technology that keeps the world moving. ksb’s eta sets ...mplustech.co.th/brochure/brochure...

Technology that keeps the world moving. KSB’s Eta sets standards.

Successful and versatile: the Eta from KSB.

It is not really our way to blow our own trumpet about our

achievements. But with our Eta pumps we are happy to make

an exception: Today, more than 1.5 million Eta pumps are in

successful operation around the world. We are thus setting crucial

standards in the various fields of application. And we are rightly

proud of this.

Like the biggest-selling pump Etanorm (EN 733) all the other

pumps in the Eta family stand for utmost safety and reliability:

Once they have been installed, they can be confidently “forgotten”

about. The resulting trust in Eta enables us to keep improving

it. In this way, we have substantially widened the Eta product

range. Today, it includes not only our wide choice of Eta con -

struction options with conventional shaft seals but also sealless

designs such as Etaseco and Etamagno SY pumps for difficult

or hot fluids.

■ Industrial process and cooling water circuits■ Industrial heat recovery systems■ Cooling lubricants for machine tools■ Paint shops and surface treatment systems■ Industrial washing and cleaning systems■ Filtration and water treatment systems■ Bottle rinsing and crate washing systems■ Breweries■ Heat transfer systems handling hot oil and hot water■ District heating■ Sprinkler systems■ Water transport and water supply■ General irrigation and spray irrigation■ Heating and air-conditioning of buildings and plants■ and many more ...

Introduction2

We offer the best individual Eta, the best individual

solution, for every field of application.

Energy Efficiency4

Energy: we spend all ours to save lots of yours.

The key criterion for energy efficiency measures is making your

plant run more economically. Put more simply: we help you

save money. We look at all the costs over the entire life cycle.

Energy accounts for almost one-third of total costs, and offers

the greatest opportunity for savings. Maximising overall energy

efficiency means your system runs better, longer and more

cheaply – which speeds up your return on investment.

Life cycle costs Example: Industrial pump

9 % Operation

9 % Downtime

20 % Maintenance

Availability ~38 %

Initial investment ~30 % Energy ~32 %

9 % Installation

7 % Environment

14 % Pump

Improvements in energy efficiency come from lots of small

details, but the focus always has to be on analysis of the overall

system. Careful examination of the pump’s load profile is required

both under current operating conditions and with a view to future

demands. It takes years of experience and expertise to identify

and make the most of savings potential. KSB has both – and

brings you the benefits through its highly qualified consultants,

top-class products and specialised service offers.

SES System Efficiency Services As part of the tried and tested SES System Efficiency Services,

process and vibration values are recorded at the site with a

data logger. Those enable us to identify the pump’s current load

profile and compare it with the specifications.

PumpMeter: a true measure ofinnovationPumpMeter helps you identify where energy can be saved.

The monitoring unit measures key data, provides a detailed

overview of the current operating point and creates an exact

load profile history.

www.ksb.com/fluidfuture/ses

www.ksb.com/fluidfuture/pumpmeter

To run a system efficiently, you must know it inside out.

Our KSB consultants all have one aim: to find the ideal technical

solution for long-term cost savings. That means working in close

partnership with you, the customer. And it means taking a compre-

hensive approach that will stand the test of time. We use a wide

range of professional instruments, or put them at your direct

disposal. You can access KSB EasySelect, for example. Our

well-known pump and valve selection program lets you make the

choice, and reduce your long-term costs.

Professional consultationFor us, strategic partnerships are about our customers’ require-

ments. Together with each customer we analyse the transport task

in question, and check exactly what is needed. That way, we meet

all the process requirements economically and sustainably. Then,

it’s time for realisation. That’s where the detail engineering comes in.

KSB EasySelectKSB EasySelect has proved its worth, time and again. It is the

only program on the market that lets you choose both pumps and

valves. Step by step, the program takes you through the KSB

product range and finds the right product for every requirement.

www.ksb.com/fluidfuture/easyselect

Our selection turns planning into partnership.

Etabloc with PumpMeterSES System Efficiency Service data logger

SYSTEM ANALYSIS Our experts analyse your system and show where you can save energy – with SES System Efficiency Services or PumpMeter.

SELECTIONYour KSB partner or KSB EasySelect will help you find exactly the right pumps and valves.

Energy efficiency made to measure: trimmed impellers

P1: No trimming: impeller input power is determined by motor powerP2: Hydraulic power requirement of systemΔP: Energy saved by trimmed impeller

P2

Head H

Flow rate Q

P1

ΔP

Trimmed impeller

Really big differences come from really small details.

A complex fluid transport system puts heavy demands on the

interplay of pump, valves and the other components. For energy-

efficient, problem-free operation, absolute precision is key.

A pump’s most important performance criterion is that it runs at

its actual operating point in its maximum efficiency range. Pumps

running at their best efficiency point are quieter and have a longer

operating life.

Impeller trimmingImpeller trimming is a cost-effective option of saving energy.

This involves reducing the outside diameter until the pump

output exactly matches customer needs. Just a small drop in

efficiency enables a significant reduction in pump input power.

That means average savings of 10 % for your wallet.

www.ksb.com/fluidfuture/impeller-trimming

Example:

Let’s say that the system requires 46 kW pump power output.

The next size up of standardised motors would be a 55 kW motor.

KSB trims the impeller until the pump power output matches

precisely the required operating point. This translates as a 20 %

energy saving.

HIGH-EFFICIENCY HYDRAULIC COMPONENTS Top pump and valve performance with minimum loss – all thanks to 140 years of innovation and expertise.

7

Top perfor mance: we put power in professionally.

We take our responsibility seriously. At KSB we make sure our

pumps are not only designed for high efficiency. Low energy

requirements and a high availability of the pump over its entire

service life are equally as important to us. What counts is how

we respond to changing requirements over the entire operating

life with suitable control concepts. Because analysing actual

system requirements in detail is the only way we can ensure your

pump runs in its optimum operating mode. Your benefit? Your

power bill will be reduced by up to 60 %.

PumpDrive: maximum efficiencySpeed control pays, especially for fluctuating demands. The

motor-mounted PumpDrive speed control system continually

matches the pump power input to what is actually required.

This means your pump will run more energy-efficiently, smoothly

and reliably. For pump systems with ratings up to 600 kW the

Hyamaster control system takes over.

www.ksb.com/fluidfuture/pumpdrive

Optimum operating mode – maximum output.

Pump systems’ efficiency depends heavily on their motors. For dry-

installed pumps, KSB offers innovative synchronous motors that

are even more efficient. But we also use IE2 motors as standard.

KSB SuPremE motorsOur synchronous SuPremE motors are an innovative option for

dry-installed pumps up to 45 kW. As well as being highly efficient

at rated load, they offer five big advantages: They are speed-con-

trolled, highly efficient at low flow, and use fewer resources, but

are just as robust as variable speed asynchronous motors and lose

15 % less energy than IE3 motors.

www.ksb.com/fluidfuture/supreme-motors

Efficiency classes

80 %

90 %

100 %

70 %

Rat

ed p

um

p e

ffici

ency

Rated power (kW) IE1 IE2 IE3

0,75 1,5 3 5,5 11 18,5 30 45 75 110 160 250 355 375

Etaline PumpDrive

HIGH-EFFICIENCY DRIVESOur high-efficiency motors even exceed today’s standards.

DEMAND-DRIVEN OPERATIONOptimised control systems like PumpDrive continuously match pump output to system requirements.

9

KSB‘s modular design system: The best pump for the job.

Materials

With the Eta you can pump not only water, but also many other

fluids. Apart from the tried and tested grey cast iron, a diverse

range of materials is available to you depending on the field of

application and the nature of the fluid.

If things get really hot, nodular cast iron is the best solution.

With chemically aggressive fluids, you are best off with bronze

or stainless steel.

Shaft seal

The shaft seal is the most sensitive part of a pump. The right

operation and the right choice of seal are crucial to service life.

Apart from the tried and tested KSB standard mechanical seal,

we also offer a choice of special seals available for special

requirements: single-acting or double-acting in various designs

and materials.

The large Eta modular design system enables us to provide you with the pump that matches your application. And you benefit

all along the line: For the entire operating range from 1.5 m3/h to 2,250 m3/h four bearing bracket sizes are sufficient in the Eta

modular design. So to be prepared for every service eventuality, you only need four bearing and mechanical seal sizes.

Volute casing and discharge cover

Grey cast iron JL1040



Tin bronze CC480K-GS

Nodular cast iron JS1025

Cast chrome nickel molybde-num steel 1.4408

Chrome nickel molybdenum steel 1.4571

Impeller Grey cast iron JL1040






Chrome nickel molybdenum steel 1.4571

Variant G Variant G (C) Variant M Variant B Variant S Variant C

Etanorm

Etabloc

Etaline

Etaprime

Etachrom

The following material variants are available:

Gland packing Single-acting mechanical seals Double-acting mechanical seal arrangements

Na Nb Nc VSH Q12Q1M1GG U3BEGG

Code 6

AQ1VGG

Code 8

U3 U3VGG

Code 9

Q1 Q1X4GG

Code 10

BQ1EGG

Code 11

Q1Q1KY7G

PEEK

Tandem Back to BackCode 5 Code 12

Etanorm

Etabloc

Etachrom

Etaprime

Etanorm SYT/Etaline SYT/ Etabloc SYT

Etaline/-Z

The following shaft seals are available:

Service10

11

Your advantages with Total Pump Management:

■ Bespoke solutions for customer systems thanks to our

modular service concept

■ System optimisation through improved system availability,

reduction in energy input and maintenance cost

Re

liab

i l i t y*

T e r m s a n d c o n d i t i o n s

S e r v i c es

Availability

Response time

Optimisation

Contractterm Pricing

Inspection / maintenance

RepairsBreakdown

analysisHistory

file

Conditionmonitoring

Emergencyconcept

Inventoriesmanagement

Advisoryservice

Maintenanceinspection

support

Warranty

TPM®

* Only in conjunction with inspection / maintenance, commissioning and damage analysis

First-class service – typically KSB.

Service with KSB means service for all applications in which pumps,

valves and related systems are used. Our comprehensive services

range from on-site installation and commissioning through repairs

to emergency services, rehabilitation and inspections.

To ensure we are on hand with help and advice for our customers

around the clock, we have 2,500 service specialists in more than

120 service centres worldwide. In addition, more than 2,000

employees of our service partners are available as part of our

24-hour service. And backing them are our finely-tuned spare

parts logistics. So whatever the problem, it’s usually over at once,

fuss-free. Any day of the week, public holidays included.

Apart from active support, our service specialists also offer

our customers competent advice on all service issues. Their

information on subjects such as performance optimisation or

energy efficiency is always up to date.

Products12

Etanorm

Applications:■ Water supply

■ Fire-fighting systems

■ Food and beverages

processing industries

■ Chemical industry

■ Industrial recirculation

systems

■ Spray irrigation

■ Irrigation

■ Drainage

■ District heating

Operating data: ■ Q up to 1,900 m3/h (528 l/s)

■ H up to 102 m

■ t – 30 ºC to +140 ºC

■ p2 up to 16 bar

Material variants: ■ Grey cast iron JL 1040

■ Bronze CC480K-GS

■ Nodular cast iron JS 1025

■ Stainless steel 1.4408

■ Air-conditioning systems

■ Water conditioning

■ Water extraction

■ Hot water heating

systems

■ Cooling circuits

■ Swimming pools

■ Sewage treatment

plants

■ Condensate transport

■ Mining

Etabloc

Applications:■ Mining

■ Irrigation

■ Drainage

■ Fire-fighting systems



systems

■ Sewage treatment

plants

■ Air-conditioning

systems

Operating data: ■ Q up to 650 m3/h (180 l/s)

■ H up to 101 m

■ t – 30 ºC to +140 ºC

■ p2 up to 16 bar


■ Bronze CC480K-GS







■ Swimming pools

■ Hot water heating systems

■ Water supply

■ Spray irrigation

■ Water extraction



Etaline

Applications:■ District heating

■ Industrial recirculation systems





■ Heat recovery systems

■ Hot water heating systems

■ Water supply

Materials:■ Grey cast iron JL 1040 ■ JS1025

Operating data Etaline: ■ Q up to 700 m3/h (195 l/s)

■ H up to 95 m

■ t – 30 ºC to +140 ºC

■ p2 up to 16 bar

Operating data Etaline Z: ■ Q up to 620 m3/h (177 l/s) in single-pump operation

up to 1,120 m3/h (311 l/s) in parallel operation

■ H up to 77 m

■ t – 30 ºC to +140 ºC

■ p2 up to 16 bar

Also available as Etaline Z twin pump in

a single pump casing

Etaprime L

Applications: ■ Sewage treatment plants

■ Paint shops

■ Parts cleaning

■ Cooling lubricants

■ Textile production

■ Filtering systems


■ Plastic processing



■ H up to 85 m

■ t – 30 ºC to +90 ºC

■ H1geo up to 9 m

■ p2 up to 10 bar



Etaprime BN

Applications: ■ Sewage treatment plants

■ Paint shops

■ Parts cleaning

■ Cooling lubricants

■ Textile production

■ Filtering systems


■ Plastic processing


Operating data: ■ Q up to 130m3/h (36 l/s)

■ H up to 85 m

■ t – 30 ºC to +90 ºC

■ H1geo up to 9 m

■ p2 up to 10 bar



Etaseco

Applications: ■ Chemical industry

■ Descaling units


systems

■ Air-conditioning

systems



■ Paint shops



■ Petrochemical industry

■ Rail vehicles

■ Process engineering

■ Hot water heating

systems

■ Water supply

■ Sugar industry


■ H up to 100 m

■ t – 40 ºC to +140 ºC

■ p2 up to 16 bar

Material variants:■ Grey cast iron JL 1040


Products14

■ Mineral oil industry

■ Food industry

■ Soap and detergent

industry

■ Wood and paper industry

■ Textile industry, laundries

■ Metal industry

■ Marine and offshore

engineering

Etanorm SYT

Applications:■ Industrial recirculation

systems

■ Thermal oil systems

■ Heat transfer liquid

systems

■ High-temperature

hot water supply



■ Rubber and plastic

industry

Operating data:■ Q up to 1,900 m3/h (528 l/s)

■ H up to 102 m

■ t – 30 ºC to +350 ºC

(thermal oil)

– 30 ºC to +180 ºC

(hot water)

■ p2 up to16 bar

Materials:■ Nodular cast iron JS 1025

Etabloc SYT / Etaline SYT

Applications: ■ Industrial recirculation

systems

■ Thermal oil systems

■ Heat transfer liquid

systems

■ High-temperature hot

water supply



■ Rubber and plastic

industry


■ H up to 67 m

■ t – 30 ºC to +350 ºC

(thermal oil)

– 30 ºC to +180 ºC

(hot water)

■ p2 up to 16 bar

Materials:■ Nodular cast iron JS 1025

Etamagno SY

Applications: ■ Chemical industry



systems


■ Paper and cellulose

industry

■ Process engineering

■ Sugar industry


■ H up to 102 m

■ t up to +350 ºC

■ p2 up to 16 bar

Materials: ■ Nodular cast iron JS 1025

■ Mineral oil industry

■ Food industry

■ Soap and detergent

industry

■ Wood and paper industry

■ Textile industry, laundries

■ Metal industry

■ Marine and offshore

engineering

15

More space for solutions.

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KSB AktiengesellschaftJohann-Klein-Straße 967227 Frankenthal (Germany) www.ksb.com

Your local KSB representative:

technology that keeps the world moving. ksb’s eta sets ...mplustech.co.th/brochure/brochure...

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