technical manual bionic - · pdf fileadd. 04 electrical drawings; add. 05 maintenance list...

Bionic 20 - 160
iClean Carwash Technologies B.V.
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Copyright 2012 Copyright 2012 by iClean Carwash Technologies B.V. All rights reserved. No part of this manual may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without prior written permission of the owner. This manual is produced with the greatest care and is based on the latest available Information. iClean Carwash Technologies B.V. accepts no liability in respect to any claim for direct or indirect damage caused by wrongful application or misinterpretation of this manual.
Bionic type: Bionic
Bionic serial number: B
Voltage: 3 x 400 V Frequency 50 Hz Bionic production date: 2012
Bionic final approval:

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1. INTRODUCTION This manual is an essential part of the BIONIC system and will help users to work safely with the BIONIC system. Therefore it is essential to read this manual thoroughly and train all relevant personnel before installation, commissioning and operation of the unit. As long as the BIONIC system contains wastewater or elements of the wastewater, the local valid regulations in relation to the specific wastewater are applicable and have to be fulfilled. A version of this manual is supplied with the BIONIC system and must be kept with the unit at all times. 1.1 SAFETY Safety in relation to operation and maintenance are specified in the chapters: 3 (SAFETY) 7 (MAINTENANCE) All installation, operation and maintenance with the BIONIC system to be carried out in accordance with this manual. In addition to any local regulations and by-laws. Changes, modifications, changing factory settings and opening factory sealed parts except those specified in this manual are strictly prohibited, without written approval of iClean Carwash Technologies B.V. iClean Carwash Technologies B.V. accept no liability or responsibility for injury, damage to existing equipment, or to property through unauthorised modification and or improper use of the of the system by untrained or unauthorised personnel.

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2. SUMMARY 1. INTRODUCTION............................................................................................................................2
1.1 SAFETY .......................................................................................................................................2 2. SUMMARY.....................................................................................................................................3
3. SAFETY.........................................................................................................................................5 3.1 SAFETY SYMBOLS ........................................................................................................................5 3.2 SAFETY RULES.............................................................................................................................5
3.2.1 Operators and maintenance personnel ...............................................................................5 3.2.2 Machine...............................................................................................................................6
4. SPECIFICATION ...........................................................................................................................7 4.1 PURPOSE ....................................................................................................................................7 4.2 ACTIVE PARTS..............................................................................................................................8 4.3 CONTROL ELEMENTS ....................................................................................................................9 4.4 TECHNICAL DATA..........................................................................................................................9
4.4.1 Settings ...............................................................................................................................9 5. INSTALLATION AND COMMISSIONING ...................................................................................10
5.1 PRIOR TO INSTALLATION .............................................................................................................10 5.1.1 Aeration pit ........................................................................................................................10
5.2 3-PHASE SUBMERSIBLE GRINDERPUMP ........................................................................................10 5.3 PLANT ROOM .............................................................................................................................11 5.4 CLEAN WATER STORAGE TANK.....................................................................................................11 5.5 CYCLONE RETURN TRAY..........................................................................................................11 5.6 CLEAN WATER TANK AERATORS (OPTIONAL) .................................................................................11 5.7 MAIN ELECTRICAL CONNECTIONS (SEE ELECTRICAL SCHEMATIC)....................................................12 5.8 PRE COMMISSIONING CHECKS .....................................................................................................12 5.9 COMMISSIONING THE SYSTEM......................................................................................................12 5.10 PARTS REQUIRED FOR INSTALLATION OF 1 BIONIC UNIT.................................................................13
6. CONTROL ...................................................................................................................................14 6.1 CONTROL PANEL ........................................................................................................................14 6.2 OPERATION ...............................................................................................................................14
7. MAINTENANCE...........................................................................................................................15 7.1 SAFETY RULES DURING MAINTENANCE / REPAIR ............................................................................15
7.1.1 operators and maintenance personnel ..............................................................................15 7.1.2 machine.............................................................................................................................16
7.2 MAINTENANCE ...........................................................................................................................17 7.3 WATER QUALITY - CLEAN WATER TANK .........................................................................................17 7.4 AERATION PIT ............................................................................................................................17 7.5 WATER QUALITY - AERATION PIT ..................................................................................................18

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8. TROUBLE SHOOTING................................................................................................................19 8.1 TRACING AND REPAIR OF FAILURES..............................................................................................19 8.2 RESET AFTER FAILURE ................................................................................................................19 8.3 TROUBLE SHOOTING ..................................................................................................................19
9. REMOVING THE SYSTEM..........................................................................................................20 Enclosures: Add. 01 Timer dosing pump settings; Add. 02 Trouble shooting list; Add. 03 Spare parts list per system and photos with part numbers; Add. 04 Electrical drawings; Add. 05 Maintenance list Bionic.

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3. SAFETY All instructions mentioned within this chapter to be kept strictly and under all circumstances and conditions. Not working according the safety instructions can result in situations of personal harm and damage of equipment.
3.1 SAFETY SYMBOLS Within this manual the following symbols are used:
-DANGER symbol
DANGER
This symbol is used when an operating or maintenance instruction or status may result in severe personal injury or death if it is not strictly complied with or correctly monitored. Obey the instructions, taking special care.
-WARNING symbol
WARNING
This symbol is used when an operating or maintenance instruction or status may result in personal injury or damage to the machine if it is not strictly complied with or correctly monitored.
NOTE
-NOTE symbol This symbol relates to an operating or maintenance instruction or status to which particular attention should be paid.
3.2 SAFETY RULES
3.2.1 OPERATORS- AND MAINTENANCE PERSONNEL Training All persons working on- or with the machine to be trained and authorised for their job. All persons working on- or with the machine to

technical manual bionic - · pdf fileadd. 04 electrical drawings; add. 05 maintenance list...

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