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ART.834289

Schneider Electric Industries SAS Simply Smart!

02 / 2008

Head Office

89, bd Franklin Roosevelt

92506 Rueil-Malmaison Cedex

FRANCE

www.schneider-electric.com

Owing to changes in standards and equipment, the characteristics given in the text and images in

this document are not binding until they have been confirmed with us.

Design: www.blueloft.fr

Photos: Schneider Electric - Matton

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DIA

3ED

1080

204E

N

Software tools

Motion and Drives

Power supplies

Mounting systems

Interfaces and I/O

Operator dialog

Detection

AutomationMotor control

Systems and architectures

> Build together your solution to...

Program independent or coordinatedaxes quickly and simply...

SUCCESS

1PACKAGING

We have a solution dedicated toindustrial simples machines.

This is based on association of the Twido programmable controller andCANopen field bus. It enables access to more advanced functions suchas variable speed drive and servo-drive control.Thanks to its Ethernet communication bus, it simplifies remote monitoringand maintenance.

For this type of machine, our customers are not only looking for aninstallation that is simple, fast and without risk of error, but also aprogramming tool enabling simplified communication and guaranteeingeasy, adapted implementation and maintenance.

Twido, Lexium05 & Magelis XBT GT

Reduction inprogrammingand debugging time

35%

02 / 2008

Schneider Electric Industries SAS

Compact upgradable optimisedFind details of the architecture related to thisapplication on www.schneider-electric.com

Head Office



FRANCE


Owing to changes in standards and equipment, the characteristics given in the text and images

in this document are not binding until they have been confirmed with us.


Photos: Schneider Electric

Print:

Reduction inprogrammingand debugging time

35%

Application case

How our solution met the expectations ofa packaging machine manufacturer (USA)

Requirements of this customer were:

Global cost reduction■ Hardware■ Installation time■ Programming time■ Maintenance time

Increased machine productivity■ In a developing and competitive market

Remote communication with machines■ Monitoring■ Management■ Maintenance

Conclusion

Using of the CANopen field bus as the wiringsystem considerably reduced installation andmaintenance costs, as well as risk of error.It also enabled a significant increase inmachine performance thanks to speed dataexchange of the Twido controller and Lexium05 servomotor.

The ergonomic and easy implementation ofmacros via TwidoSuite software reduced pro-gramming and debugging time by some 35%.

The choice of communication between Twidocontroller and XBT GT touch screen viaEthernet greatly simplified installation operationand maintenance.

Discover our movieof this application solution

Reduce the wiring cost of extensiveinstallations...

SUCCESS

2LIFT & ESCALATOR

Twido, master coupler,IP20 & IP 67 I/Os

30%30%Reduction inprogramminginstallation andimplementation time

We have a highly-adapted, openand flexible solution.

This is based on association of the Twido programmable controller, itsAS Interface master coupler and IP20 and IP67 input/output modules.

For this type of installation, our customers are looking for a fast, reliablewiring system offering a high level of immunity to electromagneticinterference (EMC).

02 / 2008

30%30%Reduction inprogramminginstallation andimplementation time

Application case

How our solution met the expectationsof a commercial building machinemanufacturer (Spain)


Global cost reduction■ Installation time■ Equipment■ Installation

Open and flexible automated system solution■ Single architecture adaptable to differentmachine types■ Simplified maintenance

A reliable and secure architecture■ Improve the safety of installation

Conclusion

Use of Twido and AS-Interface bus as wiringsystem enabled a 30% reduction in installationand implementation costs and the introductionof high level communication and diagnosticsthanks to use of a single cable (power andcommunication) with its quick connectionsystem (plug & play).

The machine data security function integratedwith AS-interface Safety at Work and use of arange of security components enabled thecustomer to achieve the high securityobjectives for the installation.



Head Office



FRANCE






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Distributed AS-Interface optimisedFind details of the architecture related to thisapplication on www.schneider-electric.com

Save energy with refrigerationcontrol...

SUCCESS

3HVAC

Twido & module PT100/PT1000

22%Energy saving

We have an open, flexible solutionadapted to refrigeration control andmanagement.

This is based on the Twido Compact controller, Ethernet and thePT100/PT1000 8-input temperature extension module.

For this type of machine, our customers are not only looking for an installa-tion that is simple, fast and without risk of error, but also an easy program-ming tool enabling simplified communication and guaranteeing easy,adapted implementation and maintenance.

02 / 2008

22%Energy saving

Application case

How our solution met the expectations ofa refrigeration system integrator (Canada)


Operating energy cost reduction■ By choice of decentralised automated systemarchitecture (each cold producer, tank and unitindependently controlled)■ By high-performance regulation functions

Global solution cost reduction■ Reduced wiring time■ Reduced installation errors■ Reduced equipment costs

Improved communication networkperformance■ Communication of all systems with centralsupervision for monitoring and configurationfunctions

Conclusion

Choice of decentralised architecture withindependent control, use of the PID regulationfunctions integrated in the Twido controller andthe application know-how of this manufacturerenabled optimisation of temperatures(monitoring and regulation) of each element inthe cold chain (tanks, units) thus offering theend user an energy saving of 22% againsttraditional solutions.

Use of RJ45 connectors for the Ethernetcommunication network, RJ11 connectors forthe PT100/PT1000 extension modules and anincreased number of inputs, 8 instead of 4previously, significantly reduced global solutioncost (wiring and product).

Choice of an Ethernet network enabled directcommunication between all elements in thecold chain (without requiring addition of a spe-cific gateway) and improved communicationflow compared to a traditional field bus.



Head Office



FRANCE


Compact evolutive optimisedFind details of the architecture related to thisapplication on www.schneider-electric.com





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Measure and communicatewith heat pump control...

SUCCESS

4HVAC

Twido, TWD AMI4LT analogue module& Magelis XBT GT

Pt100 mA V

regulationana/dig mixing

We have a highly-adapted, open andflexible solution.

This is based on association of the Twido Compact programmablecontroller, its TWD AMI4LT analogue extension module and an XBTGTgraphic terminal.

For this type of machine, our customers are looking for a controlleraccepting mixing of different numbers of analogue and digital inputs,with implementation software that is both simple and powerful(alarm management, regulation, Boolean logic).

02 / 2008

Pt100 mA V

regulationana/dig mixing

Application case

How our solution met the expectationsof a HVAC machine manufacturer (China)


Single measurement acquisition/processingsystem ■ Temperature and pressure measurement■ Regulation via PIDs■ Valve and compressor control

Single communication system■ Communication with end user buildingmanagement systems■ Simplified remote access for maintenanceoperations■ Local control via user-friendly interface

Conclusion

The technical solution proposed to thismachine manufacturer enabled acquisition ofanalogue and digital signals and valve andcompressor control, as well as ergonomic andeasy implementation of PID algorithms usingTwidoSuite programming software.

The Modbus port integrated in Twido enabledsimplified exchanges with BMS systems andremote control by telephony network.

This solution proposed to our customer alsoapplies to production machines in therefrigeration sector.


Head Office



FRANCE






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Compact optimisedFind details of the architecture related to thisapplication on www.schneider-electric.com

Integrate an identification systeminto a PLC network...

SUCCESS

5MATERIALSHANDLING

We have an adapted solution to interfacea tracking system in a network.

This is based on association of the Twido compact programmable control-ler and Ositrack RFID system.

For this type of machine our customers are looking for an installation that issimple and highly reliable enabling an adapted design.

Twido & Ositrack

20%Reduction ininstallationand implementationcosts

02 / 2008

20%Reduction ininstallationand implementationcosts

Application case

How our solution met the expectations ofan automobile manufacturer (France)


Simple, economical interfacing of new RFIDsystem in existing PLC network■ Solution integration without modification ofexisting PLC programmes■ Adaptation of protocol and physical linebetween PLCs and identification system

Global cost reduction■ Adapted implementation (simplifiedprogramming and installation)■ Improved reliability of production means ■ Optimisation of installed equipmentmaintenance

Conclusion

The association of Twido-Ositrack and Modbusport simplified communication exchanges.The openness of Twido to differentcommunication profiles facilitated integrationin an existing PLC network.

This winning association is a real solutionensuring ease of installation and maintenanceby product availability.

Thanks to highly competitive pricing, integrationadapted to the applications of this customerreduced overall cost of investment, installationand implementation by around 20%.



Head Office



FRANCE






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Operate an automated system insevere environments...

SUCCESS

6OTHER

We have a solution particularly adaptedto extreme conditions.

This is based on the Twido Extreme programmable controller and itsinterfacing capabilities (Modbus, CANopen, CANJ1939 and hydraulicfunction blocks).

For this type of machine, our customers are looking for a simple, ruggedinstallation that resists attack of severe environments (climatic, corrosive,mechanical, etc.).Twido Extreme, Advantys FTB

& Magelis XBT GT

02 / 2008

Application case

How our solution met the expectationsof a vehicle manufacturer (Finland)


Rugged installation■ Extreme temperature resistance of PLC (toaround -20°)■ Resistance to regular vehicle high-pressurecleaning ■ Shock and vibration resistance

Improved communication performance■ Hydraulic valve systems interface■ Touch screen interface■ Joystick interface

Simplified installation■ Reduced installation time (direct machineframe mounting without enclosure)

Conclusion

The rugged characteristics of Twido Extreme(-40°/+ 110°/IP67/9G) provided the answer tocustomer requirements, while simplifyinginstallation by direct mounting withoutenclosure on the machine frame.

Use of CANopen field bus, CANJ1939 andModbus integrated in Twido Extreme simplifiedcommunication with:Advantys FTB IP67 inputs/outputs,Customer external unit (diesel engine speedand temperature),XBT GT screen (data management and videostreams),Twido Extreme PWM input/output functionssimplified the use of hydraulic valve systems.



Head Office



FRANCE






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Share information and stay linkedto your installations...

SUCCESS

7OTHER

We have a highly-adapted, simpleand economical solution.

This is based on the Zelio Logic controller, ready-to-run modem and awireless network (GSM).

For this type of installation our customers are looking for a remote manage-ment system simple to implement with a single programming software pac-kage using widespread SMS technology.

Zelio Logic, modem communicationinterface & GSM modem

100%■ Interventions justified■ UNLIMITED activity scope

02 / 2008

100%■ Interventions justified■ UNLIMITED activity scope

Application case

How our solution met the expectations ofan ecological heating systems integrator(Spain)


Improved installation control and safety■ By temperature measurement andmanagement (hot sanitary water, heating,ambient, etc.)■ By control and automation of fuel supplyand air inlet

Customer service continuity by limitingoperating costs ■ Real time installation state information(fuel level, equipment faults, maintenance level)while optimising site visits and collaboratortravel■ Offer start-up assistance service to installerpartners eliminating their need for additionalpersonnel

Conclusion

Our customer improved the performance ofmachines and installations thanks to the mana-gement capabilities of Zelio Logic analogueand digital automation functions. This solution also enable installation developmentwith a little or without wiring modifications.

Easy operation of the Zelio Soft programmingtool helped our customer in production of theapplication and ensured transparency of imple-mentation of communication related to thecontrol part of the machine.

Use of Zelio Logic, the communication interfaceand GSM offered the possibility of remotelyreceiving and/or sending information andtherefore 100% of interventions were justified.

Location of the modem solution at partnersand sale of the remote management option toend users enabled our customer to consolidateactivity scope without the need for companyexpansion.


Head Office



FRANCE






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