the following catalog has gaps in its page numbers, or ...n0nas/manuals/onan/933-0221... · cover,...

The following cataloghas gaps in its pagenumbers, or doesn’thave any numbers.We have chosen to

leave the pagenumbering in theorder that Acrobat

assigns it.

Redistribution or publication of this documentby any means, is strictly prohibited.

PamManual

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SAFETY PRECAUTIONSThe fo!towincj syrrIbcM are used h Chmn rnanuafs toakrt

users to the potentially dangerous conditions rek!ir?g to

maintenance of {he equipment and reghxmwn? of gwts

Please read and observe.

-- ,. .-.,., . ..”.. -. ..-.

TM [email protected]/ H?fwstoa hzwd 05‘hWAR‘q‘NGI unsafe practice which cm rewtf“.,-,..-... -........

h wwre pmxmaJ injury or deaih=

To avoid errors or delay in tilling ywr WNIS cmhw, always

give the MODEL. SPEG NC?., and SERIAL NC). from the

Clnan nameplate.

i% handy reference, imm? your nameplate in$wnation

in the spaces bekxw

.. ..”.,, ”.....-., ..” . ...--”.. .-. — -. .. —, —- -- ——

FWDEL Am SPEC MO

., . ,...-,+.,-.,...-..-,--- ..-..—.— —..SEFUAL W ““

L-i-ciiuiiiq This symbol refers to a hazard or---.—. . ....— unsafe practice which can result

in personal injury or product or property damage.

PFmmJcT SAFETY Fwwclurnohks

Con#act with t,#SEL3ENGNVE OILS has been identified by a UnRed !Hates federal agency and

some LISA state agencies as musing CANCER or I?EPRODLJCTIVE TC?XKXTY Men checking or

changing engine oik take all necessary precautions mf fo ingest, breathe the fumes or contact

the used oiL

[iIwKiNIN@

——

-.”-”...,. . .. ...—--——

. .... ,, .-,..,.,..=..-. .->..,-...,.-

IAAWARNINGI


TbIis catalog applies to the $lAdfi Generator Set Parts are arranged in groups of relateditems and each illustrated part ~s identified by a reference ntimber in the part3 list.Unless otherwise menr~oned in th~ description. pacts are interchangeable between models.“zrrs illustrations are typical. Using the model and spacificati~ti number from your~?ner-ator set nameplate, select parts that apply to your set. Right and left sides aredetermined by facing the efigine end (front] of the set.

Model IdentificationI

2.S MAJB - * / $ @1

2!500 Watts3.0 MAJB - * / # @ I 3000 fit%!

I

12 Vrlc3000 Watts 3600 RPM 12 YDC

* Specification Number: Number 1 is standard. all others indicate veriat’

@ Specification Letter: Letter Advances (A to 8, % to C stc) with majormailufacturing changes.

.

0!$s.


Carburetor, Gasoline 11, 12choke, Electrac 11Cleaner, Air 11coil, Magneto 13Cantrol 18Cover, Geae 9Cover . Thermostat 6Cover, Vaive 6Crankshaft 6cup. Governor 6

Draincock. Oil 8

Eniibel i 20, 21

Gasket , Cyiinder Head GGear , Camshaft 6Ge8r. Crankshaft 6Generator 20

ii~r?ess. Wiring - CoiIzrol 1$?larness. Wiring - Remote Controlhsad, Cylinder 8Housing 23

impei Ier 17Indicator, Oil 4

Rectifier, Bridge 21Relay. Control 18Resonator X1Ring Set 6Rod * bnnect~ng $Rotor 20

Terminal, Receptacle 15Thermostat $

II

.

*


I?3


RHNO.

1

1112

PAR-TNo.

850-00.4sWX!-?M29

110-0826110-0826-02110-0826-0511O-G$26-IO517-0041

101-4)29G10i-0290-02101-0290-10101-0290-20lol-c1290-30

QTY PARTll!Xil 5EscRIPTmM

Slock, Cylinder {PressureLubrication) {Includes PartsMarkad +j (Refer to ShortBlock Index For Replacement)

Washer, Lock - spring (5/16”]Screw, Cap - Hex Head

(:/16-?f3 x 1-1/’8”!Seal, Oil - CrankshaftPlate, fSearing - RearGasket Kit, Plate - Bearing

+Plug, ExpanG(on (1-5/8” Dia.]+Insert. Seat - Valve (E?xhaustJ

Standard.002” Qvers{ze.005” Oversize.010” Oversize

+Plug, Expansion (1-1/8” Qia.j+Bear{ng, Crankshaft

*Standard.092” Gnck+rsize.010” Under?ize.020” Undersize.030” Undersize

REF PARTNo. NO.

22 854-0007

(JTYO mm”OESCRIPTUJN

1 +TI.&, Line - Oil (4-5/16” Lg)2 +Bearingj, Camshaft2 Pin, Oowel1 Plug. Filler - Oil

+- Pacts Included in Cylinder Block.

,’

.


“--yv(,~47 — 14.

56’=, ,7

1/5 d

.

\\ II I .,. , ,7 . . ...— --- i>1 .,--

1“7\10/!kJ..,:;3-=

\ /’0~61 16 ‘2’’”--.-

#’


REF!’40”

REFWI.

tJTY PARTWD DESGRWTU3N

Nut, AGOr?l (5/16-24”]Bracket, LiftingHead, CylinderScrew, Cap - Hex Head

( ~/4-2~ ~ ~“)Washer, Flat - Copper (1/4”)Val*.fe, Sreat:kecCover, Compartment - ValveGasketLock. Spring - ValveRetainer’, Spring - ValveRotator, ValvesSpring. ValveValve. IntakeValve, ExhaustTappet, Valve - Includes

Adjusting ScrewStandard.005” Oversize

Fling. RetainingWasher, Retai~ing - Gear

(Special)Gear, CrankshaftKey, WoodruffCrankshaftRing, RetainingCup, Governor (Includes Parts

Marked *)#8all, Fly - Governor

Gear. Camshaft {Includes Parts

869-WY3240s-1.039“10-G9398!30-0015

3’?383941

Gasket,’ M&i - Cylinder“Hub, Governor%up and Bushing, Governor

?istotlStandard.010” oversize.020” over~ize.030” Oversize040” Oversize

Pin{ PistonClip, Pin - Piston

Ring %t. Piston$tandard.GI,O” Oversize.020” Oversize.Q30Y’ Oversize.040” Oversize

Rod. ConnectingStandard.010” Undersize.020” Undersize.D30” Undersize

Screw, Cap (Special)Washer. Lock - IT (1/4”j

Cover, ThermostatGasket, Cover - ThermostatSpring. ThermostatThermostatBracket, Guard - BeltWasher (5/16”)HaaeReducerElbowclampHoseGasket Kit, Engine

5789

10111213141516

424344

113-01?’5113-0175-10113-0175-20113+17’5-30113-01”?5-40

11S-0006115-0006-05

45518-0012104-0050 114-0095

114-W95-10114-0095-20114-0095-30114-0023654-0014309-0539309-0004309-00883Q9-053B130-2735526-0122503-QW4502-QWN502-0433S0.3-0446503-030416$-0089

2122232425

- - . - -. .-LU4-UKJ4?I515-0001.104-1587150-0078150-1695

2627

510-0015105-03?7

Marked %} ‘

::3031323334

150-1257150-007’7105”0004515-0001105-0300150-00755’?0-0143

#Spacer, Gear - Camshaft#Plate, Gear - Camshaft

Washer, Thrust - CamshaftKey. WoodruffCamshaft

Pin, Center - CamshaftStud (5/16-24” X 5/’16-18” x

2 “ - 11/32”)

- Parts Included in Governor Cup:- Parts Inchied in Cmshaft Gear


5.

1

i,,

REF PARTMO. NG.

1 505-02742 120-01403 120-00125 309-03229 800-0056

9 850-005010 102-0864

Plug, Pipe - Secket Driv@Spring. @y Pass - OilPlunger, Hy %ss - OilSwitch, Pressure - Low OilScrew, Gap - Hex Head

(3!/8-16 x 1-’314” )Washer, Lock -Base, Oil

Spring (3/8”]

L’- 8

11 102-0$6s12 Kiw-wll :M $OO”WN 2

14 850-0040 215 120-0394 11$ 120-0161 119 505-0054 1

II

P&RTDESCXWPTIOM


9

/1~ 19

3 150-1426 *Arm and Shaf~, G&ernor4 150-9177 : *stud, AdJustin&? - Governor

Sensitivity (*1o-32 x 1-7/8”)5 150-118’? 1 *Yoke, Shaft - Governor6 509-0008 *Seal, Oil - Governor W&t7 S10-0008 : *5f3- ‘rig, Lowar - Governor

$Fkiiet8 510-0013 1 *8earing, Uppw - OC*TWWW

Shaft

2iREF PARTm. m.

14 870-fl13115 103”001316 150-2097

17 518-000$

18 150-063919 815-004620

WO-0031WO-0034

21 MO-004$

22 870-0’05323 815-0290

PARTGE!WWTIW

km, Lock - ET [#lo-321(Mmket. CQvw - warLirdt, Governor Arm toCiy+wretor

CIIP, Governor Link toCarburetor

Joint. Ball*SCreW, Muntiag - Governor

Screw, Cap - Hex Head (GearCover Mounting)

5/16-18 X ~-~1~”

!j/16-mx 2jlt4°Washer. Lock - O$sar Gover

Mounting {5/16”] ~*Nut. Hex (#10-32)Screw, Hex Washe~ Head

I 1/4-20 x 518”)

,’

* Parts !ncluded in i%mr CWW.


},,

REF PARTNo. w.

1 403-22982 402-05693 402-05504 433-22965 82I-GO1O

6 800-W33

7 526-03338 526-0115

QTVUSED

Pan, 13ripIsolator, VibrationIsolator, VibrationMount, Front - Enginescrew, bck - F 1an~e

(1/4-20 x 1/2”)Screw, Cap - Hex H@ad

(5/16-18 X 2’”)Washer, Flat (5/16 }Washer, Flat {5/16”)

R& WiwHo. MO.

9 850-0045M $70-015311 MY3-LM)47

n $60-0054)J3 800-MM3

14 850-004515 526-0324

(y&

22

PARTOESCMPTION

Washer, Lock (5/16”)Nut, Hex (5/16-18”)Screw. Cap - Hex Head~~~;16;o:k5/8” )

- spring (3/8”)smew,’cap - Hex Head#(:;-MXk2” )

- Spring (5/1$”}Washer: Flat {5./16’]


‘,,

REF PARTNO. NO.

1 50i-051.32 ‘502-01383 146-0383

4 141-.00785 154-250%6 140-1269. T i45-olll

-.

//

QTYWm

21i

v “24

PART it&F PART QTY

OE$GRSPTUJN NO. NO. USEO

Line. Fuel 21 870-0131 ~

EIOOW. Flare - Male 22 800-0308 1.Carburetor, Gasollne [See

Sorx3rate Grouo for Parts] 23 850-QJ340 2(Excludes $!ountlng Gasket} 24 800-0006 1

Gasket. 14@mtlnq - CarburetorManifold, Intake 25 520-0$56Adamer, Intake ?6 870-0131 ;Gasket, Intake Adaater to 6?7 140”196$ 1

Carburetor 28 153-01i3 1

Stud [Speclai) 29 153-001’? 1

Link. Choke - Eimtric 30 i53”0440 1

Bracket Assembly, Choke 31 815-0110 1Bracket and Bushing, Cho&eShaft. Choke 32 8iW-iWXJRing. R’%taYmr “ External 34 $15’”W2M ;

WlasheF. Lock - H (1/4”1Nut, &im “- W#x {1/4-’28’1 35 526-0048 2Insert, Resonator M 332-0527Gasket. Resonator 37 850-0025 ;Compound. Reta?ninq 38 &12-008FJ 2Stud {Special)Cleaner, Air

11Redistribution or publication of this documentby any means, is strictly prohibited.

REF PARTMO. MO.

1 146-01222 146-01193 146-01024 146-01185 146”0406$ 14$-01.45


R!% PARTm. w.

6

mmo#%iawTM4

REF mmMl. w).


/

8 19

/7 J 20 \

y

\

REF PART

ii’

Q$o PARTGESCWPTNM

Washer, Flat - Brass: Washer, Fibre - Insu’

[5/16”)1 Block, Terminal1 Cover. Box - Breaker

REF PARTNo. m.

PARTIacl. MG.

Box, Breaker - IgnitionPoint Set, IgnitionScrew, Round Head~::$;::rx 1/2”)

Screw, Round Head - ET(#8-32 X 1/4”)

Washer, Fibre - Insulating

1 160-13292 160-11833 812-0148

12 332-031914 160-133615 160-133716 160-133517 526-006318 802-0034

4 312-00975 518-0049 i Gasket. BOX - Breaker

Gaskm, BOX - $reaker; Washer, Flat -Copper (1/6”)2 Scrw’, cap - $ocket Head

(1/4-20 x 3/4”)3 Plunger1 Guide. Plwwr1 Diaphragm2 Washer, Lock - IT (1/4”)

6 50B-00~7(#lo)

Washer, Lock - IT (WI)7 $54-00108 871-0010 19 160-1331

20 160-026421 160-038222 8s4-0014

Nut, Hex - Binding Head(#10-32 )

Screw. Machine - Hex Head,Brass (#10-32 x 3/4”)

!? 332-0284

:!Redistribution or publication of this documentby any means, is strictly prohibited.

5

‘,

‘,

PARTm.1, w.

II,,,

‘,

Wg’F IPmOE&%ill m. m“


/’—

\

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\ Q

PARTDE5CRIPT’IOH

PARTCIEsmmnw!

REF PAR?w). m.

Pulley. i%mp - Watery?c&, $&et “ m’

CIMIIP: MI**2 0s0-004s3 131”04204 132-0284

#bu*Cormecta-, HOW!Adwt*r, HOWScrew, Set - socket Heti(#lo@2x i/2”)


.

,,

15

~F PART. No.

132-02841 132-0312

2 132-03063 132-03095 132-03106 132-0302

7 132-0298B 132-0305

9 132w3297

17

(& PARTQESORIPTIilti

Pump, Water: *screw.Machine- ~raas

Binding Head1 Cover, Pump - Water

*Gasket, Cover - Water pumP: *Impeller. pumP - water

1 Screw, Machine - Brass‘Binding Hw$Washer, Flat - COPPerQMi, Pump - WaterPlate, Wear - Impeller

REF PARTmm m.

10 132-029511 132-030812 132-030313 132-029614 132-029915 132-030016 132-030417 132-030118 132”030720 132-0311

il’12

1 Ring, Retaining1 Ring, Reta$ning2 8earifig, $511i Washar and Spacer, Pump - Wateri Ring, O

shaft, Pump - Water: Repair Kit, PumP - Water

{Iticludes’ Parts Marked *]

*- Parts Included in Repair Kit.,,


Control

. /30

I

3’


Rw PARTw. No.

. 301-924!598-5353

3 308-0739& 321-01755 815-0385

6 302-08857 870-11838 323-04409 320-1364

10 508-001511 526-004812 853-000513 871”-000714 307-188615 821-0004

16 323-15121’? 307-2492M 815-010619 854-909619A 8!54-001020 332-040621

332-2758332-0426

22 870-0131

H&t?12mRIPm3?d

Pan=!. Front (Contr’o I )Decal. Panel - Control

(Not Shown)Switch, Start/StopHolder, FuseScrew, Machine - Round Head

{#6-32 x 1/2”)Meter, Totxalizinq - TimeNut, W/ET (#6-32)Plugt Socket - ti~~singBreaker, circuitWasher, Fiber {#S)Washer. Flat (#S]Washer, Lock - ET (s8]Nut, ii~X (#8-32}Relay, IgnitionScrew, Machine - Lock Head

(#10--32x .31’rJSocket, RelayRelay, 3 PDT, 120VAGStraw, FIL tiM (#6-32 x 3/4”]Washer, Lock - IT (#6)Washer. Lock - IT (#IO)Block, TerminalStrip, Marker

60 Hz Sets50 Hz Sets

Nut, Lock- ET (#10-32)

Ri3 PARTNO. No.

23 810-0082

24 812-0059

25 850-002026 508-020827 323-048828 301-924830 813-0102

31 508-001632

338-2593338-2043

33 357-003034 30?-272635

321-0146321-0256

36 301-924798-539898-5675

37 320-144198-432598-450898-5358

Fiwt?DGx%wi’ml

Screw. Machine - Round Head,Brass [*8-32 x3/4”)

Screw, Machine - Round Head(86-32 X 1/4”)

Washer, Lock (#6)Bushing, Nylon {3t4”)Connactcw, SocketBox, ControlScrew. Machine - Round Head

(#10-32 x5/8”1Washer, Fiber (#10)Harness, Wiring - Control

60 Hz Sets50 Hz Sets

RectifierSpring. HolddownFuse

10 Amp

Co&-TDoes Not Include oecal)Decal, Wiring DiagramDecal, Wiring OiaqramCover, PlateDecal, Wi.wninyDecal. CertificationDecal, First Mate


2827 /

26 / ~_/”---’’”.\

H11 14

FtEF PART QTYMO. No. USED

4 301-9244 15 319--0688 16 191-1599 i

7 307-1617 18 800-0052 1

9 850-0050 2

18K i

PARTDESCRIPTION

Adapter, GeneratorStator, Generator

Code 53CR [50 Hz)Code 53EN? (5O HZ)Code Iil (60 Hz)

Bell, End (See Separate Pagefor Comt30ne*ts)

Support, Rear - Control BoxBracket, MountingStarteP [See Separate Page

for Components)Relay, So?enoid - ElectricScrew. Ca~ - Hex Head

(3/8-16 x 1-1/2”)Washer. Lock (3/8i’)Nut, Hex (3/8-16”]

REF PARTNo. Ncl.

13 815-0340

1415~~

171819202122

850-0040516-0196898-0M!5336-0233226-3107862-0001856-0006337-0059815-0384

23 856-001024 800-0054

25 800-1030Screw. Cap - Hex Head(1/4-20x 5“) 26 201-3284

Scrpw. Lock - Flange 27 202-0674(1/4-20 x,3/8”) 28 520-0954

20

‘,

PARTl?ESCRIPTICIN

Screw, Hex Washer Head - :hdForming (#10-32 x 3/8”)

Washer, Lock {1/4”]Pin, LocatlnqS!eevi~qLead. SoiianoidLead, SlolnoidNut, Hex (1/4-20”]Washer, LOCK - EIT (1/4”1Strap. BondScrew, Hex Washer tiead - Thd

forming (3/8-16 x 3/4”)Washer, Lock - EIT (3/8”)Screw, Cap - Hex Heaa[3/’8-16X 21’)

$crey, Can - HexHea~ ~(5/16-18X 1-1/4”) !,

Rotor, Generakcy, ,.,~m!p,,Sleeve, Stud

I‘~ ~ ‘,!,:

Stud (Snecial)‘!,,’‘,‘.: ~;I,i ;

,’ .,,,.,.,.‘,


,,

iww.

Pm’ QI-Y PARTm. W$m IMCRIPTK3H

3 211-0352 Bell, End - Generatckr2 212-1:249 : yMJ Brush3 214-0099 24 232-2841 1 Brackat and Rectifier5 516-0196 4 Pin6 Slo””olo? 1 Beering, Roller

,,

WwT $sEnww.

19 30$-0548 ~

PARToEsa2wTmtd

Fhcket. Mounting - cw=~torCapacitorScrww, Ham t4e4ad - Fhread

Forming {M-32 x 3[8”)Rectifitw.Bridge


FW WRTm. MQ’

PARTWXCRXPTWN

M

mm’!40.

NH

24

$2!@


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,.,


m‘%.

wL.~-/-----%

BI\

W5F Wmm. ‘m.

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REFMl.

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4

7


3

.,.’

mm PART QTY P54RTw. W. ‘WEo Wsaw%ww

REF PARTw. m.

PAN?wwtlmm

6 W$”aiw?? wa-wiw$ $60’’000!5‘9 t-li!$”mw

to 3W”IW’


Par% FM).

308-0739

3C?i3-f?927

308-0827

309-0002

3(19-(H294

309”0088309-0322309-0484309-0!501~Q~.g~~~

309-053!33i2-0097312-0194

319-0658

320-1364

320-144;321-0146

321-0!75321-0256

323-0400

323-0400323-0440$jz~-(lagd

323-0500323-0500

323-08!21

323-1512

331-0038

332-0284

332-0319332-0406332-0426

332-0527332-0807

332-1993

332-2758336-0233

33’?-tlo59

338-:(MN

338-1(MO

338-1081

338-?081338-1082

338-1082

338-2043

33$-2593356-0056

35?-’0030359-0034

4M!”Q550

Page

:9

2526

5i’

78

2424

77

14~q

2079

1919

1919

25

26

1929

2526

25‘9

2414

14~SJ

19

11

2615

1920

2025

26

252625

2619

19

211926

10

Part I’@.

402-0569

403-2296

403-2298

.405-7939

405-3449405-3.$50405-345?406-0588406-058!2!501-05135u2-rN302502-0029502-0138502-0300502-0404502-0433502-0941502-0976503-0304503-0429503-0446503-0445503-0654503-1408503-1410505-0054505-0274505-13465t15”’1347505-i34t3505-1349508-0015508-0016508-0076508-0017508-0208509-GO08509-00125QcJ-~gJ41

510-0008510-00?3570-0014510-0015510-0107511-0148512-0164512-0168515-0001515’’-0113516-0012

Page

7nIW

1010

7

23

23

23

23

23

11

15

7. .

;;

15

7

24

16

7

24

7

16

7

16

24

a

8

76

16

24

24

19

14jlJ

1.4

19

9

9

5

9

9

‘9

7

21

13

16

13

?

73

5

Part M.

516-0117

516-01965?~-(J;9~

517-00475:7-0048

518-0006518-0072

51$-00495i8-026S

518-0387

520-0143520-0535

520-087(.?520-0953

520-0954520-0956526-0048

526-0048526-0049

526-0063

526-0063~gfi.,~:~tj

526-0?22

526-0214

526-0324

526-0333

800-0006$00-0007W30-0015

800-0025

800-0029800-0031

$00-0033

800-0034

800-0047

800-0052800-0054

$00-0056800-0081

W’I-0187

800’’0308800-””:030

802-0034802-0034810-0082812-0059812-00648?2-007!5812-00758?2-0085

28

Part No.

812-0146873-0102

815-0046835-0106

815-01?0815-0285

$15-0290

815-0290#3’15-0349

i975”LWW----

8?5-0380815-0384

875-0385815-0385

815-03958~5-0636

816-005?82?-0004

821-000S

$21-0009

a21-ool(l821-0010

850-00208!XECW25

Mm-oo3a850-0040

850-0040$50-0040

fNxl-m40850-0040

850-0CW3850-0040

2J50-G045lM41-flo45

mo-oC14!5IMo-mm

850-0050850”0050

850”00s0

MO-0055

Page


.)” Part Mm”L

-— —. m.—

ihi$p!? mm-w -* Pag@ Pw’t MO- Part w.


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