technical product information - suzuki …...> 0.80 – 1.00 0.019 > 1.00 – 1.60 0.025 >...

TECHNICAL PRODUCT INFORMATION

August 2014

This information is subject to change (design, dimensions, technical data, etc) without prior notice.

Spring wire for applications with high performance demands

Suzuki Garphyttan has produced wire since 1906. Since 1927 the main product is oil tempered valve spring wire for the automotive industry. During the years others special wires such as stainless round wire, flat rolled and shaped wire in carbon, low alloyed and stainless material, have been added to the prod-uct program. We have acquired extensive knowledge and experience of steel grades, efficient manufactur-ing and quality control which is crucial to the proper-ties of the finished product. Large resources are in-vested in research concerning improved properties of our products and improved manufacturing processes, enabling Suzuki Garphyttan to be world leader in the manufacturing of spring wire.

Coiling properties Defect free surfaces, narrow dimensional and tensile strength tolerances are important in achieving the best properties for spring coiling. Each wire is continuously controlled during the entire manufactur-ing – from wire rod to the finished product – according to a specific control plan.

Certified quality Suzuki Garphyttan has a Quality Management System certified according to the International Standard for Quality ISO TS 16949.

Our main wire rod suppliers also have Quality Management Systems certified by a third party ac-cording to ISO 9001 as a minimum and are also regularly audited by Suzuki Garphyttan. Technical support We are prepared to assist you in utilizing modern materials for maximum performance. For us it is ob-vious and necessary to be at the front, to serve our customers, discussing problems and areas for development in existing as well as new products.

Environmental awareness Our goal is to manufacture high quality products without any negative effects on the environment. We are continuously improving our manufacturing processes to improve both internal and external envi-ronment. Before new investments are made, special consideration is given to environmental solutions.

We are certified according to ISO 14001. For more information regarding different elements in our products we recommend the database

IMDS ”International Material Data System” where each element is named with a separate CAS-No. See the following Internet address: www.mdsystem.com.

The main focus is spring wire for combustion engines (valve and transmission springs, piston rings, compression rings, fuel injection springs) and other automotive applications.

June 2016


Flat and shaped special spring steel wire

for applications with high performance requirements

June 2016


Flat and shaped wire for sophisticated engineering

GARBAFLEX flat wire We can offer flat wire in the grades below from high quality round wire which is cold rolled in our modern, high capacity rolling mill. Before rolling the wire is cold drawn and heat treated to ensure correct dimension, structure and hard-ness. This process is done using equipment and methods, which have made Suzuki Garphyttan one of the world's leading manufacturers of spring wire.

Flat wire is available in a hardened or cold rolled finish. Typical applications for flat wire are piston oil scraper rings and retaining rings.

GARBAFLEX shaped wire We can offer profiled wire products in the grades below. Shaped wire is manufactured from high quality round wire which is die drawn or profile rolled to finished form in our modern rolling mill. Shaped wire is available in a hardened or cold rolled finish. Typical applications for shaped wire are compression rings for car and truck engines, special ball bearings, linear bearings, die springs and reinforcement of high pressure vessels.

Chemical composition, approximate values %

P S Our grades C Si Mn max. max. Cr Ni V Mo Al Cu

GARBAFLEX 92 0.92 0.20 0.55 0.025 0.020 0.10 0.06 – – – 0.10

GARBAFLEX 85 0.85 0.20 0.50 0.025 0.020 – – – – – –

GARBAFLEX 75 0.70 0.20 0.70 0.030 0.025 – – – – – –

GARBAFLEX CrSi91 0.60 2.00 0.45 0.020 0.020 0.90 – 0.10 0.10 – –

GARBAFLEX CrSi90 0.60 2.00 0.85 0.020 0.020 0.95 0.30 0.10 – – –

GARBAFLEX CrSi75 0.60 1.45 0.65 0.020 0.020 0.75 – 0.13 – – –

GARBAFLEX CrSi70 0.53 1.47 0.70 0.025 0.020 0.67 – – – – –

Nearest equivalent standards

DIN

Our grades SIS AISI/SAE AFNOR W.-Nr- ASTM AMS B.S. JIS

GARBAFLEX 92 1774-05 1086 – M 85 – – 5770 –

GARBAFLEX 85 EN 10270-1 – – 1.1269 – SA-905 – –

GARBAFLEX 75 1070 1070 – 1.1231 – – – –

GARBAFLEX CrSi91 2090 9254 – 67 SiCr5 – – – –




August 2014


Dimensions, performance and profiles for flat and shaped Carbon Wire

Dimensional range shaped wire

Thickness, mm

Width, mm

Dimensional range flat wire

Thickness, mm

Width, mm

Tensile strength N/mm2/Area mm2

Area, mm2

Tensile strength, N/mm2

Examples of some typical cross sections for shaped wire

Edge treated

August 2014


Delivery forms Flat and shaped Carbon Steel

Paper core coils

Size, mm Weight

Type B Di Diy Dy kg approx.

PC 168 200 400 430 680 125

PC 168 200 400 430 680 250

PC 169 235 400 430 660 250

PC 169 235 400 430 810 450

PC 2510 250 630 660 900 300

Wooden spool, 250 kg

Package wooden spools

Package paper core coils

Wooden spools

Size, mm Weight

Type A B C D kg ap-prox.

SP 60 510 235 350 410 60

SP 125 610 225 350 410 125

SP 250 765 235 350 505 250

Carrier, 48" or 36"

June 2016


GARBAFLEX 92 Flat wire This propriety steel grade has high carbon content. It is especially intended for applications where high tensile strength is demanded.

Chemical Composition, approximate values in %

C Si Mn P S % % % max % max %

0.92 0.20 0.55 0.025 0.020

Size tolerances

Width Tolerance mm ± mm

1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013

> 0.80 – 1.00 0.019

> 1.00 – 1.60 0.025

> 1.60 – 2.30 0.050

Size range The figure shows the approximate size range.

Mechanical properties Tensile strength: min. 1300 N/mm2 max. see figure. Yield strength: 80-90% of the tensile strength.

Edges Natural edges (edge treatment on request).

Camber Max. 4 mm measured on 1 m length.

Decarburization No total decarburisation. Partial decarburisation (no continuous zones) max 1.2% of a corresponding round wire dimension.

Surface Bright or oxidised. Surface defects max 1% of thickness.

Delivery form In spools. Max. 500 kg.

Nearest equivalent standards SS 1774-05 AISI 1086 BS 5770 CS95 DIN EN 10132-4 – C90S SS-EN 10270(-1)

For further technical support, please contact Suzuki Garphyttan.

June 2016


GARBAFLEX 85 Flat wire

This propriety steel grade has high carbon content. It is especially intended for applications where high tensile strength is demanded..


C Si Mn P S % % % max % max %

0.85 0.20 0.50 0.025 0.020

Size tolerances


4.00 0.04

< 4.00 – 6.00 0.07

Thickness Tolerance Tensile strength, min Elongation, min

mm ± mm N/mm2 %

1.00 0.02 1965 4

> 1.00 – 1.50 0.03 1900 4

Mechanical properties Yield strength: 80-90% of the tensile strength. Edges Natural edges (edge treatment on request). Camber Max. 4 mm measured on 1 m length.

Decarburization No total decarburisation. Partial decarburisation (no continuous zones) max 1.2% of a corresponding round wire dimension. Surface Bright or oxidised. Surface defects max 1% of thickness. Delivery form In spools. Max. 2000 kg. Nearest equivalent standards EN 10270-1 SA-905 DIN 1.1269


June 2016


GARBAFLEX 75 Flat and shaped wire GARBAFLEX 75 has a uniform microstructure of tempered martensite. A special heat treatment process has made it possible to produce a material sufficiently ductile for coiling on edge without fracture.


P S C Si Mn max max % % % % %

0.70 0.20 0.70 0.030 0.025

Physical properties for flat wire

Width Tolerance Tensile strength Hardness mm ± mm N/mm2

1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013 1720 – 1860 69 – 72 HR30N

> 0.80 – 1.00 0.019 1720 – 1860 69 – 72 HR30N

> 1.00 – 1.60 0.025 1480 – 1625 46 – 49 HRC

> 1.60 – 2.30 0.050 1480 – 1625 46 – 49 HRC

Tolerances for shaped wire

Size Tolerance mm ± mm

– 1.50 0.02

> 1.50 – 3.00 0.03

> 3.00 – 5.00 0.04

> 5.00 – 7.00 0.05

> 7.00 – 0.06

Microstructure Tempered martensite with no ferrite.

Decarburization No total decarburisation. Partial decarburisation (no continuous zones) max. 1,2% of a corresponding round wire dimension.

Surface White polished or blue oxide. Surface defects max. 1% of thickness.

Execution Rolled on 2 sides (flat). Rolled on 4 sides (shaped). Profile drawn.


Coil set Max. 20 mm measured on 1 m length.

Delivery form On wooden spools or coils with paper core. Max. 500 kg.

Nearest equivalent standards AISI 1070 DIN 1.1231, CK 67 SIS 1070


June 2016


GARBAFLEX CrSi91 Flat and shaped wire for surface nitriding

GARBAFLEX CrSi91 is especially intended for application requiring extremely high fatigue properties and good relaxation properties at increased working temperatures.


C Si Mn P max. S max. Cr V Mo % % % % % % % %

0.50 – 0.70 1.80 – 2.20 0.30 – 0.60 0.020 0.020 0.80 – 1.00 0.05 – 0.15 0.05 – 0.15

Size tolerances for flat wire


1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013

> 0.80 – 1.00 0.019

> 1.00 – 1.60 0.025

> 1.60 – 2.30 0.050



– 1.50 0.02

> 1.50 – 3.00 0.03

> 3.00 – 5.00 0.04

> 5.00 – 7.00 0.05

> 7.00 – 0.06

Tensile strength, N/mm2/Area, mm2 Tensile strength, N/mm

2

Area, mm2


Decarburisation No total decarburisation. Partial decarburisation (no continuous zones) max. 1.2% of a corresponding round wire dimension.

Surface Bright or oxidised. Surface defects max. 1% of thickness.

Execution Rolled on 2 sides (flat). Rolled on 4 sides (shaped). Profile drawn (shaped



Delivery form 50-1000 kg

Nearest equivalent standards SIS 2090 AISI 9254 DIN 67SiCr5

Soft shot peening Before the nitriding process a soft shot peening process shall be applied in order to remove the oxide layer on the spring wire surface.

Nitriding GARBAFLEX CrSi91 should be nitrided to obtain optimum fatigue and relaxation properties. Our recommendation is gas nitriding. For further technical support, please contact Suzuki Garphyttan.

June 2016


GARBAFLEX CrSi90 Flat and shaped wire GARBAFLEX CrSi90 is especially intended for application requiring extremely high fatigue properties and good relaxation properties at increased working temperatures.


C Si Mn P max. S max. Cr V Ni % % % % % % % %

0.50 – 0.70 1.80 – 2.20 0.70 – 1.00 0.020 0.020 0.85 – 1.05 0.05 – 0.15 0.20 – 0.40



1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013

> 0.80 – 1.00 0.019

> 1.00 – 1.60 0.025

> 1.60 – 2.30 0.050



– 1.50 0.02

> 1.50 – 3.00 0.03

> 3.00 – 5.00 0.04

> 5.00 – 7.00 0.05

> 7.00 – 0.06

Tensile strength, N/mm2/Area, mm

2

Tensile strength, N/mm

2

Area, mm2


Decarburization No total decarburisation. Partial decarburisation (no continuous zones) max. 1.2% of a corresponding round wire dimension.

Surface Bright or oxide. Surface defects max. 1% of thickness.

Execution Rolled on 2 sides (flat). Rolled on 4 sides (shaped). Profile drawn (shaped).






June 2016


GARBAFLEX CrSi75 Flat and shaped wire GARBAFLEX CrSi75 is especially intended for application requiring high fatigue properties and good relaxation properties at moderately increased working temperatures.


C Si Mn P max. S max. Cr V % % % % % % %

0.50 – 0.70 1.20 – 1.65 0.50 – 0.80 0.020 0.020 0.50 – 1.00 0.05 – 0.20



1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013

> 0.80 – 1.00 0.019

> 1.00 – 1.60 0.025

> 1.60 – 2.30 0.050



– 1.50 0.02

> 1.50 – 3.00 0.03

> 3.00 – 5.00 0.04

> 5.00 – 7.00 0.05

> 7.00 – 0.06

Tensile strength, N/mm2/Area, mm2

Tensile strength, N/mm

2

Area, mm

2










June 2016


GARBAFLEX CrSi70 Flat and shaped wire GARBAFLEX CrSi70 is especially intended for application requiring high fatigue properties and good relaxation properties at moderately increased working temperatures.


C Si Mn P max S max Cr

% % % % % %

0.50 – 0.60 1.20 – 1.60 0.50 – 0.80 0.020 0.020 0.50 – 0.80



1.00 – 5.00 0.05

> 5.00 – 8.00 0.07

> 8.00 – 10.00 0.10 Thickness mm

0.30 – 0.80 0.013

> 0.80 – 1.00 0.019

> 1.00 – 1.60 0.025

> 1.60 – 2.30 0.050



– 1.50 0.02

> 1.50 – 3.00 0.03

> 3.00 – 5.00 0.04

> 5.00 – 7.00 0.05

> 7.00 – 0.06

Tensile strength, N/mm2/Area, mm2

Tensile strength, N/mm2

Area, mm

2










May 2017


Addresses

Production Sites

Sweden Suzuki Garphyttan AB (Bruksvägen 3) SE-719 80 Garphyttan Sweden Tel +46 (0)19 295 100 Fax +46 (0)19 295 101 Email [email protected] www.suzuki-garphyttan.com

USA Suzuki Garphyttan Corp. 4404 Nimtz Parkway South Bend, IN 46628 USA Tel +1 574 232 8800 Fax +1 574 232 2565 Email [email protected]

China Suzuki Garphyttan Wire (Suzhou) Co. Ltd. Building B, No 6 Longpu Road SIP, Suzhou 215126 P.R. China Tel +86 512 8885 5361 Fax +86 512 8885 5366 Email [email protected] Mexico Suzuki Garphyttan, S.A. de C.V. Av. Santa Fe No. 3 Parque Industrial Opción Carretera Federal No. 57 (Qro – SLP) Km 57.8 San José Iturbide, Guanajuato, C.P. 37980 Mexico Tel +52 (442) 153 5560 / +1 630 981 1212 Email [email protected]

Sales Offices

Sweden Suzuki Garphyttan AB (Bruksvägen 3) SE-719 80 Garphyttan Sweden Tel +46 (0)19 295 100 Fax +46 (0)19 295 101 Email [email protected] www.suzuki-garphyttan.com

China Suzuki Garphyttan Wire (Suzhou) Co. Ltd. Building B, No 6 Longpu Road SIP, Suzhou 215126 P.R. China Tel +86 512 8885 5361 Fax +86 512 8885 5366 Email [email protected]

Germany Suzuki Garphyttan GmbH Postfach 102541 DE-40016 Düsseldorf Germany Tel +49 (0)211/92304-0 Fax +49 (0)211/92304-40 Email [email protected] www.suzuki-garphyttan.de

USA Suzuki Garphyttan Corp. 4404 Nimtz Parkway South Bend, IN 46628 USA Tel +1 574 232 8800 Fax +1 574 232 2565 Email [email protected]

Mexico Suzuki Garphyttan, S.A. de C.V. Av. Santa Fe No. 3 Parque Industrial Opción Carretera Federal No. 57 (Qro – SLP) Km 57.8 San José Iturbide, Guanajuato, C.P. 37980 Mexico Tel +52 (442) 153 5560 / +1 630 981 1212 Email [email protected]

Sales Representatives/Distributors/Re-sellers

Brazil UBRASTEEL TRADING LTDA Rua Vieira de Morais, 420 - conj 92 - Campo Belo BR - CEP 04617-000 - Sao Paulo - SP Brazil Tel +55 11 5536 9540 Fax +55 11 5093 1131 Email [email protected], [email protected], [email protected]

Great Britain STRIDE SUPPLIES LTD Unit 7, Lakeside Industrial Estate Broad Ground Road GB-B98 8YP Redditch, Worcs. England Tel +44 01527 500170 Fax +44 01527 505652 Email [email protected]

Korea JOIL STEEL Co #919, AceHitechcity2 Seonyu-ro 13-gil 25 Yeongdeungpo-gu Seoul Korea Tel +82-2-761-2028 Fax +82-2-761-2029 Email [email protected]

technical product information - suzuki …...> 0.80 – 1.00 0.019 > 1.00 – 1.60 0.025 >...

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