the complete product range tailor – made products to meet ... · the complete product range...

The complete product range

Tailor – made products to meet your requirements

Edition: September 2014

Contents

Cold milling machinesCold milling machine W 350 E 4

Cold milling machine W 35 DC 4

Cold milling machine W 50 5

Cold milling machine W 50 R i 5

Cold milling machine W 60 R i 5


Cold milling machine W 100 i 6

Cold milling machine W 100 H 6


Cold milling machine W 100 F 6

Cold milling machine W 100 F i 7












Cold milling machine W 200 H i 10





Cold recyclers and soil stabilizersCold recycler 2200 CR 14

Cold recycler 3800 CR 14

Cold recycler and soil stabilizer WR 200 15

Cold recycler and soil stabilizer WR 200 i 15


Cold recycler and soil stabilizer WR 240 i 15

2 //3 2 //3


Cold recycler WR 4200 16

Tractor-towed stabilizer WS 220 16

Tractor-towed stabilizer WS 250 16

Mobile cold recycling mixing plant KMA 220 17

Slurry mixer WM 1000 17

Laboratory-scale foamed bitumen plant WLB 10 S 17

Laboratory-scale mixer WLM 30 17

Hot recyclersRemixer 4500 20

Panel heating machine HM 4500 20

Slipform pavers Slipform paver SP 15 22

Slipform paver SP 15 i 22

Slipform paver SP 25 23







Slipform paver SP 1500 L 24



Texture curing machine TCM 950 25

Texture curing machine TCM 1800 25

Side feeder ISF 850 26

Surface minersSurface miner 2200 SM 28

Surface miner 2200 SM 3.8 28

Surface miner 2500 SM 29

Surface miner 4200 SM for soft rock 29

Surface miner 4200 SM for hard rock 29

Cold milling machines

When roads are rehabilitated by replacing the

pavement, cold milling machines from Wirtgen

are used for removing the defective pavement to the

required depth. The reclaimed material is suitable for use

in stationary mixing plants without requiring additional

treatment. Cold milling machines from Wirtgen are also

used in trench construction where the asphalt pavement

needs to be removed in strips to enable the installation

of supply lines, ensuring that construction times are kept

short.

The complete product portfolio is specifi cally tailored to the

many requirements of pavement rehabilitation, from small-

sized, partial pavement repairs to the complete removal of

entire road structures at full depth.

Cold milling machine W 350 E

Cold milling machine W 35 DC

Milling width: 350 mm

Milling depth: 0 – 100 mm

Milling drum drive: mechanical

Engine output, drum drive: 22 kW

Engine output, travel drive: 7.5 kW

Operating weight, CE *: 4,400 kg




Engine power: 43 kW / 57 HP / 58 PS

Emission standards: EC Stage 3a / US Tier 3


* = weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and on-board tools

g

g

4 //5 4 //5

Cold milling machine W 50

Cold milling machine W 50 R i

Cold milling machine W 60 R i











Emission standards: EC Stage 3b / US Tier 4i








Cold milling machine W 100 Milling width: 1,000 mm







g

g

g

* = weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and on-board tools** = machine with different specifi cation also available for the Chinese market

Cold milling machine W 100 i Milling width: 1,000 mm






Cold milling machine W 100 H ** Milling width: 1,000 mm


Milling drum drive: hydraulic




Cold milling machine W 130 H ** Milling width: 1,300 mm






Cold milling machine W 100 F Milling width: 1,000 mm






g

6 //7 6 //7


Cold milling machine W 120 Fi

Cold milling machine W 120 F

Milling width: 1,200 mm


















Cold milling machine W 130 F

Cold milling machine W 100 Fi Milling width: 1,000 mm






g

g

g

g

Cold milling machine W 130 F i


Cold milling machine W 150 i







Milling width: 1,200 mm (optional 1,500 mm)






Milling width: 1,200 mm (optional 1,500 mm)






Cold milling machine W 1900 Milling width: 2,000 mm







g

g

g

g

8 //9 8 //9


Cold milling machine W 200 i














Cold milling machine W 200 H














g

g

g

g

Cold milling machine W 210i













Emission standards: no EC regulation / US Tier 2








Cold milling machine W 200 H i Milling width: 2,100 mm







g

g

g

g

10 //11 10 //11

Cold milling machine W 250 i Milling width: 2,200 mm



Engine power: 739 kW / 991 HP / 1,005 PS




g

W 50 R i: Powerful milling

of pavement layers at depths of up to 210 mm

W 35 DC removing the markings on a country road

W 100: Milling off the surface

course of an arterial road

W 100 F i: Removing the surface and binder courses of a heavily traffi cked urban road

12 //13 12 //13

W 250 i: Wide conveyor slewing angles ensure a highly efficient

milling process

W 200 H i: High milling performance even at large milling depths

A Wirtgen W 210 cold milling machine in the process of rehabilitating a surface course

Cold recyclers and soil stabilizers

Soil stabilization enables the properties of moist ground

to be specifi cally modifi ed so as to permit compaction.

This operation is carried out by soil stabilizers which scarify

the ground by milling while simultaneously mixing a binding

agent like, for instance, cement or lime into the native soil.

Cold recycling involves scarifying of the existing pavement

structure by milling. The simultaneous addition of binding

agents produces a new construction material mix that is

immediately placed again by the recycler and serves as

a base or subbase layer. The process fully reuses both the

bound and unbound pavement layers.

The unique machine portfolio is complemented by the

mobile cold recycling mixing plant and various types of

ancillary equipment.

Cold recycler 2200 CR

Cold recycler 3800 CR

Working width: 2,200 mm


Recycling depth: 0 – 250 mm




Operating weight, CE *: 50,200 kg **



Recycling depth: 0 – 150 mm




Operating weight, CE *: 59,870 kg **

* = weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and on-board tools** = machine weight for model equipped with discharge conveyor, spreading auger and paving screed

y

14 //15 14 //15

Cold recycler and soil stabilizer WR 240

Cold recycler and soil stabilizer WR 240 i


Working depth: 0 – 510 mm












Cold recycler and soil stabilizer WR 200 i











Emission standards: EC Stage 4 / US Tier 4f



y

y

y


Tractor-towed stabilizer WS 220

Cold recycler WR 4200

Tractor-towed stabilizer WS 250









Operating weight: 4,490 – 4,740 kg

Engine power of tractor: 150 kW / 201 HP / 204 PS – 280 kW / 375 HP / 381 PS

Working width: 3,000 – 4,200 mm


Mixing capacity: 4 m3 / min

Engine power: 2 x (433 kW / 580 HP / 589 PS)





Operating weight: 4,750 – 5,000 kg

Engine power of tractor: 180 kW / 241 HP / 245 PS – 280 kW / 375 HP / 381 PS


y

y

16 //17 16 //17

Slurry mixer WM 1000

Mobile cold recycling mixing plant KMA 220

Mixing capacity: 1,000 l / min.

Cement tank capacity: 25 m3

Water tank capacity: 11,000 l

Own weight: 25,450 kg

Mixing capacity: max. 220 t / h

Mixer: Twin-shaft continuous compulsory mixer



Total weight : 30,500 kg

Laboratory-scale mixer WLM 30 Dimensions (L x W x H): 1,085 x 770 x 960 mm

Mixing capacity: 30 kg

Mixer type: twin-shaft compulsory mixer

Mixer speed: 0 – 110 rpm

Drive: electric motor

Electrical system: suitable for various mains systems

Own weight: 220 kg

Laboratory-scale foamed bitumen plant WLB 10 S

Dimensions (L x W x H): 1,450 x 685 x 1,345 mm

Bitumen pump: electrically heated gear pump

Electrical system: suitable for various mains systems

Bitumen temperature: 140 – 200 °C

Water content: 0 – 5 % of bitumen

Air pressure: 0 – 10 bar

Own weight: 270 kg


y

S u y e 000

y g g p

y pWLB 10 S

WR 240: Cold recycling of a stretch of motorway with foamed bitumen and cement

WS 250: Soil stabilization with cement preceding the construction of an industrial estate

WR 250: Soil stabilization with a

mixture of lime and cement for the construction of an industrial site

18 //19 18 //19

3800 CR: Recycling a country road at a working width of 3,800 mm using the down-cutting process

KMA 220: Material for the production of a new base layer with foamed bitumen

WM 1000 + 2200 CR: Recycling of an asphalt layer

plus subgrade by adding cement

WR 4200 + WM 1000: Recycling of asphalt with foamed bitumen

and cement slurry

Hot recyclers

The hot recycling method is used for rehabilitating

bituminous bound surface courses by replasticizing

the pavement and mixing them with binding agents and

additional virgin or corrective mix.

This method permits the functional properties of the

pavement to be restored in-situ, while fully reusing the

existing pavement material. The reshaped and recycled

pavement material is placed again true to line and level

immediately by the recycler’s integrated paving screed.

The addition of binding agents and admixture in precisely

metered quantities permits a specifi c improvement in

quality of the surface courses to be rehabilitated.

Remixer 4500

Panel heating machine HM 4500



Heating performance: max. 1,445 kW





Heating performance: max. 2,260 kW

Gas tank capacity: 6,000 l

Engine power: 75 kW / 100 HP /102 PS




g

20 //21 20 //21

Remixer 4500: Full rehabilitation of an arterial road

Remixer 4500: Pavement rehabilitation at full speed

Remixer 4500: Producing a new surface course on

an expressway

Remixer 4500: Old becomes new with Wirtgen hot recycling

Slipform pavers

Concrete slipform pavers are track-mounted

machines for the continuous paving of concrete in

road, canal and airport construction. They are used for

paving concrete slabs and monolithic profi les, such as

water gutters, kerbstones or safety parapets.

The concrete is compacted by the integrated vibrators

and is then slipformed to the desired profi le by the paving

mould. The comprehensive product portfolio of slipform

pavers is complemented by various types of useful ancillary

equipment.

Slipform paver SP 15

Slipform paver SP 15 i

Range of applications: offset

Paving width in offset: max. 1,800 mm

Offset height: max. 1,300 mm



Operating weight, CE *: 9,800 – 12,950 kg

Range of applications: offset







p p

p p

22 //23 22 //23

Slipform paver SP 82 i Range of applications: inset

Paving width: 2,000 – 8,000 mm

Paving thickness: max. 450 mm






Slipform paver SP 25 i

Range of applications: offset / inset

Paving width in inset: 2,000 – 6,000 mm

Paving thickness in inset: max. 400 mm























p p

p p

p p

Slipform paver SP 850 Range of applications: inset






Slipform paver SP 84 i Range of applications: inset












Slipform paver SP 1500 L Range of applications: inset







p p

p p

p p

p p

24 //25 24 //25














Texture curing machine TCM 950 Working width: max. 9,500 mm

Working height: max. 500 mm




Texture curing machine TCM 1800 Working width: max. 18,000 mm

Working height: max. 500 mm




p p

p p

g

e u e cu g ac e C 800


Side feeder ISF 850 Range of applications: inset


Conveying capacity: 200 m3 / h




SP 25 i: Production of a re inforced median barrier using the Wirtgen AutoPilot

SP 15: Stringless paving of a concrete profi le using the Wirtgen AutoPilot

SP 500: Perfect concrete surfaces at an airport

26 //27 26 //27

SP 1600: In operation around the clock – production of a 15-m wide

motorway carriageway

SP 1500 L + SP 1500: Two-layer paving

TCM 950: Effective curing of a concrete pavement

SP 1600: Fully automatic paving of a high-quality concrete slab

Surface miners

The use of surface miners dispenses with

operations like drilling, blasting or preliminary

crushing. Vibrations, noise and dust pollution are reduced

signifi cantly. Surface miners produce small-sized

material which is also suitable for conveyor transport.

Surface miners are used for the selective mining of

coal seams and useful minerals, thus contributing to an

improved exploitation of mineral deposits. In tunnels,

surface miners are successfully used for increasing the

overhead clearance by lowering the tunnel fl oor.

In road construction, surface miners are reliable

machines for carrying out routing operations.

Surface miner 2200 SM

Surface miner 2200 SM 3.8

Cutting width: 2,200 mm

Cutting depth with conveyor system: 0 – 300 mm

Cutting depth in windrowing mode: 0 – 250 mm

Cutting drum drive: mechanical





Cutting depth in windrowing mode: 0 – 350 mm






28 //2928 //29

Surface miner 4200 SM for soft rock

Surface miner 2500 SM

Surface miner 4200 SM for hard rock


Cutting depth: 0 – 830 mm


Engine power: 1,194 kW / 1,600 HP / 1,623 PS

Emission standard A (USA / Canada): US Tier 2Emission standard B (outside USA / Canada): US Tier 0





Engine power: 783 kW / 1,050 HP / 1,065 PS






Engine power: 1,194 kW / 1,600 HP / 1,623 PS




Surface miner 4200 SM for hard rock

4200 SM: Mining iron ore

2200 SM: Small-sized mining of gypsum simplifi es further

processing

2500 SM: Phosphate mining

30 //3130 //31

2200 SM: Simplifi ed extraction of high-quality, small-sized coal

2500 SM: Cutting foundations for the construction of a port facility

2200 SM:

Precise salt mining

2500 SM: Limestone mining made easy

Wirtgen GmbH Reinhard-Wirtgen-Strasse 2 · 53578 Windhagen · Germany

Phone: +49 (0) 26 45/131-0 · Fax: +49 (0) 26 45/131-392Internet: www.wirtgen.com · E-Mail: [email protected]

Illustrations are non-binding and may include customized fi ttings. Subject to technical changes. Performance data depend on operational conditions. No. 2176029 EN-09/14 © by Wirtgen GmbH 2014. Printed in Germany

the complete product range tailor – made products to meet ... · the complete product range...

Documents