table of contents-repair / damage - trailmobile
TRANSCRIPT
1
TABLE OF CONTENTS-REPAIR / DAMAGE
AXLE BEAM
BOTTOM RAIL
COMBINATION FRONT, Refrigeration Unit Opening
CORNER POST
CROSSMEMBER, Intermediate
CROSSMEMBER, Over Landing Gear
CROSSMEMBER, Over Suspension
CROSSMEMBER, Pintle Hook Mounting
DIAMOND PLATE, Floor, Diamond Plate Overlay
DIAMOND PLATE, Threshold Plate
DOOR FRAME, Side Door
DOOR HEADER, Rear Door
DOOR HEADER, Side Door
DOOR KIT, Side Door
DOOR POST
DOOR POST, Side Door – Hinge Side
DOOR POST, Side Door – Latch Side
DOOR SILL, Rear Bolster
DOOR SILL, Threshold – Side Door
DOOR THRESHOLD, Rear Bolster
DOOR THRESHOLD, Side Door
2
FLATBED / REPAINT
FLOOR--ALUMINUM
FLOOR--APITONG (PLATFORM)
FLOOR--DIAMOND PLATE OVERLAY
FLOOR--LAMINATED HARDWOOD
FLOOR--REEFER GUTTER
FLOOR--STEEL HAT
FOAM
FOAM INSULATION
FRAME, Rear
FRAME, Refrigeration Unit Reinforcement
FRAME, Side Door
FRONT OPENING, Refrigeration Unit Opening
FRONT PANEL
FRONT POST
FRONT RAIL
HAT SECTION, Floor, Steel Hat
HEADER, Rear
HEADER, Side Door
INSULATION, Foam
LOWER SILL, Rear Bolster
MAIN RAIL, Sub frame
MOUNTING CROSSMEMBER, Pintle Hook
NOSE OPENING, Refrigeration Unit
NOSE PANEL
NOSE POST
NOSE RAIL
OPENING, Refrigeration Unit
3
PAINT
PANEL, Front
PANEL, Nose
PANEL, Quarter, Top Rail
PANEL, Radius
PANEL, Rear Door
PANEL, Roof
PANEL, Side
PLATE, Threshold
PLATFORM / REPAINT
POST, Front
POST, Nose
POST, Rear Corner
POST, Side
POST, Side Door / Hinge Side
POST, Side Door / Latch Side
QUARTER PANEL, Top Rail
RADIUS PANEL
RAIL, BODY
RAIL, BOTTOM
RAIL, BOTTOM/REPAINT
RAIL, FRONT
RAIL, NOSE
RAIL, SECTION, Bottom Rail
RAIL, SECTION, Top Rail
RAIL, SPLICE, Bottom Rail
RAIL, SPLICE, Top Rail
RAIL, SUBFRAME
RAIL, TOP
RAIL, TOP NOSE
RAIL, TOP/REPAINT
REAR BOLSTER
REAR CORNER POST
REAR DOOR FRAME
REAR DOOR POST
REAR FRAME
REAR HEADER
4
REAR PLATE
REAR SILL
REEFER GUTTER
REEFER OPENING
REFRIGERATION UNIT FRAME
REFRIGERATION UNIT OPENING
REFRIGERATION UNIT REINFORCEMENT
REFRIGERATION UNIT
REINFORCEMENT
REINFORCEMENT, SIDE DOOR BOTTOM
REINFORCEMENT, SIDE DOOR TOP
REPAINT
ROOF PANEL
ROOF SHEET
SECTION, Bottom Rail
SECTION, Top Rail
SHEET
SIDE DOOR BOTTOM REINFORCEMENT
SIDE DOOR FRAME
SIDE DOOR HEADER
SIDE DOOR KIT
SIDE DOOR POST / HINGE SIDE
SIDE DOOR POST / LATCH SIDE
SIDE DOOR TOP REINFORCEMENT
SIDE PANEL
SIDE POST
SIDE SHEET
SIDE THRESHOLD
SILL, Rear
SILL, Side
SLIDER RAIL
SPLICE, Bottom Rail
SPLICE, Top Rail
SPRING HANGER
SPRING SEAT
STEEL VAN COMPONENTS/REPAINT
SUBFRAME RAIL
SUSPENSIONS
THRESHOLD PLATE
THRESHOLD, REAR
5
THRESHOLD, SIDE
TOP NOSE RAIL
TOP RAIL
ULTRA PLATE PANEL
UNIT OPENING
UNIT
UPPER COUPLER
UPPER FIFTH WHEEL
6
OPERATION FRAME RATE
001-100 MAIN RAIL - FIXED SUBFRAME - REPLACE
Includes: Hoist trailer, R & R suspension and
air brake control components, cut off rail;
reinstall
001-100 All Vans 18.0 001-101 Dolly 10.0 *Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
001-110 MAIN RAIL - SLIDER SUBFRAME - REPLACE
Includes: Hoist trailer, remove slider assembly,
carbon arc weld and remove rail; reinstall
001-110 Long Vans 18.0
001-111 Short Vans 12.0 *Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
001-120 MAIN SLIDER RAIL - REPLACE
Includes: Hoist trailer, remove slider assembly
and ICC bumper, carbon arc weld and remove
one rail; reinstall and realign to kingpin
001-120 Long Vans 14.0
Add
001-121 Replace second rail 10.0
*Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
7
001-125 CROSSMEMBER - INTERMEDIATE - REPLACE
Includes: Remove floor screws, underpan
screws, and replace
001-125 Dry Vans 3.0
001-126 Replace adjacent (each) 2.0
001-127 Reefers 2.0
001-128 Replace adjacent (each) 1.5
001-129 Platforms 4.0 (Center rail platform requires cutting section outer rail for R & R of C/M) 001-130 Replace adjacent (each) 3.0 *Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar.
001-131 CROSSMEMBER - FIVE OVER LANDING GEAR - REPLACE
Includes: Remove floor screws, underpan screws
and replace
001-131 Dry Vans 12.0
001-132 Replace adjacent (each) 2.0
001-133 Reefers 10.0
001-134 Replace adjacent (each) 1.5
Add
R & R both tire protector plates 3.0
*Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar.
8
001-136 CROSSMEMBER - OVER SUSPENSION - REPLACE
Includes: Remove floor screws, underpan
screws, and replace
001-136 Dry Vans (Removing one rail) 16.0
001-137 Replace adjacent (each) 2.0
001-138 Reefers (Removing one rail) 16.0
Replace adjacent (each) 2.0 *Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar, grinder and welding unit.
002-100 UPPER COUPLER ASSEMBLY - REPLACE
Includes: Remove all attachments from
wall assemblies, floors, and radiuses;
R & R, paint
002-100 Dry Van (with bulkhead) 20.0
002-101 Reefer (less bulkhead) 24.0
Add
002-102 To cut off and reuse existing bulkhead 4.0 *Tools required-drill, impact and torx socket, socket set, rivet gun and rivet sets, wrench set,
bucking bar, punch, hammer, caulking gun, screwdriver, grinder, welding unit and utility knife
002-110 UPPER FIFTH WHEEL ASSEMBLY - REAR
SECTION OF UPPER COUPLER ASSEMBLY-
REPLACE
Includes: Remove fasteners, at side assemblies,
torch off rear section (UFW) at hinge, weld, and
reinstall using mylar tape.
002-110 Dry Vans 28.0
002-111 Reefers 32.0
*Tools required-drill, impact and torx socket, rivet gun and rivet sets, cutting torch, welding
unit, grinder, utility knife, punch and hammer.
9
OPERATION SUSPENSIONS RATE 003-150 SPRING HANGER - REPLACE
Includes: Hoist trailer, R & R hanger, paint
003-150 Spring Hanger - Front 4.0
003-151 Spring Hanger - Center 4.0
003-152 Spring Hanger - Rear 2.5 *Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,
tape measure, cutting torch, grinder and welding unit.
10
OPERATION AXLES RATE
006-210 AXLE BEAM - REPLACE 12.0
Includes: Removing spring U-bolts, radius
rod eye bolts, brake components, wheel end
components, clean, reinstall, and adjust; paint
(Note: Includes oil seals, alignment, weld
axle seats, and R & R old components)
*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, jack stands
006-230 AXLE SPRING SEAT - REPLACE (ONE) 4.0
Includes: Hoist trailer, remove wheel,
remove U-bolts, R & R oil seal, spring,
radius rod eye bolt, cut off seat, and
reinstall; paint; check alignment; but
alignment not included *Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, cutting torch and grinder.
11
OPERATION PINTLE HOOK RATE 016-100 MOUNTING CROSSMEMBER - PINTLE HOOK - REPLACE 5.5
Includes: Discount air line, torch off mounting
crossmember, R & R pintle hook assemble,
reinstall, and paint
Includes: Disconnect at upper fifth wheel
and relay emergency valve; replace
*Tools required-cutting torch, grinder, welding unit. Impact and socket set
12
OPERATION PAINT RATE
049-100 VAN BODY ONLY - REPAINT
Includes: Wash, mask top and bottom
rail, apply primer and color coat (body only)
049-102 Long Van - 53’ 22.0
049-100 Long Van - 48’ 20.0
049-101 Short Van - 28’ 14.0
Deduct
049-103 Not masking top & bottom rails
(Deduct 2.0)
049-104 Top coat only
(Deduct 2.0) *Tools required-utility knife, paint equipment
049-200 TOP RAIL - REPAINT
Includes: Prepare metal, mask, prime, and
paint
049-200 Van 28’ - both sides, nose rail 6.0
049-201 Van 48’ - both sides, nose rail 10.0
049-202 Van 53’ - both sides, nose rail 12.0 *Tools required-utility knife, paint equipment, blast equipment
049-210 BOTTOM RAIL - REPAINT
Includes: Prepare metal, mask, prime, and
paint
049-210 Van 28’ - both sides 4.0
049-211 Van 48’ - both sides 8.0
049-212 Van 53’ - both sides 10.0 *Tools required-utility knife, paint equipment, blast equipment
13
049-220 STEEL VAN COMPONENTS (ALL) - REPAINT 8.0
Includes: Sand, brush or sand blast; clean,
mask, prime and paint
049-221 Bulkhead only 2.0
049-222 Landing Legs and Brackets only 2.0
049-223 Suspensions only 3.0
049-224 Rear Frame only 3.0 *Tools required-utility knife, paint equipment, sander or blasting equipment
049-300 PLATFORM (ALL) - REPAINT
Includes: Sand, brush, or sand blast; clean,
mask, prime, and paint (including bulkhead)
049-305 53’ 26.0
049-300 48’ 24.0
049-301 28’ 16.0
049-302 Bulkhead only 3.0
049-306 Outer Rail only - 53’ 11.0
049-303 Outer Rail only - 48’ 10.0
049-304 Outer Rail only - 28’ 6.0
*Tools required-utility knife, paint equipment, blasting equipment, scraper
14
OPERATION REFRIGERATION RATE
507-100 REFRIGERATION UNIT - REPLACE
Includes: Disconnect fuel lines, battery
cables, air duct at evaporator; R & R
mounting stud nuts and reinstall
507-100 Nose Mount 6.0 *Tools required-impact, socket set, wrench set, screwdriver, utility knife
507-200 CUT OUT REEFER TRIPLE COMBINATION
FRONT FOR REFRIGERATION UNIT
507-200 Sentry Opening - aluminum 2.0
507-201 Sentry Opening - stainless steel 3.0
507-202 Super II Opening - aluminum 3.0
507-203 Super II Opening - stainless steel 4.0
507-204 SB-II/Phoenix Opening - aluminum 6.0
507-205 SB-II/Phoenix Opening - stainless steel 8.0 *Tools required-drill, air shears, caulking gun
15
OPERATION FOAM INSULATION RATE
508-100 FOAM INSULATION - REPLACE
Includes: Remove foam, spray, and trim
508-100 10 Board Feet - 1” thick 1.0
508-200 360 Board Feet - 1” thick 10.0
508-300 720 Board Feet - 1” thick 16.0
Add
50% more time for 3” foam thickness *Tools required-scraper, foam scarfer, drill, impact with screw torx tip, caulking gun, hammer
16
OPERATION FRONT ASSEMBLY RATE
511-100 TOP NOSE RAIL - REPLACE
Includes: Disconnect roof panel, radius
panel, nose post, side rail splice, front
panel, reinforcement; R & R plywood or
liner and lights. (Includes dig out foam
and refoam)
511-100 Dry Van 6.0
511-101 Open Top 8.0
511-102 Reefer 16.0
Add
511-110 R & R Unit 6.0
511-115 R & R Top Unit Reinforcement 2.0
*Tools required-drill, rivet gun, rivet set, bucking bar, utility knife, caulk gun, scraper,
screwdriver, cherry huck gun Reefer: add impact, socket set, wrench set, knife to trim excess
Foam
511-116 FRONT NOSE RAIL-REPLACE
511-117 DRY VAN 2.0
511-118 REEFER 2.0
511-119 OPEN TOP 2.0
17
511-200 NOSE PANEL - REPLACE
Includes: Remove all fasteners, apply sealant,
and reinstall aluminum panel.
(Includes R & R liner/foam)
511-200 Dry Van & Open Top 6.0
511-205 Reefer 12.0
Add
511-206 Stainless Steel Nose Panel 2.0
511-110 R & R Unit 6.0
511-210 R & R Vent Door - aluminum 1.0
511-211 R & R Vent Door - stainless steel 1.5 *Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,
screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess
foam
511-300 FRONT POST - REPLACE
Includes: Remove liner/foam, drill out rivets
at panel, top nose rail, disconnect at upper
fifth wheel, remove and reinstall
511-300 Van & Open Top 3.0
511-303 Reefer 8.0
NOTE: When this operation is performed in
conjunction with replacing a panel, the rate
is 1.0 hour for a van, open top, or reefer *Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact
and torx head Reefer: add knife to trim excess foam, caulking gun
18
511-400 FRAME - REFRIGERATION UNIT 24.0
REINFORCEMENT - REPLACE
Includes: Remove liner, top reinforcement gusset,
disconnect front panel, top rail, upper fifth wheel,
remove and reinstall
Add
511-110 R & R Unit 6.0 *Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact
and torx head, welding unit, knife to trim excess foam, caulking gun
511-500 RADIUS PANEL (ONE) - REPLACE
Includes: Disconnect fasteners at top rail,
upper fifth wheel, front wall, and lower
rail; remove and reinstall.
(Includes R & R liner and refoam)
(Includes R & R corner cap and front plate if applicable)
511-500 Dry Van 8.0
511-510 Reefer 16.0
Add
511-511 R & R Vent Door - aluminum 1.0
511-512 R & R Vent Door - stainless steel 1.5
NOTE: When this operation is performed in
conjunction with adjacent panel (front or
side), deduct 2.0 hours
*Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,
screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess
foam
19
OPERATION REAR DOOR FRAME RATE
512-100 REAR FRAME ASSEMBLY - REPLACE
Includes: Remove door assemblies,
disconnect roof panel, side panel, top
and bottom rails, frame, remove and
reinstall. (Includes replacement of
liner, lights, ICC bumper, and repaint)
512-100 Dry Van (like-for-like rear frame) 24.0
512-102 Reefer (like-for-like rear frame) 40.0 Add
512-105 Roll-up Door 2.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,
socket set, wrench set, drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun,
screwdriver, jack stands
512-200 REAR HEADER - REPLACE
Includes: Disconnect roof panel, cut off
header, R & R lights, R & R lining and
foam, install new header; paint
512-200 Dry Van (swing door) 8.0
512-201 Reefer 12.0
Add
512-205 R & R Roll-up Door and Operator 2.0
512-206 Stainless Steel (including polishing) 4.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,
caulking gun, screwdriver, jack stands
20
512-300 REAR BOLSTER (LOWER SILL) - REPLACE
Includes: Remove threshold, filler jam,
disconnect floor, cut at rear post and main
frame; reinstall and paint
512-300 Dry Van 16.0
512-301 Reefer 24.0
512-302 Platform 16.0
Add
512-305 Stainless Steel (including polishing) 4.0
*Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,
caulking gun, screwdriver, impact, socket set, wrench set.
512-400 REAR CORNER POST - REPLACE
Includes: Disconnect top rail, bottom rail,
side panel, liner and foam; cut off at lower
sill and header; reinstall and paint
512-400 Van 12.0
512-402 Reefer 20.0
Add
512-405 Stainless Steel (including polishing) 4.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,
drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, screwdriver, jack stands
512-500 THRESHOLD - INSTALL 24” PLATE 2.0
Includes: Install threshold, fasteners, weld
NOTE: Dry Van Only *Tools required-impact and torx head, grinder, welding unit, caulking gun
21
OPERATION SIDE ASSEMBLY RATE
513-100 TOP RAIL - REPLACE - 53’ TRAILER
Includes: Remove fasteners at roof panel,
side panels, nose rail splice, rear frame,
R & R rail. (Includes R & R foam, liner,
and moldings)
513-100 Dry Van 26.0
513-101 Reefer 42.0
Add
513-105 Roof Replacement - Dry Van 18.0
513-106 Roof Replacement - Reefer (glued down) 22.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam(reefer), jack stands
513-150 TOP RAIL - SECTION (SPLICE) - REPLACE
Includes: Cut rail, disconnect fasteners to
roof bow, roof panel, side panels, nose rail
splice, rear corner clip; remove, install and
reinforce
513-150 Dry Van - 1.0 hr/ft, plus
1.0 hr/splice
513-151 Reefer - 2.5 hrs/ft, plus
2.0 hrs/splice
513-152 Meat Railer - 3.0 hrs/ft, plus
4.0 hrs/splice
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife
22
513-160 BOTTOM RAIL - ALUMINUM EXTRUSION - REPLACE
Includes: Hoist and support trailer, disconnect
all fasteners, remove bottom rail; reinstall.
(Includes R & R of plywood, lining, and scuff)
Dry Van (posts on 24-inch centers)
513-162 Long Vans (53’) 26.0
513-160 Long Vans (48’) 24.0
513-161 Short Vans (28’) 16.0
Reefers: Same as dry vans except must
pick up options for lining and scuff
Add
513-162 Over 48’ length, posts on 0.5
24-inch centers, per foot
513-163 48’ with posts on 12-inch centers 4.0
513-164 48’ with C/M’s on 6-inch centers 4.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands
513-180 BOTTOM RAIL - SECTION 14’ - REPLACE 12.0
Includes: Remove fasteners securing rail to
upper fifth wheel, crossmember, side post,
radius panel; cut lower rail; remove and
reinstall equal section. Use adequate
reinforcement and install with mylar tape.
513-181 Add
To cut off and reuse existing bulkhead 4.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands,
scraper
23
513-200 SIDE PANEL - REPLACE
Includes: Remove all fasteners at side posts
and top rail; reinstall.
(Includes R & R lining/foam)
ONE PANEL
513-200 Dry Van - Posts 12” Centers 8.0
513-201 Dry Van - Posts 24” Centers 6.0
513-202 Reefer 16.0
(Includes R & R first 12’ of lining)
Add for Each Additional Adjacent Panel
513-203 Dry Van - Posts 12” Centers 5.0
513-204 Dry Van - Posts 24” Centers 4.0
513-205 Reefer 8.0
Add
513-206 R & R each additional adjacent 4’ lining 2.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, scraper
513-220 ULTRA PLATE PANEL - REPLACE
Includes: Remove scuff band and rivets; install
mylar film to lower rail, foam tape sealer to
cover cap, lower rail, and upper rail. Install
panel, rivets, and scuff band.
513-220 One panel 6.0
513-221 Each adjacent panel 4.0 *Tools required-drill, rivet gun, rivet set, bucking bar, caulking gun, utility knife, scraper
24
513-250 SIDE POST - REPLACE
Includes: Remove fasteners at panel, top rail,
bottom rail, foam, and reinstall
513-250 Dry Van (Includes R & R plywood) 3.0
513-251 Reefer (Does not include R & R lining) 8.0
Add for Each Additional Adjacent Post
513-255 Dry Van 2.0
Reefer 5.0
NOTE: When this operation is performed in
conjunction with panel replacement, the rate
is 1.0 hour for both dry van and reefer *Tools required-drill, rivet gun, rivet set, bucking bar, impact and torx head, cherry huck gun,
utility knife, hammer, punch Reefer: add knife to trim excess foam, caulking gun
25
OPERATION ROOF ASSEMBLY RATE
514-100 ROOF PANEL - ALUMINUM - REPLACE
Includes: Remove fasteners at top rails,
nose rail, rear header, heating bond to bows,
remove panel, seal, re-bond to bows/glue to
foam, and reinstall using roof reinforcement
strip
514-100 Dry Van 28’ 12.0
514-101 Dry Van 48.0 16.0
514-102 Dry Van 53’ 20.0
514-105 Reefer 28’ 16.0
514-106 Reefer 48’ 24.0
514-107 Reefer 53’ 30.0
Add
514-110 Replace One Roof Bow - Dry Van 0.5
514-111 Replace All Roof Bows 48’ Dry Van 6.0
514-112 Replace One Roof Bow - Reefer
(includes foam) 1.0
514-113 Replace All Roof Bows - 48’ Reefer
(includes foam) 8.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, hammer,
punch, scraper, utility knife
26
OPERATION DOOR & HARDWARE RATE
515-100 REAR DOOR PANEL - REPLACE
Includes: Remove hinge pins, one door,
transfer hardware and reinstall
(Includes moldings)
515-100 Van - One Door 4.0
515-101 Reefer - One Door 12.0
515-102 Reefer - One Door with external hat sections 4.0
Add
515-105 Double Lock Rods 1.5
515-106 Double Lock Rods for door with external 0.5
hat sections
515-110 Replace Hinge Butt 1.0
515-115 Replace Cam Keeper (weld) 1.0 *Tool required-wrench set, socket set, welding unit, two piece fastener huck gun, impact with
torx head, utility knife, drill, hammer, punch Note: Tools vary by type of fastener and door
515-410 HINGE/DOOR - REPLACE
Includes: R & R one door hinge and hinge pin
Reefer - New Model w/external hat sections 0.5
515-410 Van 1.0
515-411 Reefer 1.0
515-412 Reefer - One Door with external hat sections 0.5
Add
515-106 Replace Hinge Butt 1.0
27
515-500 DOOR ASSEMBLY - ROLL UP - REPLACE 4.0
Includes: Remove rollers and panels, latch
assembly; reinstall using drop-in door; paint.
(Does not include R & R track assembly)
Add
515-050 R & R Latch Assembly 1.0
515-051 R & R One Track - one side complete 2.0
515-052 Universal Door - cut/install hardware 2.0 *Tools required-wrench set, winding bars Track replacement requires welding unit, grinder,
cherry huck gun, drill Latch assembly requires wrench set, drill, rivet gun, rivet set, bucking
28
OPERATION SIDE DOOR RATE
516-100 SIDE DOOR FRAME ASSEMBLY - REPLACE
Includes: Disconnect frame from side panels,
bottom rail, top reinforcement, R & R door
assembly, foam and liner, reinstall; paint and
adjust door
516-100 Van 16.0
516-101 Reefer - aluminum 24.0
516-102 Reefer - steel 30.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-150 SIDE DOOR POST/HINGE SIDE - REPLACE
Includes: Cut off at header and sill, remove
fasteners, door assembly, foam and liner, post,
reinstall; weld on hinge butts; paint
516-150 Van 8.0
516-151 Reefer 12.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-160 SIDE DOOR POST/LATCH SIDE - REPLACE
Includes: Cut off at header and sill, remove
fasteners, door assembly, foam and liner, post,
reinstall; weld on keeper; paint
516-160 Van 8.0
516-161 Reefer 12.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-164 SIDE DOOR THRESHOLD - REPLACE
Includes: Cut off both side posts, disconnect
from bottom rail and reinstall
516-164 All Models 8.0
29
516-165 SIDE DOOR HEADER - REPLACE
Includes: Remove liner/foam, cut off
at side posts, remove reinforcement
and header; reinstall/foam
516-165 Van 6.0
516-166 Reefer 16.0 *Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, welding
unit, knife to trim excess foam, two piece fastener huck gun, caulking gun
516-170 SIDE DOOR TOP REINFORCEMENT - REPLACE
Includes: R & R liner/foam, remove fasteners,
weld to header; reinstall/foam; paint
516-170 Van 4.0
516-171 Reefer 16.0 *Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, knife to
trim excess foam, two piece fastener huck gun, caulking gun
516-175 SIDE DOOR BOTTOM REINFORCEMENT - REPLACE 2.0
*Tools required-rivet gun, rivet set, bucking bar, welding unit, drill, hammer, punch, utility
knife
SIDE DOOR KIT/ASSEMBLED
516-180 INSTALL IN STANDARD LOCATION
Includes: Cut opening in side panel. Install
top and bottom reinforcements, install door
frame and door
516-180 Van 20.0
516-181 Reefer 40.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam, air
shears, saw, two piece fastener huck gun
30
OPERATION FLOOR RATE
523-100 FLOOR/LAMINATED HARDWOOD - 48’ - REPLACE 30.0
Includes: Remove screws, boards, steel hat
section, clean caulk, undercoat, and reinstall
Add
523-009 R & R Threshold Plate 2.0
523-101 53’ Trailer 2.0 *Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
FLOOR/HARDWOOD - RANDOM
523-120 WIDTH AND LENGTH - REPLACE
Includes: Remove screws, board, clean,
caulk, and reinstall floor boards
523-120 Platform - 48’ 34.0
523-121 Platform - 53’ 36.0 *Tools required-drill, impact, torx head, scraper, pry bar, welding unit for rear tread plate,
grinder
FLOOR/LAMINATED
523-150 HARDWOOD - ONE 12” BOARD - REPLACE
Includes: Remove screws, board, clean, caulk,
undercoat, and reinstall
523-150 Van - 48’ 8.0
523-152 Van - 53’ 9.0
Add
523-151 Replace Adjacent Board (each) 4.0
*Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
31
523-200 FLOOR/ALUMINUM - REPLACE
Includes: Cut and remove fasteners; cut welds on
edge board, starting strip, and boards; replace.
(Remove foam and replace as necessary)
523-200 Van - 28’ 22.0
523-201 Van - 48’ 32.0
523-202 Van - 53’ 34.0
523-205 Reefer - 28’ (corrugated) 32.0
523-206 Reefer - 48’ (corrugated) 48.0
523-207 Reefer - 53’ (corrugated) 50.0
Add
523-220 Weld Floor - 12” Boards 28’ 18.0
523-221 Weld Floor - 12” Boards 48’ 33.0
523-222 Weld Floor - 12” Boards 53’ 35.0
523-223 R & R Wood Stringer (each) 0.5
Maximum for 28’ - 6.0 hrs
Maximum for 48’ - 10.0 hrs
Maximum for 53’ - 12.0 hrs
523-224 R & R Underpan - 28’ 6.0
523-225 R & R Underpan - 48’ 11.0
523-226 R & R Underpan - 53’ 12.0 *Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum
welding unit, caulking gun, socket set, wire brush
523-230 FLOOR/ALUMINUM - ONE EXTRUSION - REPLACE
Includes: Cut weld, remove fasteners, clean, and reinstall
523-230 Van - 28’ 8.0
523-231 Van - 48’ 14.0
523-232 Van - 53’ 15.0
523-233 Reefer - 28’ 12.0
523-234 Reefer - 48’ 18.0
523-235 Reefer - 53’ 20.0
Add
523-236 Reefer - 28’ - Each Additional
Adjacent Board 10.0
523-237 Reefer - 48’ - Each Additional
Adjacent Board 14.0
523-238 Reefer - 53’ - Each Additional
Adjacent Board 16.0
*Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum
welding unit, caulking gun, socket set, wire brush
32
523-300 FLOOR - STEEL HAT – REPLACE 12.0
Includes: Remove two boards, loosen
opposite board and reinstall *Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
523-350 FLOOR - REEFER GUTTER – REPLACE 16.0
Includes: Remove screws at threshold,
cut off at gutter, floor and side; replace *Tools required-impact, torx head, impact, socket set, grinder, aluminum welding unit,
caulking gun, scraper, wire brush
523-365 FLOOR - DIAMOND PLATE OVERLAY - REPLACE
Includes: Remove fasteners, plate, clean,
and reinstall
523-365 Section 4’ X 8’ 2.5 *Tools required-grinder, welder, impact and torx head, counter sink, drill