in between depending on the size of
operation.
4. Growing rooms
Any room can be used from within the house, cottage, garage or
basement, other unused rooms can also be modified for
mushroom growing
The choice of the growing structure may be based on
- building costs
- type of mushroom technique (tray, bag, rack etc)
if a large room is to be used, shelves would be necessary to
optimize space and ensure continuous production
shelves could be filled at intervals of 1, 2 or 3 weeks.
it is possible to hang the bags from the ceiling or horizontal
supporters.
the growing rooms should be designed in such a way that they
are constantly humid (RH95%) and the temperature at 20-30
degrees Celsius and have ventilators that can be opened and
closed when necessary.
3.2 Preparation of Compost The substance should be clean, free from moulds and
undecomposed
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The material is chopped into 7.5 cm pieces
Soak the substance in water overnight before boiling
There are two methods of pasteurization
- The chopped substrate is pre soaked to approximately 75% water
and steamed in a container for 2 to 4 hours at 60-70 degrees
celcious or
- for 12 to 24 hours at 50 degrees Celsius
Plate 2: Pasteurizing substrate using a drum
3.3 Spawning The spawned substrate is packed into the bags and placed on
the shelves or hung up in the growing room.
Use 500grams of spawn for 10 kg of substrate
Apply a layer of substrate into the bag then a layer of spawn
follows.
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Continue applying substrate and spawn alternately until the bag
is full as shown in Figure 1
The bags are then tied and hung in a mushroom house with the
Plastic bags must have holes punched 6cm apart right round to
allow the mushroom to grow out of the bag.
Figure 1: Spawned bag ready to be hung
Layer of uniformly distributed
spawn
Pasteurized substrate
Table 1: Growing conditions and duration of different
environment conditions required by oyster mushrooms
Procedure Conditions Period Spawn run Windows closed
Dark room Daily watering
Until substrateappears white (2-4)weeks
Fruiting Windows opened Daily watering
After substrate hasappeared white
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Light required Misting of bags
Harvesting Windows opened
Daily watering and misting of bags (except 2-3 days before picking.Light required
Once fruiting starts mushroom can be pickedWithin 2-4 days.
Harvesting will continue for up to 5-6 months from the date of planting.
4.0 White Button Mushroom Production
Plate 3: Fruiting white button mushroom ready for harvesting
4.1 Requirements for the Growth of White Button Mushroom
4.1.1. The Concrete Slab
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Slanting concrete slab and shallow concrete pit at the end of the slab
all under a roof. The slanting of the slab enables excess water to drain
into the pit at the end of the slab.
4.1.2 Horse and Chicken Manure
The horse manure forms the bigger part of the mushroom compost,
therefore the grower must establish a regular source of supply before
hand. Wood shavings in the horse manure can be a hazard therefore
must be avoided completely by the beginners.
Use chicken manure with grass bedding
Both the horse and chicken manure must be fresh always. The ratio is
about 150kg chicken manure to one tonne of horse manure.
4.1.3 Casing Soil
Pitch-black veld not field alluvial soil pH 7 is best for casing soil. Some
growers use red soil mixed with very old used mushroom compost.
Growers are warned never to use clay soil as this tends to be heavy
and too hard for the mushrooms.
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4.1.4 Spawn
Of all the ingredients needed to grow mushrooms, spawn is the most
difficult to get. The local suppliers are not reliable and their spawn is
not that good. Therefore some Zimbabwe growers tend to set up their
own spawn laboratories not for sale to the public, or they import from
South Africa
4.2 Growing Systems
The size and location of the growing house depends on the space
available to the grower
A brick wall under thatch or asbestos is best.
Durawall and plastic or sackcloth (can also be used in guarded
conditions).
Wooden trays (are widely used for growing white button
mushrooms and as many as ten trays can be piled together) but
they must be secured and made easily accessible.
Wooden, steel and mesh wire shelves are becoming more and
more popular for they are easy to work on.
Plastic bags or used cement bags can be used as they are best
for disease control but there is limit to their use due to space and
their durability.
Nylon or metal shelves can be used though there can be a
problem in air circulation if not carefully planned, otherwise they
are as easy as the wooden shelves if not better.
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4.3 Growing Conditions The growing house must be totally dark all the time
Lighting must be used only when absolutely necessary e.g.
when spawning casing, watering and harvesting.
There must be a thermometer in each house - alcohol red for
temperature as well as hygrometer for humidity
Watering is done by fine spray fixed to a horse
The doors and air vents must be away from composting area
There must be a table for loading the harvest.
Air fans can be supplied if one can afford.
No tool or chemical should be stored in the growing house
No visitors and pets should be allowed in the growing house
as mushroom would adopt the smell of animals, tobacco and
perfumes.
4.4 Compost Making
Gather all your requirements before you start making the compost as
follows depending on the capacity of your growing house
Horse manure = 2 tonnes
Chicken manure = 10 x 50kg bags
Ammonium nitrate = 5kgs
Calcium sulphate = 50kg or 100kg (Gypsum)
Gather manure by the concrete slab
Fill the pit with clean drinking water from the tap
Soak the horse manure in the pit bit by bit and start building
the compost at 1 m width, 4 m length and 1 m height.
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Stop at 30cm height level and add 2 to 3 bags of chicken
manure and sprinkle the gypsum on top.
Continue to lay and build the compost stopping at every 30cm
height level adding 2-3 bags of chicken manure as well as
gypsum.
Add Ammonium Nitrate in the water being used in the first
making of the stack, you can also apply it later during turning
of the compost
Put enough water during making. Even if it drains into the pit
take it back onto the stack
Add the dry chicken manure on the different layers of the
compost
Figure 2: Laying the compost
Gypsum
Chicken manure
Horse manure
Leave
the stack to mature for two days during which the compost must
be kept wet at which time the compost emits the ammonia smell
Turn the stack after two days and apply gypsum for the last time
and add water again.
Turn the stack again for the third time and add water if possible.
Turn it once every 2-3 days for 8 to 10 days. Make sure the stake
has got the right amount of water content. (Squeeze by hand to
Pit to hold water from compost
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ensure the right water content. You should be able to see only
few drops of water)
At day 5 or 6, the compost should adapt the smell of mushroom.
Cover the whole stake with polythene and raise the temperature
to 60 degrees centigrade. Maintain the temperature for 7 to 8
hours or more, and then remove the plastic. You can also
pasteurize with formalin.
Pasteurization can also be done by covering the stake with
polythene and introduce steam heat
Figure 3: Pasteurizing the compost using a drum steamer with
a hose pipe
200l drum
half filled with
water boiling to
release steam
into compost
Fire
Fumigate the whole house with formalin or jik before laying
compost on the beds
Leave the compost covered with plastic polythene for a day or
two to allow for conditioning
4.5 Spawning
Hose connected from boiling drum of water to compost
Polythene covering compost
Compost
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Once the beds or trays are filled with compost, spawning can be done.
Four layers of compost are ideal with spawn applied after each layer,
See Figure 4
However, due to the ever-escalating price of the spawn, other
spawning methods can be used. For instance a heavy applications of
spawn on top of already filled beds or trays can be turned in with
fingers, then sprinkle very lightly the surface of the beds with another
layer of spawn. The level of the beds must be maintained in all these
processes. Spawned beds are firmed or hard pressed. Spawned
compost can be covered with clean newspapers that are kept moist
during the entire spawn-running period of 12 to 14 days. After
spawning, spray with formalin over the newspapers using one cup of
formalin to 15 litres of water. The spawned house should be maintained
at 25 to 27 degrees and this is very important because mycelium only
develops under those conditions.
Figure 4: Spawning in a tray
60 cm
90 cm
A tray measuring 90cm length, 60cm width and 30cm height can
be used.
For every 65kg of compost, use 300 grams of the spawn.
Compost
Layer of spawn
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4.6 Casing When the spawn has been run, casing should be done straight
away.
Pasteurized black or red soil or peat or spent casing material
with a pH 7.5 is used for casing the beds.
The cased room should be closed, including the air vents so that
the mycelium will come through the casing layer.
After 5 days, venting off (introducing air into the house) can be
done by opening the air vents slightly and switching on the fan to
supply air to the house. Air circulation is very important at this
stage.
Water the room by misting using a sprayer or hose with a fine
nozzle.
Avoid over applying water as the compost already has got
adequate moisture for fruiting bodies to grow.
Keep checking the water content during fruiting, if necessary add
more water.
Remember, too much water kills the spawn-run or the mycelium,
which produces the mushrooms.
Mushrooms grow in flushes or breaks of roughly 7 days interval.
Harvesting compost lasts for 40 to 60 days from first day of
picking.
The first two flushes yield more than half of the potential
Compost.
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5.0 Harvesting of Mushrooms Do not apply water before picking. Dry mushrooms are clean
mushrooms virtually.
Watering can be done the day or night before picking.
Handle the mushroom firmly with your fingers and twist the cap.
Do not destroy the growth by creating large holes when picking.
Trays are the best for collecting mushrooms from beds.
Do not pile up mushrooms before cutting off the roots.
Use a sharp knife and small paintbrush to remove the roots and
dirty particles on the harvest.
Do not remove big chunks at the bottom of the stem
Cleaned mushrooms can be packed in baskets and basins of any
size including aerated cardboard boxes or plastic containers.
6.0 Marketing of Mushrooms
There is no centralized marketing system for mushroom in Zimbabwe.
Each grower therefore markets his or her own mushrooms with major
buyers including hotels, hostels, restaurants, fast food outlets,
supermarkets, hospitals, schools and boarding establishments, food
processing companies or manufactures as well as horticultural produce
dealers and some few individual buyers. Most of the mushrooms are
sold fresh with very few sold as dry in few shops and market stalls.
For the urban growers, mushroom is a brisk business as there are only
a few growers making demand for product higher than the supply.
Selling the product should be done quickly while it is still fresh,
therefore growers should establish their markets well.
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7.0 Mushroom Preservation and Processing
7.1 SHORT TERM STORAGE
Refrigeration may extend the shelf life of mushrooms from 1
day to 2 weeks depending on variety as they may suffer from
chilling injury.
Preservation of mushrooms at cool temperatures generally
results in effective short-term preservation by
(i) Retarding the growth of micro –organisms
(ii) Reducing the rate of post harvest metabolic
activities of the mushroom tissues
(iii) Minimizing moisture loss
Urban farmers can therefore package their produce at 200g, 250
g or 500g depending on the market requirements see plate 4
showing oyster mushroom packed in trays and white button in
plastic containers.
Plate 4: Short term storage of mushrooms
Oyster mushroom in trays White button mushroom in
containers
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7.2 LONG –TERM STORAGE
For long-term storage and mushrooms, canning, pickling and drying
processes are employed. However, the quality of the finished product
is rarely comparable with that of fresh mushrooms. Furthermore, these
processes are not always suitable for all types of mushrooms.
7.2.1 Canning
Although canned mushrooms are not common in Zimbabwe, it is the
ideal process used in other countries for the white button.
7.2.2 Drying
Drying is another way of preserving edible mushroom. In Zimbabwe,
most commonly dried are the indigenous and oyster mushrooms.
Mushrooms preserved by drying have a good flavour and the drying
prevents deterioration. Dried mushrooms are convenient for long -term
storage.
The most common method used in drying mushrooms is sun drying.
However, after drying, the mushrooms should be properly stored in air
and moisture tight containers since they can absorb moisture from the
air an get bad.
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Plate 5 shows sun-drying of oyster mushrooms
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8.0 Disease Control
High standards of cleanliness must be maintained from the beginning
to the end of the mushroom growing process. Clear /clean water must
be used and general hygiene strictly maintained always.
Pasteurization kills pathogenic fungi, bacteria, viruses,
nematodes and insect larvae.
Boilers and steam pipes are the most efficient ways of treating
your compost. However recommended chemicals can also be
used as prescribed e.g. formalin or jik (bleaching agent)
Lack of adequate air circulation when required can be a cause for
contamination in the growing house.
Avoid leaving the door open for too long as this can also
introduce diseases from outside.
Put enough formalin on the doorsteps
Sterilize the compost and casing soil well.
Keep the floors swept clean especially after composting and
casing the beds.
Do not allow any visitors, children or pets in the growing house.
Sterilize the growing house properly before and after each crop.
Do not keep the cut off bits of the mushrooms after harvesting
Burn the newspapers used during the spawn –running period.
Apply chemicals as recommended or as per manufacturer ‘s
directions.
Green mould can be cured by Dithane mix of 1 of 10
Mummy disease shows through thick stem and small head of
your crop.
Mix 1 to 20 parts of formalin regularly during fruiting.
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At the end of a mushroom crop, the growing room and its contents
must be cooked out with live steam at 60-70 degrees celcius. These
temperatures must be held at least 10 hours. Chemicals can also be
used to repasteurise the growing house. The used compost should be
removed and used as garden fertilizer. Nurseries buy it as good prize
also.
9.0 Temperature Controls
Below are the methods that a grower can use to control temperature in
the growing house. It is advisable for urban growers to use the
cheapest method.
HOW TO RAISE HOW TO LOWER IT
1. Use electric heaters 1. Use air fans
- Mind electric bills - Mind electric bills
2. Apply steam boilers 2. Pour water on the floor
- Best method - Always, whenever
3. Burn charcoal in tins 3. Put ice cubs on the floor
- Mind smoke and the flame - Best method
4. Keep air vents closed 4. Open some air ventilators
- Use adjustable air events - Use adjustable air vents
5. Light a few candles 5. Put the house under some
change
- Mind the light and fumes - If possible
6. Pour hot water on then floor 6. Insulate the house
- Very good method - Use grass or kaylite
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