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1/1/2012
2012
Annual Environmental Report
Takeda Ireland Limited
IPPCL P0693-01
2
2 Takeda Ireland Limited Annual Environmental Report 2012
EXECUTIVE SUMMARY
This Annual Environmental Report (AER) for Takeda Ireland Limited (Grange Castle)-TILGC
presents Environmental Management for the period of the 01st January to the 31st of December
2012.
The format of this report follows guidance issued by the Environmental Protection Agency and
presents information on environmental performance at TILGC.
In 2012 TILGC‟s main focus continued to be compliance with the licence and making
improvements on our existing environmental management system. There have been a number of
key achievements over this period which include:
Production of three API‟s SYR-322, TAK-375 and TAK-700;
Finalized the design and commencement of work on a new Wastewater Treatment Plant;
Installation of chemically resistant liners on 3 bunds.
Completion of a combined Environmental, Health and Safety Awareness Week by the
Environmental and Health and Safety Committees.
Introduction of Carbon Footprinting and Carpooling for the site.
Validation of environmental laboratory procedures.
Preparation for increased production levels and shift work in 2013.
TILGC is committed to continuing this high level of compliance and to continually improving on
environmental performance in the future. TILGC‟s good environmental record is testament to the
commitment of all employees in achieving environmental goals.
Report By: __________________________
Date: ___________
Aileen Newman EHS Engineer
Reviewed By: __________________________ Date: ___________ Damian Crowley
EHS Director
Approved By: __________________________ Date: ___________
Greg Timmons
President
3 Takeda Ireland Limited Annual Environmental Report 2012
4 Takeda Ireland Limited Annual Environmental Report 2012
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................ 6
2. SITE DESCRIPTION ................................................................................... 7
2.1. Site Location and Layout ............................................................................... 7 2.2. Site Activities .............................................................................................. 8 2.3. Environmental Management Policy ................................................................. 8 2.4. Organisational Chart ..................................................................................... 9
3. SUMMARY INFORMATION ....................................................................... 10
3.1. Emissions to Atmosphere Summary ............................................................. 10 3.2. Emissions to Sewer Summary ...................................................................... 11 3.3. Surface Water Discharge Summary .............................................................. 13 3.4. Groundwater Monitoring Summary ............................................................... 13 3.5. Resource Consumption Summary ................................................................. 15
3.5.1 Energy................................................................................................ 15 3.5.2 Water ................................................................................................. 18
3.6. Waste Management Report ......................................................................... 18 3.6.1 Hazardous Waste ................................................................................. 18 3.6.2 Non-Hazardous Waste .......................................................................... 19
3.7. Complaints Summary ................................................................................. 21 3.8. Environmental Incidents ............................................................................. 21
4. MANAGEMENT OF THE ACTIVITY ............................................................. 23
4.1. Environmental Management Programme Report ............................................. 23 4.1.1. Energy Usage ......................................................................................... 23 4.1.2. Waste .................................................................................................... 24 4.1.3. Emissions to Atmosphere ......................................................................... 25 4.1.4. Water .................................................................................................... 25 4.1.5. In House Analysis .................................................................................... 26 4.1.6. Environmental Awareness ......................................................................... 26 4.1.7. List I and II Substance Reduction and Elimination of Carcinogens in use ........ 27
4.2. Environmental Management Programme Proposal 2013 .................................. 28 4.3. European Pollution Transfer and Release (EPRTR) .......................................... 30
5. LICENCE SPECIFIC REPORTS ................................................................... 31
5.1. Bund Integrity Testing ................................................................................ 31 5.2. Tank and Pipeline Testing and Inspection ...................................................... 31 5.3. Noise Monitoring ........................................................................................ 32 5.4. Residuals Management Plan/Environmental Liabilities Risk Assessment ............. 33
APPENDIX 1: SURFACE WATER EMISSIONS ..................................................... 34
APPENDIX 2: EPRTR ......................................................................................... 36
5 Takeda Ireland Limited Annual Environmental Report 2012
TABLE OF FIGURES
Figure 2.1.1 Site Location ................................................................................................ 7 Figure 3.1.1 Comparison of Emissions to Atmosphere with IPPCL Specifications ........................ 10 Figure 3.2.1 Comparison of Emissions to Sewer with IPPC Licence Specifications ...................... 12 Figure 3.4.1 Groundwater Monitoring Locations................................................................... 14 Figure 3.5.1 Summary of Electrical Consumption ................................................................. 16 Figure 3.5.2 Summary of Gas Consumption ........................................................................ 17 Figure 3.5.3 Breakdown of Energy Consumption (kWh) for 2012 ............................................ 17 Figure 3.6.1 Waste Composition (%) 2012 ......................................................................... 20
TABLE OF TABLES
Table 3.2.1 Summary Table for Emissions to Sewer (EP-WW-01) ........................................... 11 Table 3.3.1 Summary of Agency Monitoring Results on Surface Water .................................... 13 Table 3.4.1 Groundwater Monitoring Summary (MP-WG-01) ................................................. 15 Table 3.4.2 Groundwater Monitoring Summary (MP-WG-02) ................................................. 15 Table 3.5.1 Summary of Energy Consumption .................................................................... 16 Table 3.5.2 Summary of Water Consumption ...................................................................... 18 Table 3.6.1 Hazardous Waste Summary ............................................................................ 19 Table 3.6.2 Non-Hazardous Waste Summary ...................................................................... 20 Table 3.8.1 Summary of Environmental Incidents ................................................................ 22 Table 4.1.1 EMP Report-Objective 1 .................................................................................. 24 Table 4.1.2 EMP Report-Objective 2 .................................................................................. 25 Table 4.1.3 EMP Report-Objective 3 .................................................................................. 25 Table 4.1.4 EMP Report-Objective 4 .................................................................................. 25 Table 4.1.5 EMP Report-Objective 5 .................................................................................. 26 Table 4.2.1 EMP Proposal 2013 ........................................................................................ 29 Table 5.1.1 Bund Integrity Testing Schedule ...................................................................... 31 Table 5.3.1 Noise Monitoring Results ................................................................................. 32
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6 Takeda Ireland Limited Annual Environmental Report 2012
1. INTRODUCTION
Takeda Ireland Limited (Grange Castle)-TILGC was established in 2002. In that year the facility
was designed, an Environmental Impact Statement (EIS) was completed and planning permission
for the site was given. Construction on the site began in 2003 and in 2004 TILGC‟s Integrated
Pollution and Prevention Licence (IPPCL P0693-01) was granted. The commissioning and validation
of the plant was completed by the beginning of 2007. Commercial production began in April 2007
and to coincide with this the IPPCL was fully commenced.
TILGC is Takeda‟s first Active Pharmaceutical Ingredient (API) plant constructed outside Japan.
This is the fourth Annual Environmental Report (AER) for TILGC. It covers the 12 month period
from the 01st January until the 31st of December 2012.
The content of this AER is based on Schedule 5(i) Recording and Reporting to the Agency of the
IPPCL and follows guidelines set in the “Guidance Note for: Annual Environmental Report” issued
by the Agency.
7 Takeda Ireland Limited Annual Environmental Report 2012
2. SITE DESCRIPTION
2.1. Site Location and Layout
The site is located in Grange Castle Business Park, Clondalkin, Dublin 22. This is a new industrial
estate which was previously used as farmland. TILGC‟s facility was constructed on a green field
site. At 38 acres it holds five buildings, the Administration Building, the Main Production Building,
the Utilities Building, the Warehouse and the Drum Store.
Building Area m2
Administration 2,650
Production 5,499
Utilities 716
Warehouse 634
Drum store 360
Figure 2.1.1 Site Location
TAKEDA
8 Takeda Ireland Limited Annual Environmental Report 2012
2.2. Site Activities
TILGC is a multi-purpose API (Active Pharmaceutical Ingredient) Plant. It is primarily engaged in
the manufacture of pharmaceutical products from clinical trial stages through to launch and full
commercialisation. Due to the nature of the plant TILGC is continuously introducing new products
each year.
Over the period of this AER TILGC has produced three products which include TAK-700, TAK-375
and SYR-322. TAK-700 is a drug which is used to treat prostate cancer, TAK-375 is a drug used to
treat insomnia and SYR-322 is primarily used for the treatment of Type II diabetes.
2.3. Environmental Management Policy
Takeda is a global company which researches, develops, manufactures and markets a wide variety
of pharmaceuticals. Takeda strives towards better health for individuals and progress in medicine
by developing superior pharmaceutical products. TILGC regards environmental and energy
management as an integral and essential part of good business practice.
TILGC is committed to achieving and maintaining a high standard of environmental quality in all
our operations.
To achieve our goal and to set the standard, TILGC will:
At a minimum meet, and where appropriate exceed, the requirements of all applicable
legislation, corporate standards and industry standards to which TILGC subscribes.
Promote the concepts of continuous improvement and pollution prevention through the
setting and reviewing annually of environmental and energy efficiency objectives and
targets.
Provide all of the necessary information and resources to achieve objectives and targets.
Provide necessary training and support to employees so they can carry out their
environmental and energy management responsibilities effectively and professionally.
Implement a documentation system which will ensure that all documents required by the
IPPCL, environment and energy management system are generated and adequate records
are kept.
Keep up to date with all applicable legal requirements, industry standards and best
practices.
Make our environmental and energy management policy and records available to the
public and interested parties.
Promote the adoption of environmentally sound practices by contractors and suppliers.
Communicate our policy to all TILGC employees.
Ensure the Environmental and Energy Policy is reviewed regularly and updated as
necessary.
9 Takeda Ireland Limited Annual Environmental Report 2012
2.4. Organisational Chart
President
Senior Directors
Manufacturing
Operations
Director
Quality
Director
Health, Safety
and
Environment
Director EHS Engineering
Director
10 Takeda Ireland Limited Annual Environmental Report 2012
3. SUMMARY INFORMATION
3.1. Emissions to Atmosphere Summary
There are two main emission points specified in the IPPCL for TILGC – 1. EP-P1-02 (VOC Recovery
Unit) and 2. EP-P1-03 (Scrubber Hydrogenator). The Scrubber Hydrogenator has not been
operational since March 2010 and hence a summary of emissions has not been included for this
emission point for 2012. A summary of mass emissions to atmosphere from EP-P1-02, the VOC
Recovery Unit, for the period of 2010-2012 are presented in Table 3.1.1 and Figure 3.1.1. The
VOC recovery unit is used on a continuous basis when the plant is operating. The data presented is
based on monthly emissions monitoring of the parameters specified in the IPPCL, as analysed by
our external contract laboratory. All results were in compliance with the IPPCL.
Table 3.1.1 Summary Table for Emissions to Atmosphere (EP-P1-02)
Figure 3.1.1 Comparison of Emissions to Atmosphere with IPPCL Specifications
TA Luft
Class I (kg)
TA Luft
Class II (kg)
TA Luft
Class III (kg)
0
100
200
300
400
500
600
700
Licensed Mass
Emissions Mass Emissions 2012Mass Emissions 2011
Mass Emissions 2010
Parameter Unit
Licensed
Mass Emissions
Mass
Emissions 2012
Mass
Emissions 2011
Mass
Emissions 2010
% Compliance
TA Luft Class I
kg 88 <1 <1 <1 100
TA Luft Class II
kg 438 <2 <1 <1 100
TA Luft Class III
kg 657 <3 <1 <1 100
11 Takeda Ireland Limited Annual Environmental Report 2012
3.2. Emissions to Sewer Summary
Emissions to sewer from TILGC are controlled under Schedule 2(i) of the IPPCL. Wastewater from
the laboratories, production building, boiler blow down sump, bunds and containment structures is
collected into our wastewater tanks. When the tanks are full they are pH adjusted and then the
wastewater is tested for pH and COD. If these parameters are within licence limits the wastewater
is then released to sewer. This is a batch operation with no continuous discharge to sewer.
A sample of wastewater discharged to sewer is taken and analysed on a monthly basis for the
parameters specified in Schedule 2(iii) of the IPPCL. These results are used with our continuous
monitoring results to calculate the mass emissions. The mass emission (kg) figure was determined
by multiplying the monthly data by the effluent flow mass emission for that month and adding the
sum for the year. A summary of our mass emissions is presented in table 3.2.1.
In addition to the parameters detailed in table 3.2.1, both pH and temperature were continuously
monitored on our DCS (Distributed Control System) during discharges. All emissions as detailed in
table 3.2.1 were 100% compliant with the IPPCL.
Table 3.2.1 Summary Table for Emissions to Sewer (EP-WW-01)
* Monitored on a monthly basis ** Monitored on a quarterly basis *** Monitored per batch release of wastewater **** Monitored on a continuous basis NS Not Specified
Parameter Unit
Licensed Mass
Emissions (Per
Annum)
Mass Emissions
2012
Mass Emissions
2011
Mass Emissions
2010
% Compliance
% of Licensed
Mass Emission
2012
BOD* Kg 222,650 525 310 234 100 <1
Suspended solids * Kg 44,530 204 204 377 100 <1
Sulphates (as SO4)* Kg 55,845 713 580 582 100 <10
Detergents (as MBAS)* Kg 11,315 2 0 0.1 100 <1
Phosphates (as PO4-P)* Kg 5,840 76 20 37.4 100 <10
Ammonia (as N)* Kg 11,315 4 0.33 35 100 <1
Organohalogens* Kg 10.95 <1 <1 <1 100 <10
Toluene* Kg 365 <1 <1 <1 100 <1
Fats, oil, grease* Kg 16,790 24 1 <1 100 <1
Organic solvents** Kg NS <1 <1 <1 100 <1
COD*** Kg 445,300 1,615 1,272 1,781 100 <1
Flow**** m3 110,960 6,825 7,693 7,885 100 <10
12 Takeda Ireland Limited Annual Environmental Report 2012
Figure 3.2.1 Comparison of Emissions to Sewer with IPPC Licence Specifications
No samples were taken from emission point EP-WW-01 by the agency during the period of this
AER.
0
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
Licensed Mass
Emissions Mass Emissions
2012 Mass Emissions
2011 Mass Emissions
2010
0
2000
4000
6000
8000
10000
12000
14000
16000
Licensed Mass
Emissions Mass Emissions
2012 Mass Emissions
2011 Mass Emissions
2010
13 Takeda Ireland Limited Annual Environmental Report 2012
3.3. Surface Water Discharge Summary
Surface water from the car park, roofs and non-bunded areas are collected in the attenuation
ponds. This water is discharged to the river Griffeen. The discharge point (EP-WS-01) from the
attenuation pond is monitored in compliance with schedule 4(i) of the IPPCL.
A visual inspection of the ponds is carried out on a daily basis and the discharge point is monitored
continuously for pH and TOC during discharges.
In accordance with condition 9.1.2 of our IPPCL warning and action limits of 20 and 30ppm
respectively were set in relation to TOC. TILGC have also set internal limits for pH of 7-9.
Any value outside of the warning limits will cause an alarm on our DCS. Values outside the action
range will cause the discharge valve to shut automatically and the surface water will be retained in
the attenuation ponds.
One samples was taken by the agency during the period of this AER, the results from this analysis
are presented in Table 3.3.1. The results were within TILGC‟s warning and action limits.
Table 3.3.1 Summary of Agency Monitoring Results on Surface Water
Sample Date pH COD (mg/L)
04th April 2012 7.9 13
Details of all the discharges are presented in Appendix 1.
3.4. Groundwater Monitoring Summary
Bi-annual monitoring of groundwater is required in accordance with Condition 9.3 of the IPPCL.
This monitoring was carried on two occasions during the period of this AER.
There are two groundwater monitoring points at TILGC, these are MP-WG-01 and MP-WG-02.
These monitoring locations are illustrated in figure 3.4.1.
Summaries of the monitoring results for the period of this AER and monitoring which was carried
out in 2010, 2011 and 2012 are detailed in tables 3.4.1 and 3.4.2. The results demonstrate that
the quality of groundwater under TILGC‟s facility has not been affected by activities on site.
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14 Takeda Ireland Limited Annual Environmental Report 2011
Figure 3.4.1 Groundwater Monitoring Locations
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15 Takeda Ireland Limited Annual Environmental Report 2012
Table 3.4.1 Groundwater Monitoring Summary (MP-WG-01)
Table 3.4.2 Groundwater Monitoring Summary (MP-WG-02)
3.5. Resource Consumption Summary
This section details figures for the total usage of energy and water at TILGC for 2010, 2011 and
2012. Production on site commenced in 2007; however levels of activity have been very low with
long periods of plant set up and cleaning. Due to this intermittent production and the multipurpose
nature of the plant there can be no meaningful comparison between resource consumption and
production figures. There is a two week shutdown in July of each year, as can be seen in figure
3.5.1 there is a noticeable dip in energy consumption during this period.
3.5.1 Energy
The two types of energy consumed at TILGC are electricity and gas. A breakdown of energy
consumption for 2012 is illustrated in figure 3.5.3.
TILGC utilises electricity from the mains supplied by ESBIE. The users of electricity on site include
ventilation and air conditioning, cooling, compressed air, vacuum pumps, motors and drives, trace
heating and lighting. Table 3.5.1 presents the electricity consumption at TILGC for 2010, 2011
and 2012. Figure 3.5.1 illustrates the electricity consumption for each month of 2010, 2011 and
2012. As illustrated in this figure, there was a small decrease in electricity consumption in 2012
relative to 2011. While this decrease might appear small we have considered it to be a significant
achievement considering production levels increased by approximately 75% in 2012. Again this
reduction is due to a number of energy saving initiatives which have been carried out on the site.
The source of this total electricity consumption data is from consumption reports provided by the
ESBIE.
Parameter Unit Jan
2012
July
2012
Jan
2011
July
2011
Jan
2010
Jul
2010
pH pH 6.6 7.1 7.4 6.8 7.3 6.6
COD mg/l 10 5 5 30 <5 <5
Total
Ammonia mg/l <2 <2 <2 <2 <2 <2
Conductivity µs/cm 707 715 908 969 1078 1025
Trace Organics
mg/l <2 <2 <2 <2 <2 <2
Parameter Unit Jan
2012
July
2012
Jan
2011
July
2011
Jan
2010
Jul
2010
pH pH 7.0 6.9 7.4 6.7 7.2 6.4
COD mg/l 14 13 58 20 7 <5
Total Ammonia
mg/l <2 <2 <2 <2 <2 <2
Conductivity µs/cm 806 773 944 801 811 965
Trace Organics
mg/l <2 <2 <2 <2 <2 <2
16 Takeda Ireland Limited Annual Environmental Report 2012
TILGC utilises gas from the mains supplied by ESBIE. Natural gas is used to fuel the two main
boilers for the site (in a duty/stand by configuration) and two small gas burners in the admin
building which supply space and water heating for the whole site. Table 3.5.1 presents the gas
consumption at TILGC for 2010, 2011 and 2012. Figure 3.5.2 illustrates the gas consumption for
each month of 2010, 2011 and 2012. As illustrated in this figure, gas consumption is reduced over
the summer months; this is largely due to the reduced necessity for space heating. The source of
this total gas consumption data is from consumption reports provided by the ESBIE. There was
almost a 13% decrease in gas consumed on site since 2010. This reduction is mainly due to the
ramp down of most of the production building HVAC systems out of manned hours.
A programme for improvements in energy efficiency at TILGC has been included in the
Environmental Management Programme (Sections 4.1 and 4.2).
Table 3.5.1 Summary of Energy Consumption
2012 2011 2010
Electricity Consumption (kWh) 8,482,608 7,715,426 8,535,290
Gas Consumption (kWh) 13,425,547 13,710,006 15,750,147
Figure 3.5.1 Summary of Electrical Consumption
300000
400000
500000
600000
700000
800000
900000
1000000
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
kW
h
Month
2010
2011
2012
17 Takeda Ireland Limited Annual Environmental Report 2012
Figure 3.5.2 Summary of Gas Consumption
Figure 3.5.3 Breakdown of Energy Consumption (kWh) for 2012
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
1,800,000
2,000,000
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
kW
h
Month
2010
2011
2012
39%61%
Electricity Consumption Gas Consumption
18 Takeda Ireland Limited Annual Environmental Report 2012
3.5.2 Water
TILGC‟s single source of water is South Dublin County Council Mains. Water is used in the
manufacturing process, utilities (generation of steam) and for cleaning equipment. Water is
purified before it is used in the process.
Table 3.5.2 details the water consumption at TILGC for 2010, 2011 and 2012. Figure 3.5.4 shows
the water consumption for each quarter of 2010, 2011 and 2012. The source of this total water
consumption data is from the incoming flow meters to the site.
Table 3.5.2 Summary of Water Consumption
3.6. Waste Management Report
Waste generated at TILGC is classified into two categories, hazardous and non-hazardous.
The total quantities of hazardous waste generated on site in 2010, 2011 and 2012 are presented
in table 3.6.1. Table 3.6.2 presents all non-hazardous waste generated during the same time
period.
Figure 3.6.1 illustrates the composition of waste for 2012.
3.6.1 Hazardous Waste
During 2012, a total of approximately 1,300 Tonnes of hazardous waste was generated onsite. The
majority of this was aqueous solvent, which arose from production processes. Other hazardous
waste streams generated on site included solid hazardous waste, waste oils, spent fluorescent
tubes, batteries and waste electrical equipment.
In accordance with condition 7.7.4 of the IPPCL, documentation confirming acceptance and
disposal/recovery of all hazardous waste streams transferred from TILGC, are retained on-site for
inspection.
No waste was consigned from the site for recovery abroad as a „Green List‟ waste. There were no
rejected waste consignments during 2012.
The total quantities of hazardous waste generated on site in 2010, 2011 and 2012 are presented
in Table 3.6.1.
As shown in this table the volume of hazardous waste generated in 2012 has decreased from 2010
figures, and is primarily dependant on production activities.
2012 2011 2010
Water Consumption (m3) 11,645 19,384 15,055
19 Takeda Ireland Limited Annual Environmental Report 2012
A programme to reduce the volume of hazardous waste is included in the Environmental
Management Programme (Sections 4.1 and 4.2).
Table 3.6.1 Hazardous Waste Summary
EWC Code Description
Total Quantity
Shipped in 2012 (t)
Total Quantity
Shipped in 2011 (t)
Total Quantity
Shipped in 2010 (t)
07 05 01* Aqueous Solvent (Low CV) 1047 728 815
07 05 04* Aqueous Solvent (High CV) 248 120 238
07 05 13* Solids- Disposable PPE, Fitters, Wipes,
Utilities, RPE 7.30 5.22 5.34
13 08 99* Mixed Oils 0.11 0.38 149
13 05 08* Interceptor Waste 1.5 - -
15 01 10* Solids-Packaging 2.73 2.51 1.84
15 02 02* Solids-Absorbents/Filters 0.50 0.18 0.29
16 05 06* Laboratory Chemicals 0.0 0.03 0.02
16 05 07* Discarded Inorganic Chemicals 0.07 0.16 0.11
16 05 08* Discarded Organic Chemicals 0.18 0.07 0.03
16 08 07* Spent catalysts contaminated with dangerous substances
- - 3.84
20 01 21* Fluorescent tubes and other mercury-containing waste
0.47 0.11 0.04
20 01 27* Paint, inks, adhesives and resins containing dangerous substances
- 0.01 0.24
20 01 33* Batteries- Mixture of 16 06 01*, 16 06 02* and 16 06 03*
- - 1.03
20 01 35* Waste Electrical & Electronic Equipment
0.18 1.29 0.91
3.6.2 Non-Hazardous Waste
During 2012, approximately 80 Tonnes of non-hazardous waste was generated onsite. Bund
washings resulting from the project to install chemically resistant liners in 3 bunds accounted for
the majority, approx 50%, of non-hazardous waste generated on site.
The remainder of the non-hazardous waste was generated from general waste and cleanout of
attenuation ponds. The total quantities of non-hazardous generated on site in 2010, 2011 and
2012 is presented in table 3.6.2.
20 Takeda Ireland Limited Annual Environmental Report 2012
Table 3.6.2 Non-Hazardous Waste Summary
EWC Code
Description
Total Quantity
Shipped in 2012 (t)
Total Quantity
Shipped in 2011 (t)
Total Quantity
Shipped in 2010 (t)
20 03 99 Mixed Municipal Waste 10.95 12.05 17.6
Mixed Dry Waste 7.64 8.1 11.9
20 01 01 Paper and Cardboard 11.18 11.75 8.6
20 01 02 Glass 2.30 0.7 0.6
20 01 38 Wood 2.92 7.8 2.8
20 01 40 Metal 1.08 11.22 4.1
17 01 07 Construction and Demolition - 20.22 11.0
16 07 99 Wastewater Tank Silt - 7.9 -
19 08 05 Attenuation Pond Sludge 1.98 19.60 -
20 01 08 Compost 3.62 2.72 0.9
20 03 03 Bund Washings 37.99 - -
Figure 3.6.1 Waste Composition (%) 2012
76%
12%
1%11%
Aqueous Solvent (Low CV)
Aqueous Solvent (High CV)
Other Hazardous
Other Non-Hazardous
21 Takeda Ireland Limited Annual Environmental Report 2012
3.7. Complaints Summary
In accordance with condition 12.3 of the IPPCL, TILGC is required to record and notify the Agency
of any environmental complaints received on a monthly basis. There were no complaints received
by TILGC in 2012.
3.8. Environmental Incidents
There were three environmental incidents reported to the Agency during the period of this AER.
These incidents are detailed in table 3.8.1. All incidents were reported in compliance with condition
4.1 of our IPPCL.
22
Takeda Ireland Limited Annual Environmental Report 2012 22
Table 3.8.1 Summary of Environmental Incidents
No. Nature/Date of Incident
Authorities Contacted
Details Corrective and Preventative Actions Environmental
Impact Resolution
1 Release of R407C 28th March 2012
EPA A leak of approximately 38 Kg‟s of R407C on occurred on site.
Gas reclaimed, system pressure tested, found a pinhole leak, pinhole leak repaired, pressure tested the system again to ensure it was sealed and system recharged.
None System repaired
2 VOC System Fault 29th May 2012
EPA A number of disturbances to the VOC system in relation to high THC readings were observed during the period of May to August 2012.
An intensive investigation was carried out in order to determine the cause of these high THC readings and their environmental impact. This investigation determined that : -There was no environmental impact -The VOC was operating correctly -The condition of the beds were ok -The THC analyser was operating correctly -There were no unusual emissions from the plant -There were no similar previous incidents. There was some evidence to suggest that organic/acid or organic/base contact in the waste tanks may have resulted in the production of low molecular weight gases which the VOC system found difficult to treat.
None- Emissions remained below IPPCL Limits
-Review of the management of the MO (Waste Neutralisation) area -Development a monitoring plan -Development of a system for recording plant operations as soon as high THC readings are observed -Development of a standardised approach for investigation incidents in relation to high THC readings on the VOC system
3 VOC System Fault 03rd September 2012
EPA Bursting Disc Failure. A nitrogen valve feeding the bed became stuck resulting in a build up of pressure in the bed causing the bursting disc to fail.
None – No plant/tank farm activities at the time.
-The bursting disc was replaced and the valve was taken apart, reassembled and tested. -The VOC was returned to normal operations. -Valves are checked on an annual basis during shutdown.
23
23 Takeda Ireland Limited Annual Environmental Report 2012
4. MANAGEMENT OF THE ACTIVITY
4.1. Environmental Management Programme Report
The following is a description of the Environmental Management Programme (EMP) completed
throughout 2012. Sections 4.1 and 4.2 present the EMP report for 2012 and the EMP Proposal for
2013, respectively.
The success and achievements associated with each of the proposed environmental objectives are
detailed under each of the applicable sections below.
4.1.1. Energy Usage
The 2012 EMP target in relation to this objective was to further progress the implementation of the
EN 16001 Energy Standard (now ISO 50001). This involved the following key actions;
Gain accreditation to ISO 50001
Implement phase 2 of the automatic monitoring system
Projects to improve efficiency of compressed air system
Provision of Training to engineering technicians on improvements to compressed air
system
Provision of awareness training as part of Environmental Week
Conduct Carbon Footprint Analysis of TILGC
A considerable amount of progress was made in relation to gaining ISO 50001 accreditation, a
mock audit was conducted in November 2012 which resulted in only minor observations. A full
accreditation audit has been scheduled for Q1 2013. Full accreditation was delayed due to
unrelated issues in the plant.
Phase 2 of the automatic monitoring system was implemented, this involved integration
of existing boiler gas and steam meters into our energy management software.
A review of the compressed air system was completed which identified isolation of the
dryer to be a potential energy saver. This was completed and an energy saving of
80,000 kwh was identified. Additional projects on the compressed air system were
identified for implementation in 2013.
Other projects implemented in 2012 under the energy management system included
optimisation of boiler controls, reduced HVAC operational hours and improved heat
tracing controls on external pipe work. Completion of these projects resulted in significant
energy savings which comprised of 6.2% electricity and 7.46% gas consumption on 2011 usage
24 24 Takeda Ireland Limited Annual Environmental Report 2012
levels. This equated to a total saving of 1,502,142 kWh. This saving is considered to be a
significant achievement taking increased production levels, of approximately 75%, into account.
Training was provided to all relevant engineering technicians in the form of tool box talks.
An energy awareness programme was incorporated into the environmental, health and safety
awareness week which was held in November 2013. Carbon Footprinting and Carpooling for the
site was also launched during this week.
A summary of this objective is presented in table 4.1.1.
Table 4.1.1 EMP Report-Objective 1
4.1.2. Waste
This objective aimed to reduce the volume of bulk liquid waste leaving the site for disposal. This
involved the following key actions;
Finalize the design of the Wastewater Treatment Plant and
Commence Construction
The WWTP design was finalized in October 2012 with the completion of a HAZOP. Construction of
the WWTP also commenced in October and is scheduled for completion at the end of Q1 2013. As
there will be no change to the discharge point or discharge parameters construction of the WWTP
is being accommodated under condition 1.2 of the IPPCL subject to conditions outlined by the
Agency.
A summary of this is presented in table 4.1.2.
Objective 1: Energy Usage
Target Key Action(s) Timeframe Progress Status
1.1 Further progress the implementation of the ISO 50001 Energy Standard Reduce Energy Usage by 1% in line with Corporate Targets
Gain accreditation to
ISO 50001
Implement phase 2 of
the automatic monitoring system
Projects to improve
efficiency of compressed air system.
Provision of Training to engineering technicians on
improvements to compressed air system.
Provision of awareness training as part of Environmental Week.
Conduct a Carbon
Footprint Analysis of TILGC
December 2012
Significant Progress
Made. A mock audit was conducted in Nov 2012. Accreditation Audit Scheduled for Q1 2013.
Phase 2 of the automatic
monitoring system implemented
Project to improve
efficiency of compressed air system completed
Training provided to all
engineering technicians on improvement made.
EHS awareness week conducted in Nov 2013 which allowed for the provision of Energy Awareness Training as well as the launch of Carbon Footprinting for the site.
2012 Target Complete
25 Takeda Ireland Limited Annual Environmental Report 2012
Table 4.1.2 EMP Report-Objective 2
4.1.3. Emissions to Atmosphere
The objective in relation to air emissions for 2012 aimed at compliance with F-Gas regulations.
This involved the following key action;
Review Maintenance work instructions/records to ensure full compliance with the F-Gas Regulations.
A review of contractors carrying out maintenance work on chiller systems was conducted. This
involved a review of method statements, work orders and certification of personnel conducting the
work. Copies of all relevant certification have been retained.
A summary of this is presented in Table 4.1.3.
Table 4.1.3 EMP Report-Objective 3
4.1.4. Water
This objective aimed to increase the chemical resistance and integrity of bunds on site by the
following key action:
Install chemically resistant liners in 3 bunds (Solvent, HCl and NaOH).
This was completed in August 2012. In order to do this scaffolding was erected over the entire
tank farm to make the area watertight. Specialist silicate based mortar was then applied to the
bund floors and walls and allowed to cure. The bunds were tested afterwards in accordance with
BS8007 and passed.
A summary of this is presented in table 4.1.4.
Table 4.1.4 EMP Report-Objective 4
Objective 2: Waste
Target Key Action(s) Timeframe Progress Status
2.1 Reduce the volume of bulk liquid waste sent off site for disposal
Finalise the WWTP
Design and commence construction of the WWTP.
December 2012
Design finalized and
construction commenced in Oct 2012.
Complete
Objective 3: Emissions to Atmosphere
Target Key Action(s) Timeframe Progress Status
3.1 Control Fluorinated Greenhouse Gases
Review Maintenance work instructions/records to ensure full compliance with the F-Gas Regulations.
December 2012
Review conducted in April 2012
Complete
Objective 4: Water
Target Key Action(s) Timeframe Progress Status
4.1 Ensure integrity of bunds
Install chemically resistant liners in
3 bunds (Solvent, HCl and NaOH).
Dec 2012 Liners installed
in August 2012
Complete
26 26 Takeda Ireland Limited Annual Environmental Report 2012
4.1.5. In House Analysis
This objective aimed to validate in house analysis in accordance with EPA Guidance. This involved
the following key actions;
Perform Validation of COD and pH method of analysis on wastewater Ensure control
measures in place are appropriate for each chemical approved
Validation of in-house COD and pH methods was conducted by Quality Wizard in February 2012.
A summary of this is presented in table 4.1.5.
Table 4.1.5 EMP Report-Objective 5
4.1.6. Environmental Awareness
This objective aimed to increase Environmental Awareness on site through the following key
action:
Arrangement of an Environmental Awareness Week to address various environmental topics
of concern such as:
o Energy Management o Carbon Footprinting o Carpooling o General Awareness
A joint environmental health and safety week was held on the 05th-09th November 2012. The
theme of the week was “shared responsibility” and the aim was to make employees aware that we
are all responsible for protecting the environment and for the health & safety of ourselves as well
as others, not only at work but also in the home.
The event consisted of two environmental days. The first day focused on general environmental
awareness, a booklet on environmental systems and how Takeda protects the environmental was
produced. The booklet was simple and aimed at children so that employees could share the
information with their families. In conjunction with this an environment themed colouring
competition was held. The second day focused on Energy Conservation, Carbon Footprinting and
carpooling for the site were both launched on this day.
Events each day included a presentation on the relevant topic (presented on powerpoint, at a stall
and on TV in the canteen), distribution of Did You Information relating to the topic and a spot prize
question relating to the topic. In addition, an EHS Quiz was held on the final day, the questions
were taken from the material presented to employees during the week.
Objective 5: In-house analysis
Target Key Action(s) Timeframe Progress Status
5.1 Validation of in-house monitoring
Perform Validation of COD and pH method of analysis on wastewater
December 2012
Validation completed by Quality Wizard in February 2012.
Complete
27 Takeda Ireland Limited Annual Environmental Report 2012
A summary of this is presented in table 4.1.6.
Table 4.1.6 EMP Report-Objective 6
4.1.7. List I and II Substance Reduction and Elimination of Carcinogens in use
This objective aimed to manage and control List I and II Substances and Carcinogens through
Chemical Management System. This involved the following key actions;
Retrospective evaluation of all chemicals on site.
A Hazardous Material Inventory Audit was completed in December 2012. This audit consisted of a
physical inspection of all storage areas including laboratory, workshop, drum store and warehouse
areas followed by desk top review of all documents including approval and inventory management
forms and associated databases. This resulted in an audit report detailing all actions carried out to
correct findings including updated databases for new SDSs, assigned list I and II substance and
carcinogenic classifications as well as F Gas status.
A summary of this is presented in table 4.1.7.
Table 0.7 EMP Report-Objective 7
Objective 5: Environmental Awareness
Target Key Action(s) Timeframe Progress Status
6.1 Conduct an Annual Environmental Awareness Week
Conduct a second Annual Environmental Awareness Week to address various
environmental topics of concern.
Conduct an Annual Environmental Awareness Week
EHS week was conducted in November 2012
Complete
Objective 5: In-house analysis
Target Key Action(s) Timeframe Progress Status
7.1 Manage and
control List I and II Substances and Carcinogens through Chemical Management System
Retrospective
evaluation of all chemicals on site.
Populate
database with findings of evaluations.
Manage and
control List I and II Substances and Carcinogens through Chemical Management System
Hazardous Material
Inventory Audit completed in Dec 2012.
Complete
28 28 Takeda Ireland Limited Annual Environmental Report 2012
4.2. Environmental Management Programme Proposal 2013
To identify our significant environmental aspects TILGC‟s register of environmental aspects and
impacts for the site was reviewed. This register is reviewed on an annual basis with a view to
including the most significant into the EMP. The aspects which were found to be significant have
been addressed in the EMP proposal for 2013.
Table 4.2.1 presents the Environmental Management Programme Proposal for 2013. It defines the
responsibilities, resources and timetables for delivery of TILGC‟s environmental objectives.
29
29 Takeda Ireland Limited Annual Environmental Report 2012
Table 4.2.1 EMP Proposal 2013
Objective Target Key Action(s) Timeframe Person(s) Responsible Financial Resource
1.0 Energy Usage/CO2 generation
Gain ISO 5001 accreditation Achieve a 5% reduction in kWh/eKg below 2012 actual
Gain accreditation to ISO 50001
Implement Phase 3 of Metering
Installation
Remove AHU-01 HEPA Filters
Complete load reduction project on HTF
skid
Widen Boiler Pressure Bands
Turn off AHU-01 and AHU-03 out of
hours
December 2013
Environmental Engineer (EE)/Maintenance Engineer (ME)
Engineering and Environmental Budget
2.0
Waste Reduce the volume of bulk liquid waste and solid waste sent off site for disposal
Complete Construction of the New
Waste Water Treatment Plant.
December 2013
Project Engineer (PE) Engineering Budget
Installation of new hazardous waste
compound.
December 2013
Project Engineer (PE) Engineering Budget
3.0 Emissions to Atmosphere
To improve reliability of the VOC system
Complete feasibility study into alternative technologies for treating waste gas.
December 2013
Project Engineer (PE) Engineering Budget
4.0 Water Improve current surface water system
Review current design
Re-design taking previous environmental incidents into considering
Seek approval for new design from EPA
and SDCC
Construct new system.
December 2013
Project Engineer (PE) Engineering Budget
6.0 Environmental Awareness
Conduct an Annual Environmental Awareness Week
Conduct an EHS Awareness week
addressing environmental topics of concern.
December 2013
Environmental Committee Environmental Budget
7.0 Site Beautification Improve site appearance and increase biodiversity
Landscape unused area adjacent to the
main production building and wastewater treatment plant
Planting of additional trees around the
site.
December 2013
Project Engineer (PE) Engineering Budget
30
30 Takeda Ireland Limited Annual Environmental Report 2012
4.3. European Pollution Transfer and Release (EPRTR)
The electronic version of the EPRTR for 2012 is presented in Appendix 4.
31
31 Takeda Ireland Limited Annual Environmental Report 2012
5. LICENCE SPECIFIC REPORTS
5.1. Bund Integrity Testing
In compliance with condition 5.2.1 of the IPPCL TILGC submitted a bund integrity assessment
report to the Agency on the 18th of July 2007.
This assessment report identified the bunds present on site, the design philosophy behind the
sizing and construction of these bunds and demonstrated how they were compliant with the EPA‟s
guidance note on “Storage and Transfer of Materials for Scheduled Activities”.
Details of all integrity tests previously carried out on the bunds and a schedule (table 5.1.1) for
future testing was also included in the report.
Table 5.1.1 Bund Integrity Testing Schedule
TILGC
Code Bund Name
Test Date Result
Re-Test Date
Month Year Month Year
P1-B1 Solvent Tank October 2012 Pass October 2015
P1-B4 HCl Tank October 2012 Pass October 2015
P1-B8 Caustic (NaOH) Tank October 2012 Pass October 2015
P1-B11 HTF Tank October 2012 Pass October 2015
In compliance with the schedule presented in table 5.1.1, a bund integrity test was conducted on
the Solvent Tanks, HCL Tank, Caustic Tank and HTF Tank in 2012. These tests were conducted in
accordance with reference to BS 8007:1987 “Design of concrete structures for retaining aqueous
liquids” and deemed to have passed in accordance with the criteria set out in this standard.
During 2011, a structural assessment was conducted by external contractors on the Solvent Tank,
the HCl Tank and the Caustic Tank. This report concluded that chemically resistant liner‟s are
required in all 3 bunds. This work will be performed in August 2012. All bunds tests were
conducted after this work was complete.
5.2. Tank and Pipeline Testing and Inspection
In accordance with condition 9.4.5 of the IPPCL, TILGC is required to undertake a programme of
testing and inspection of active underground pipes at least every three years.
In 2009 a programme for the testing and inspection of underground tanks and pipes was
established. In accordance with this schedule testing and inspection of underground tanks and pipe
was conducted in November 2012.
32 32 Takeda Ireland Limited Annual Environmental Report 2012
CCTV surveying of the surface, foul and process drains was carried out as well as pressure testing
of the process drains. Some minor maintenance issues were identified which do not have a
negative impact on soil or groundwater protection; remedial work will be addressed and completed
as part of the maintenance programme for 2013. Repeat testing will be carried out on all repaired
drains. All test and survey reports are maintained on file for inspection. A programme for the
testing and inspection of underground tanks and pipe is due again in 2015.
5.3. Noise Monitoring
In accordance with condition 8.1 of the IPPCL a noise monitoring survey was carried out on the
27th of October 2012. This survey was carried out by an independent consultant and was
conducted in accordance with the Agency‟s Environmental Noise Survey Document. The results
obtained are presented in Table 5.3.1.
Table 5.3.1 Noise Monitoring Results
Monitoring Location
Time LAeq,15 min dB(A)
LA90,15 min dB(A)
LA10,15 min dB(A)
LAmax,15
min dB(A)
Daytime
MP-NS-01 See Note 1 10:55-13:32 50 45 53 66
MP-NS-02 See Note 1 11:16-14:23 51 45 54 71
MP-NS-03 See Note 1 11:34-14:41 49 43 50 71
MP-NS-04 See Note 2 10:38-13:58 59 43 63 77
Night-time
MP-NS-01 See Note 1 23:43-01:35 45 43 46 57
MP-NS-02 See Note 3 00:22-00:53 47 43 49 63
MP-NS-03 See Note 3 00:04-01:13 46 43 49 55
MP-NS-04 See Note 2 23:23-01:54 48 43 48 68
Note 1: The reported indicated that measured values were within IPPCL limits.
Note 2: Traffic noise from the nearby road was identified as the biggest component of noise from this location with
an average of 8HGV‟s and 17 cars passing during each monitoring period
Note 3: The main source of noise at these locations was identified to be a radio which had been left on overnight in
the adjacent scaffolding yard.
The report indicates there were no audible noises from the site at most of the noise locations.
Almost all of the sources of noise were due to external construction, passing traffic and aircraft.
In summary, both traffic and the contribution from a neighbouring facility play an important role in
determining the noise climate in the area around the facility and therefore it is not possible to
identify the single contribution of Takeda Ireland Limited to noise levels. The noise report
concluded that the noise activities at Takeda Ireland Ltd. can be considered compliant with the
licence requirements.
33 Takeda Ireland Limited Annual Environmental Report 2012
5.4. Residuals Management Plan/Environmental Liabilities Risk Assessment
IPPCL Condition 14.2.1 requires that a fully detailed costed plan for the decommissioning or
closure of the site shall be prepared. Accordingly TILGC submitted a closure plan to the Agency on
the 23rd Oct 2007 based on the EPA‟s „Guidance on Environmental Liabilities, Risk Assessment,
Residual Management Plans and Financial Provision (2006)‟. The total cost of the plan is estimated
at €225,000, with Takeda Ireland Limited (TILGC) acting as company guarantor. The addition of
an administration building, including workshop, may result in some additional cleaning, waste
disposal and maintenance costs however this will not be significant and hence amendments to the
plan are not proposed at this point.
TILGC is a category 2 facility and as such is required to complete an Environmental Liabilities Risk
Assessment (ELRA). This was conducted in 2010 and an updated version was conducted by an
independent consultant in 2011. There have been no significant changes to the plant since the
completion of this report.
34 34 Takeda Ireland Limited Annual Environmental Report 2012
APPENDIX 1: SURFACE WATER EMISSIONS
35 Takeda Ireland Limited Annual Environmental Report 2012
Takeda Ireland Limited (Grange Castle)
IPPCL Continuous Monitoring Report
IPPCL number P0693-01
Year: 2012
Monitoring Point EP-WS-01 EP-WS-01
Tag Number AI-1781-02 AI-1781-03
Parameter pH TOC
Unit N/A ppm
Licence Limit N/A N/A
Month Max Min Max
January 8.2 7.2 3.9
February 8.1 7.3 6.2
March 9.0 7.2 5.7
April 9.0 7.1 7.4
May 9.7 6.9 6.7
June 9.4 7.0 5.5
July 9.2 7.2 3.4
August 8.9 6.8 12.2
September 8.1 6.4 3.6
October 8.4 6.8 5.2
November 8.6 6.8 3.9
December 8.2 7.1 3.6
36 36 Takeda Ireland Limited Annual Environmental Report 2012
APPENDIX 2:
EPRTR
37 Takeda Ireland Limited Annual Environmental Report 2012
| PRTR# : P0693 | Facility Name : Takeda Ireland Limited | Filename :
P0693_2012.xls | Return Year : 2012 |
Guidance to completing the PRTR workbook
Version 1.1.16
REFERENCE YEAR 2012
1. FACILITY IDENTIFICATION
Parent Company Name Takeda Ireland Limited
Facility Name Takeda Ireland Limited
PRTR Identification Number P0693
Licence Number P0693-01
Waste or IPPC Classes of Activity
No. class_name
5.6
The manufacture of pesticides, pharmaceuticals or veterinary
products and their intermediates, not included in paragraphs 5.12
to 5.17.
5.6
The manufacture of pesticides, pharmaceuticals or veterinary
products and their intermediates, not included in paragraphs 5.12
to 5.17.
Address 1 Grange Castle Business Park
Address 2 Nangor Road
Address 3 Dublin 22
Address 4
Dublin
Country Ireland
Coordinates of Location -6.44960 53.3282
River Basin District IEEA
NACE Code 2120
Main Economic Activity Manufacture of pharmaceutical preparations
AER Returns Contact Name Aileen Newman
AER Returns Contact Email Address [email protected]
AER Returns Contact Position EHS Engineer
AER Returns Contact Telephone Number 01-4672453
AER Returns Contact Mobile Phone Number 01-4672556
AER Returns Contact Fax Number 01-4672401
Production Volume 0.0
Production Volume Units
Number of Installations 0
Number of Operating Hours in Year 0
Number of Employees 60
User Feedback/Comments
Web Address
2. PRTR CLASS ACTIVITIES
Activity Number Activity Name
50.1 General
4(e)
Installations using a chemical or biological process for the
production on an industrial scale of basic pharmaceutical products
3. SOLVENTS REGULATIONS (S.I. No. 543 of 2002)
Is it applicable? No
Have you been granted an exemption ? No
If applicable which activity class applies (as per
Schedule 2 of the regulations) ?
Is the reduction scheme compliance route being
used ?
4. WASTE IMPORTED/ACCEPTED ONTO SITE Guidance on waste imported/accepted onto site
Do you import/accept waste onto your site for on-
site treatment (either recovery or disposal
activities) ? No
This question is only applicable if you are an IPPC or Quarry site
AER Returns Workbook
38
38 Takeda Ireland Limited Annual Environmental Report 2012
4.1 RELEASES TO AIR Link to previous years emissions data | PRTR# : P0693 | Facility Name : Takeda Ireland Limited | Filename : P0693_2012.xls | Return Year : 2012 | 26/3/2013 09:40
8 10 18 18 26 28 6 6 6
SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS
Please enter all quantities in this section in KGs
QUANTITY
Boiler
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
03 Carbon dioxide (CO2) C SSC 2307641.285 0.0 0.0 0.0
08 Nitrogen oxides (NOx/NO2) C SSC 4231.464 0.0 0.0 0.0
86 Particulate matter (PM10) E ESTIMATE 6.223 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING PRTR POLLUTANTS
Please enter all quantities in this section in KGs
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION C : REMAINING POLLUTANT EMISSIONS (As required in your Licence)
Please enter all quantities in this section in KGs
QUANTITY
MP-P1-02
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
230 TA Luft organic substances class 1 M ALT ISO 9487:1991 0.4 0.4 0.0 0.0
231 TA Luft organic substances class 2 M ALT ISO 9487:1991 1.3 0.0 0.0 0.0
232 TA Luft organic substances class 3 M ALT ISO 9487:1991 2.6 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
RELEASES TO AIR
METHOD
POLLUTANT METHOD
Method Used
Method Used
RELEASES TO AIR
POLLUTANT METHOD
Method Used
POLLUTANT
RELEASES TO AIR
ADD NEW ROW DELETE ROW *
ADD NEW ROW DELETE ROW *
ADD NEW ROW DELETE ROW *
ADD EMISSION POINT
ADD EMISSION POINT
ADD EMISSION POINT
39
39 Takeda Ireland Limited Annual Environmental Report 2012
4.3 RELEASES TO WASTEWATER OR SEWER Link to previous years emissions data | PRTR# : P0693 | Facility Name : Takeda Ireland Limited | Filename : P0693_2012.xls | Return Year : 2012 |26/3/2013 09:40
8 11 19 27 6 6 6 6
SECTION A : PRTR POLLUTANTS
Please enter all quantities in this section in KGs
QUANTITY
MP-WW-01
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
79 Chlorides (as Cl) C OTH
Calculation based on
volume of HCL consumed
in 2009 0.002 0.002 0.0 0.0
12 Total nitrogen M OTH APHA 4500F (1998) 3.874 0.0 0.0 0.0
76 Total organic carbon (TOC) (as total C or COD/3) M OTH
Hach DR/2400 Oxygen
Demand, Chemical:
Reactor Digestion Method 538.33 0.0 0.0 0.0
13 Total phosphorus M OTH APHA 4500-PE (1998) 75.746 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING POLLUTANT EMISSIONS (as required in your Licence)
Please enter all quantities in this section in KGs
QUANTITY
MP-WW-01
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
238 Ammonia (as N) M OTH APHA 4500F (1998) 4.0 4.0 0.0 0.0
303 BOD M OTH APHA 5210 (1998) 595.0 0.0 0.0 0.0
306 COD M OTH APHA 5220 (1998) 1615.0 0.0 0.0 0.0
308 Detergents (as MBAS) M OTH APHA 5540 C (1998) 2.0 0.0 0.0 0.0
314 Fats, Oils and Greases M OTH APHA 5220B (1998) 24.0 0.0 0.0 0.0
330 Organic solvents M OTH USEPA 8260B 0.0 0.0 0.0 0.0
331 Organohalogens M OTH USEPA 8260B 1.0 0.0 0.0 0.0
343 Sulphate M OTH APHA 4500E (1998) 713.0 0.0 0.0 0.0
240 Suspended Solids M OTH APHA 2540 (1998) 204.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER
OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER
Method Used
Method Used
POLLUTANT METHOD
POLLUTANT METHOD
ADD NEW ROW
ADD NEW ROW
DELETE ROW *
DELETE ROW *
ADD EMISSION POINT
ADD EMISSION POINT
40
Takeda Ireland Limited Annual Environmental Report 2012 40
Quantity
(Tonnes per
Year)
Haz Waste : Name and
Licence/Permit No of Next
Destination Facility
Non Haz Waste: Name and
Licence/Permit No of
Recover/Disposer
Haz Waste : Address of Next
Destination Facility
Non Haz Waste: Address of
Recover/Disposer
Name and License / Permit No.
and Address of Final Recoverer /
Disposer (HAZARDOUS WASTE
ONLY)
Actual Address of Final
Destination i.e. Final Recovery /
Disposal Site (HAZARDOUS
WASTE ONLY)
Transfer Destination
European Waste
Code Hazardous Description of Waste
Waste
Treatment
Operation M/C/E Method Used
Location of
Treatment
To Other Countries 07 05 01 Yes 1046.76
aqueous washing liquids and mother
liquors D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
Within the Country 07 05 04 Yes 247.0
other organic solvents, washing liquids and
mother liquors R2 M Weighed Offsite in Ireland
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Veolia Environmental
Services,W-0050-
02,Corrin,Fermoy,Cork,.,Irel
and
Corrin
,Fermoy,Cork,.,Ireland
To Other Countries 07 05 04 Yes 1.06
other organic solvents, washing liquids and
mother liquors D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
To Other Countries 07 05 13 Yes 7.3
solid wastes containing dangerous
substances D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
Within the Country 13 08 99 Yes 0.11 wastes not otherwise specified R13 M Weighed Offsite in Ireland
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Veolia Environmental
Services,W-0050-
02,Corrin,Fermoy,Cork,.,Irel
and
Corrin
,Fermoy,Cork,.,Ireland
Within the Country 15 01 10 Yes 2.34
packaging containing residues of or
contaminated by dangerous substances R13 M Weighed Offsite in Ireland
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Veolia Environmental
Services,W-0050-
02,Corrin,Fermoy,Cork,.,Irel
and
Corrin
,Fermoy,Cork,.,Ireland
To Other Countries 15 01 10 Yes 0.39
packaging containing residues of or
contaminated by dangerous substances R13 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
To Other Countries 15 02 02 Yes 0.5
absorbents, filter materials (including oil
filters not otherwise specified), wiping
cloths, protective clothing contaminated by
dangerous substances R13 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
To Other Countries 16 05 07 Yes 0.04
discarded inorganic chemicals consisting
of or containing dangerous substances D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Sava Sava,1-
DE25541,Osterweute,.,Brun
sbuttel
,A5lG00508,Germany
Osterweute,.,Brunsbuttel
,A5lG00508,Germany
To Other Countries 16 05 07 Yes 0.03
discarded inorganic chemicals consisting
of or containing dangerous substances D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Ellesmere Port
,BS5193IE,Clearway
Limited,Bridges
Road,Ellesmere Port
,CH654EQ,United Kingdom
Bridges Road,Ellesmere
Port,Sourt Wirral Chesire
,CH64EQ,United Kingdom
To Other Countries 16 05 08 Yes 0.18
discarded organic chemicals consisting of
or containing dangerous substances D10 M Weighed Abroad
Veolia Environmental
Services,W-0050-02 Corrin,Fermoy,Cork,.,Ireland
Sava Sava,1-
DE25541,Osterweute,.,Brun
sbuttel
,A5lG00508,Germany
Osterweute,.,Brunsbuttel
,A5lG00508,Germany
Method Used
41
Takeda Ireland Limited Annual Environmental Report 2012 41
Quantity
(Tonnes per
Year)
Haz Waste : Name and Licence/Permit No
of Next Destination Facility Non
Haz Waste: Name and Licence/Permit No of
Recover/Disposer
Haz Waste : Address of Next
Destination Facility
Non Haz Waste: Address of
Recover/Disposer
Name and License / Permit No. and
Address of Final Recoverer /
Disposer (HAZARDOUS WASTE
ONLY)
Actual Address of Final
Destination i.e. Final
Recovery / Disposal
Site (HAZARDOUS
WASTE ONLY)
Transfer Destination European Waste Code Hazardous Description of Waste
Waste
Treatment
Operation M/C/E Method Used Location of Treatment
Within the Country 19 08 05 No 1.98
sludges from treatment of
urban waste water D1 M Weighed Offsite in Ireland Whiteriver Landfill Site,WO060-03
Whiteriver ,Gunstown
Townland,Dunleer,Co.
Louth,Ireland
Within the Country 20 01 01 No 5.79 paper and cardboard R3 M Weighed Offsite in Ireland
Greyhound Recycling and
Recovery,W0095-02
Crag Avenue,Clondalkin
Industrial Estate,Dublin
22,.,Ireland
Within the Country 20 01 01 No 5.385 paper and cardboard R3 C Volume CalculationOffsite in Ireland
Rehab Recycling,WFP-DS-10-0008-
03
Unit 77,Broomhill Rd.,Tallaght
Industrial Estate,D24,Ireland
Within the Country 20 01 02 No 2.3 glass R5 C Volume CalculationOffsite in Ireland
Rehab Glassco,WFP-KE-08-0357-
01
Unit 4 Oberstown Business
Park,Carragh
Road,Naas,Kildare,Ireland
Within the Country 20 01 08 No 3.62
biodegradable kitchen and
canteen waste R3 M Weighed Offsite in Ireland
Greyhound Recycling and
Recovery,W0095-02
Crag Avenue,Clondalkin
Industrial Estate,Dublin
22,.,Ireland
Within the Country 20 01 21 Yes 0.47
fluorescent tubes and
other mercury-containing
waste R5 M Weighed Offsite in Ireland
Irish Lamp Recycling ,WFP-KE-08-
0348-01
Irish Lamp Recycling Co.
Limited ,Kilkenny
Road,Athy,Co. Kildare,Ireland
Irish Lamp Recycling ,WFP-
KE-08-0348-01,Irish Lamp
Recycling Co. Limited
,Kilkenny Road ,Athy ,Co
Kildare,Ireland
Kilkenny Road
,Athy ,Co
Kildare,.,Ireland
Within the Country 20 01 35 Yes 0.18
discarded electrical and
electronic equipment
other than those
mentioned in 20 01 21
and and 20 01 23
containing hazardous
components R4 M Weighed Offsite in Ireland
Rehab Recycling ,WFP-DS-10-0008-
03
Unit 77 ,Broomhill Rd.,Tallaght
Industrial Estate,D24,Ireland
Rehab Recycling ,WFP-DS-10-
0008-03,Rehab Recycling WFP-
DS-10-0008-03,Unit
77,Broomhill Rd.,Tallaght
Industrial Estate D24,Ireland
Unit 77,Broomhill
Rd.,Tallaght
Industrial
Estate,D24,Ireland
Within the Country 20 01 38 No 2.92
wood other than that
mentioned in 20 01 37 R5 M Weighed Offsite in Ireland
Greyhound Recycling and
Recovery,W0095-02
Crag Avenue,Clondalkin
Industrial Estate,Dublin
22,.,Ireland
Within the Country 20 01 40 No 1.08 metals R5 M Weighed Offsite in Ireland
Greyhound Recycling and
Recovery,W0095-02
Crag Avenue,Clondalkin
Industrial Estate,Dublin
22,.,Ireland
Within the Country 20 03 99 No 18.59
municipal wastes not
otherwise specified R13 M Weighed Offsite in Ireland
Greyhound Recycling and
Recovery,W0095-02
Crag Avenue,Clondalkin
Industrial Estate,Dublin
22,.,Ireland
Within the Country 20 03 03 No 37.99 street-cleaning residues D8 C Volume CalculationOffsite in Ireland
Ringsend Wastewater Treatment
Plant,D0034-01
Dublin City
Council,Environmental &
Engineering Department,Civic
Offices Wood Quay,Dublin
8,Ireland
Within the Country 13 05 08 Yes 1.5
mixtures of wastes from
grit chambers and
oil/water separators D9 M Weighed Offsite in Ireland
McBreens Environmental ,WCP-MH-
08-367-01
Rilta Environmental Limited
Block 402 Grant's Drive
,Greenogue Business
Park,Rathcoole,Dublin,Ireland
Rilta Environmental
Limited,W0192-03,Block 402
Grant‟s Drive,Greenogue
Business
Park,Rathcoole,Co.Dublin,Irelan
Block 402 Grant‟s
Drive,Greenogue
Business
Park,Rathcoole,Co.
Dublin,Ireland
Method Used