template design for sagd

© Amec Foster Wheeler 2017.

Template Design for SAGD Simon Spurrier

1 February 2017

Template Design for SAGD Contents

1. Amec Foster Wheeler

2. Engineering

3. Design

4. Vision

5. Translation

6. Future

© Amec Foster Wheeler 2016.4

Who we areConnected Excellence

5

Business services overviewAsset lifecycle capabilities

Well positioned across the life cycle of our customers’ assets, upstream, midstream and downstream

Amec Foster Wheeler FOCUS

• Prefeasibility studies

• Feasibility studies

• FEED

• Execution planning

• Technical &

environmental

consulting,

permitting

• Engineering Procurement Construction

Management (EPCM)

• Engineering Procurement Construction (EPC)

• Detailed design

• Project management

• Construction management

• (Selective) Construction and fabrication

• Supply chain management /procurement

• Project controls

• Factory acceptance test

• Pressure testing

• Safety system check

• Equipment checks

• Plant and start-up

assistance

• Mechanical completion

• System commissioning

• Operation & Maintenance (O&M)

• Retrofits and upgrades

• Operations optimisation

• Maintenance strategies

• Lifetime expansions

• Operational readiness reviews

• Operator training

• Regulatory upgrades

• Programme/project management

• Engineering

• Planning

• Technical support

• Structural analysis

• Tailings management and

reclamation engineering

(in Mining market)

O&M support

Brownfield Projects

Greenfield Projects

Front End

Consultancy

Late Life Management

Environmental Services

Consulting &

Front End

Execution /

Design & ConstructionHook-Up &

CommissioningAsset Management

Decommissioning

& Reclamation

6

Where we areCanada

7

Amec Foster Wheeler offers fully

integrated EPC/EPCM services including

consulting, project management,

engineering and construction solutions.

► Involvement in virtually every major Oil

Sands project in Western Canada

► Global Supply Chain

► Greenfield, Brownfield

► Optimization Studies

Conceptual Feasibility FEED EPCCommissioning

& Start-upOperations

Upstream --- Midstream --- Downstream

UpstreamMineable, In Situ, Gas, LNG / Offshore Facilities, Tailings Management, Asset Management

MidstreamEnvironment & Infrastructure, Pipeline Engineering, Pipeline Facilities, Storage / Terminals, Asset Management

DownstreamRefining, Refinery / Petrochemical Integration, Chemicals, Gas Monetization, Heavy Oil Upgrading

Power & Utilities Cogen, Gasified Power, Wind, Solar, Transmission & Distribution

Environment & InfrastructureStakeholder Engagement, Environmental Permitting & Regulatory Support, Geotechnical, Remediation

150 +years of history

operating in Canada

5000 +people across

Canada

Template Design for SAGD Process – SAGD / In-Situ


Template Design for SAGD Importance


► Surface impact similar to

conventional oil and gas

► Well pad surface disturbance

less than 10% since 1 well pad

can have multiple wells

► 90% of water used during

extraction is recycled

► Improved steam oil ratio

► SAGD emissions .06 tonnes of

CO2 per barrel

► (18.74 grams C02 per

megajoule)


Template Design for SAGD Environment

11

► 8 Major CPF projects executed, template

designs employed

► 64 Well Pads, (478 well pairs)

► 95% Modularized

► 10 Cogeneration Facilities

► >110 km gathering lines at a maximum

diameter of 36”

► >350 Brownfield SAGD projects

► Numerous source water wells, source water

pipelines and inlet fuel gas pipelines completed

► Direct experience all proven In-Situ

technologies

► Continuous improvement designs through

templates and D1BM to decrease capital

costs.

► Best in Class capital cost efficiencies

Amec Foster WheelerIn Situ Experience

• 400+ people experienced in In Situ Projects

• Multiple execution models

Expertise

• Seamless integrated systems and tools

• Offering varied modeling platforms

Systems

• Common template designs for CPFs and Well Pads

• Estimation benchmarking

Designs

• Proprietary technologies

• Established relationships with technology providers

Innovation

Amec Foster Wheeler Design for Southern Pacific on STP-McKay


Template Design for SAGD Typical Plant

Template Design for SAGD P&ID – Well Head


Template Design for SAGD Well Pad 101-P1 Right Well Head; 1st Well Pad


Template Design for SAGD Well Pad 101-S1 Left Well Head; 1st Well Pad


What we had:

► Existing data poorly organized

► Dumb P&IDs with poor consistency

► 3D model with a lot of overlap and poor integrity

► Limited office experience with AVEVA tools

What we wanted:

► Structured data for repeatability

► Consistent P&IDs

► Well structured aligned 3D model for repeatability

► Improved office capability with AVEVA tools


Template Design for SAGD Status

Template Design for SAGD Well Pad Standardized Design Methodology

17

Single design ‘Well head’ structural

support frame for all Well head

configuration.

Three ‘Well head’ module configurations:

- PM1 Steam

- PM2 Steam / Producer

- PM3 Producer / Producer

Three ‘Central Rack’ module

configurations:

- PM4 Rack Main A

- PM5 Rack Main B

- PM6 Rack Loop

Block 1: Six element (less pumps),

repeatable production arrangement;

Copied six times for the regulatory

Well Pad plot plan

Block 2: Three element,

repeatable Steaming

arrangement designed to be

inserted between production

arrangements; Copied twice for

the sample Well Pad

Single design ‘Well head’ production

Piping for all producer systems.

Design can be ‘flipped’ to support

wells on Left-hand or Right-hand of

Well head Rack

Template Design for SAGDWell Pad Replicated Design and Execution

18

Standardized Repeatable Building

Blocks 1& 2

PM 6

PM 5

PM1

PM 3

PM 2

PM 4Standardized Pipe Rack Modules

Types 1-6

Type Qty Shipping Size

PM1-Well Head

Steam 4 2.1 W x 2.4 H x 13.3 L *

PM2-Well Head

Steam/Product 12 2.1 W x 2.4 H x 13.3 L *

PM3-Well Head

Product/Product 12 2.1 W x 2.4 H x 13.3 L *

PM4-Rack Main A 6 3.3 W x 2.5 H x 24.9 L **

PM5-Rack Main B 2 3.3 W x 2.5 H x 7.5 L **

PM6- Rack Loop 6 6.2 W x 1.2 H x 8 L †

19

Template Design for SAGD Opportunity for D1BM

Integrated Engineering Systems (IES)

With The AVEVA Suite

Mas

ter

Tag

Reg

iste

r

AVEVA

Schematic Model

Manager

Hosting area for all

P&ID data

AVEVA 3D

Schematic

Integrator

Compare/update line

data equipment tags

AVEVA

Engineering

Tags

Add process

conditions to all lines

Add process

data for all equipment

Add process

data for all instruments

Add mechanical

data for all equipment

Create equipment,

line to and from

connections, add all

in line components route lines, route

cables, route tray,

add steel

Clash check,

Datacon check, Laser model

interface,

Multi discipline

supports,Status Reports

Develop all pipe

specifications

Generate Review

and Review

Share models

AVEVA

Review Share

AVEVA

Review

AVEVA

Electrical

Add all equipment &

cables

AVEVA

Instruments

Add all equipment &

cables

Upload P&ID data

via XML transfer

Process

data sheets

Mechanical

data sheets

Process Inst

data sheets

Process

line list

Equipment

list

Valve

schedule

SP & TP

schedules

Alarm & Trip

schedules

Document

ManagementDocument Management

Document

Management

AIHAIH

AIH

AIH Jobcard

Jobcard

Procurement

Procurement

AIH

Design

collaboration 3rd party

distribution

Design reviews

Hazop/HAZID animations

construction

sequences

Shared

Wiring Manager

To AVEVA Inst

To AVEVA Elec

From AVEVA Eng

From AVEVA Eng

Equipment / Package No.

Line No.

Valve No.

Instrument No.

SP No.

TP No.

TP No.

From

Piping

All

Tags

Issue P&ID

Tag No.

Loops

SP No.

Equipment / Package No.

Line No.

Valve No.

Instrument No.

All Tags

Transfer pipe spec

Cables &

equip no’s

Drawing, Line nos,

Line from, Line to, Valves, Instruments,

SP Items, TPS,

Equipment,

Packages, Off sheet

connectors

Process

Data

Vendor

Data

Process line

conditions

All Tags

Equipment

Tags

MTOs:

Steel Concrete

Arch

MTOs:

Pipe Valve

Fittings

Supports

Layouts

Details Piping ISOs

Pipe support

details

MTOs:

Equipment Nozzles

Ductwork

Chutework

Supports

Layouts

DetailsNozzle Schedules

Ductwork ISOs

Chutework ISOs

All Tags

3D

Models

Piping

Catalogue

Equipment No.

Cable No.

All other electrical tagged items

Equipment No.

Cable No.

All other instrument tagged items

Cable lengths

Vendor data

Process data

Datasheet / schedules

Instrument MTO

Datasheets

Cable schedules I/O schedules

Loop diagrams

JB term diagrams

Pneumatic hook-ups Panel terminations

Equipment

tags

All Tags

All Tags Equipment

tags

Layouts

Details

Layouts

Details Diagrams

Trace Heating ISOs

Cable Routing

Tray ISOs Cause & Effects

Escape route &

hazardous area dwgs

Legend

Manual transfer File transferIntegrated

data linkDeliverable

transfer

AIH – Asset

Information Hub

AVEVA P&IDDevelop P&ID

adding all tagged

items, equipment, packages, nozzles,

line from

connections, line to

connections, in line

components, off sheet connectors

Document Management

Procurement

MTOs:

TraysCables

Lighting

Generate

deliverables

Equipment Piping StructuralElectrical &

InstrumentationTech Safety

AVEVA E3D

Draw

AIH

AVEVA

Catalogue

Paragon

Compare/Update

Compare/Update

AVEVA ERM

Catalogue

Manager

AIH

Gateway

AVEVA

E3D Model

AVEVA

E3D Draw or

AutoCAD

Electrical

Instruments

Process

Block diagrams

Single line diagramsInterconnect diagrams

Label engraving and

mounting details

Block diagrams

Label detailsFabrication

diagrams

Cause & effects

F&G layouts

PFDs/UFDs

Doc No: PDV-WKF-100006 Rev0

► Leverage off of Global

experience

► Aberdeen

► Vancouver

► Saskatoon

► Houston

► Redraw P&IDs in Jakarta

► Remodel 3D using PDMS in

Jakarta

► Extensive training for Calgary


Template Design for SAGD Action Plan

Preliminary assumption of requirements in the

absence of reservoir constraints are as follows:

► 650 bbl/day average Well production

► 12 well pairs / pad

► ~8,000 bbl/day average production / pad

► 5 Well Pads

► ~ 40,000 bbl/day total production

22

Template Design for SAGDWell Pad Sizing – example case

► Being used on multiple projects

► Cost saving during downturn

► Better P&IDs though still in

progress

► Much better 3D model

► Migrated to E3D

► Extensive use of CWP to support:

► Model re-use

► More Certainty with Cost estimating

► Data/model Integration

► Used by Technical Safety


Template Design for SAGD Results

Template Design for SAGD Opportunity for Repeatability


Template Design for SAGD Modularisation



Gas Dispersion ModelingResults in 3D Model


ExplosionResults in 3D Model

Template Design for SAGD Future

► Closer alignment with Global Seed Project

► Interface to Maintenance and Operations

► Potential areas for improvement

► P&IDs

► Instrumentation

► Electrical

► Tag management

► Data/model Integration



? Click here to contact the team today!

avevaworld.com

@aveva

/aveva

http://www.aveva.com/en/Contact/

http://avevaworld.aveva.com/

https://twitter.com/AVEVAGroup

https://www.linkedin.com/company/aveva

Further Information:

30

Simon Spurrier

Engineering Systems Manager

Amec Foster Wheeler

Oil & Gas Americas

T: +1 403 298 4649

E: [email protected]

www.amecfw.com

http://www.amec.com/

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