the digital revolution - magic engineering · innovation & co-creation 77 % services 23 % 16 30...
TRANSCRIPT
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THE DIGITAL REVOLUTION
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Content
1. About ESI• Key figures
• A renown installed base worldwide in multi sectors
• The industrial transformation
2. A unique positioning • A global offer for Virtual Prototyping
3. Outlook and strategy• Strategic Value creator positioning
• The Hybrid Twin
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2016 Key Figures
40countries
1200people
18Million Euros
EBITDA
(+28%)
141Million Euros
annual revenues
(+13%)
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2016 Key Financial Figures
LicensesGrowth & Recurrence
Innovation & Co-creation
77%
Services
23%
16% 45% 39%
30%
141Million Euros
2016 annualrevenues
43 4349
58 62 66 69 70 7584
94
109 109 111
125
141
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Continuous growth
€m
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Sample Customer ReferencesGROUNDTRANSPORTATION
ALSTOM Transport
AUTOLIV
BMW GROUP
BOMBARDIER
CATERPILLAR
FAW VOLKSWAGEN
CONTINENTAL
DAIMLER AG
FAURECIA
FIAT / CHRYSLER
FORD
GENERAL MOTORS
GESTAMP
HONDA
HYUNDAI GROUP
ISUZU
JAGUAR LAND ROVER
MAN
MAZDA
MITSUBISHI MOTOR
PSA PEUGEOT CITROEN
RENAULT NISSAN
SIEMENS
SHANGHAI VOLKSWAGEN
TAKATA
TATA GROUP
TOYOTA MOTORS CORPORATION
VISTEON
VOLKSWAGEN GROUP
VOLVO GROUP
HEAVY INDUSTRY & MACHINERY
AP&T
ARCELOR MITAL
HONEYWELL
JOHN DEERE
NASA
UNITED TECHNOLOGIES
AEROSPACE
AIRBUS
ALCOA
AVIC
BOEING
BOMBARDIER
DASSAULT GROUP
EUROPEAN SPACE AGENCY
GENERAL DYNAMICS
GENERAL ELECTRIC
HONEYWELL
LOCKHEED MARTIN
NASA
NORTHROP GRUMMAN
PCC CORPORATE
ROLLS ROYCE
SAFRAN
TEXTRON AVIATION
THALES
GE POWER
IHI
ONET
ALFA LAVAL
SHELL
DOOSAN SKODA POWER
ENERGY & POWER
AREVACEA COMEX GROUPDAHEREDF GROUPEPRI
GOVERNMENT & DEFENCE
BAE SYSTEMS
BOEING
CEA
DCNS
DGA
FRENCH MINISTRY OF RESEARCH
GENERAL DYNAMICS
HUNTINGTON INGALLS INDUSTRIES
LOCKHEED MARTIN
OAKRIDGE NATIONAL LABS
RAYTHEON
U.S. NAVY
U.S AIRFORCE
U.S.ARMY
ELECTRONICS & CONSUMER GOODS
3M
APPLIED MATERIALS
BERTRANDT
HITACHI
LAM
LTD
HONDA
LG
NEC
SAMSUNG
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A global offer for Virtual Prototyping
Casting Composites Sheet Metal Forming Welding & Assembly
Virtual Manufacturing
Collaborative Decision-making
CFD & Multiphysics
Virtual Performance
Electromagnetics
Multi-Domain Simulation
Virtual Integration Platform
Virtual RealityVirtual Environment
Vibro-AcousticsVirtual Performance Solution
Virtual Seat Solution
Consulting Services
Engineering services
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The 4th Industrial Revolution
The internet
of things
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The context of change: Moore’s law
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A real revolution
Largest world taxi company
without cars
Largest world room renter
without real estate
Largest world phone company
without network
Fastest world growing bank
without money
Largest worldretailer
without shops
Largest world movie distribution
without cinemas
Largest world media company
without content
Biggest world SW company
not selling SW
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Industry Macro Trends: Challenges & Opportunities
• De-Carbonization
‣ Lightweight
• Automotive
• Aeronautics
• Etc
‣ Green
• Wind Turbine
• NPP
• Solar
• Etc
‣ ….
• Next (and present) Opportunity
‣ Digital Transformation
Immersive experience
Multi-domain platform
Single core model
Process chaining
Virtual material lab
Incremental innovation
Big data
Machine Learning
Systems Integration
Mobility
Disruptiveinnovation
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Accelerating Industrial Transformation
International Initiatives heralding the impact of ICT and IoT
Industry 4.0
Fourth industrial revolution for the virtualization of manufacturing
‘Industrie du futur’:Transform the industrial model by digital technology
‘Manufacturing 2025’: Transition from ‘made’ in China to ‘design’ in China
‘Innovate UK’:Innovation agency to drive the science and technology innovations
‘Horizon 2020’: Funding program to support and foster research
National Network for Manufacturing Innovation (NNMI) Improve US Manufacturing Competitiveness
ICT*: Information & Communication Technologies – IoT*: Internet of Things
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Virtual simulation of automated driver assistance
(ADAS)
Big data visual analytics and
machine-learning specialist
Renamed INENDI
Visual Analysis of Big Data
Technology to accelerate CAE delivery in the
Cloud
March 2015 April 2015 May 2015 Jan 2016 Feb 2016 Feb 2017
Realistic simulation
of mechatronic and multi-domain
systems
The technological inputs to a unique solution
Open Source Modeling Software
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A global offer for Virtual Prototyping
Casting Composites Sheet Metal Forming Welding & Assembly
Virtual Manufacturing
Collaborative Decision-making
CFD & Multiphysics
Virtual Performance
Electromagnetics
Multi-Domain Simulation
Virtual Integration Platform
Virtual RealityVirtual Environment
Vibro-AcousticsVirtual Performance Solution
Virtual Seat Solution
Consulting Services
Engineering services
Big data & Analytics
Cloud Solutions
Virtual Systems & Controls
Democratizing CAE
ADASInternet of Things
Data MiningCybersecurity
Systems & control
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Copyright © ESI Group, 2017. All rights reserved.
www.esi-group.com
Content
1. About ESI• Key figures
• A renown installed base worldwide in multi sectors
• The industrial transformation
2. A unique positioning • A global offer for Virtual Prototyping
3. Outlook and strategy• Strategic Value creator positioning
• The Hybrid Twin
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VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
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VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Virtual product
• Decision making
• Collaborate
Virtual Build
Virtual Engineering
Virtual Service
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
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DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
To detect the Unknown in high dimensional data
• Coupling visualization, machine learning and human judgment to‣ Discover new insights
‣ Predict outcomes
‣ Prescribe actions with confidence
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Virtual product
• Decision making
• Collaborate
VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Decision making
• Experience
• Collaborate
VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Virtual product
• Decision making
• Collaborate
VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Decision making
• Experience
• Collaborate
VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
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SYSTEM MODELLING
• Virtual experiments of entire systems
• Conceptual representation without geometry modelling
VIRTUAL REALITY
• Virtual engineering
• Virtual service
• Virtual build
• Virtual product
• Decision making
• Collaborate
VIRTUAL PROTOTYPING
• Accurate predictions about assemblies, model chaining
• Replace real prototypes
DATA ANALYTICS
• Data driven analytics
• Machine learning
• Build intelligence
From PLM to PPL
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What makes the news!
Automotive:
▪ Fiat Chrysler recalls 570,000 SUVs for
fire risks (Dec. 2015)
▪ Ford recalls 451,865 cars for potential
fuel tank problem (Nov. 2015)
▪ Volkswagen diesel emissions scandal
(Sept. 2015), 8.5 million cars recalled
across Europe
In 2015, 100 million+ cars were
recalled in the US (NY Times), costing
automakers billions of dollars
• Mechanical recalls and now
Software recalls
Consumer:
▪ Samsung Galaxy Note 7 (August
2016)
• 2.5 million phones recalled after
battery fires
▪ Woman burnt on plane in headphone
explosion (March 15th, 2017)
• the lithium-ion batteries in the
device likely caught fire.
Aeronautics & Aerospace:
▪ FAA grounds Boeing's 787 Dreamliner
after battery fires (Jan. 2013)
▪ Qantas grounds A380
• Engine Failure (Nov. 2010)
• Cracks in wings (Feb. 2012)
▪ Zodiac Aerospace new Profit Warning
(Jan. 2016)
• Delivery delay (6000 seats) (Jul.
2015)
▪ Norway forbids usage of Super Puma
helicopters (June 2016)
• Bell intends to reconquer its WW
helicopter number one spot in front
of Airbus (April 2016)
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•Data driven analytics
•Machine learning
•Build intelligence
•Virtual service / Virtual build
•Decision making
•Experience
•Collaborate
•Accurate predictions about assemblies, model chaining
•Replace real prototypes
•Virtual experiments of entire systems
•Conceptual representation without geometry modelling
SYSTEM MODELLING
VIRTUAL PROTOTYPING
DATA ANALYTICS
VIRTUAL REALITY
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•Data driven analytics
•Machine learning
•Build intelligence
•Virtual service / Virtual build
•Decision making
•Experience
•Collaborate
•Accurate predictions about assemblies, model chaining
•Replace real prototypes
•Virtual experiments of entire systems
•Conceptual representation without geometry modelling
SYSTEM MODELLING
VIRTUAL PROTOTYPING
DATA ANALYTICS
VIRTUAL REALITY
PLATFORM
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•Data driven analytics
•Machine learning
•Build intelligence
•Virtual service / Virtual build
•Decision making
•Experience
•Collaborate
•Accurate predictions about assemblies, model chaining
•Replace real prototypes
•Virtual experiments of entire systems
•Conceptual representation without geometry modelling
SYSTEM MODELLING
VIRTUAL PROTOTYPING
DATA ANALYTICS
VIRTUAL REALITY
HYBRID TWINThe ultimate goal is to build
a PHYSICAL and DIGITAL prototype which is
agile, smart and autonomous,
to foster industrial transformation
delivering outcomes
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Copyright © ESI Group, 2017. All rights reserved.
www.esi-group.com
Content
1. About ESI• Key figures
• A renown installed base worldwide in multi sectors
• The industrial transformation
2. A unique positioning • A global offer for Virtual Prototyping
3. Outlook and strategy• Strategic Value creator positioning
• The Hybrid twin
29www.esi-group.com
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Product & Process value creation model
From Virtual Prototype to Hybrid Twin…
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The HYBRID TWIN approach
Physical basedmodeling
Data drivenmodeling
‘Virtual Twin’ ‘Data Twin’
Hybrid TwinTM
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HYBRID TWIN prototype
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Hybrid twin of a hot forming manufacturing line
FULL SOLUTION
Hybrid twin, i.e. full process control through
1. a closed 1D loop system
2. 3/4D calculations
3. Operational sensor data visualization & analytics
4. Machine learning, fault and degradation modeling
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Hybrid twin of a hot forming manufacuring line
SOLUTION SKELETTON
1D representation of the whole press line.Unlimited scenarios, assumptions and data
sets (heating, transfer times, cooling, energy consumptions, …)
Closed loop system.
SOLUTION MUSCLE
3/4D (space and time) detailed analysis of the various hot forming stages and creation of the dataset of operations for robustness
and qualityCreation of the data-model of operations
based on selected parameters
Design space exploration
ON-LINE MEASUREMENTS
Possible retro-feed back of on-line available measurements into 3/4D
calculations and in closed loop system as reduced flexible model.
SOLUTION BRAIN
Data analytics of 3D components models, 1D system physical models and
control codeCombine simulation data with operational sensor data into a
continually evolving hybrid twin model used for diagnostics and predictive
maintenance of the system
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Hybrid twin of a hot forming manufacturing line
KEY ESI DIFFERENTIATORS
1. Proprietary of all solutions
2. 0/1D system modelling including now Scilab (competitive with Matlab but open-source and free)
3. 3/4D modelling
4. Data analytics and visualization
5. Process management and system fault and degradation modeling
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Hybrid Twin: WindTwin Project with £500K funding to ESI
Model, visualize, analyze, and make decisions using and combining both data sets (Hybrid twin)
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Creating a new value proposition – the product in service
VirtualPrototype
Hybrid TwinData Analytics
& Machine Learning
System in Operation
Augmented models for fault
and wear
Predictive Maintenance of the Product in Service
Physics based Models
Data derivedModels
Nominal ModelSensor and
Simulation Data
Hybrid model that replicates the
product in service
FeedbackUpdate
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Complete control over a product entire lifecycle
Product & Process value creation model
ANALYSIS &
SIMULATION
VIRTUAL
TESTING
Conduct
design checks
Replace real
prototypesReplace real
tests
Pilot product
performance in
operation
VIRTUAL
PROTOTYPE
HYBRID
TWIN
As built
As certifiedAs developed
As operated- As
maintained
Product Lifecycle Management (PLM)
Immersive Virtual
Engineering
Product Performance
Lifecycle (PPL)
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Accelerating Industrial Transformation
Exponential Growth in Intelligent Products
February 29 - March 4, 2016
Cameras& Radars
80% of the
growth
Need to be able to intelligently process
data collected and to support certification.
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…From Hybrid Twin to Autonomous Prototype
Product & Process value creation model
AutonomousPrototype
Communication and Autonomy
Internet of Things (IoT)
Artificial Intelligence
Hybrid
Twin
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Democratization and continued investments for exponential benefits
Strategic Value creator positioning
ANALYSIS &
SIMULATION
VIRTUAL
TESTING
Conduct
design checks
Replace real
tests
Product Lifecycle Management (PLM)
Replace real
prototypes
Communicate,
Assist
& Autonomize
Pilot product
performance in
operation
VIRTUAL
PROTOTYPE
HYBRID
TWIN
AUTONOMOUS
PROTOTYPE
Immersive Virtual
Engineering
Product Performance Lifecycle (PPL)
Benefits
x1
Benefits
x10
Benefits
x +++ Benefits
x 100
From ‘Get it Right’ …to… ‘Keep it Right’…to…’Make it Smart’