Team Dominate(d?)

The Happy Peace Bike

Defining un-measured variables

The variables we decided to characterize are: Acceleration Deceleration Lateral Acceleration Tire temperature Lean angle Suspension travel GPS (time and donations permitting)Although engine speed and velocity are already measured by

standard gauges, we decided to also transmit these data values for correlation with the other acquired data.

Complete Picture

Many sensor boards instead many sensors to one board•Sensors closer to ADC

•Able to create more extensible system

High-Level Block Diagram

Data Handler: High level block diagram

Microcontroller

MC9S08AW60 8 bit, 20MHz Microcontroller 16 Channels of 10 Bit ADC IIC capable Designed for Automotive applications C-optimized architecture 2KB on chip RAM 60KB on chip FLASH memory

Wireless Modem

For Testing: ATX8-RS232 300 ft open field range Wide 5.5 to 12 V DC

voltage RS232 I/O

For Real: Xtend Wireless Modem 900 MHz op frequency USB or RS232 40 mile open field

range

Data Throughput

Temp = 5 Hz x 16 bits x 2 sensors = 160 bps Accel x,y,z = 20 Hz x 16 bits x 3 axes = 960 bps Travel = 20 Hz x 16 bits x 2 sensors = 640 bps Tach = 20 Hz x 16 bits = 320 bps Speed = 20 Hz x 16 bits = 320 bps TPS = 20 Hz x 16 bits = 320 bps Angle rate = 20 Hz x 16 bits x 2 axes = 640 bps Total = 3360 bps

Data Handler Schematic

Front Sensor Board

Front Board Schematic

X Accel 1

Y Accel 2

Z Accel 3

ST 4

Vref 5

Y Rate 6

X Rate 7

GND 9

3.3V 9

Vo 1

GND 2

Vcc 3

Front Board

Shock Compression Sensor

Accelerometer

Micro Controller

Vrefh34

Vddad35

Vssad36

Vrefl37

Vdd38

Vss(x2)39

Xtal40

Extal41

BKGD/MS22

ResetBar23

IRQ24

PTGØKBI1PØ25

PTG1/KBI1P126

PTG2/KBI1P227

PTG3/KBI1P328

PTG4/KBI1P429

PTG5/XTAL42

PTG6/EXTAL43

PTFO/TPM1CH219

PTF1/TPM1CH320

PTF2/TPM1CH421

PTF3/TPM1CH532

PTF4/TPM2CH033

PTA0 9

PTA1 10

PTA2 11

PTA3 12

PTA4 15

PTA5 16

PTA6 17

PTA7 18

PTB0/AD1PO 2

PTB1/AD1P1 3

PTB2/AD1P2 4

PTB3/AD1P3 5

PTB4/AD1P4 6

PTB5/AD1P5 7

PTB6/AD1P6 13

PTB7/AD1P7 14

PTC0/SCL1 30

PTC1/SDA1 31

PTC2/MCLK 44

PTC3/TxD2 45

PTC4 1

PTC5/RxD2 1

PTC6 46

PTD0/AD1P8 47

PTD0/AD1P9 48

PTF6/TPM2CH133

PTF633

PTF733

PTD2/AD1P10/KBI1P5 7

PTD3/AD1P11/KBI1P6 8

PTD4/AD1P12/TPM2CLK 9

PTD6/AD1P14/TPM1CLK 10PTD5/AD1P13 11

PTD7/AD1P15/KBI1P7 12

PTE0/TxD1 13

PTE1/RxD1 14

PTE2/TPM1CH0 15

PTE3/TPM1CH1 16

PTE4/SS1BAR 17

PTE5/MISO1 18

PTE6/MOSI1 19

PTE7/SPSCK1 20

10uF

CblkCap

0.1uF

CbyadCap

0.1uF

CbyCap

3.3V

Gnd

5V

Vin 9

GND 10

Vo 11

12V

IICout1

IICout2

0.1uF

Cby1Cap

0.1uF

Cby2Cap

0.1uF

Cby3Cap

Functional Block Diagram

Microcontroller continually polls each analog sensor line

Converts Analog Signal to Digital value

Saves in memory DH accesses memory

location to get value

Tire Temperature Sensors

Tire Temperature Omega OS136

Cost ~ $175 x 2Non-contact IR temperature sensingAccurate reading range 0o-400o FReads 7 measurements per secondAnalog Output 0-5V12V PowerResponse time 150mSec

Sensor Divergence

Accelerometer

IMU 5 Cost ~ $110 Combines 3 axis accelerometer and angle sensor (gyros) Senses Roll and Pitch (Lean angle & wheelie) Senses Acceleration in X, Y, Z axes +/- 3g acceleration range Small size (20x23mm) Analog Output 0.05-3.25V 3.3V Input

Suspension Travel Sensors

Suspension Travel Sharp IR proximity sensor

Cost ~ $12 x 2Measures distance between

fender and fixed mountedpoint of sensor

Specified analog output 3.1V @ 10cm, 0.4V @ 80cm

Sensor DataX-Acceleration (Lateral Force)

Y-Acceleration (Accel/Decel)

Z-Acceleration (“Z Force”)X-Acceleration Faster (Lateral Force)

Y-Acceleration 2 (Accel/Decel)

(all measurements mV vs 10sec increments)

Sensor Data (Cont.)

Y-Roll 1 (Roll)Y-Roll (Roll)

Y-Roll 2 (Roll)

(all measurements mV vs 10 sec increments)

X-Roll (Pitch)

Suspension Travel Data

IR Proximity Sensor (slow)

IR Proximity Sensor (bumps)

(all measurements mV vs 10 sec increments)

(From Manufacturer)

Back Board

GPS (possible)

Back Board Schematic

Vo1

GND2

Vcc3

Back Board

Shock Compression Sensor

Micro Controller

Vrefh34

Vddad35

Vssad36

Vrefl37

Vdd38

Vss(x2)39

Xtal40

Extal41

BKGD/MS22

ResetBar23

IRQ24

PTGØKBI1PØ25

PTG1/KBI1P126

PTG2/KBI1P227

PTG3/KBI1P328

PTG4/KBI1P429

PTG5/XTAL42

PTG6/EXTAL43

PTFO/TPM1CH219

PTF1/TPM1CH320

PTF2/TPM1CH421

PTF3/TPM1CH532

PTF4/TPM2CH033

PTA09

PTA110

PTA211

PTA312

PTA415

PTA516

PTA617

PTA718

PTB0/AD1PO2

PTB1/AD1P13

PTB2/AD1P24

PTB3/AD1P35

PTB4/AD1P46

PTB5/AD1P57

PTB6/AD1P613

PTB7/AD1P714

PTC0/SCL130

PTC1/SDA131

PTC2/MCLK44

PTC3/TxD245

PTC41

PTC5/RxD21

PTC646

PTD0/AD1P847

PTD0/AD1P948

PTF6/TPM2CH133

PTF633

PTF733

PTD2/AD1P10/KBI1P57

PTD3/AD1P11/KBI1P68

PTD4/AD1P12/TPM2CLK9

PTD6/AD1P14/TPM1CLK10

PTD5/AD1P1311

PTD7/AD1P15/KBI1P712

PTE0/TxD113

PTE1/RxD114

PTE2/TPM1CH015

PTE3/TPM1CH116

PTE4/SS1BAR17

PTE5/MISO118

PTE6/MOSI119

PTE7/SPSCK120

10uF

CblkCap

0.1uF

CbyadCap

0.1uF

CbyCap

3.3V

Gnd

5V

Vin9

GND10

Vo11

12V

IICout1

IICout2

0.1uF

Cby1Cap

0.1uF

Cby2Cap

Tire Temperature Sensor

Subsystem specifics: Sensors

Engine Speed/Velocity/Throttle Position/Gear Indicator Found signals generated from OEM sensors were pulse signals with

frequency proportional to speed. OEM sensor pulse will be used as clock input for both microcontroller

counters, set to count-up on each rising edge. External LM555 Timer will be used to generate interrupts for regular

calculation of speed and RPM. Mostly clean square wave with 14.8V Amplitude Some filtering is desired to eliminate the slight noise observed for

clock signal use. TPS is analog signal from 0V – 14.8V proportional to throttle position Signals will need to be scaled for 3.3V input to microcontrollers.

Speedometer

Speed vs. Frequency y = 16.317x + 3.9443

R2 = 0.9999

0

200

400

600

800

1000

1200

1400

0 10 20 30 40 50 60 70 80 90

Speed (M/H)

Fre

qu

en

cy (

Hz)

Tachometer

RPM vs Frequencyy = 0.0333x + 0.568

R2 = 1

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

RPM

Fre

qu

en

cy (

Hz)

OEM Sensor Board

OEM Sensor Board

TPS Level Shifter

Micro Controller

Vrefh34

Vddad35

Vssad36

Vrefl37

Vdd38

Vss(x2)39

Xtal40

Extal41

BKGD/MS22

ResetBar23

IRQ24

PTGØKBI1PØ25

PTG1/KBI1P126

PTG2/KBI1P227

PTG3/KBI1P328

PTG4/KBI1P429

PTG5/XTAL42

PTG6/EXTAL43

PTFO/TPM1CH219

PTF1/TPM1CH320

PTF2/TPM1CH421

PTF3/TPM1CH532

PTF4/TPM2CH033

PTA09

PTA110

PTA2 11

PTA312

PTA415

PTA516

PTA6 17

PTA718

PTB0/AD1PO2

PTB1/AD1P1 3

PTB2/AD1P24

PTB3/AD1P35

PTB4/AD1P46

PTB5/AD1P5 7

PTB6/AD1P613

PTB7/AD1P714

PTC0/SCL130

PTC1/SDA131

PTC2/MCLK44

PTC3/TxD245

PTC41

PTC5/RxD21

PTC646

PTD0/AD1P847

PTD0/AD1P948

PTF6/TPM2CH133

PTF633

PTF733

PTD2/AD1P10/KBI1P57

PTD3/AD1P11/KBI1P68

PTD4/AD1P12/TPM2CLK9

PTD6/AD1P14/TPM1CLK10

PTD5/AD1P1311

PTD7/AD1P15/KBI1P712

PTE0/TxD113

PTE1/RxD114

PTE2/TPM1CH015

PTE3/TPM1CH116

PTE4/SS1BAR17

PTE5/MISO118

PTE6/MOSI119

PTE7/SPSCK120

0.1uF

Cbyad

Cap

0.1uF

CbyCap

3.3V

Gnd

IICout1

IICout2

TPS

2.64K

R1

Res11K

R2

Res2

Tach

Speedo

497Ohm

RF1

Res3

497Ohm

RF2

Res4

10pF

CF1

Cap

10pF

CF2

Cap

DZ1

D Zener 3.3

DZ2

D Zener 3.3

Tach Noise Filter and Regulator

Speedo Noise Filter and Regulator

1234

5678

PTimer

555 Timer Chip

1uF

CTime1

Cap

10pF

CTimeBypass

Cap

????K

RB

Res136K

RA

Res1

Timed Interrupt Generator

Power

Power will be derived from the 12 volt DC motorcycle battery (outputs 12V-15V)

Using voltage regulators we will step-down the 12V-15V to 12V, 5V and 3.3V

Board will be attached to Data Handler board with headers to allow for swapping power board easily

Power Schematic

BT1Battery(12-15 V)

Vin Vout

GND

VR1 Volt Reg(12V)

Vin Vout

GND

VR2 Volt Reg( 12V)

Vin Vout

GND

VR3 Volt Reg( 5V)

Vin Vout

GND

VR4 Volt Reg( 5V)

Vin Vout

GND

VR5 Volt Reg( 3.3V)

Vin Vout

GND

VR6 Volt Reg( 3.3V)

10uF

C110uFC2

10uFC3

10uFC4

10uFC5

10uFC6

10uFC7

10uFC8

10uFC9

10uFC10

10uFC11

10uFC12

GND

GND

GND

GND

GND

GND

GND

12345678

P1

H8(outPWR)

Software (computer)

Data will be transmitted in a specific order Data will be read through wireless Data will be converted if needed, Data will be translated and plotted either

through C/C++ or sent to graphing programming

Parts Cost Analysis

Item Description Quantity Price/unit TotalAccel/Angle sensor IMU 5 1 110 110Tire Temp Sensor OS136 2 175 350Susp. Travel sensor Sharp IR Sensor 2 12 24Engine spd. Vel. OEM sensors/decoders 1 20 20TPS OEM sensors/decoders 1 20 20PCB each sensor and data handler 6 33 198RF modem Xbee Xstream 2 300 600Misc parts extra PCB, caps, resistors, etc n/a n/a 100Level Shifter 2 0 05V Regulator LM1805V50 4 2.84 11.363.3V Regulator LM1805V3.3 4 2.84 11.3612V Regulator LT1085V12 4 7.64 30.56Development Board 1 99 99Incrementor 2 0 0Total $ = 1475.28

Division of Labor

Front Board-Mr. Olson Back Board/GPS-Mr. Keogh Power Board and Computer-Mr. Schreiner Data Handler Board-Mr. Pearse Speed/ Tachometer Board/GPS-Mr. OConnell

Milestone 1

Prototype of front board Prototype of back board Basic wireless transmission Prototype of data handler PCB of power board Prototype of speed and tachometer board

Milestone 2

PCB of front board PCB of back board Final revisions of power board Data transmitting from data handler to

computer via wireless

Expo

Display of data presented with computed data values, graphical if possible real time

All boards in final PCB revisions and integrated on the motorcycle

Ghant Chart

Questions??

If duck appears blurry, you may be intoxicated.