team crush phase ii completion ryan gonzalez brent rieman matt yankow alec byrum patrick david...
TRANSCRIPT
Team CrushPhase II Completion
Ryan Gonzalez
Brent Rieman
Matt Yankow
Alec Byrum
Patrick David
Amanda Koch
John Ranalli
Mark Kintner
Kelly Murphy
Spencer Morris
Josh Snyder
Sub-group 1
Sub-group 2
Sub-group 3
Phase One: Overview
• Toolkit 1-Technical foundations, Infrastructure,
Experimental Research, Energy and Resources,
Communication.
• Toolkit 2- Processing, Research Consideration of
Materials, Materials Testing, Processing Functions.
• Toolkit 3- Design Process, Problem Solving and
Brain Storming, Material Considerations, Innovation,
Research.
Phase One: Application to Crush
• Toolkit 1: Develop Infrastructure, Utilize Resources
• Technology: Personal Responsibilities.
• Toolkit 2: Processing, Material Durability, Important
Processes.
• Toolkit 3: Concurrent Design, Problem Solving & Brainstorming, Research and innovation.
Tool 4 Overview
• Cost analysis – Direct & Indirect Costs, ROI, BEA
• Productivity Improvement – Examination, Teamwork
• Traditional Productivity Tools – Time, Methods, Sampling
• Japanese Techniques – Synchronous Production, Reducing Production Time, J.I.T.
Tool 4: Application to Crush
• Costs – Staying under budget when purchasing materials
and paying labor
• Productivity – Teamwork, Product Improvements, And reducing the time of production using Japanese techniques
• Tools – Timing of product implementation, Testing to enhance productivity
Tool 5 Overview
• Quality Systems – Quality Function Deployment, ISO 9000
• Metrology & Inspection – Quality Characteristics, Specific Inspection
• Data-Based Systems – Charts, Statistics
• Problem Solving – Steps for Correcting Problems
• Reliability & Quality - Materials, Standards
Tool 5: Application to Crush
• Quality Systems – Meeting set Quality Standards
• Inspection –Quality and Functionality of all prototypes and products
• Flow Charts- Enhance Productivity, Reduce downtime
• Problem Solving – Identifying and Correcting Problems, Testing Solutions
• Quality – Materials selection, Manufacturing processes
Toolkit 6: Overview
• Robotics and Handling - useful for dangerous materials
and repetitive motions
• Programmable Controllers - control motion, flow,
pressure, etc. A machine follows a list of commands.
• Computer Aided Production - increases production time,
speed, accuracy while decreasing production time and cost.
• Group Technology - documentation of parts, inventory,
time, to assure maximum profitability
Toolkit 6 Summary
• Robotics and Handling - Increase accuracy on cuts, and when drilling holes
• Programmable Controllers - Ensures holes are not drilled too deeply, enables handling of delicate materials (PVC, thin dowels) without damage.
• Computer Aided Production - Allows holes to be drilled and materials cut to specific tolerances, without the error of locating each cut or hole.
• Group Technology - Has allowed our teams to communicate effectively, determine production numbers and perform cost analysis functions.
Prototype TwoEase of construction
Crushing ability
Product usefulness
Ease of use/maintenance
Original Prototypes
Prototype OneProduct usefulness
Structural integrity
Crushing ability
Ease of use/maintenance
Group 1: Product Slide
• Design elements: slanted sides, can be used standing by itself or put on a wall.
• Can Crushing: Prototype one uses the same basic crushing mechanism that both the other two use.
• Usability: PVC pipe is moveable so that the can can slide out after it has been crushed.
Designed by - Ryan Gonzalez, Brent Rieman, Matt Yankow
Part/ Unit
Materials Operation Or Function
Specifications Sub-UnitCost
TotalUnit Cost
Dir.Cost
Ind.Cost
Total Part Costs
Plywood Wood Serves as base, sides and backing of can crusher
Side: 2 - 5in x16in sectionsBase – 3.5in x 16 in
1.201.03
3.43 .30 .30 4.03
Smashing arm Wood To crush the can Total: 8’x2”x4”Sub units:11.75’’x2”x4”
.32 .32 .30 .50 1.12
Handle Black iron Designed to pushthe smashing arm down to crush thecan
Total: 6ft x 3/4inSub units:13.5in section
.90 .90 .20 .30 1.40
Metal Rod Steel Holds handle to base o
Total: 6ft x 1/8inSub unit5in section
.23 .23 .10 .30 .63
PVC tubing PVC piping
Holds can in place so can will be crushed.
Total: 10ft section 3in in diameterSub units: in section
.66 .66 .20 .60 1.46
Bolts and nuts and washers
Steel Hold various parts together
2 – ¼ in x 2in bolts1 – ¼ in x 4 in bolt4 – ¼ in nuts2 – ¼ in washers
.10
.20
.20
.05
1.30 .10 .30 1.70
ColumnTotals
4.89 6.84 1.20 2.30 10.34
Cost Analysis and Flowchart
Cut main backboard
1/2in plywood to length
Cut sides to same length
as back
Drill holes and attach
sides to back
Drill holes and attach sides to back
Drill holes and attach sides to back
Cut and shape Arm and attach to handle
Cut small pieces for
handle mounting
Glue pieces to backing and drill holes.
Cut slot in back and attach handle to backing.
Sub-Group 1
Group 2: Product Slide
Benefits of Design:
• Efficient Cost wise
• Free Standing or Wall-Mountable
•Cost effective design
•Compact
•Easy to build
Downfalls of Design:
•Not aesthetically appealing
•Low durability
•Low quality
•Hard to operate
Designed by – Alec Byrum, Patrick David, Amanda Koch, John Ranalli
Part/ Unit
Materials Operation Or Function
Specifications Sub-UnitCost
TotalUnit Cost
Dir.Cost
Ind.Cost
Total Part Costs
Base boards Wood Back and base of product that will be connected to the wall.
Back: 13” x 2” x 4”Bottom: 5” x 2” x 4”
.35
.13.48 .30 .30 1.08
Smashing arm Wood To crush the can 1 -11” x 4”x 2”(makes 2 smashing arms)
.30 .15 .40 .40 .95
Handle Dowel Rod Connected to the smashing arm, it decreases the force needed to beapplied from the user
1 – ¾” d. – 12” section . 50 .50 .10 .25 .85
L Brackets Steel Holds handle to base
2 – 2” .47 .94 .10 .30 1.34
PVC tubing PVC piping Location for can to be placed during crushing process.
1 – 6.25” section, 3” diam.
.52 .52 .40 .80 1.72
Connections Hex BoltsNutsWood Screw
Hold various parts together.
1– ¼ in x 1.5 in bolt1 – ¼ in x 2 in bolt2 – ¼ in nuts2 – 4 in screws4 – 1 in screws
1 * .251 * .302 * .052 * .154 * .09
1.31 .10 .30 1.71
ColumnTotals
3.11 3.90 1.40 2.35 7.65
Swivel Bracket Blocks, Plywood
Base, Crushing
Tube, Ram, Handle,
Crushing Pad
Cut to Length/Width
Needed
Drill Holes for Pivots on the
Handle
Notch out Space for Handle on
Ram
Inspect Final Product
Attach Swivel Bracket Blocks to
Base
Attach Brackets
Attach Crushing Tube
and Pad to Brackets
Attach Handle Brackets to
Base
Attach Handle
Attach Ram to Handle
Inspect
Production Flow Chart and Cost Analysis
Final Assembly
Sub-Group 2
Group 3: Product Slide
Benefits of Design:
• Uses Mechanics universal to Team 1
• Free Standing or Wall-Mountable
• Recessed Handle for easy operation and reduction of moving parts
• Cost effective design
•Enclosure sweeps open to drop can into wastebasket below.
•Crushing Beam easily slides into PVC pipe.
Designed by – Mark Kintner, Kelly Murphy, Spencer Morris, Josh Snyder
Part/ Unit
Materials Operation Or
Function
Specifications Sub-UnitCost
TotalUnit Cost
Dir.Cost
Ind.Cost
Total Part Costs
Frame Wood Aesthetics and structure
Three 1” x 6” planks, 19” long. Two for sides, one for backing
$.25 $.75 $.10 $.50 $1.35
Handle Wood Leverage ¾” Dowel Rod, 12” in length
$.43 $.43 $.10 $.50 $1.03
Can Holder
PVC Can enclosure
3” ID PVC pipe 7” in length
$.75 $.75 $.15 $.75 $1.65
Crushing Beam
Wood Crushes the can
2” x 4” plank of wood, notched to enclose handle. 10.5” in length
$.37 $.37 $.15 $.50 $1.02
Wood Platform
Wood Platform inside tubing.
2” x 4” plank of wood, 3” in length, rounded to fit inside PVC pipe.
$.16 $.16 $.15 $.50 $.81
Hardware Steel (Zinc)
Hold can crusher together
1 - ¼” x 3” Carriage Bolt2 – ¼” x 6” Carriage Bolt3 – ¼” x 20 thread Nuts
$.15$.30$.05
$.15$.60$.15
$.05$.05$.05
$.10$.10$.10
$.30$.75$.30
ColumnTotals
$2.46 $3.36 $.80 $3.05 $7.21
Cut pieces, sides, handle, crushing arm,
base, PVC pipe, crush
plate.
Drill holes in PVC,
handle, base, crush plate, sides.
Cut recess slot for
handle
Round edges on bottom of
handle and cut crushing arm at angle
Assemble handle and
crushing arm with bolts,
nuts, washers
Attach PVC to base with bolts, nuts,
washers
Attach handle and
throwing arm assembly to
the base
Attach sides to enclose
crusher
Production Flow Chart and Cost AnalysisSub-Group 3
Conclusion: The Final Product
• Durable construction
• Most advanced, creative and
functional design
• Marketability
• More expensive per unit compared to
other two products, but the appearance
is worth the cost
• Total Cost: $ 10.34
The design of Sub-Group 1, Team Crush