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PTI 2009 Technical Conference & Exhibit – Portland, OR TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS by Douglas Sarkkinen, PE, SE Principal Kramer Gehlen & Associates, Inc. Vancouver, WA 2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE © Copyright Post-Tensioning Institute all rights reserved. Page 1 of 35

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PTI 2009 Technical Conference & Exhibit – Portland, OR

TENDON BLOWOUTS AND ERUPTIONS               CAUSES AND REPAIRS

by

Douglas Sarkkinen, PE, SE

Principal

Kramer Gehlen & Associates, Inc.

Vancouver, WA

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 1 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

KGA projects 

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 2 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

OVERVIEW

• Post – Tension Flat Plate Structures – Unbonded Monostrand

• Robust Structural System

• Millions of square feet of construction each year

• Problems can occur – during and after construction is completed

• Repairs can be done

• Designers/Contractors can learn from past problems

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 3 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Presentation Covers:

• 4 types of Problems

• Examples – Case studies

• Causes

• Repairs

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 4 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

PROBLEM TYPES

Type 1 ‐ Anchorage Zone Blowouts

Type 2 ‐ Internal Slab Blowouts

Type 3 ‐ Tendon Eruption

Type 4 ‐ Surface Spalls at Tendons

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

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PTI 2009 Technical Conference & Exhibit – Portland, OR

Type 1  ANCHORAGE ZONE BLOWOUT

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

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PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 7 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 8 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 9 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 10 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Possible Causes

‐ Lack of bursting reinforcing steel‐ Bursting reinforcing steel misplaced(laying on the side or 

too far away)‐ Low strength concrete‐ Voids or rock pockets in concrete‐ Offset anchorages allowing a head in the anchorage zone 

of another.‐ Inadequate confining steel in thin slabs‐ Tendons located at a slab corner without adequate 

confining reinforcing

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 11 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

REPAIRS

• Safety ‐ detensioning

• Investigation

• Evaluation

• Cleaning – chipping away to sound concrete

• New anchorage heads

• Adequate Confinement

• Replace concrete and restress

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 12 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Type 2 ‐ INTERNAL SLAB BLOWOUTS

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 13 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 14 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 15 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 16 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Causes

• Sharp tendon sweeps/near surface

• Inadequate confinement

• Stage Stressing not done

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 17 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Repairs:

• Investigation ‐ Evaluation

• Situation Specific

• Repair in‐place or completely rebuild

• Extent of tendon damage

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 18 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Type 3 – Tendon Eruption

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 19 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 20 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 21 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Causes

• Anchorage slip

• Corrosion – tendon breakage

• Saw cutting or drilling

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 22 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Repairs

• Investigation – Evaluation

• Often is neglected if only (1) tendon

• Replace tendon with 3/8” diameter tendons

• Patch Concrete

• Mitigate penetration of water

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

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PTI 2009 Technical Conference & Exhibit – Portland, OR

Type 4 – Surface Spalls

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

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PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 25 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 26 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 27 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 28 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 29 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Causes

• During construction – reverse curvature

• Possible voids

• Sometimes unknown

• Post‐Construction ‐ water

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 30 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Repairs

• Investigation – Evaluation

• Corrosion

• Mitigate water Problem

• Clean and patch

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 31 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 32 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 33 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Summary

• Robust system – but problems can occur

• Most causes are identifiable, but not always

• Repairs can be made

• Details, Details, Details.

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 34 of 35

PTI 2009 Technical Conference & Exhibit – Portland, OR

Thank You!

2009 PTI Technical Conference TENDON BLOWOUTS AND ERUPTIONS CAUSES AND REPAIRS Douglas Sarkkinen, PE, SE

© Copyright Post-Tensioning Institute all rights reserved. Page 35 of 35