test module type “0” accelerating structure mock-up mechanical design update :

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CLIC Module Working Group Meeting TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update : Change of the Manufacturing Method Dmitry Gudkov 07-FEB-2011 «BE/RF»

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TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update : Change of the Manufacturing Method . Dmitry Gudkov 07-FEB-2011 «BE/RF». Previous Configuration. Bars representing the accelerating structure body and vacuum manifold are produced - PowerPoint PPT Presentation

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Page 1: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

CLIC Module Working Group Meeting

TEST MODULE TYPE “0”

Accelerating Structure Mock-upMechanical Design Update :

Change of the Manufacturing Method

Dmitry Gudkov 07-FEB-2011 «BE/RF»

Page 2: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

Previous Configuration

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Bars representing the accelerating structure body and vacuum manifold are produced by electro erosion wire cutting:

The machining takes very long due to large depth of the waveguidesso it was decided to change the production strategy as shown on the next slides.

Page 3: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

Design Update. Accelerating structure

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Coupler Disk Regular Disk

Cooling Interface Disk

Alignment Interface Disk

Brazed disks

previous

current

Page 4: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

Design Update. Manifold

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Brazed manifold cells

previous

Extremity cell

Regular cell

DM interface cell

current

Page 5: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

Design Update. Assembly

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Standard fittings:

Cooling system

Copper tubes

1. Brazing of manifolds; interface WGs; cooling adapters; 2. Brazing of 2 stacks 1005 mm long each:Includes: 4 AS with manifolds;Interconnection MB-MB;

4. Welding (EBW) of two stacks together:

EBW

3. Installation of the damping material, welding of covers:

Damping material

RFN RFNLoadLoad

CVT

AS Interfaces

Page 6: TEST MODULE TYPE “0” Accelerating Structure Mock-up Mechanical Design Update :

Design Update. Project structure

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