taiko series bill acceptor pub-7-11.sflb

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© 2008, JCM American, Corporation

Office: (800) 683-7248 Technical Support: (702) 651-3444 FAX: (702) 651-0214 E-Mail: [email protected] Web-Site: www.jcm-american.com

Taiko SeriesBill Acceptor (PUB-7/11)Operation and Maintenance Manual (Revision A)

JCM Part No. 960-100175R_Rev. A

JCM is a registered trademark of JCM American Corporation. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned in each case throughout this publication.

Taiko PUB-7/11 SeriesTable of Contents

PageTOC1 GENERAL INFORMATION.................................................................................. 1-1

Model/Type Number Specifications ........................................................................... 1-2Precautions .................................................................................................................. 1-2

User Cautions............................................................................................................................1-2Component Names...................................................................................................... 1-3Compliance .................................................................................................................. 1-3System Configuration ................................................................................................. 1-4Specifications .............................................................................................................. 1-4

Basic Technical Specifications ..................................................................................................1-4Electrical Specifications.............................................................................................................1-5Environmental Specifications ....................................................................................................1-5Structural Specifications ...........................................................................................................1-5

Primary Features ......................................................................................................... 1-6Product Label............................................................................................................... 1-7Complete Taiko Unit Dimensions............................................................................... 1-8

Taiko Unit Dimensions Continued) ............................................................................................1-92 INSTALLATION/OPERATION ............................................................................. 2-1

Installation and Removal ............................................................................................ 2-1Installing the PUB-7/11 Taiko Faceplate....................................................................................2-1Power Harness Wiring Procedure .............................................................................................2-2

Clearing a Bill Jam ...................................................................................................... 2-3Clearing an Upper Area Bill Jam ...............................................................................................2-3Clearing an Lower Area Bill Jam ...............................................................................................2-3

DIP Switch Configurations ......................................................................................... 2-3Denomination Setting Mode ......................................................................................................2-4

Accept Setting Mode...............................................................................................................................2-4Inhibit Setting Mode ................................................................................................................................2-4

LED Pattern Setting Mode.........................................................................................................2-5Defining Pattern 1 ...................................................................................................................................2-5Defining Pattern 2 ...................................................................................................................................2-5

Encryption Code Initialization Setting Mode..............................................................................2-5Error Codes & Conditions .......................................................................................... 2-5Communications Interface Socket Pin Assignments .............................................. 2-5External Dimensions ................................................................................................... 2-6

External Dimensions (Continued)..............................................................................................2-7Serial ID-003/MDB Communication Interface Circuit Schematic ..............................................2-9CC-Talk Communications Interface Circuit Schematic............................................................2-10PULSE Communications Interface Circuit Schematic............................................................. 2-11

Operational Flowchart............................................................................................... 2-13Operational Flowchart (Continued) .........................................................................................2-14

Cleaning / Preventive Maintenance ......................................................................... 2-15Sensor Lens Cleaning .............................................................................................................2-15

Taiko Sensor and Roller Cleaning Locations ......................................................... 2-15Operational Check..................................................................................................... 2-15

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationi

Taiko PUB-7/11 Series

Table of ContentsContinued Page

3 COMMUNICATIONS ............................................................................................ 3-14 DISASSEMBLY/REASSEMBLY.......................................................................... 4-1

Tool Requirements .......................................................................................................4-1Primary Unit Disassembly...........................................................................................4-1

Faceplate Guide Removal ........................................................................................................ 4-1CPU Circuit Board Removal/Replacement ............................................................................... 4-1MAG Board Replacement (PUB-11 Only)................................................................................. 4-2Sensor Circuit Board Removal/Replacement ........................................................................... 4-2Transport Drum Disassembly ................................................................................................... 4-3Encoder Board and Drive Motor Removal ................................................................................ 4-4Entrance and Exit Solenoid Removal ....................................................................................... 4-4

5 WIRING DIAGRAMS............................................................................................ 5-1PUB-7 Primary Wiring Harness Diagram ...................................................................5-1PUB-11 Primary Wiring Harness Diagram..................................................................5-3

6 PROGRAMMING & CALIBRATION .................................................................... 6-1Workbench Tool Requirements................................................................................................. 6-1

Software Download Preparation .................................................................................6-2Software Downloading Procedure..............................................................................6-2

PC Program Installation............................................................................................................ 6-2Palm Pilot Program Installation................................................................................................. 6-3

Calibration Procedures................................................................................................6-4Calibration Description.............................................................................................................. 6-4Calibration Tool Requirements.................................................................................................. 6-4When to Calibrate ..................................................................................................................... 6-4Initial Settings ........................................................................................................................... 6-4

7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1Primary Taiko Unit Exploded View .............................................................................7-1

Primary Taiko PUB-7/11 Unit Parts List ................................................................................... 7-2Complete Taiko Unit Exploded View .........................................................................7-3

Complete Taiko PUB-7/11 Unit Parts List ................................................................................ 7-4Taiko Bezel Units Exploded View ...............................................................................7-7

Taiko PUB-7/11 Bezel Units Parts List ..................................................................................... 7-88 INDEX................................................................................................................... 8-1A TROUBLESHOOTING .........................................................................................A-1

Introduction .................................................................................................................A-1Troubleshooting Overview .........................................................................................A-1Fault Table Listings.....................................................................................................A-1Error Codes & Conditions ..........................................................................................A-3Performance Test Diagnostics...................................................................................A-4

No. 1 Transport Motor Forward Rotation Test .......................................................................................A-4No. 2 Transport Motor Reverse Rotation Test.......................................................................................A-4No. 3 Aging Test Procedure ..................................................................................................................A-4No. 4 Solenoid Test Procedure .............................................................................................................A-5No. 5 Acceptance Test Procedure.........................................................................................................A-5No. 6 Entrance Flapper Test Procedure................................................................................................A-5No. 7 Exit Flapper Test Procedure ........................................................................................................A-5

B GLOSSARY......................................................................................................... B-1

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationi i

Taiko PUB-7/11 SeriesList of Figures

PageLOFFigure 1-1 Taiko Bill Acceptor (PUB-7/11)............................................................. 1-1Figure 1-2 Precautionary Symbols......................................................................... 1-2Figure 1-3 Taiko Component Parts........................................................................ 1-3Figure 1-4 Typical Taiko System Configuration ..................................................... 1-4Figure 1-5 Taiko Mounting Considerations ............................................................ 1-6Figure 1-6 Installation Simplicity ............................................................................ 1-6Figure 1-7 Scan Frequency Capability................................................................... 1-6Figure 1-8 Taiko Anti-Pullback Feature ................................................................. 1-7Figure 1-9 Palm Pilot Programmable..................................................................... 1-7Figure 1-10 LED Pattern Selectable ........................................................................ 1-7Figure 1-11 TAIKO Top Panel Instruction Label ...................................................... 1-7Figure 1-12 Bill Acceptor PUB-7 Complete Unit Dimensions Diagram.................... 1-8Figure 1-13 Bill Acceptor PUB-11 (U.S. Dollar) Complete Unit Dimensions

Diagram ................................................................................................ 1-9Figure 2-1 Taiko Faceplate Panel Cut-Out Dimensions ........................................ 2-1Figure 2-2 Opening Taiko Upper Lid...................................................................... 2-1Figure 2-3 Removing the Taiko Faceplate............................................................. 2-1Figure 2-4 Installing the Taiko Faceplate............................................................... 2-2Figure 2-5 Mounting the Taiko Faceplate .............................................................. 2-2Figure 2-6 Installing the Taiko Faceplate............................................................... 2-2Figure 2-7 Closing The Taiko Upper Lid ................................................................ 2-2Figure 2-8 Attaching Taiko Power Connector ........................................................ 2-3Figure 2-9 Taiko Upper Area Bill Jam Removal..................................................... 2-3Figure 2-10 Taiko Lower Area Bill Jam Removal..................................................... 2-3Figure 2-11 Taiko DIP Switch Block Location.......................................................... 2-3Figure 2-12 Type 1, Type 2 or Type 3 Faceplate Installation Dimensions............... 2-6Figure 2-13 Type 5 Faceplate Installation Dimensions............................................ 2-7Figure 2-14 Serial ID-003/MDB Communication Interface Circuit Schematic

Diagram ................................................................................................ 2-9Figure 2-15 CC-Talk Communications Interface Circuit Schematic Diagram ........ 2-10Figure 2-16 PULSE Communications Interface Circuit Schematic Diagram ......... 2-11Figure 2-17 Bill Recycler Operational Flowchart (Part 1)....................................... 2-13Figure 2-18 Bill Recycler Operational Flowchart (Part 2)....................................... 2-14Figure 2-19 Taiko Sensor and Roller Cleaning Locations ..................................... 2-15Figure 4-1 Taiko Faceplate Guide Removal .......................................................... 4-1Figure 4-2 Taiko CPU Board Cover Removal........................................................ 4-1Figure 4-3 Taiko CPU Circuit Board Removal ....................................................... 4-2Figure 4-4 Taiko MAG Circuit Board Disconnect ................................................... 4-2

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationv

Taiko PUB-7/11 Series

List of FiguresContinued Page

Figure 4-5 Taiko MAG Circuit Board Removal....................................................... 4-2Figure 4-6 Taiko Side Mounting Screw Removal................................................... 4-2Figure 4-7 Upper Lid and Side Covers Removal ................................................... 4-3Figure 4-8 Taiko Transport Drum Removal ........................................................... 4-3Figure 4-11 Dual Feed Roller Assembly Removal................................................... 4-3Figure 4-12 Transport Drum Separation .................................................................. 4-4Figure 4-15 Motor Drive Assembly Removal ........................................................... 4-4Figure 4-16 Encoder Circuit Board Removal ........................................................... 4-4Figure 4-17 Lower Guide Assembly Removal ......................................................... 4-5Figure 4-19 Lower Guide Lever Removals .............................................................. 4-5Figure 4-20 Entrance and Exit Solenoid Removal ................................................... 4-5Figure 5-1 Taiko PUB-7 Bill Acceptor Primary Wiring Harness Diagram............... 5-1Figure 5-2 Taiko PUB-11 Bill Acceptor Primary Wiring Harness Diagram............. 5-3Figure 6-1 Required PUB-7/11 PC Download Workbench Tools .......................... 6-1Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tools ............... 6-1Figure 6-4 Taiko DIP Switch & Port Location......................................................... 6-2Figure 6-5 Taiko PC Download Program Screen................................................... 6-2Figure 6-6 Taiko Palm Conversion Screen ............................................................ 6-3Figure 6-7 Taiko Palm Program Download Screen ............................................... 6-3Figure 6-8 Removing Taiko from Faceplate........................................................... 6-4Figure 6-9 Reference Paper KS-070 Insertion....................................................... 6-4Figure 7-1 Primary Taiko PUB-7/11 Unit Exploded View....................................... 7-1Figure 7-2 Complete Taiko PUB 7/11 Unit Exploded View.................................... 7-3Figure 7-3 Taiko PUB 7/11 Bezel Units Exploded View ........................................ 7-7

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationv i

Taiko PUB-7/11 SeriesList of Tables

PageLOTTable 1-1 Model Number Specifications................................................................ 1-2Table 1-2 PUB-7/11 Technical Specification ......................................................... 1-4Table 1-3 Taiko Electrical Specification................................................................. 1-5Table 1-4 Taiko Environmental Specification ........................................................ 1-5Table 1-5 Taiko Structural Specification ................................................................ 1-5Table 1-6 Country Codes..................................................................................... 1-10Table 2-1 Power Connector Specifications............................................................ 2-2Table 2-2 Typical DIP Switch Settings................................................................... 2-4Table 2-3 Special DIP Switch Settings .................................................................. 2-4Table 2-4 Red LED Error Code Flash Definitions.................................................. 2-5Table 2-7 PULSE Interface Pin Assignments ........................................................ 2-6Table 2-6 CC-Talk Interface Pin Assignments....................................................... 2-6Table 7-1 Primary Taiko PUB-7/11 Unit Parts List ................................................ 7-2Table 7-2 Complete Taiko PUB-7/11 Unit Parts List ............................................. 7-4Table 7-3 Taiko PUB-7/11 Bezel Units Parts List .................................................. 7-8Table A-1 General Taiko Fault Conditions .............................................................A-1Table A-2 Adjustment Fault Conditions..................................................................A-3Table A-3 Communication Fault Conditions...........................................................A-3Table A-4 Red LED Error Code Flash Definition....................................................A-3Table A-5 Taiko TEST DIP Switch Settings ...........................................................A-4Table A-6 Aging Test Error Codes .........................................................................A-4Table A-7 Green LED Error Code Flash Definitions ..............................................A-5

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationv i i

Taiko PUB-7/11 Series List of Tables

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JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporationv i i i

Taiko SeriesPUB-7/11 Bill Acceptor

S e c t i o n 1

1 GENERAL INFORMATIONThis section provides a general overview of the Taiko Bill Acceptor Series (PUB-7/11) pictured in Figure 1-1. This first section is designed to help you navigate through the manual with ease and provides the following information:

• Model/Type Number Specifications• Precautions• Compliance• Component Names• System Configuration• Specifications• Primary Features• Complete Unit Dimensions

• Country Codes.In order to make operation of this device easier and make navigation within this manual simpler, the following illustrations were used within the text:

• Safety Instructions, which need to be observed in order to protect the operators and equipment, have been written in bold text and have been given the pictographs:

• Special Notes, which effect the use of the Bill Acceptor, have been written in italic text and have been given the pictograph:

• Steps, requiring the operator to perform specific actions are given sequential numbers (1., 2., 3., etc.).

Figure 1-1 Taiko Bill Acceptor (PUB-7/11)

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporation1 - 1

Section 1 PUB-7/11 Bill Acceptor General Information

Model/Type Number Specifications

Precautions

The Figure 1-2 symbols are defined as follows:1. (Type 1) Do not insert a torn, folded, or wet

bill, as this action may cause a bill jam inside the unit.

2. (Type 2) Do not expose the unit to water. The unit contains several precision elec-tronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit.

3. (Type 3) Do not install the unit into a dusty environment. Dust may affect and degrade the sensor’s performance.

User Cautions1. Allow sufficient space around the Validator

within the Host Machine to facilitate the unit’s removal and bill collection.

2. When mounting the Takio unit: – Do not obstruct the Acceptor’s air intake

holes so sufficient cooling can occur. – Do not use the Acceptor where

temperature variations widely fluctuate.

– - Do not use the Acceptor in direct sunlight or in strong incandescent lighting (15-degree angle or less, 3000 Lux or more).

– The acceptor is intended for indoor use only. Do not use the Acceptor outdoors.

– Do not use the Acceptor in places where chemical vapors are present.

– When using the Acceptor in places where the air is subject to automobile exhaust emission or cigarette smoke, please clean and maintain the Acceptor at intervals shorter than normal.

3. When connecting the Taiko wiring harness: – Ensure the power is off before plugging

or unplugging connectors. – Be sure to use in the specified power

range and pin assignment. If not, the unit may be damaged.

– Be sure to connect the power harness connectors firmly, otherwise an incorrect input/output contact failure may occur.

– Do not pull on the power harness to disconnect its connector or damage may occur.

4. When operating the Taiko unit: – Be sure to remove power to the unit when

opening the upper or lower lid, otherwise your fingers may get caught in the active rollers, and take care that no dust or other foreign objects can enter the unit when opening the guide area.

– When closing the upper lid, be careful not to get your finger caught in between the lid and catch.

– Firmly close the unit’s Transport path lid, and ensure all service door locks click into place before applying power.

– Do not allow inventory stock to endure high temperature, high humidity or a dusty environment.

5. Inserting worn or damaged bills may cause a jam.

6. Do not throw the unit or allow it to fall to the ground. Improper handling may cause internal damage to the unit.

7. If the Validator section is dirty due to dust, foreign objects, or other such debris adhering to it, bill acceptance rate will degrade. Use a soft, lint-free cloth and a mild non-abrasive soap and water solution to clean dust and debris from the bill path.

Table 1-1: Model Number Specifications

No Model: PUB - * *** - * - * - * - 0 - X4 No (1),(2), (3), (4), (5), (6), (7)

(1) Validation Method 7 = Optical/Transparency/Reflection 11 = Optical/Transparency/Reflection/Magnetic (MAG)

(2) Country CodeType - ISO 3116 based 3-digit codes (See “Country Codes” on page 10 of this Section)

(3) Faceplate

(4) Optional Unit 0 = Without optional unit 1 = With optional interface pin assignment conversion adaptor harness unit (cc-Talk-compatible)

(5) Board Type 0 = Standard 1 = Interface pin assignment (cc-Talk-compatible)

(6) Operational Code 0 = Standard

(7) Interface X4 = ID-003 (Serial)/MDB/Pulse/cc-Talk

0 = No Faceplate 1 = Bill Width Min = 68mm/Max = 82mm (Euro) 2 = Bill Width Min = 76mm/Max = 82mm (British) 3 = Bill Width Min = 70mm/Max = 82mm (China &Taiwan) 5 = Bill Width = 66mm (US Dollar)

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols


General Information PUB-7/11 Bill Acceptor Section 1

Component Names

8. When disposing of this unit, follow the guidelines specified by your country’s regulations for disposal of similar types of industrial waste.

Compliance1. The Taiko is a CE mark certified product.

For further details, contact your local JCM representative.

2. The Taiko is a RoHS Compliant product. The following six hazardous substances restricted by the RoHS are NOT present in a Taiko Unit.• Restricted Hazardous Substances – Plumbum (Lead) – Mercury – Cadmium – Chromium Hexavalent – PBB – PBDE.

Under no circumstances allow the cloth to be wet enough to allow excess fluid to run into the device; internal printed circuit boards may be damaged. Do not use any alcohol, solvents or scouring agents which can attack the plastic surfaces of the device.

This unit has been carefully packaged, with special attention taken with regard to quality. However, if you happen to find anything damaged or missing, please contact your local distributor immediately.

Figure 1-3 Taiko Component Parts

A. FaceplateB. Upper Guide LidC. Lower Guide LidD. Lower Guide Locking ButtonE. LED Display LensF. Bill Insertion SlotG. Bill Exit Slot

H. Interface ConnectorI. Maintenance ConnectorJ. Upper Lid Open/Close ButtonK. Optional Interface ConnectorL. DIP Switch BlockM. Faceplate Installation Guide Pin



System ConfigurationFigure 1-4 illustrates a typical Taiko System Configuration.

SpecificationsBasic Technical Specifications

Table 1-2: PUB-7/11 Technical Specification

Acceptance rate:*

*. May differ depending on the specific Country’s software. For details, refer to the related Software Information Sheet.

95% or greater**Note: The following bills types are excluded:a) Bills with excessive or poor magnetism or unclear graphicsb) Double (dual) notesc) Worn, dirty, wet, torn or excessively wrinkled billsd) Bills containing oil smears or foreign objecte) Bills having folded corners or edges (dog-eared)f) Bills having the wrong cut dimensions or printing displacementg) When security measures against counterfeiting are implemented, the software

may not fulfill the specified acceptance rate level.

Bill Types Accepted: Length: 4.72 – 6.3 in. (120 – 160mm), Width: 2.44 – 3.23 in. (62 – 82mm)

Insertion Direction:* 4-way

Processing Speed: Approximately 2 seconds (from bill insertion to denomination signal output)Approximately 3 seconds (from bill insertion to credit signal out)

Validation Method: PUB 7 = Optical (4 wavelengths), transparency and reflectionPUB 11 = Optical (4 wavelengths), magnetic, transparency and reflection

Escrow: 1 banknote (bill)Anti-stringing Mechanism: (Anti-fishing)

Lever and optical sensor combination PB unit (anti-pullback system – JCM Patented)

Interface:†

†. DIP Switch selectable.(see Section 5-5. DIP Switch Settings).

ID-003(Serial)/MDB/PULSE/cc-Talk

Diagnostic Indicators:† Front Panel Faceplate LED, Full color Illuminating (Gradation & Solid)

Figure 1-4 Typical Taiko System Configuration



Electrical Specifications

Environmental Specifications

Structural Specifications

Table 1-3: Taiko Electrical Specification

Supply Voltage: 12VDC ± 5% Current Consumption: Standby = 0.1A

Operation = 0.5AMaximum = Approximately 1.4A (Maximum of 300ms)

Table 1-4: Taiko Environmental Specification

Operating Temperature:*

*. Overall Operation Temperature/Humidity Range is as follows:

41ºF to 122ºF (5ºC to +50ºC)

Storage Temperature: -4ºF to 140ºF (-20ºC to +60ºC)

Relative Operating Humidity:* +20% RH to 85% RH (non-condensed)

Relative Storage Humidity: +20% RH to 85% RH (non-condensed)Visible Light Sensitivity: Avoid Contact with Direct Sunlight

Interior lighting must be incandescent lamp with a Gradient Angle of 15 Degrees or more and an Illumination of 3000 Lux or less

Installation: Indoor Use Only

Table 1-5: Taiko Structural Specification

Weight: Approximately 1.3 lbs (0.6 kg)

Mounting:*

*. Allow 3.93 inches (100mm) above the unit for opening the lid and faceplate removal (See Figure 1-5 ).

Horizontal (on door - non vibrating)

External Dimensions: With Type 1, 2 or 3 Faceplate = 4.88 in (124mm) x 3.46 in (88mm) High x 5.72 in (145.2mm) DeepWith Type 5 Faceplate:4.88 in (124mm) x 3.46 in (88mm) High x 5.63 in (143mm) Deep

Cash Box†

†.Cash Box must be 3.93 inches (100mm) or more in depth from the bottom of the TAIKO unit, 7.87 inches (200mm) or more in depth from the rear of unit and 3.93 inches (100mm) or more in width (See Figure 1-5).

Cash Box type supplied by customer.



Primary FeaturesThe Taiko PUB-7/11 Series of Bill Validators contains the following primary features:

• Easy Installation – Installation and removal of a TAIKO unit is

very easy because of its clip-on style. Anyone can install a TAIKO unit quickly (See Figure 1-6 ).

• Data Scanning Frequency – Data scanning frequency can be selected by

setting DIP Switches. Scanning once or twice is selectable. The acceptance rate can be improved by setting it to scan twice (See Figure 1-7 ).

• Proven Anti-pullback (anti-fishing) Technology

– This JCM patented Anti-Pullback Mechanism provides powerful protection against bill stringing (fishing). The drum rotates every time a bill passes through the unit, and tangles any foreign object attached to the bill such as string and/or tape around itself (See Figure 1-8).

– One or five rotations is DIP Switch selectable. The greatest fishing protection is obtained by selecting the five rotation setting.

Figure 1-5 Taiko Mounting Considerations

Figure 1-6 Installation Simplicity

Figure 1-7 Scan Frequency Capability



• Palm Pilot® Handheld Programmable

– The Taiko unit can connect to a Palm Pilot® (Tungsten C) hand held unit for ease of programming. The required software program can be downloaded from the Palm easily in the field (See Figure 1-9).

• LED Pattern Selectable – The LED pattern can be changed by DIP

Switch settings depending on the user’s desire to use Pattern 1 or Pattern 2 (See Figure 1-10).

Product LabelFigure 1-11 illustrates the simple installation instructions contained on the Taiko top panel label.

Figure 1-8 Taiko Anti-Pullback Feature

Figure 1-9 Palm Pilot Programmable

Figure 1-10 LED Pattern Selectable

Figure 1-11 TAIKO Top Panel Instruction Label



Complete Taiko Unit DimensionsFigure 1-12 illustrates the PUB-7 Type 1, Type 2 or Type 3 Standard Faceplate unit dimensions.

All Units in Millimeters

Figure 1-12 Bill Acceptor PUB-7 Complete Unit Dimensions Diagram



Taiko Unit Dimensions Continued)Figure 1-13 illustrates the PUB-11 Type 5 Standard US Faceplate unit dimensions.


Figure 1-13 Bill Acceptor PUB-11 (U.S. Dollar) Complete Unit Dimensions Diagram



Country CodesTable 1-6: Country Codes

Country Country Code

Antilles ANTArgentine ARGAustralia AUSAustria AUTAustria AUT4Barbados BRBBelgium BELBotswana BWABrazil BRABulgaria BGRCanada CANChile CHLChina CHNColombia COLCosta Rica CRICroatia HRVCyprus CYPCzech Republic CZEDenmark DNKEstonia ESTEEstonia EST2European Union EURFinland FINFrance FRAGermany DEUGermany DEU1Germany DEU2Germany/Sweden DEU/SWEGreat Britain (England) GBRGreat Britain (England) GBR-BGreat Britain/Gibraltar GBR/GBIGreat Britain/Isle Of Man GBR/MANGreece GRCGreece GRC-BGuatemala MGTHonduras HNDHong Kong HKGHungary HUNIceland ISL

India INDIsrael ISRItaly ITAItaly ITA8Italy ITA9Japan JPNKazakhstan KAZKazakhstan KAZ1Latvia LVALithuania LTUMalaysia MYSMalaysia MYS1Malta MLTMauritius MUSMexico MEXMoldova MDAMorocco MARNamibia NAMNetherlands NLDNetherlands NLD-BNew Zealand NZLNew Zealand NZL1New Zealand NZL-BNorth Ireland NIRLNorway NORNorway NOR1Peru PERPeru PER1Philippines PHLPhilippines PHL1Poland POLPoland POL1Poland POL1-BPortugal PRTQatar QATRepublic Of Ireland IRLRepublic Of Korea KORRepublic Of Korea KOR-BRomania ROMRussia RUS

Table 1-6: Country Codes (Continued)


JCM Part No. 960-100175R_Rev. A © 2008, JCM-American Corporation1 - 1 0


These Country Codes conform to the ISO 3166 Country Code list definitions.

Russia RUS-BSaudi Arabia SAUSingapore SGPSingapore SGP-BSlovakia SVKSlovenia SVNSouth Africa ZAFSpain ESPSri Lanka LKASweden SWESwitzerland CHESwitzerland CHE3Switzerland CHE-BTaiwan (Republic Of China) TWNTanzania TZAThailand THATrinidad & Tobago TTOUkraine UKRUkraine UKR1United Arab Emirates AREUnited States USAUruguay URYUruguay URY1Venezuela VENVenezuela VEN1Venezuela VEN2Venezuela VEN-B

Table 1-6: Country Codes (Continued)




S e c t i o n 2

2 INSTALLATION/OPERATIONThis section provides installation/Operation instructions for the Taiko Bill Acceptor Series (PUB-7/11). This section contains the following information:

• Installation and Removal• Bill Loading Instructions • Dip Switch Configurations

• Push Button Functions• Error Codes & Conditions• Clearing a Bill Jam• Operational Check• Cleaning / Preventive Maintenance• Operational Flowchart• Interconnect Schematic.

Installation and RemovalInstalling the PUB-7/11 Taiko FaceplateTo install or remove a PUB-7/11 Unit Faceplate in a door or wall perform the following steps:

1. Create the correct sized opening required to install the TAIKO Faceplate, using the Panel Cut-Out Dimensions shown in Figure 2-1.

2. Open the Upper Lid in the arrow direction shown in Figure 2-2 by pressing in on the Upper Lid Open/Close Button.

3. Hold the Taiko Unit by placing your hand under the Upper Lid (See Figure 2-3 ).

4. Slightly press down on the Faceplate and raise the rear Taiko Unit body (See Figure 2-3 ).

5. Slide the body back and up to detach it from the Faceplate section (See Figure 2-3 ).

6. Remove the two (2) Faceplate Brackets and the two (2) Hexagonal Nuts from the Faceplate, then

WARNING: Turn the equipment power OFF before removing or replacing any Taiko components!

Figure 2-1 Taiko Faceplate Panel Cut-Out Dimensions

Figure 2-2 Opening Taiko Upper LidFigure 2-3 Removing the Taiko Faceplate


Section 2 PUB-7/11 Bill Acceptor Installation/Operation

7. Insert the Faceplate into the previously cut-out area in the door front panel as shown in Figure 2-4.

8. Set the Faceplate in the door hole and attach the two (2) Faceplate Brackets (2) to the backside of the Faceplate using the two (2) Hexagonal nuts previously removed (See Figure 2-5).

9. Open the Upper Lid by pressing and holding the Upper Lid Open/Close Button down (See Figure 2-6 ).

10. Insert the Faceplate Installation Guide Pin into the Faceplate Guide (See Figure 2-6 ), then

11. Slide the guide all the way in and push down on the Taiko Unit body (See Figure 2-6 ).

12. Close the Upper Lid firmly until a locking click is heard (See Figure 2-7).

Power Harness Wiring ProcedureBefore beginning to wire a Power Interface Connector, ensure one of the two plug types listed in Table 2-1 are available.

Once the power interface connector plug has been fastened to the power/signal cable being used, perform the following steps:

1. Confirm that power is not supplied to the new power harness.

2. Insert the new power harness socket into the right side panel interface connector of the Taiko Unit body (See Figure 2-8).

Figure 2-4 Installing the Taiko Faceplate

Figure 2-5 Mounting the Taiko Faceplate

WARNING: Tightening the nuts with too much force can damage the Faceplate. The necessary torque is 0.513 foot-lbs (0.7Nm).

Figure 2-6 Installing the Taiko Faceplate

Table 2-1 Power Connector Specifications

PartConnector

Lock Lever Socket Ribbon Cable Socket

Plug XG5M-1032-N (Omron)

XG4M-1030-T (Omron)

Semi-Cover XG5X-0501 (Omron) N/A

Lock Lever II XG4Z-0002 (Omron) N/A

ApplicableWire Size UL1061 AWG24

1.27mm Pitch Flat Ribbon Cable, AWG28 UL2651 or UL20012

Figure 2-7 Closing The Taiko Upper Lid

Caution: Ensure that the Taiko unit body and Faceplate are firmly installed and stably fixed to the door before closing the Upper Lid; When closing the Upper Lid, be careful not to get your finger caught under the lid.

NOTE: When removing a Taiko unit, perform the reverse procedure as previously described.


Installation/Operation PUB-7/11 Bill Acceptor Section 2

3. Supply power and confirm that the Taiko Unit operates properly.

Clearing a Bill JamClearing an Upper Area Bill JamWhen an upper area bill jam occurs, the Front Panel Red LED Display will begin blinking three (3) time with a pause between blink sets. Perform the following steps to clear a bill jam within the Taiko Unit’s Acceptor area:

1. Remove Power from the Taiko Unit.2. Press in on the Upper Lid Open/Close

Buttons and open the Upper lid in the direction indicated in Figure 2-9 .

3. Remove the jammed bill as illustrated in Figure 2-9 .

Clearing an Lower Area Bill JamWhen an lower area bill jam occurs, the Front Panel Red LED Display will begin blinking four (4) time with a pause between blink sets. Perform the following steps to clear a bill jam within the Taiko Unit’s Transport area:

1. Remove Power from the Taiko Unit.2. Remove the Taiko Unit body from the

mounted Faceplate section (review removal instruction shown in Figure 2-3).

3. Remove the Lower Lid by pressing on the Lower Lid Lock Release Button (See Figure 2-10 ), then

4. Remove the jammed bill as illustrated in Figure 2-10 .

5. Reinstall the Taiko Unit onto the faceplate by reviewing the steps related to Figure 2-6.

DIP Switch ConfigurationsThe communication method and various Taiko Unit functions can be set by the DIP Switches located on the left side of the Unit (See Figure 2-11).

Figure 2-8 Attaching Taiko Power Connector

WARNING: When installing a Taiko unit or connecting the harness plug, be sure power to the harness is disconnected.The Taiko unit is only designed to use a 12Volt DC input. Any other power level can damage the Taiko unit!If the power harness itself is strongly pulled on, it may tear loose from the connector’s pins.

1

2

Figure 2-9 Taiko Upper Area Bill Jam Removal

Caution: When closing the Upper Lid, be careful not to get your finger caught under the lid!

Figure 2-10 Taiko Lower Area Bill Jam Removal

Figure 2-11 Taiko DIP Switch Block Location



Table 2-2 lists the various typical DIP Switch settings available for programing the Taiko Unit.

Table 2-3 lists the various special DIP Switch settings available for programing the Taiko Unit.

Denomination Setting ModePerform the Accept/Inhibit setting function for the banknote denomination required based on the soft-ware requirements for your specific country. The default settings are to accept all denominations.ACCEPT SETTING MODETo establish an “Accept” setting function, perform the following steps:

1. Remove power from the Taiko Unit.2. Set DIP Switch No.1 and No. 6 to ON, then3. Reapply power to the TAIKO Unit. 4. After the Front Panel LED display flashes

White, set DIP switch No.1 to the OFF position to enter the setting mode.

5. Insert the banknote denomination desired accepted into the insertion slot. The setting is registered if the Front Panel LED display remains lit a light Blue color, and the inserted banknote is returned.

6. Insert the next banknote denomination you desire accepted until all required values have been processed.

INHIBIT SETTING MODETo establish an “Inhibit” setting function, perform the following steps:

1. Remove power from the Taiko Unit.2. Set DIP Switch No.1, 6 and 7 to ON, then3. Reapply power to the TAIKO Unit.4. After the Front Panel LED display flashes

White, set DIP switch No.1 to the OFF position to enter the setting mode.

5. Insert the banknote denomination desired inhibited into the insertion slot. The setting is registered if the Front Panel LED display remains lit Orange color, and the inserted banknote is returned.

6. Insert the next banknote denomination you desire inhibited until all required values have been processed.

Bill Accept or Inhibit programing operations are now complete.

Table 2-2 Typical DIP Switch Settings

SW No.Switch Position Setting

ON OFF

1 Test Mode 1*

*. For details concerning the Test Mode, refer to “Performance Test Diagnostics” on page 4 of Appendix A.

Normal Mode

2 Double Scan Mode†

†. The acceptance rate will be improved, but operation time will be increased if a bill (note) is rejected.

Normal Scan Mode

3 Reserved

4Five (5) Drum Rotation

Cycles‡ (anti-fishing prevention)

‡. Anti-fishing prevention will be improved, but operation time will increase.

Normal Operation

5 Refer to the specific Country’s software specifications

6

7

8

Table 2-3 Special DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

Denom Value

Setting Mode

Accept Setting ON OFF OFF OFF OFF ON OFF OFF

Inhibit Setting ON OFF OFF OFF OFF ON ON OFF

LED Pattern Setting Mode

Define Pattern 1 ON ON OFF OFF OFF OFF ON OFF

Define Pattern 2 ON OFF ON OFF OFF OFF ON OFF

Encryption Code Initialization Setting Mode

ON ON ON ON ON ON OFF OFF

Download Mode*

*. For details concerning Software Download and Adjustment, refer to “Software Downloading Procedure” on page 2 of Section 6.

ON OFF OFF OFF OFF OFF ON ON

Adjustment Mode* ON ON OFF OFF OFF OFF OFF ON

Left Side DIP Switch Block

6 7 8 IF Setting

OFF OFF OFF ID-003 SerialON OFF OFF MDBOFF ON OFF ccTalk (Non-Encrypted)

ON ON OFF ccTalk (Encrypted)a

- - ON Pulseb

a. If the encryption code become unclear, refer to the “Encryption Code Initialization Setting Mode” on page 5 to initialize the encryption code.

b. For detailed information concerning Communication Settings, refer to the individual Software Information Sheet.


Accept DIP Switch Settings

Inhibit DIP Switch Settings



LED Pattern Setting ModeThe LED pattern can be changed according to user preference. Select between Pattern 1 or Pattern 2. The default setting is Pattern 1.DEFINING PATTERN 1To define a “Pattern 1” operating function, perform the following steps:

1. Remove power from the Taiko Unit.2. Set DIP Switch No.1, 2 and 7 to ON, then3. Reapply power to the TAIKO Unit.4. Set DIP Switch No.1 to OFF to cause the

LED display pattern to emulate Pattern 1 when operating.

DEFINING PATTERN 2To define a “Pattern 2” operating function, perform the following steps:

1. Remove power from the Taiko Unit.2. Set DIP Switch No.1, 3 and 7 to ON, then3. Reapply power to the TAIKO Unit.4. Set DIP Switch No.1 to OFF to cause the

LED display pattern to emulate Pattern 2 when operating.

Encryption Code Initialization Setting ModeWhen using the cc-Talk Communication Mode (Encryption Mode) and the encryption code is unknown, set the Encryption Code Initializing Setting to initialize the Encryption Code to identify the last 6 digits of the Taiko serial number.To set the “Encryption Mode” operating function, perform the following steps:

1. Remove power from the Taiko Unit.

2. Set DIP Switches No.1 through 6 to ON, and Switches 7 and 8 to OFF, then

3. Reapply power to the TAIKO Unit.4. Set DIP Switch No. 1 to OFF to initialize the

Encryption Code setting.The Taiko installation DIP Switch settings are now complete.

Error Codes & ConditionsTable 2-4 lists the Red Error Code flash sequence definitions displayed by the Taiko Front Panel LED indicator.

Communications Interface Socket Pin Assignments Figure 2-14 on page 9 illustrates a Taiko Serial ID-003/MDB Communications Interface Sche-matic, Figure 2-15 on page 10 illustrates a Taiko CC-Talk Communications Interface Schematic and Figure 2-16 on page 11 illustrates a Taiko PULSE Communications Interface Schematic; Table 2-5, Table 2-6 and Table 2-7 lists the various pin labels for connecting the available standards to the Unit.

NOTE: The Accept/Reject setting for a banknote denomination can be confirmed by observing the LED colors. After an initial operation is performed, the LED will flash a number of times equal to the total number of banknote denominations processed. Blue indicates an ‘Accept’ setting and Red indicates a ‘Reject’ setting.

Pattern 1 DIP Switch Settings

Pattern 2 DIP Switch Settings

Encryption Mode DIP Switch Settings

Table 2-4 Red LED Error Code Flash Definitions

Red Flashes Error Indicated

2 ROM Error3 Bill Jam inside Ejection Slot4 Bill remains inside Transport path5 EEPROM Read/Write Error6 Motor Error8 Entrance Solenoid Error9 Exit Solenoid Error

12 Sensor operation at an abnormal timing

Table 2-5 Serial ID-003/MDB Interface Pin Assignments

Pin No.

Signal Name I/O*

*. I/O (Input/Output) is the function viewed from the Bill Acceptor side.

Function

1 NC - No Connection2 NC - No Connection3 RXD+

INData Receive Line(Active when current is present)4 RXD–

5 TXD+OUT

Data Send Line(Active when current is present)6 TXD–

7 Vcc - +12V DC Power8 Vss - Power Ground9 NC - No Connection

10 NC - No Connection



Table 2-6 CC-Talk Interface Pin Assignments

Pin No.

Signal Name I/O* Function

1 CC-Talk+ IN/OUT CC-Talk Send Receive Line

2 NC - No Connection3 NC - No Connection4 NC - No Connection5 NC - No Connection6 NC - No Connection7 Vcc - +12V DC Power8 Vss - Power Ground9 NC - No Connection

10 NC - No Connection*. I/O (Input/Output) is the function viewed from the Bill Acceptor side.

Table 2-7 PULSE Interface Pin Assignments

Pin No.

Signal Name I/O* Function

1 VDD - +12V DC2 VSS - Signal Ground

3 Enable/Disable (–)

IN

Enable/Disable Signal Input Line(Enable when current is present)(Disable when current is absent)

4 Enable/Disable (+)

5 Vend (–)OUT

Pulse Signal Output Line(Active when current is present)6 Vend (+)

7 Vcc - +12V DC Power8 Vss - Power Ground9 NC - No Connection10 NC - No Connection

*. I/O (Input/Output) is the function viewed from the Bill Acceptor side.

External DimensionsFigure 2-12 provides the external dimensions when installing Type 1, Type 2 or Type 3 Faceplates.


Figure 2-12 Type 1, Type 2 or Type 3 Faceplate Installation Dimensions



External Dimensions (Continued)Figure 2-13 provides the external dimensions when installing a Type 5 Faceplate.


Figure 2-13 Type 5 Faceplate Installation Dimensions


JCM © 2008, JCM American, Corporation

Insta Section 2

SFi

gram

Part No. 960-100175R_Rev. A 2 - 9

llation/Operation PUB-7/11 Bill Acceptor

erial ID-003/MDB Communication Interface Circuit Schematicgure 2-14 illustrates the Taiko Serial ID-003/MDB Communications Interface schematic diagram.

Figure 2-14 Serial ID-003/MDB Communication Interface Circuit Schematic Dia



CFi

Part No. 960-100175R_Rev. A 2 - 1 0

C-Talk Communications Interface Circuit Schematicgure 2-15 illustrates the Taiko CC-Talk Communications Interface schematic diagram.

Figure 2-15 CC-Talk Communications Interface Circuit Schematic Diagram


Insta Section 2

PFi

Part No. 960-100175R_Rev. A 2 - 11

llation/Operation PUB-7/11 Bill Acceptor

ULSE Communications Interface Circuit Schematicgure 2-16 illustrates the Taiko PULSE Communications Interface schematic diagram.

Figure 2-16 PULSE Communications Interface Circuit Schematic Diagram

© 2008, JCM American, Corporation

PUB-7/11 Bill Acceptor

JCM Part No. 960-100175R_Rev. A 2 - 1 2



Operational FlowchartThe Figure 2-17 Flowchart depicts Part 1 of a typical Taiko bill recycling flow process.

Figure 2-17 Bill Recycler Operational Flowchart (Part 1)



Operational Flowchart (Continued)The Figure 2-18 Flowchart depicts Part 2 of a typical Tiako bill recycling flow process.

Figure 2-18 Bill Recycler Operational Flowchart (Part 2)



Cleaning / Preventive MaintenanceTo clean the Taiko Unit, use a lint-free cloth and a mild non-abrasive detergent such as liquid dish soap mixed with water. It is important to keep the bill path, rollers and belts clean. Use a soft lint-free cloth or a cotton swab to wipe dirt and stains from the surfaces of the magnetic and optical sensors, rollers and belts (See Figure 2-19 to locate all of the Taiko Sensors and Rollers).

Sensor Lens Cleaning The sensor lenses are transparent, and made of a polymer material. Handle them with care. Repeat the cleaning process as needed until the transport path is free of contaminants.

Operational CheckOnce the Taiko Unit is installed perform the following steps to ensure the Taiko is in its operational mode:

1. Remove power and perform the “No. 5 Acceptance Test Procedure” on page 5 of Appendix A.

2. Return the DIP Switches to their pre test operational mode positions and re-apply power to the Taiko Unit.

WARNING: DO NOT use alcohol or thinner for cleaning. The sensor lenses are transparent, and made of polymer material. Handle them with care.

Note: JCM does not recommend using cleaning cards, cleaning pads, or cleaning solutions of any kind on this product.

Taiko Sensor and Roller Cleaning LocationsThe Figure 2-19 provides the recommended Sensor and Roller cleaning locations.

Figure 2-19 Taiko Sensor and Roller Cleaning Locations



S e c t i o n 3

3 COMMUNICATIONSThis section was intentionally left out due to a Non Disclosure Agreement requirement.If this information is required, please contact:

JCM Technical Support925 Pilot Road

Las Vegas, Nevada 89119(702) 651-0000



S e c t i o n 4

4 DISASSEMBLY/REASSEMBLYThis section provides disassembly and reassembly instructions for the Taiko PUB-7/11 Bill Acceptor Series. This section contains the following infor-mation:

• Tool Requirements• Primary Unit Disassembly• Acceptor Unit Disassembly• Transport Unit Disassembly• Cash Box Disassembly.

Tool RequirementsThe following tools will be required to perform disassembly and reassembly:

• #1 & #2 Phillips Screwdriver• Medium Flatblade Screwdriver• Set of Jewelers Phillips Screw Drivers• E-Clip (E-Ring) Pliers• Needle Nose Pliers.

Primary Unit DisassemblyThe following instructions are provided to perform an initial disassembly of the Taiko Bill Acceptor’s primary parts.

Faceplate Guide RemovalWhen it becomes necessary to replace the Faceplate Guide, perform the follow steps:

1. Remove the two (2) Faceplate mounting screws located behind the Faceplate Guide (See Figure 4-1 a & b).

2. Separate the Faceplate Guide from the front Faceplate section.

3. Insert the new Faceplate Guide into the existing Faceplate and replace and tighten the two (2) mounting screws that bind the Faceplate to the Faceplate Guide.

CPU Circuit Board Removal/ReplacementWhen it becomes necessary to replace the CPU Circuit Board, perform the follow steps:

1. Insert a medium size Flatblade Screwdriver into the gap on the left or right side area of the Upper Lid Cover, and gently lift the cover up and off the assembly (See Figure 4-2 a or b).

2. Unplug the four (4) Harness Connectors from the CPU Board (See Figure 4-3 a).

3. Remove the two (2) self-tapping board mounting screws (See Figure 4-3 b).

4. Remove the CPU Circuit Board in the direction indicated by the large arrow in Figure 4-3.

5. Reverse Steps 1 to 4 when replacing the CPU Circuit Board.

Figure 4-1 Taiko Faceplate Guide Removal

a)

b)

WARNING: Tightening the nuts with too much force can damage the Faceplate. The necessary torque is 0.513 foot-lbs (0.7Nm).

Figure 4-2 Taiko CPU Board Cover Removal

a) b)


Section 4 PUB-7/11 Bill Acceptor Disassembly/Reassembly

MAG Board Replacement (PUB-11 Only)The MAG Circuit Board is mounted in the PUB-11 Unit only below the CPU Circuit Board.When it becomes necessary to replace the MAG Circuit Board, perform the follow steps:

1. Remove the CPU Circuit board as previously described during “CPU Circuit Board Removal/Replacement” on page 1 of this Section.

2. Remove the Harness Connector (See Figure 4-4 c) and the two (2) circuit board mounting screws from the MAG Board (See Figure 4-4 a).

3. Remove the MAG Circuit Board’s associ-ated short interboard Harness Connector (See Figure 4-4 c).

4. Remove the MAG Circuit Board from the assembly (See Figure 4-5 a).

Sensor Circuit Board Removal/ReplacementWhen it becomes necessary to replace the Sensor Circuit Board, perform the follow steps:


2. Remove the two (2) side panel mounting screws from the both the left and right side of the Taiko Unit (See Figure 4-6 a & b).

3. Remove the Upper Lid and the left and right Side Covers (See Figure 4-7 a, b & c).

4. Unplug the two (2) Harness Connectors from both the left and right sides of the Sensor Circuit Board assembly (See Figure 4-7 d).

5. Reverse Steps 1 to 4 when replacing the Sensor Circuit Board.

b) b)

b)b)

a)

a)

Figure 4-3 Taiko CPU Circuit Board Removal

b)

b)

a) a)

c)

Figure 4-4 Taiko MAG Circuit Board Disconnect

a)

Figure 4-5 Taiko MAG Circuit Board Removal

a)

b)

Figure 4-6 Taiko Side Mounting Screw Removal


Disassembly/Reassembly PUB-7/11 Bill Acceptor Section 4

Transport Drum DisassemblyWhen it becomes necessary to repair or replace the Transport Drum and/or Feed Roller Assemblies, perform the follow steps:

1. Remove the CPU Circuit board as previously described during “CPU Circuit Board Removal/Replacement” on page 1 of this Section, and perform the procedure for “MAG Board Replacement (PUB-11 Only)” on page 2 of this Section first if Unit is also a PUB-11.

2. Remove the Transport Drum Unit from the Lower Base Assembly (See Figure 4-8 a).

3. Remove the three (3) Transport Drum End Cover mounting screws from the right end of the Transport Drum Unit (See Figure 4-10 a).

Remove the three (3) Transport Drum End Cover mounting screws from the left end of the Transport Drum Unit (See Figure 4-9 a).

4. Separate the Center Guide from the two ends the direction indicated by the large arrows in Figure 4-10 b and Figure 4-9 b respectively.

5. Remove the Feed Roller Assembly from both ends of the Center Drum Unit as indicated by the two (2) large arrows in Figure 4-11 a.

6. Remove the three (3) Washers from each end of the Center Unit Assembly (Figure 4-11 b).

c)

a)

b)

d)

d)

Figure 4-7 Upper Lid and Side Covers Removal

a)

Figure 4-8 Taiko Transport Drum Removal

a)

b)

Figure 4-9 Left Transport Drum End Cover Removal

a)

b)

Figure 4-10 Right Transport Drum End Cover Removal

b)a)

b)

Figure 4-11 Dual Feed Roller Assembly Removal



7. Insert a small Flatblade Screwdriver or equivalent into the encircled area shown in Figure 4-12 a.

8. Twist and pry-up on the upper portion of the Center Guide Section, and remove it from the lower Center Guide Section as indicated by the large arrow in Figure 4-12 b.

9. Remove the single (1) Prism mounting screw and remove the Prism from the Upper Center Guide Assembly (See Figure 4-13 a & b).

10. Remove the two (2) cable harnesses from the Sensor Circuit Board

11. Remove the two (2) Sensor Board mounting screws (See Figure 4-14 a).

12. Slide the loose Sensor Board out through the side opening provided to remove it from the Upper Center Guide Assembly as indicated by the large arrow in Figure 4-14 b.

Encoder Board and Drive Motor RemovalWhen it becomes necessary to repair or replace the Transport Drum Encoder Board and/or Drive Motor Unit, perform the follow steps:

1. Remove the CPU Circuit board as previously described during “CPU Circuit Board Removal/Replacement” on page 1 of this Section; perform the procedure for “MAG Board Replacement (PUB-11 Only)” on page 2 of this Section and disassemble the Transport Drum as described in the section titled “Transport Drum Disassembly” on page 3 first. However, Steps 9, 10 and 11 of this last procedure may be omitted.

2. Remove a single (1) Motor Drive Assembly mounting screw from the Lower Center Guide (See Figure 4-15 a).

3. Remove the Motor Drive Assembly from the Lower Center Guide Section as indicated by the large arrow in Figure 4-15 b.

4. Remove the single (1) Encoder Board mounting screw and remove the Encoder Circuit Board from the Drive Motor Assem-bly (See Figure 4-16 a & b).

Entrance and Exit Solenoid RemovalWhen it becomes necessary to repair or replace the Transport Entrance and Exit Solenoid Unit, perform the follow steps:


a)

b)

Figure 4-12 Transport Drum Separation

a)b)

Figure 4-13 Transport Upper Guide Prism Removal

a)b)

Figure 4-14 Transport Upper Guide Sensor Board Removal

Figure 4-15 Motor Drive Assembly Removal

b)

a)

Figure 4-16 Encoder Circuit Board Removal

b)

a)


Disassembly/Reassembly PUB-7/11 Bill Acceptor Section 4

If unit is a PUB-11, perform the procedure for “MAG Board Replacement (PUB-11 Only)” on page 2 of this Section and disassemble the Transport Drum as described in the section titled “Transport Drum Disassembly” on page 3 first. However, only Step 2 of this last procedure need be performed if not a PUB-11 unit.

2. Remove the two (2) Lower Guide mounting screws from the Lower Base Assembly (See Figure 4-17 a), then

3. Remove the Lower Guide Assembly in the direction of the large arrow shown in Figure 4-17 b.

4. Turn the Lower Base Assembly upside-down and remove the Lower Lid by pressing in on the four (4) Lower Lid Open/Close Release Tabs with a Flatblade Screwdriver and prying the lid up and off the assembly (See Figure 4-18 a & b).

5. Next, remove the two (2) Guide Levers from the Lower Base Assembly (See Figure 4-19 a & b).

6. Remove the two (2) Solenoid mounting screws and then remove the Entrance and Exit Solenoids. (See Figure 4-20 a & b).

The Taiko Disassembly Procedure is now complete. Reverse all or part of the preceding instructions to reassemble any of the components described during this disassembly procedure.

Figure 4-17 Lower Guide Assembly Removal

a)

b)

a)

Figure 4-18 Lower Guide Assembly Cover Removal

a)

b)

a)

a)

a)

Figure 4-19 Lower Guide Lever Removals

a)

b)

Figure 4-20 Entrance and Exit Solenoid Removal

b)

a)

a)

b)



S e c t i o n 5
5 WIRING DIAGRAMSThis chapter provides the Taiko Bill Acceptor Series (PUB-7/11) Wiring Diagrams and intercon-nect information for the following items:
• PUB-7 Primary Wiring Harness Diagram• PUB-11 Primary Wiring Harness Diagram

.

Figure 5-1 Taiko PUB-7 Bill Acceptor Primary Wiring Harness Diagram

PUB-7 Primary Wiring Harness Diagram


Section 5 PUB-7/11 Bill Acceptor Wiring Diagrams



Wiring Diagrams PUB-7/11 Bill Acceptor Section 5

Figure 5-2 Taiko PUB-11 Bill Acceptor Primary Wiring Harness Diagram

PUB-11 Primary Wiring Harness Diagram


Section 5 PUB-7/11 Bill Acceptor Wiring Diagrams




S e c t i o n 6

6 PROGRAMMING & CALIBRATIONThis section provides Flash EPROM Memory Download Programming via PC and Palm Pilot®, Calibration, and Performance Testing instructions for the Taiko Bill Acceptor Series (PUB-7/11). This section contains the following information:

• Workbench Tool Requirements• Software Download Preparation• PC Software Downloading Procedure• Palm Pilot® Software Downloading Procedure• Programming Instructions• Calibration Procedures

Workbench Tool RequirementsThe following tools are required to perform a work-bench software download (See Figure 6-1 & Figure 6-2):

• JCM Taiko Bill Acceptor (PUB-7/11)

• External Power Supply (Part No.VM-30 (JAC No. 501-000187RA) or equivalent

• Taiko Harness A (Part# 3280-05-54, (JAC No. 400-100551RA)

• Taiko Harness B (Part# 3280-03-11, (JAC No. 400-100573RA)

• Reference Paper (Part# KS-070, (JAC No. 501-000186RA)

• PC containing a free COM Port (OS: Windows® 2000/XP)

• A Palm Pilot® Handheld – Tungsten Series C handheld (See Figure 6-3 on Page 2)

• A Palm Pilot® Hot Sync Cradle or Cable*• The latest Taiko Download Program CD

(obtain from your JCM Sales Representative for your particular Country’s currency).

*NOTE: Refer to the Palm Pilot ® user’s manual for program installation and Hot Sync operating instructions.

Figure 6-1 Required PUB-7/11 PC Download Workbench Tools

Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tools


Section 6 PUB-7/11 Bill Acceptor Programming & Calibration

Software Download PreparationThe following instructions describe how to de-compress and store a downloaded program onto a personal computer (PC) for eventual installation into the Taiko Bill Acceptor:

1. Refer to the Figure 6-1 PC interconnection diagram to properly connect the power sup-ply, various cables and wiring harnesses to the PUB-7/11.

2. Figure 6-4 illustrates the Taiko’s external ports, DIP Switch Block location and its initial settings. To prepare the PUB-7/11 for software download set the DIP Switches as follows: – Set DIP Switch No.1, 7 and 8 to ‘ON’ – Set DIP Switches No. 2 through 6 ‘OFF’.

3. Supply power to the PUB-7/11. The Green Front Panel Indicator LED will begin flash-ing approximately once every second.

4. Set Dip Switch No. 8 to ‘OFF’. Confirm that the Red Indicator LED is also out (Off).

Software Downloading ProcedurePC Program InstallationThe following PC initialization functions are required prior to downloading software:

1. Create and name a new folder on your PC.

2. Decompress the PC Programing .ZIP file and save the expanded file program contents in the file folder just created.

3. Open the folder and Double-Click on "Ver.1.20.exe" of the expanded PUB-7/11 PC Download Program. The Download Program Ver.1.20 Screen shown in Figure 6-5 will appear.

4. Click the BROUSE button and select the software program desired for installation (i.e., example = P07X3102.G_S).

5. Select an available PC COM Port Number from the “Port” pull down menu.

Figure 6-3 Typical Tungsten Series Palm Pilot Handheld & Software

Warning: Make sure the External Power Supply is OFF when connecting the harnesses to the Taiko PUB-7/11. Failure to do so may cause electrical shock and/or permanent damage to the equipment.

Figure 6-4 Taiko DIP Switch & Port Location

Figure 6-5 Taiko PC Download Program Screen


Programming & Calibration PUB-7/11 Bill Acceptor Section 6

6. Confirm that a Baud Rate of 38400 is selected; if not, set the Baud Rate to 38400 from the “Baudrate” pull down menu.

7. Click on the large [Start Download] Screen Button to begin downloading the selected software file.

8. When downloading is completed the Taiko Front Panel LED will turn Blue.

9. Turn the Taiko power OFF, and remove the programing connections from the Taiko Unit.

Palm Pilot Program InstallationThe following Palm Pilot® initialization functions are required prior to downloading software:

1. Create and name a new folder on your PC.

2. Decompress the Palm Programing .ZIP file and save the following expanded file program contents in the file folder just created:a. "PdbConvEN.exe" b. "ID003DWN.exe".

3. Prepare the Conversion Program as follows:a. Open the folder created during Step 1

and Double-Click on File Converter program "PdbConvEN.exe".

b. Save the files created (i.e., “Setup.exe”,“SETUP.LST” and “PdbConv.CAB”) in the previously created file folder.

c. Double-Click on the “Setup.exe” file to start the program installation.

d. Follow the instruction shown on the screen to complete the installation.

e. A PdbConv.exe Icon will be created on the PC desktop screen.

4. Convert the Taiko Software Data file into the Palm "pdb" format as follows:a. Double-Click on the PdbConv.exe Icon to

start the ‘PdbConv’ program. The Figure 6-6 PdbConv Ver 2.0.1 Screen will appear.

b. Click on the Download File Tab to select the conversion option required for your system.

c. Click on the appropriate Screen Button to select the file you want to convert. Confirm that the file listed in the download Filename: Tab is correct, and click the Screen Button to select a file you want to convert. The file name will be similar to "p11_10621a.usa".

d. Click on the Convert PDB Screen Button to start the conversion.

e. When the Cyclic Redundancy Check Sum (CRC) is displayed, the conversion is com-plete.

f. Click the Finish Screen Button to close the ‘PdbConv.exe’ application.

5. Transfer the files to the Palm Pilot handheld as follows:

6. The following two (2) files will need to be transferred into the Palm Pilot memory:a. “ID003DWN.prc” andb. The .pdb file previously created during Step

4d.

7. Download files into the Taiko unit as follows:a. Refer to Figure 6-2 on page 6-1 to properly

connect the Palm Pilot® to the Taiko Unit.b. Ensure the communication speed is set for

38400.c. Turn DIP Switches #1, #7, and #8 to ‘ON’. d. Supply power to the Taiko Unit. The Green

Bezel light will begin to flash.e. Tap on the On the Palm Pilot® start-up screen

DWN-03 Icon. The Program Download Screen shown in Figure 6-7 will then appear.

8. Tap on area shown in Figure 6-7 and the software information currently installed in the Taiko Unit will appear.

9. Tap on area and select the desired soft-ware to be downloaded.

10. Tap on the Screen Button to begin downloading.

11. When downloading is complete, the screen will automatically return to the screen previ-ously shown.

Figure 6-6 Taiko Palm Conversion Screen

NOTE: Refer to your Palm Pilot® Manual for instruction on loading a .prc and .pdb file into the particular handset being used.

Figure 6-7 Taiko Palm Program Download Screen


Section 6 PUB-7/11 Bill Acceptor Programming & Calibration

Calibration ProceduresCalibration DescriptionCalibration sets a starting reference point for all optical and magnetic sensors within the Taiko Unit.This task should only be accomplished at a Workbench.

Calibration Tool RequirementsThe following equipment and tools are required for workbench calibration:

• JCM Taiko Bill Acceptor (PUB-7/11)• JCM External Power Supply VM-30 (JAC No.

501-000187RA)• Reference Paper (Part No. KS-070, JAC No.

501-000186RA).

When to Calibrate1. After new software has been downloaded.2. After a Bill Acceptor component has been

disassembled for repair.3. After a CPU and/or Sensor Board has been

replaced.

Initial Settings1. Make sure that power is not supplied to the

Taiko Unit and remove it from the Faceplate mounting.

2. Connect the External Power Supply per Figure 6-1.

3. Set Taiko Right Side Panel DIP Switches No. 1, 2 and 8 to ON, and apply AC power to the External DC Power Supply Unit.

4. Confirm that the White Front Panel LED is flashing.

5. Set DIP Switch No.1 to ‘OFF’ and confirm that the Green Front Panel LED is flashing.

6. Insert the Reference Paper (KS-070) into the Taiko Unit (See Figure 6-9 a). When the roller begins rotating, continue to insert the reference paper all the way into the unit (See Figure 6-9 b).

7. When the reference paper reaches the inner limit, the Green Front Panel LED begins flashing.

8. Set DIP Switch No.8 to ‘OFF’ to begin the paper adjustment. Confirm that the Front Panel Yellow LED lights.

9. When the paper adjustment is complete, the reference paper will exit out of the Taiko Unit automatically.

10. Remove the reference paper.11. Set DIP Switch No.8 to ‘ON’ to begin the No

Paper Adjustment procedure. Confirm that the Front Panel Yellow LED lights.

12. When the paper adjustment procedure and EEPROM data writing is successfully completed, confirm that Front Panel Blue LED lights.

This ends the Taiko Calibration Procedure.

Figure 6-8 Removing Taiko from Faceplate

Adjustment DIP Switch Settings

a) b)

Figure 6-9 Reference Paper KS-070 Insertion

Figure 6-10 Reference Paper Adjustment Complete

WARNING: If the adjustment and EEPROM data writing is not completed successfully, the Red LED will light! In this case, please start the procedure again from the very beginning.



S e c t i o n 7
7 EXPLODED VIEWS AND PARTS
LISTSThis section provides product exploded views and parts lists for the Taiko Bill Acceptor Series (PUB-7/11).

This section contains the following information:• Primary Taiko Unit Exploded View and Parts• Complete Taiko Unit View and Parts List• Taiko Bezel Units Exploded View• Taiko Bezel Units Parts List.

Figure 7-1 Primary Taiko PUB-7/11 Unit Exploded View

Primary Taiko Unit Exploded View


Section 7 PUB-7/11 Bill Acceptor Exploded Views and Parts Lists

Primary Taiko PUB-7/11 Unit Parts List Table 7-1: Primary Taiko PUB-7/11 Unit Parts List

No. EDP No. JAC Part No. Description Remarks

1 134164 900-101046RA PUB-11 Faceplate Assembly for US (67mm)

Type 5 (See Figure 7-3 for individual parts)

2

121872 900-100978RA PUB-7 Faceplate Assembly for EURO (68mm)

Type 1 (See Figure 7-3 for individual piece parts)

121873 900-100979RA PUB-7 Faceplate Assembly for GBR/SCO (76mm)

Type 2 (See Figure 7-3 for individual piece parts)

122095 900-100980RA PUB-7 Faceplate Assembly (71mm) Type 3 (See Figure 7-3 for individual piece parts)

3 127556 200-200308RA Faceplate Mounting Hook (See Figure 7-3 for individual piece parts)

4 N/A Lower Base Unit Not available as a complete assembly (See Figure 7-2)

5 N/A Center Guide C Assembly Not available as a complete assembly (See Figure 7-2)

6 N/A Drum Assembly Not available as a complete assembly (See Figure 7-2)

7 N/A Upper Guide Assembly Not available as a complete assembly (See Figure 7-2)

8 N/A Transport Unit Not available as a complete assembly (See Figure 7-2)

9 137777 300-500020RA Sensor Circuit Board Assembly

10 130880 300-200130RA MAG Sensor Board Assembly For PUB-11 Only

11 137778 300-500011RA CPU Board Assembly

12 110872 900-200136RA Upper Guide Cover

13 116488 400-100573RA TAIKO Harness B (Option) Assembly for loading Software from PC or Palm

14 116125 501-000187RA JCM Power Supply Unit (Option)

15 127527 400-100551RA TAIKO Harness A (Option) For connecting PUB-7/11 Unit to Power Supply Unit

16 124528 400-100589RA Clone Harness (Option) For Cloning Units

17 119581 501-100200RA KS-070 Calibration Paper For Calibrating Units


Exploded Views and Parts Lists PUB-7/11 Bill Acceptor Section 7

Complete Taiko Unit Exploded View

Figure 7-2 Complete Taiko PUB 7/11 Unit Exploded View



Complete Taiko PUB-7/11 Unit Parts List Table 7-2: Complete Taiko PUB-7/11 Unit Parts List

No. EDP No. JAC Part No. Description Qty. Remarks

1 115543 451-100102RA Entrance Solenoid 1

2 115544 451-100103RA Exit Solenoid 1

3 114977 400-100558RA Relay Harness (14P) 1

4 114978 400-100559RA PI Harness (3P) 1

5 114980 400-100560RA Relay Harness 2 (4P) 1

6 115484 250-100549RA Pinch Roller Spring (A) 8

7 115485 250-100550RA Pinch Roller Spring (B) 8

8 115486 250-100551RA Solenoid Spring 2

9 115487 250-100552RA Magnetic Roller Spring 2 Used in PUB-11 Only

10 115488 250-100553RA Lower Guide Lock Spring 4

11 115511 250-100554RA Lock Spring 2

13 110923 900-100987RA Worm Gear 1

14 110914 900-100988RA Idler Gear 1

15 110915 900-100989RA Gear Guide 6

16 120664 550-100646RA Feed Roller Assy. 2

17 110924 900-100990RA Worm Gear Wheel 1

18 110925 900-100991RA Drive Gear 2

19 115509 250-100555RA Shutter Sensor Spring 1

20 115510 250-100556RA Shutter Spring 1

21 115491 200-200285R Solenoid Bracket (B) 1

23 115493 200-200287R Solenoid Bracket 1

24 110865 900-100992RA Gear Box B 1

25 110866 900-100993RA Gear Box A 1

26 110867 900-100994RA Center Guide A 1

27 110868 900-100995RA Center Guide B 1

28 110869 900-100996RA Center Guide Right 1

29 110870 900-100997RA Center Guide Left 1

30 110871 900-100998RA Upper Guide 1

31 110872 900-200136RA Upper Guide Cover 1

32 110873 900-101000RA Side Cover Left 1

33 110874 900-101001RA Side Cover Right 1

34 110875 900-101002RA Guide Lever A 1

35 110876 900-101003RA Guide Lever B 1

36 110877 900-101004RA Center Guide C 1

37 110878 900-101005RA Rear Guide 1

38 110879 550-100613RA Drive Pulley 2

39 110880 900-101006RA Pinch Roller 14

40 110881 200-200288R Lever Bushing (A) 2

42 110885 550-100614RA Dummy Head 1 For PUB-7 Only

44 110889 900-101008RA Lower Guide Cover 1

45 110890 250-100557RA Spring Guide 2




46 110892 900-101009RA Lower Guide 1

47 127512 900-101045RA Idler Slider 2

48 110894 200-200290RA Clamp B 2

49 110895 200-200379RA Lever Link Left 1

50 110896 200-200380RA Lever Link Right 1

52 110898 200-200293RA Lower Guide Lock 2

53 131655 550-100615RA Magnetic Head Holder 1 Used in PUB-11 Only

54 110900 900-200137RA Harness Cover 2

55 110903 900-101011RA Spring Stopper 1

56 110904 900-101024RA Magnetic Head Roller 1 Used in PUB-11 Only

57 110906 900-101025RA Lower Base 1

58 110907 900-101012RA Prism (A) 1

59 110908 900-101013RA Prism (B) 1

60 110909 900-101014RA Prism (C) 2

61 110910 900-101015RA Right Guide 1

62 110911 900-101016RA Prism (D) 2

64 110955 200-200381RA Sensor Lever 1

65 115494 550-100615RA Drive Pulley (F) 2

66 115495 200-200294RA Shutter Sensor Lever 1

67 115496 900-101017RA EXIT Prism (A) 2

68 115497 900-101018RA EXIT Prism (B) Left 1

69 115498 900-101019RA EXIT Prism (B) Right 1

70 115499 900-101020RA Guide Lever Link Right 1

71 115500 900-101021RA Guide Lever Link Left 1

72 115501 200-200295RA Lever Bushing (B) 2

73 097342 200-200296RA Locking Lever 2

74 115502 900-101022RA Reject Roller (F) 2

75 115503 900-101023RA Reject Roller 2

77 115507 200-200297RA Solenoid Shaft 2

78 115490 200-200298RA Pinch Roller Shaft 4

79 115505 200-200299RA Pinch Roller Shaft (B) 2

80 115956 200-200300RA Sensor Lever Shaft 1

81 115489 200-200301RA Drive Gear Shaft 1

82 115508 250-100558RA Sensor Lever Spring 1

84 137778 300-500011RA CPU Board 1

85 137777 300-500020RA Sensor Board 1

86 114831 300-100426RA Interrupter Board 1

88 082040 186-261006RA 2.6x6 Phillips Self Tightening Pan Head Screw

14 For PUB-7 Only

16 For PUB-11 Only

89 003705 100-100029R Ø2 E-Ring Ø2 4

90 090776 200-200302RA Ø2x14Parallel Pin 2

91 006022 171-200040RA M2x4 Flat Head Bis Screw 2

92 072361 200-200303RA Ø3x10 Parallel Pin 1

Table 7-2: Complete Taiko PUB-7/11 Unit Parts List (Continued)




93 062887 186-200010RA M2x10 Phillips Self Tightening Pan Head Screw 2

94 104019 200-200304RA Ø1.6x8 Parallel Pin 3

95 006026 142-306005 3x6x0.5 Flat Washer 1

97 057260 186-265000RA M2.6x5 Phillips Self Tightening Pan Head Screw 5

99 116015 900-026508RA Ø2x6.5x0.8 Polly Vinyl Slider 6

100 107111 189-100310RA M3x10 Phillips Self Tightening, Binding Screw 6

101 092229 171-300008RA M3x8 Phillips Self Tightening Flat Head Bis Screw 2

102 109658 200-200305RA M3x16 Parallel Pin 4

105 006244 171-200103RA M2x3 Pan Head Screw 4

106 003704 100-100042RA Ø1.5 E-Ring 4

107 116909 189-261000RA M2.6x10 Phillips Self Tightening Pan Head Screw 4

108 115545 550-100647RA Transport Motor Assy. 1

109 127557 200-200306RA Face Installation Plate Right 1

110 127555 200-200307RA Face Installation Plate Left 1

114 127512 200-200385RA Idler Slider 2

115 127511 250-100617RA Idler Roller Spring 2

116 127519 550-100618RA Drive Pulley Assembly 2 With Items 38 & 75

117 127518 550-100619RA Drive Pulley (F) Assembly 2 With Items 65 & 74

122 127513 200-200307RA Clamp (A-N) 2

123 130880 300-200130RA Magnetic (MAG) Sensor Board 1 For PUB 11 Only

124 074666 200-200382RA 3x15 Parallel Pin 1

125 131072 400-100590RA MAG Sensor Relay Harness 1 For PUB 11 Only

126 003707 100-100043R Ø3 E-Ring 3

127 120291 900-200134RA 5.2x10x0.4 Poly Vinyl Slider 4

Table 7-2: Complete Taiko PUB-7/11 Unit Parts List (Continued)



Taiko Bezel Units Exploded View

Figure 7-3 Taiko PUB 7/11 Bezel Units Exploded View


JC


Taiko PUB-7/11 Bezel Units Parts List Table 7-3: Taiko PUB-7/11 Bezel Units Parts List


201 110884 200-200384RA Faceplate 1

202

110897 900-100981RA PUB-7 Faceplate Guide for EURO(68mm) 1 Type 1

118069 900-100983RA PUB-7 Faceplate Guide for GBR/SCO (76mm) 1 Type 2

121519 900-100984RA PUB-7 Faceplate Guide (71mm) 1 Type 3

203 131111 900-200135RA PUB-11 US Faceplate Guide (67mm) 1 Type 5

204 131108 900-100976RA US Faceplate A (67mm) 1

205 131109 900-100977RA US Faceplate B (37mm) 1

206 115492 200-200383RA Faceplate Bracket 2

207 127556 200-200308RA Faceplate Mounting Hook 1

208 116908 140-031033RA Hexagonal Nut M4 2

209 116910 189-000410RA M4x10 P Phillips Self Tightening, Binding Screw 2

210 080908 181-000036RA 3x6 Phillips Self Tightening, Binding Screw 2

211 006037 186-400015R 3x12 Pan Head with Sems Screw 2

M Part No. 960-100175R_Rev. A © 2008, JCM-American Corporation7 - 8


S e c t i o n 8

8 INDEXB

Bill Acceptorgeneral information describing a… 1-1

C

Calibrationprocedures for… 6-4

Cautionsinventory stock enduring high temperature, high humidity or dust… 1-2

Cleaningmethods of and equipment required for… 1-2of lenses… 2-15of path, rollers & belts… 2-15solvent warning… 2-15

Component Names… 1-7Component Parts

system & individual primary… 5-1; 5-3Country Codes

a code acronym describing country of origin… 1-9D

Dimensions5 view drawings of… 1-8

DIP Switch Settingstroubleshooting of… A-1

Disassembly/Reassemblyinstructions for… 4-1

Downloadingsoftware

procedure for… 6-2E

Exploded viewsillustrations of… 7-1

External Power SupplyPart No. for… 6-4

F

Faultstable listings of… A-1

Flowchartoperational… 2-13; 2-14

J

Jam warningbill insertion

damaged, worn, shuffling… 1-2N

Navigationwithin manual

procedure for… 1-1

P

Palm Pilot Handheldtypes & software requirements… 6-1

Performance Testinginstructions for… 6-1

Performance Tests7 steps of… A-4

Precaution Symbolstypes of… 1-2

Primary Featuresof Taiko Series… 1-6

Product Parts Liststables of… 7-1

R

Reference PaperPart No. for… 6-4

S

Safetypictographs indicating… 1-1

Special Notesitalic text highlights… 1-1

Specificationselectrical… 1-5environmental… 1-5model number… 1-2structural… 1-5technical… 1-4

Stepssequential numbering of… 1-1

Symbol definitions3 types of… 1-2

T

Taiko Bill Acceptorphoto of a… 1-1

Tool Requirementsfor calibrating unit… 6-4workbench… 6-1

W

Warningdropping or throwing of unit… 1-2liquid damage… 1-3

Wiring Diagramssystem & individual primary parts of… 5-1


Section 8 PUB-7/11 Bill Acceptor INDEX




A p p e n d i x A

A TROUBLESHOOTINGThis section provides Troubleshooting instructions for the Taiko Bill Acceptor Series (PUB-7/11). This section contains the following information:

• Introduction• Troubleshooting Overview• Fault Table Listings• Performance Test Diagnostics• LED Diagnostic Codes.

IntroductionMost Bill Acceptor failures are due to minor causes. Before replacing any parts, make sure that all assembly and circuit board connectors are properly fitted and the harnesses are properly connected.Faulty bill acceptance is often caused when dust or iron powder adheres to the identification sensor, magnetic sensor or transport rollers. Clean the acceptor section first, then observe the operating state of acceptor in detail when initializing power.

If the acceptor head has to be repaired by dis-assembling it, always re-calibrate the sensors following the repair.Perform all repairs by referring to theProgramming & Calibration /Performance Test Diagnostics pro-cedures in Section 6; those in the Disassembly/Reassembly procedures in Section 4 and the procedures found in this Appendix regarding your specific repair.

Troubleshooting OverviewThe Taiko PUB-7/11 allows the operator to per-form fault diagnosis by checking various fault table listings against the symptom and survey the cause(s) of any failure occurrences during the process. After determining the cause of the failure, execute the Performance Test, perform a sensor readjustment and then repair the Taiko Unit by replacing any appropriate parts deemed necessary.

Fault Table ListingsTable A-1 through Table A-3 list the various possible Taiko fault conditions that can occur and the necessary actions required to correct them.

Table A-1 General Taiko Fault Conditions

Symptoms/Error Messages Possible Fault Causes Corrective Action Required

Acceptor is not working

(Acceptor will not accept any

bill)

Power is not supplied to the Acceptor.

Verify the specified voltage and ground are supplied to appropriate pins of the interface connector.

Incorrect Connection

Verify that all harnesses and connectors are properly connected.Verify if any connector pins are bent, missing, or broken.Verify if the specified voltage is being supplied to the appropriate pin (See Power Connector Specifications in Section 2).

Correct Software is not downloaded.

Download the appropriate software to the TAIKO unit (See Programming & Calibration in Section 6).

CPU and/or Sensor Board Failure.

Perform Acceptance Test (See “Performance Test Diag-nostics” on page 4 of this Section). If the Acceptance Test result is bad, replace the CPU/Sensor Board (See the CPU Circuit Board Removal/Replacement procedure in Section 4). Once the CPU/Sensor Board is replaced, perform a complete adjustment procedure (See the Cali-bration Procedures in Section 6).

The Entrance Sensor is not working or there is a

foreign object lodged within the entrance area.

Remove the foreign object and clean the Entrance Sensor (See Cleaning / Preventive Maintenance in Section 2).Perform the Aging Test (See “No. 3 Aging Test Procedure” on page 4 of this Section). If any sensor error is found, replace the CPU/Sensor board (See CPU Circuit Board Removal/Replacement in Section 4).

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American CorporationA - 1

Appendix A PUB-7/11 Bill Acceptor Troubleshooting

Bill Jams occur often

A Feed or Pinch Roller is soiled or broken.

Clean the Feed or Pinch Roller (See Cleaning / Preventive Maintenance in Section 2).If any roller corruption is found, replace the defective roller then perform the Sensor Circuit Board Removal/ Replacement procedures in Section 4).

The Feed or Pinch Roller Spring is

missing or loose.Examine the Feed and/or Pinch Roller Spring conditionand replace it as required if damage is noted.

There is a foreign objecton the Transport path.

Remove the foreign object(s) from the Transport path and clean the path (See Clearing a Bill Jam in Section 2).

Incorrect Faceplate width for Bill being inserted.

Change the Faceplate Guide to the correct bill width specification (See Installing the PUB-7/11 Taiko Faceplate in Section 2).

The bill width is 83mm or larger or 62mm or smaller.

(Out of Taiko Design Specifications)

Use the only the acceptable bill width (See Table 1-2, “PUB-7/11 Technical Specification,” on page 4 of Section 1).

Acceptance rate is low

Rollers, Belts and Lenses are soiled with dirt.

Clean the Rollers, Belts and Lenses (See Cleaning / Pre-ventive Maintenance in Section 2).

Sensors need adjustment.

Adjust the Taiko Unit Sensors (See Cleaning / Preventive Maintenance in Section 2 and the Calibration Procedures in Section 6).

Taiko unit has not been adjusted following

disassembly.

Readjust the Taiko unit (See Cleaning / Preventive Maintenance in Section 2 and the Calibration Procedures in Section 6).

The software revision is out of date.

Download and install the latest software program.(See Software Downloading Procedure in Section 6).

The software program for the bill inserted is

not supported.

Verify if the denominations value issued year is appropriate for that specified in the software information sheet (See Table 1-2, “PUB-7/11 Technical Specification,” on page 4 of Section 1).

All bills are being returned

The Loaded Software does not match the

currency being validated.

Download the appropriate software program to the Taiko unit (See the Software Downloading Procedure in Section 6).

DIP Switch settings are wrong.

Reset the Acceptance DIP Switch settings properly and reapply power to the unit (See DIP Switch Configurations in Section 2).

The Host Command is set to Inhibit. Reset the Host Command to “Accept”.

A CPU/Sensor failure has occurred.

Replace the CPU/Sensor Board (See the CPU Circuit Board Removal/Replacement procedure in Section 4).Once the CPU/Sensor Board is replaced, perform a com-plete adjustment procedure (See Sensor Circuit Board Removal/ Replacement procedure in Section 4).

Sensors needs to be cleaned and readjusted.

Readjust the Taiko Unit Sensors (See Cleaning / Preven-tive Maintenance in Section 2 and the Calibration Procedures in Section 6).

Motor rotates a few times and

stops

CPU Circuit Board failure

Replace the CPU Board (See the CPU Circuit Board Removal/Replacement procedure in Section 4). Once the CPU/Sensor Board is replaced, perform a complete adjustment procedure (See the Calibration Procedures in Section 6).

DIP Switch settings are wrong.

Reset the acceptance DIP Switch settings properly and reapply power to the unit (See DIP Switch Configurations in Section 2).

Table A-1 General Taiko Fault Conditions (Continued)



Troubleshooting PUB-7/11 Bill Acceptor Appendix A

Cannot enter the Test Mode

A DIP Switch is broken.

Perform the DIP Switch TEST (See Table A-5 on page 4 of this Section). If the DIP Switch Test result is good, replace the CPU Board (See the CPU Circuit Board Removal/Replacement procedure in Section 4). Once the CPU/Sensor Board is replaced, perform a complete adjustment procedure (See the Calibration Procedures in Section 6).

CPU Circuit Board failure.

Replace the CPU Board (See the CPU Circuit Board Removal/Replacement procedure in Section 4). Once the CPU/Sensor Board is replaced, perform a complete adjustment procedure (See the Calibration Procedures in Section 6).

Table A-2 Adjustment Fault Conditions


Adjustment Error

Wrong Reference Paper being used.

Use the correct KS-070 specified reference paper forcalibrating the Taiko Unit

CPU/ and/or Sensor Board Failure.

Replace the CPU Board (See CPU Circuit Board Removal/Replacement in Section 4). Once the CPU/Sen-sor Board is replaced, perform a complete adjustment pro-cedure (See the Calibration Procedures in Section 6).

Table A-3 Communication Fault Conditions


Cannot communicate with

host.

DIP Switch settings are incorrect.

Set all DIP Switches to OFF and re-supply power to the Taiko Unit.

Connectors are unplugged or loose.

Firmly reconnect all of the communication connectors correctly.

Damaged connector pin(s).

Check for any bent, missing or damaged pins in the connector plugs and mating receptacles.

CPU/ and/or Sensor Board Failure.

Replace the CPU Board (See CPU Circuit Board Removal/Replacement in Section 4). Once the CPU/Sensor Board is replaced, perform a complete adjustment procedure (See the Calibration Procedures in Section 6).

Incorrect Interface.Verify that the correct interface between the Host machine and the Bill Acceptor is being used. If wrong, reset the Interface DIP Switches correctly (See DIP Switch Configurations in Section 2).

Table A-1 General Taiko Fault Conditions (Continued)


If a particular fault condition cannot be solved by following any of the proceeding tabulated fault conditions, contact JCM Technical Support.

Error Codes & ConditionsTable A-4 lists the Red Error Code flash sequence definitions displayed by the Taiko Front Panel LED indicator.

Table A-4 Red LED Error Code Flash Definition


2 ROM Error

3 Bill Jam inside Ejection Slot

4 Bill remains inside Transport path

5 EEPROM Read/Write Error

6 Motor Error

8 Entrance Solenoid Error

9 Exit Solenoid Error

12 Sensor operation at an abnormal timing

Table A-4 Red LED Error Code Flash Definition (Continued)



J

Appendix A PUB-7/11 Bill Acceptor Troubleshooting

Performance Test DiagnosticsThe Taiko is equipped with diagnostic features to aid in repair and maintenance. This portion of Appendix A describes the test procedure for use with each function using DIP Switch settings to identify the cause of a failure condition. In order to identify a failure condition’s cause, the Taiko Unit has to be in the TEST mode.The various Taiko Tests are listed in Table A-5.

Prior to entering the TEST mode, perform the following DIP Switch Test steps:

1. Set all DIP Switches to ON and supply power to the Taiko.

2. Set DIP Switch No. 1 to OFF to start the test.3. Set DIP Switches No. 3. 5. and 7 to OFF and

verify that the Green Front Panel LED lights.4. Now set DIP Switches No. 2, 4, 6, and 8 to

OFF and verify that the Blue Front Panel LED Lights.

No. 1 Transport Motor Forward Rotation Test

This tests detects the Taiko forward rotational motor speed. Confirm that the motor operates smoothly without emitting abnormal noise.

1. Set DIP Switch No. 1 to ON and supply power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test. The Transport Motor rotates in a forward direction.

The Blue Front Panel LED will blink, and despite the number of blinks, the test is complete when no error was detected.

No. 2 Transport Motor Reverse Rotation Test

This tests detects the Taiko reverse rotational motor speed. Confirm that the motor operates smoothly without emitting abnormal noise.

1. Set DIP Switches No. 1 and No. 2 ON and supply the power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test. The Transport Motor rotates in a reverse direction.

The Blue Front Panel LED will blink, and despite the number of blinks, the test is complete when no error was detected.

No. 3 Aging Test ProcedureThis tests detects component aging within the Taiko Unit.

1. Set DIP Switches No. 1, 2 and 4 ON and supply the power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test.The Taiko Unit will begin repeating the fol-lowing operation: – The motor rotates forward, then – The motor rotates reverse

If a sensor error occurs during the aging test, the Taiko will stop the operation. The sensor in error can be determined by the number of LED blinks as listed in Table A-6.

Table A-5 Taiko TEST DIP Switch Settings

Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

DIP Switch Test ON ON ON ON ON ON ON ON

Transport Motor Forward

Rotation TestON OFF OFF OFF OFF OFF OFF OFF

Transport Motor Reverse

Rotation TestON ON OFF OFF OFF OFF OFF OFF

Aging Test ON ON OFF ON OFF OFF OFF OFF

Solenoid Test ON ON ON ON OFF OFF OFF OFF

Acceptance Test ON OFF OFF OFF ON OFF OFF OFF

Entrance Flapper Test ON OFF OFF ON ON OFF OFF OFF

Exit Flapper Test ON ON OFF ON ON OFF OFF OFF


WARNING: If the Red LED lights, the DIP Switch Block is faulty.

Table A-6 Aging Test Error Codes

Flash No. & Color Sensor Location

1 Right Entrance Sensor2 Left Entrance Sensor3 Upper Transit Sensor4 Lower Transit Sensor5 Entrance Solenoid Sensor6 Exit Solenoid Sensor7 VEND Lever Sensor

WARNING: If the Red LED lights, the Transport Motor is faulty.

WARNING: If the Red LED lights, the Transport Motor is faulty.

CM Part No. 960-100175R_Rev. A © 2008, JCM-American CorporationA - 4

Troubleshooting PUB-7/11 Bill Acceptor Appendix A

No. 4 Solenoid Test ProcedureThe Solenoid Test detects the solenoid’s opera-tional condition.

1. Set DIP Switches No. 1, 2, 3 and 4 ON and supply the power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test.The Taiko Unit will begin repeating the fol-lowing operation:

– The Entrance Flapper operates ON & OFF, then

– The Exit Flapper operates ON & OFF.The Blue Front Panel LED will light indicating the test is complete and no error was detected.

No. 5 Acceptance Test ProcedureThe Accepting Test detects the proper detection of inserted bills.

1. Set DIP Switches No. 1 and 5 ON and supply the power to the Taiko.

2. Set DIP Switch No. 1 to OFF to start the test.3. Insert a Bill into the Taiko Unit. If the bill is

returned the Red LED will flash a specific number of times indicating the return error

condition. Table A-7 lists the flash counts and the related error condition.

No. 6 Entrance Flapper Test ProcedureThe Entrance Flapper Test detects proper Entrance Flapper operation.

1. Set DIP Switches No. 1, 4 and 5 ON and supply the power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test.The Taiko Unit will begin repeating the Entrance Flapper open and close operation.

The Blue Front Panel LED will light indicating the test is complete and no error was detected.

No. 7 Exit Flapper Test ProcedureThe Exit Flapper Test detects proper Exit Flapper operation.

1. Set DIP Switches No. 1, 2, 4 and 5 ON and supply the power to the Taiko Unit.

2. Set DIP Switch No. 1 to OFF to start the test.The Taiko Unit will begin repeating the Exit Flapper open and close operation.

The Blue Front Panel LED will light indicating the test is complete and no error was detected.

8 Encoder Sensor1 Right IR Penetration (Upper to Lower)

2 Left IR Penetration (Upper to Lower)

3 Right Red Penetration (Upper to Lower)

4 Left Red Penetration (Upper to Lower)

5 Right NIR Penetration (Upper to Lower)

6 Left NIR Penetration (Upper to Lower)

7 Right Blue Penetration (Upper to Lower)

8 Left Blue Penetration (Upper to Lower)

1 Right IR Penetration (Lower to Upper)

2 Left IR Penetration (Lower to Upper)

3 Right Red Penetration (Lower to Upper)

4 Left Red Penetration (Lower to Upper)

5 Right NIR Penetration (Lower to Upper)

6 Left NIR Penetration (Lower to Upper)

7 Right Blue Penetration (Lower to Upper)

8 Left Blue Penetration (Lower to Upper)

Table A-6 Aging Test Error Codes (Continued)

Flash No. & Color Sensor Location

WARNING: If the Red LED lights, the Solenoid is faulty.

Table A-7 Green LED Error Code Flash Definitions


2 ROM Error3 Bill Jam inside Accepter4 Bill remains inside Transport path5 Adjustment Error6 Motor Error8 Entrance Solenoid Error9 Exit Solenoid Error

12 Sensor operation at an abnormal timing1 Inserted slant bill rejection4 X-Rate Error5 Bill Transportation Error7 Pattern Error8 Photo Level Error9 Inhibit Setting value rejection

13 Bill Length Error14 IR/RED Error15 Counterfeit Currency Rejection

WARNING: If the Red LED lights, the Entrance Flapper is faulty.

WARNING: If the Red LED lights, the Exit Flapper is faulty.


Taiko SeriesPUB-11 Bill Acceptor

A p p e n d i x B

B GLOSSARYA

1 Acceptor – a term used in Communications Section 3 referencing functions sent to, and received from the Bill Acceptor by software commands.2 Anti-Pullback Mechanism – a method of preventing notes (bills) from being illegally removed from a validator using a string or wire to retrieve it once it has been accepted by the unit.3 Country Codes – specific codes given to a country to identify its currency type.

D4 DIP Switch – Dual Inline Package Switch – a printed circuit board mountable two-position slide switch package containing up to 16 individual switches.

E5 E-Clip – a semicircular clip designed to fit into a shaft groove to retain a component in place.6 EPROM – Erasable Programmable Read Only Memory

F7 Flash Memory – electronically programmable memory integrated circuits that can be reused without requiring special erasure procedures.

I8 Identification Sensor – optical sensors used for reading images on notes (bills) for comparison to recorded known image information.9 Interface – also abbreviated as I/F. Signifies the circuitry and/or protocol for a specific communications standard.

M10 Magnetic Sensor – a sensor used to detect the magnetic ink present on certain bill denominations.11 MDB – Machine Data Bus.

P12 Pictographs – small internationally recognized safety and attention symbols placed to the left of Notes, Cautions and Warnings throughout the manual.13 PUB-XX – Abbreviation for PUBlic House. Named for the original Taiko Beta Test Site.

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American CorporationB - 1

Appendix B PUB-11 Bill Acceptor S

S14 Sensor – a magnetic or photo sensitive LED combination device designed to detect timing and movement events.15 Solenoid – an electro-magnetically retracting piston that mechanically moves a lever arm or other actuator within the Tiako Unit.

T16 Taiko – Japanese for very large, vertical standing Tymphonic Orchestra Drum.17 Timing Belts – rubber belts used to transport notes (bills) inside the Validator.

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American CorporationB - 2

PUB-11 Bill Acceptor

JCM Part No. 960-100175R_Rev. A © 2008, JCM-American, Corporation

925 Pilot Road, Las Vegas, Nevada 89119Office: (800) 683-7248, Tech. Support: (702) 651-3444, FAX: (702) 651-0214

E-mail: [email protected] http://www.jcm-american.com

taiko series bill acceptor pub-7-11.sflb

Documents

taiko pub

basic technical specifications

taiko faceplate

complete taiko unit

registered trademarks

product names

seriesbill acceptor

technical support