the future of automated collection - curotto can · updated march 2011 the future of automated...
TRANSCRIPT
Updated March 2011
THE FUTURE OF AUTOMATED COLLECTION
Tel: (707) 939-2802 or Email: [email protected]
Patent Protected
Our mark is your guarantee for best quality parts
Document Control Number: SE2010rev1Release Date: Mar 2011
Made inUSA
Commercial Gripper Parts Book
COMMERCIAL GRIPPER INDEX
Released December 2009 All Rights Reserved Page 01 May not be reproduced without permission
PARTS BOOK
INDEX
Index and contact information Page 01
Warranty policy 02
Terms for parts on the Commercial Gripper 03
Bumper pad 04
Dogbone assembly 05
Grip belts and pins 06
Hub and spindles 07
Grip cylinder pins 08
Link bar assembly 09
Mounting bracket 10
Grip cylinder 11
Arm tubing 12
Priority diverter and �ow control valves 13
Electrical harness 14
Hydraulic installation / Priority diverter 15
Hydraulic schematic / Priority diverter 16
Phone: (707) 939-2802Fax: (413) 521-6644
Email: [email protected]: thecurottocan.com
The Curotto Can Inc. 22690 Unit S4
Sonoma, CA 95476
COMMERCIAL GRIPPER WARRANTY
Released December 2009 All Rights Reserved Page 02 May not be reproduced without permission
PARTS BOOK
WARRANTY
1. On components and equipment manufactured by the Vendor, the Vendor warrants them to be free from defects in materials and workmanship for a period of (1) one year or 2000 hours of operation, whichever comes �rst from the date of delivery to the �rst Buyer.
2. Two items are excluded from the standard one year warranty: hydraulic hoses and gripper belts.
3. On components manufactured by third parties, the Vendor assigns to the Buyer, to the extent assignable by the third partie’s warranty, their standard warranty.
4. On hydraulic cylinders the Vendor warrants them for a period of (1) one year.
5. This warranty excludes damage or failure due to negligence, misuse, accident, improper operation, or improper installation by the Buyer.
6. By accepting the delivery of the equipment the Buyer acknowledges that the equipment is to be used only for the intended application. Use for any other application voids the warranty.
7. The Buyer agrees upon delivery of the equipment to release the Vendor from all claims and demands arising out of work performed by the Vendor’s personnel or agents acting on his behalf.
8. In the event that the equipment fails through no fault of the Buyer, within the established warranty period, the Buyer’s sole remedy and the Vendor’s sole liability shall be replacement of parts for repair of the unit. If, at the Vendor's discretion, labor costs are to be covered, then the location and time of repair shall also be at the Vendor’s discretion.
9. The Vendor will endeavor to ful�ll the warranty either by repair or replacement at the earliest practical time.
10. It will be at the Vendor’s discretion as to the speci�cs of the repair, such as choice of local repair facility or return of defective parts to the head o�ce.
11. The Buyer shall pay all expenses of removal and transportation of defective equipment to the designated service facility, freight prepaid, for inspection and replacement, or credit, if applicable.
12. The Buyer shall pay all expenses related to the re-installation of defective parts.
13. Under no circumstances is the Vendor liable for incidental or consequential damages.
Warranty claims may be �led online at: www.thecurottocan.com
COMMERCIAL GRIPPER TERMS FOR PARTS
Released December 2009 All Rights Reserved Page 03 May not be reproduced without permission
PARTS BOOK
TERMS FOR PARTS
Bumper pad - page 4
Dogbone assembly - page 5
Belts and pins - page 6
Spindles - page 7
Grip cylinder pins - page 8 Link bar assembly - page 9
Grip cylinder and seals - page 11
Optional hoses and quick couplers - page 12
Valve - page 13
Mounting bracket - page 10
Grip cylinder pins - page 8
1
3
COMMERCIAL GRIPPER BUMPER PAD
Released December 2009 All Rights Reserved Page 04 May not be reproduced without permission
PARTS BOOK
Item Number Description Qty. Notes 1 SE-034 Pad, UHMW, cart 1 2 CF-38860 Nut, Toplock, 1/4”-20 6 Do not reuse - always replace new 3 CF-1124225 Sunken head, hex, 1/4”-20 X 1.0” long 6 Grade 8 only
2
Item Number Description Qty. Notes 1 AC02-098 Collar, hub stabilizer 2 Weldment only 2 B17-0007 Bushing, tension 2 3 CF-60102 Grease zerk, 1/8" MIP 2 4 AC02-114 Spacer, single, Gripper dogbone only 1 5 CCG-DOG Dogbone assy., single style, compete 1 6 AC02-S21 Dogbone assy., dual style, complete 2 7 CF-38064 Nut, Toplock, 1/2” 3 Qty. (4) for dual spacer version 8 CF-0115207 Capscrew, 1/2”-13X1.25” long 2 Grade 8 only 9 AC02-114 Spacer, dual style only 2
COMMERCIAL GRIPPER DOGBONE ASSEMBLY
Released December 2009 All Rights Reserved Page 05 May not be reproduced without permission
PARTS BOOK
8
5
Complete assembly as shown - includes bushings and grease zerks2
4
1
Check bushings frequently and
replace as necessary
Weld onpart
3
3
6 Dual style complete as shown - includes bushings and grease zerks
9
Dual spacer only
77
7
COMMERCIAL GRIPPER GRIP BELT & PINS
Released December 2009 All Rights Reserved Page 06 May not be reproduced without permission
PARTS BOOK
Do not reuse - always replace
with newToplock nuts
4
8
2
6
12
13
10
111
16
5
15
IMPORTANT: Do not use a capscrew here - will damage arm and cause
gripper belt hyper-extension
NOTE: The bolts that attach the arm to the hub and spindle bracket are all di�erent
14
Item Number Description Qty. Notes 1 THAS-3 Flat head socket, 1/4”-20 X1.50” long 4 Use locktight 2 THAS-2 Flat head socket, 1/4”-20X 1.00” long 6 Use locktight 3 CF-38067 Nut, Toplock, 3/4" 2 Do not reuse - always replace new 4 AC02-008 Belt, rubber 2 5 AC02-019 Backing tab, belt 2 6 AC02-022 Spacer 1 7 AC02-144 Pin, rear belt 1 Tighted pin locks buckle in place 8 AC02-S04 Buckle, belt assembly 2 Tighted pin locks buckle in place 9 AC02-S23 Pin, front belt 1 10 AC4-A001 Arm, gripper 2 Safety yellow 11 AC02-140 Plate, belt retainer 2 12 THAS-4 Flat head socket, 1/2”-13X2.0” long 2 Use locktight 13 CF-15211 Capscrew, 1/2”-13X2.0” long 2 Use Grade 8 only 14 CF-0115207 Capscrew, 1/2”-13X1.25” long 2 Use Grade 8 only 15 CF-38064 Nut, Toplock, 1/2” 4 Do not reuse - always replace new 16 CF-38060 Nut, Toplock, 1/4” 14 Do not reuse - always replace new
3
7
916
NOTE: Use Locktight on #12socket head screw
COMMERCIAL GRIPPER HUB & SPINDLES
Released December 2009 All Rights Reserved Page 07 May not be reproduced without permission
PARTS BOOK
5
6
Small - complete assy.
2
3
4
1
7
8
Small - bracket only
Large - bracket only
IMPORTANT: Do not reuse - always replace with new lugnuts
IMPORTANT: Brackets are similarbut di�erent parts Complete assembly includes: spindle, hub, bracket, key, lugnuts and spindle locknut
IMPORTANT: Check tightness of spindle locknut regularly - nut must be tight
Use new Nylock nuts whenever the hub and spindle is removed
9
10
Item Number Description Qty. Notes 1 Lugnut, 1/2” Lugnut, 1/2” 8 Do not reuse - always replace new 2 S16-0572 Bearing Buddy 2 3 AC02-021 Hub and spindle assembly 2 Complete as shown 4 LNO21 Locknut, spindle bottom, 1.125” X 12 2 Nylock - always replace new 5 AC02-S31-T Bracket and hub assembly , large 1 Complete assembly 6 AC02-S32-T Bracket and hub assembly, small 1 Complete assembly 7 ACO2-S33-T Bracket only, large 1 8 ACO2-S34-T Bracket only, small 1 9 AC02-151 Key, square, 1/4” X 1/4” X 2.0” long 2 10 SE-BBC-01 Cover, Bearing Buddy 2
Hub and spindle assy.
Large - complete assy.
NOTE: The �nal step when replacing hub and spindle is to loosen the lugs on both hubs then retighten them to ensure correct alignment of spindle
COMMERCIAL GRIPPER GRIP CYLINDER PINSPARTS BOOK
6
7 Rod end pin
5
4
2
IMPORTANT: Do not reuse - always replace with newNylock nuts.
Barrel end pin
Released Mar 2011 All Rights Reserved Page 08 May not be reproduced without permission
Item Number Description Qty. Notes1 ACO2-028 Retainer, pin cylinder, barrel end 12 AC02-S10-CG Pin, grip cylinder, barrel end 1 Single spacer version only3 CF-1124224 Capscrew, hex, 1/4 - 12 2 Use Grade 8 only - use Locktight4 AC02-023 Spacer, weldment 15 AC02-023-M Spacer, weldment 16 LN 8001 PL Nut, Nylock, 1" 1 Do not reuse - always replace new7 AC02-S09 Pin, grip cylinder, rod end 18 CF-113813 Washer, �at, 1/4” 29 AC02-S10 Pin, grip cylinder, barrel end 1 For dual dogbone spacer version only
1
8
NOTE: Grip cylinderand seal kits
on page 11
3
Grip cylinder pin for dual spacerversion only
9
Use Locktight onthis bolt
COMMERCIAL GRIPPER LINK BAR ASSEMBLYPARTS BOOK
5
4 IMPORTANT: Do not reuse - always replace with newNylock nuts.
2 3
6
1
IMPORTANT: Orient link bar as shown, �at side facing out,otherwise damage will result
Released December 2009 All Rights Reserved Page 09 May not be reproduced without permission
Item Number Description Qty. Notes1 AC02-S22 Link bar, complete assembly 1 2 B17-MRE Heim joint, only, male 13 B17-0004 Bushing 24 LN 8075 PL Nut, pin, nylock, 3/4" 2 Do not reuse - replace new5 FN-8075 Nut, Nylock 16 DB-F01 Link bar, less rod end 17 AC4-A003 Pin, bushing end 18 AC02-S23 Pin, heim joint end 1
87
3
IMPORTANT: Pins are not
interchangeable
NOTE: Welded face plate removed to show internal parts
NOTE: See detailed instructions for link bar adjustment at: www.thecurottocan.com/troubleshooting
COMMERCIAL GRIPPER MOUNTING BRACKETPARTS BOOK
2
Released December 2009 All Rights Reserved Page 10 May not be reproduced without permission
Item Number Description Qty. Notes1 CCG-SABK Mounting bracket 1 Weld on 2 CF-1898 Capscrew 23 CF-1133820 Washer, �at 64 CF-45288 Locknut 25 CF-1137190 Capscrew, 3/4 x 16 - 1.75” long 2 Use locktight
4
3
1 3
5IMPORTANT: Use Locktight on this bolt
COMMERCIAL GRIPPER GRIP CYLINDER AND SEAL KITPARTS BOOK
Released December 2009 All Rights Reserved Page 11 May not be reproduced without permission
Item Number Description Qty. Notes1 CCP-S19-CG Grip cylinder, complete 1 Use with single spacer dogbone2 CCP-SK-9 Seal kit, grip cylinder 13 CCP-S19 Grip cylinder, complete 1 Use with dual spacer dogbone
1 IMPORTANT: Use with singlespacer dogbone
3
Dual spacer version only
COMMERCIAL GRIPPER ARM TUBINGPARTS BOOK
Released December 2009 All Rights Reserved Page 12 May not be reproduced without permission
Item Number Description Qty. Notes1 CGC-ST-A 3/8” steel tube set for Amprep 12 CGC-ST-B 3/8” steel tube set for Bridgeport 1 3 CGC-ST-E 3/8” steel tube set for EZ Pack 14 CGC-ST-H 3/8” steel tube set for Heil 15 CGC-ST-M 3/8” steel tube set for McNeilus 1 6 CGC-ST-W 3/8” steel tube set for Wittke 1 7 CCG-Clamp Tubing Clamp 9 #6
7NOTE: Each kit contains: (4) - 3/8” Steel Tubes(9) - Tube clamps(6) - Unions
Tube clamp locations - (9) in total
(2) - 6MJ x 4MJ Unionsincluded with kit
Weld-on part
(2) - 6MJ x 6MJ Unionsincluded with kit
(2) - 6MJ x 6MJ Unionsincluded with kit
COMMERCIAL GRIPPER HYDRAULIC: PRIORITY DIVERTERPARTS BOOK
1
2
3
7
6
5
4
8
From pump To tank
Drain
Released December 2009 All Rights Reserved Page 13 May not be reproduced without permission
Item Number Description Qty. Notes1 R3-NV1 Cartridge, adjustable, �ow control 1 10 gmp min. - 12 gpm. max.2 IL-4401-R3 Electronic inline priority diverter, complete 13 CGC-CUI Coil 14 R3-C12V Coil 15 R3-SV1 Cartridge 16 R3-RV1 Cartridge, non-adjustable, relief valve 17 CGC-CV1-CTG Selector valve 18 R3-C-01 Cartridge 19 CGC-CVFK Selector valve, �tting kit 1
3
IMPORTANT: Applies only to installations of a Commercial Gripperwith a Curotto Can
COMMERCIAL GRIPPER HarnessPARTS BOOK
Released December 2009 All Rights Reserved Page 14 May not be reproduced without permission
Item Number Description Qty. Notes1 AC8-000CG Harness, Commercial Gripper only 12 AC8-0010 Switch box 13 AC8RS-RS0010 Switch 14 PANEL-CGSB Name plate 15 DIODE Diode 16 S16-0564 Din connector 1
COMMERCIAL GRIPPER HYD. INSTALL / PRIORITY DIVERTER
Released December 2009 All Rights Reserved Page 15 May not be reproduced without permission
PARTS BOOK
COMMERCIAL GRIPPER HYD. SCH. FOR PRIORITY DIVERTER
Released November 2009 All Rights Reserved Page 16 May not be reproduced without permission
PARTS BOOK
Item Description Daily Weekly Monthly1. Hub Assembly (2 hubs forward and rear) X2. Dump Cylinder Pins (2 points shaft & barrel end) X3. Slide Roller Bearings (2 points upper & lower) X4. Slide Cylinder Pins (2 points shaft & barrel end) X5. Dump Arm Pivot Pin (1 point) X6. Cam Follower (1 point) X7. Hub Collars (2 points) X8. Grab cylinder Pin (1 point) X 9. Grab Cylinder Pin (1 point) X 10. Link Pin (1 point) X 11. Link Pin (1 point) X 12. Inspect hydraulic oil level in the tank X13. Inspect arm cylinder mounting brackets for cracks and mounting X14. Inspect upper and lower fork cylinder brackets for cracks and mounting X15. Inspect complete dump arm for weld cracks and without damage X16. Inspect grabber assembly for weld cracks and hub caps are present X17. Inspect carriage assembly, slide and brackets for weld cracks X18. Inspect container pockets and corners for weld cracks X19. Inspect container safety pins and chains are secured and functional X20. Inspect top and bottom roller bearings on the slide for excessive wear X21. Inspect grabber belt has the proper tension and is without tears or wear X22. Inspect grabber bottom plate assembly bolts are secure X23. Inspect grabber shows no signs of rubbing on the container pocket X 24. Lift up on the grabber assembly to see whether the total vertical
movement exceeds one inch. If it does replace the dump arm pivot pin and bushing X
9
11
10
87
Failure to comply with lubrication intervals and lubrication points will result in premature wear and void warranty.
AUTOMATED FRONT LOADERCurotto-Can AFL
Questions call:1-707-494-9230
Item Number Description Qty. Notes 1 Harness, control switch to main harness 1 2 Harness, main 1 3 Ground connector 1 4
COMMERCIAL GRIPPER ELECTRICAL: HARNESSESPARTS BOOK
Released March 2010 All Rights Reserved Page 18 May not be reproduced without permission
Outside control tomain harness
Main harness 1
4
6
Ground
Module# CG-??-01
Outside control
Inside cab control
Valve control unit - shown for reference
Din connector
GENUINE PARTS
Commercial Gripper
Parts: (707) 939-2802
Patent Protected
Parts Book
Our mark is your guarantee for best quality parts
Document Control Number: CG2010rev0
COMMERCIAL GRIPPER INDEX
Released December 2009 All Rights Reserved Page 01 May not be reproduced without permission
PARTS BOOK
INDEX
Index and contact information Page 01
Warranty policy 02
Terms for parts on the Commercial Gripper 03
Bumper pad 04
Dogbone assembly 05
Grip belts and pins 06
Hub and spindles 07
Grip cylinder pins 08
Link bar assembly 09
Mounting bracket 10
Grip cylinder 11
Arm tubing 12
Priority diverter and �ow control valves 13
Electrical harness 14
Hydraulic installation / Priority diverter 15
Hydraulic schematic / Priority diverter 16
Phone: (707) 939-2802Fax: (413) 521-6644
Email: [email protected]: thecurottocan.com
The Curotto Can Inc. 22690 Unit S4
Sonoma, CA 95476
COMMERCIAL GRIPPER WARRANTY
Released December 2009 All Rights Reserved Page 02 May not be reproduced without permission
PARTS BOOK
WARRANTY
1. On components and equipment manufactured by the Vendor, the Vendor warrants them to be free from defects in materials and workmanship for a period of (1) one year or 2000 hours of operation, whichever comes �rst from the date of delivery to the �rst Buyer.
2. Two items are excluded from the standard one year warranty: hydraulic hoses and gripper belts.
3. On components manufactured by third parties, the Vendor assigns to the Buyer, to the extent assignable by the third partie’s warranty, their standard warranty.
4. On hydraulic cylinders the Vendor warrants them for a period of (1) one year.
5. This warranty excludes damage or failure due to negligence, misuse, accident, improper operation, or improper installation by the Buyer.
6. By accepting the delivery of the equipment the Buyer acknowledges that the equipment is to be used only for the intended application. Use for any other application voids the warranty.
7. The Buyer agrees upon delivery of the equipment to release the Vendor from all claims and demands arising out of work performed by the Vendor’s personnel or agents acting on his behalf.
8. In the event that the equipment fails through no fault of the Buyer, within the established warranty period, the Buyer’s sole remedy and the Vendor’s sole liability shall be replacement of parts for repair of the unit. If, at the Vendor's discretion, labor costs are to be covered, then the location and time of repair shall also be at the Vendor’s discretion.
9. The Vendor will endeavor to ful�ll the warranty either by repair or replacement at the earliest practical time.
10. It will be at the Vendor’s discretion as to the speci�cs of the repair, such as choice of local repair facility or return of defective parts to the head o�ce.
11. The Buyer shall pay all expenses of removal and transportation of defective equipment to the designated service facility, freight prepaid, for inspection and replacement, or credit, if applicable.
12. The Buyer shall pay all expenses related to the re-installation of defective parts.
13. Under no circumstances is the Vendor liable for incidental or consequential damages.
Warranty claims may be �led online at: www.thecurottocan.com
COMMERCIAL GRIPPER TERMS FOR PARTS
Released December 2009 All Rights Reserved Page 03 May not be reproduced without permission
PARTS BOOK
TERMS FOR PARTS
Bumper pad - page 4
Dogbone assembly - page 5
Belts and pins - page 6
Spindles - page 7
Grip cylinder pins - page 8 Link bar assembly - page 9
Grip cylinder and seals - page 11
Optional hoses and quick couplers - page 12
Valve - page 13
Mounting bracket - page 10
Grip cylinder pins - page 8
1
3
COMMERCIAL GRIPPER BUMPER PAD
Released December 2009 All Rights Reserved Page 04 May not be reproduced without permission
PARTS BOOK
Item Number Description Qty. Notes 1 SE-034 Pad, UHMW, cart 1 2 CF-38860 Nut, Toplock, 1/4”-20 6 Do not reuse - always replace new 3 CF-1124225 Sunken head, hex, 1/4”-20 X 1.0” long 6 Grade 8 only
2
Item Number Description Qty. Notes 1 AC02-098 Collar, hub stabilizer 2 Weldment only 2 B17-0007 Bushing, tension 2 3 CF-60102 Grease zerk, 1/8" MIP 2 4 AC02-114 Spacer, single, Gripper dogbone only 1 5 CCG-DOG Dogbone assy., single style, compete 1 6 AC02-S21 Dogbone assy., dual style, complete 2 7 CF-38064 Nut, Toplock, 1/2” 3 Qty. (4) for dual spacer version 8 CF-0115207 Capscrew, 1/2”-13X1.25” long 2 Grade 8 only 9 AC02-114 Spacer, dual style only 2
COMMERCIAL GRIPPER DOGBONE ASSEMBLY
Released December 2009 All Rights Reserved Page 05 May not be reproduced without permission
PARTS BOOK
8
5
Complete assembly as shown - includes bushings and grease zerks2
4
1
Check bushings frequently and
replace as necessary
Weld onpart
3
3
6 Dual style complete as shown - includes bushings and grease zerks
9
Dual spacer only
77
7
COMMERCIAL GRIPPER GRIP BELT & PINS
Released December 2009 All Rights Reserved Page 06 May not be reproduced without permission
PARTS BOOK
Do not reuse - always replace
with newToplock nuts
4
8
2
6
12
13
10
111
16
5
15
IMPORTANT: Do not use a capscrew here - will damage arm and cause
gripper belt hyper-extension
NOTE: The bolts that attach the arm to the hub and spindle bracket are all di�erent
14
Item Number Description Qty. Notes 1 THAS-3 Flat head socket, 1/4”-20 X1.50” long 4 Use locktight 2 THAS-2 Flat head socket, 1/4”-20X 1.00” long 6 Use locktight 3 CF-38067 Nut, Toplock, 3/4" 2 Do not reuse - always replace new 4 AC02-008 Belt, rubber 2 5 AC02-019 Backing tab, belt 2 6 AC02-022 Spacer 1 7 AC02-144 Pin, rear belt 1 Tighted pin locks buckle in place 8 AC02-S04 Buckle, belt assembly 2 Tighted pin locks buckle in place 9 AC02-S23 Pin, front belt 1 10 AC4-A001 Arm, gripper 2 Safety yellow 11 AC02-140 Plate, belt retainer 2 12 THAS-4 Flat head socket, 1/2”-13X2.0” long 2 Use locktight 13 CF-15211 Capscrew, 1/2”-13X2.0” long 2 Use Grade 8 only 14 CF-0115207 Capscrew, 1/2”-13X1.25” long 2 Use Grade 8 only 15 CF-38064 Nut, Toplock, 1/2” 4 Do not reuse - always replace new 16 CF-38060 Nut, Toplock, 1/4” 14 Do not reuse - always replace new
3
7
916
NOTE: Use Locktight on #12socket head screw
COMMERCIAL GRIPPER HUB & SPINDLES
Released December 2009 All Rights Reserved Page 07 May not be reproduced without permission
PARTS BOOK
5
6
Small - complete assy.
2
3
4
1
7
8
Small - bracket only
Large - bracket only
IMPORTANT: Do not reuse - always replace with new lugnuts
IMPORTANT: Brackets are similarbut di�erent parts Complete assembly includes: spindle, hub, bracket, key, lugnuts and spindle locknut
IMPORTANT: Check tightness of spindle locknut regularly - nut must be tight
Use new Nylock nuts whenever the hub and spindle is removed
9
10
Item Number Description Qty. Notes 1 Lugnut, 1/2” Lugnut, 1/2” 8 Do not reuse - always replace new 2 S16-0572 Bearing Buddy 2 3 AC02-021 Hub and spindle assembly 2 Complete as shown 4 LNO21 Locknut, spindle bottom, 1.125” X 12 2 Nylock - always replace new 5 AC02-S31-T Bracket and hub assembly , large 1 Complete assembly 6 AC02-S32-T Bracket and hub assembly, small 1 Complete assembly 7 ACO2-S33-T Bracket only, large 1 8 ACO2-S34-T Bracket only, small 1 9 AC02-151 Key, square, 1/4” X 1/4” X 2.0” long 2 10 SE-BBC-01 Cover, Bearing Buddy 2
Hub and spindle assy.
Large - complete assy.
NOTE: The �nal step when replacing hub and spindle is to loosen the lugs on both hubs then retighten them to ensure correct alignment of spindle
COMMERCIAL GRIPPER GRIP CYLINDER PINSPARTS BOOK
6
7 Rod end pin
5
4
2
IMPORTANT: Do not reuse - always replace with newNylock nuts.
Barrel end pin
Released December 2009 All Rights Reserved Page 08 May not be reproduced without permission
Item Number Description Qty. Notes1 ACO2-028 Retainer, pin cylinder, barrel end 12 AC02-S10CG Pin, grip cylinder, barrel end 1 Single spacer version only3 CF-1124224 Capscrew, hex, 1/4 - 12 2 Use Grade 8 only - use Locktight4 AC02-030 Spacer, weldment 15 AC02-031 Spacer, weldment 16 LN 8001 PL Nut, Nylock, 1" 1 Do not reuse - always replace new7 AC02-S09 Pin, grip cylinder, rod end 18 CF-113813 Washer, �at, 1/4” 29 AC02-10 Pin, grip cylinder, barrel end 1 For dual dogbone spacer version only
1
8
NOTE: Grip cylinderand seal kits
on page 11
3
Grip cylinder pin for dual spacerversion only
9
Use Locktight onthis bolt
COMMERCIAL GRIPPER LINK BAR ASSEMBLYPARTS BOOK
5
4 IMPORTANT: Do not reuse - always replace with newNylock nuts.
2 3
6
1
IMPORTANT: Orient link bar as shown, �at side facing out,otherwise damage will result
Released December 2009 All Rights Reserved Page 09 May not be reproduced without permission
Item Number Description Qty. Notes1 AC02-S22 Link bar, complete assembly 1 2 B17-MRE Heim joint, only, male 13 B17-0004 Bushing 24 LN 8075 PL Nut, pin, nylock, 3/4" 2 Do not reuse - replace new5 FN-8075 Nut, Nylock 16 DB-F01 Link bar, less rod end 17 AC4-A003 Pin, bushing end 18 AC02-S23 Pin, heim joint end 1
87
3
IMPORTANT: Pins are not
interchangeable
NOTE: Welded face plate removed to show internal parts
NOTE: See detailed instructions for link bar adjustment at: www.thecurottocan.com/troubleshooting
COMMERCIAL GRIPPER MOUNTING BRACKETPARTS BOOK
2
Released December 2009 All Rights Reserved Page 10 May not be reproduced without permission
Item Number Description Qty. Notes1 CCG-SABK Mounting bracket 1 Weld on 2 CF-1898 Capscrew 23 CF-1133820 Washer, �at 64 CF-45288 Locknut 25 CF-1137190 Capscrew, 3/4 x 16 - 1.75” long 2 Use locktight
4
3
1 3
5IMPORTANT: Use Locktight on this bolt
COMMERCIAL GRIPPER GRIP CYLINDER AND SEAL KITPARTS BOOK
Released December 2009 All Rights Reserved Page 11 May not be reproduced without permission
Item Number Description Qty. Notes1 CCP-S19-CG Grip cylinder, complete 1 Use with single spacer dogbone2 CCP-SK-9 Seal kit, grip cylinder 13 CCP-S19 Grip cylinder, complete 1 Use with dual spacer dogbone
1 IMPORTANT: Use with singlespacer dogbone
3
Dual spacer version only
COMMERCIAL GRIPPER ARM TUBINGPARTS BOOK
Released December 2009 All Rights Reserved Page 12 May not be reproduced without permission
Item Number Description Qty. Notes1 CGC-ST-A 3/8” steel tube set for Amprep 12 CGC-ST-B 3/8” steel tube set for Bridgeport 1 3 CGC-ST-E 3/8” steel tube set for EZ Pack 14 CGC-ST-H 3/8” steel tube set for Heil 15 CGC-ST-M 3/8” steel tube set for McNeilus 1 6 CGC-ST-W 3/8” steel tube set for Wittke 1 7 CCG-Clamp Tubing Clamp 9 #6
7NOTE: Each kit contains: (4) - 3/8” Steel Tubes(9) - Tube clamps(6) - Unions
Tube clamp locations - (9) in total
(2) - 6MJ x 4MJ Unionsincluded with kit
Weld-on part
(2) - 6MJ x 6MJ Unionsincluded with kit
(2) - 6MJ x 6MJ Unionsincluded with kit
COMMERCIAL GRIPPER HYDRAULIC: PRIORITY DIVERTERPARTS BOOK
1
2
3
7
6
5
4
8
From pump To tank
Drain
Released December 2009 All Rights Reserved Page 13 May not be reproduced without permission
Item Number Description Qty. Notes1 R3-NV1 Cartridge, adjustable, �ow control 1 10 gmp min. - 12 gpm. max.2 IL-4401-R3 Electronic inline priority diverter, complete 13 CGC-CUI Coil 14 R3-C12V Coil 15 R3-SV1 Cartridge 16 R3-RV1 Cartridge, non-adjustable, relief valve 17 CGC-CV1-CTG Selector valve 18 R3-C-01 Cartridge 19 CGC-CVFK Selector valve, �tting kit 1
3
IMPORTANT: Applies only to installations of a Commercial Gripperwith a Curotto Can
COMMERCIAL GRIPPER HarnessPARTS BOOK
Released December 2009 All Rights Reserved Page 14 May not be reproduced without permission
Item Number Description Qty. Notes1 AC8-000CG Harness, Commercial Gripper only 12 AC8-0010 Switch box 13 AC8RS-RS0010 Switch 14 PANEL-CGSB Name plate 15 DIODE Diode 16 S16-0564 Din connector 1
COMMERCIAL GRIPPER HYD. INSTALL / PRIORITY DIVERTER
Released December 2009 All Rights Reserved Page 15 May not be reproduced without permission
PARTS BOOK
COMMERCIAL GRIPPER HYD. SCH. FOR PRIORITY DIVERTER
Released November 2009 All Rights Reserved Page 16 May not be reproduced without permission
PARTS BOOK
Item Description Daily Weekly Monthly1. Hub Assembly (2 hubs forward and rear) X2. Dump Cylinder Pins (2 points shaft & barrel end) X3. Slide Roller Bearings (2 points upper & lower) X4. Slide Cylinder Pins (2 points shaft & barrel end) X5. Dump Arm Pivot Pin (1 point) X6. Cam Follower (1 point) X7. Hub Collars (2 points) X8. Grab cylinder Pin (1 point) X 9. Grab Cylinder Pin (1 point) X 10. Link Pin (1 point) X 11. Link Pin (1 point) X 12. Inspect hydraulic oil level in the tank X13. Inspect arm cylinder mounting brackets for cracks and mounting X14. Inspect upper and lower fork cylinder brackets for cracks and mounting X15. Inspect complete dump arm for weld cracks and without damage X16. Inspect grabber assembly for weld cracks and hub caps are present X17. Inspect carriage assembly, slide and brackets for weld cracks X18. Inspect container pockets and corners for weld cracks X19. Inspect container safety pins and chains are secured and functional X20. Inspect top and bottom roller bearings on the slide for excessive wear X21. Inspect grabber belt has the proper tension and is without tears or wear X22. Inspect grabber bottom plate assembly bolts are secure X23. Inspect grabber shows no signs of rubbing on the container pocket X 24. Lift up on the grabber assembly to see whether the total vertical
movement exceeds one inch. If it does replace the dump arm pivot pin and bushing X
9
11
10
87
Failure to comply with lubrication intervals and lubrication points will result in premature wear and void warranty.
AUTOMATED FRONT LOADERCurotto-Can AFL
Questions call:1-707-494-9230
Item Number Description Qty. Notes 1 Harness, control switch to main harness 1 2 Harness, main 1 3 Ground connector 1 4
COMMERCIAL GRIPPER ELECTRICAL: HARNESSESPARTS BOOK
Released March 2010 All Rights Reserved Page 18 May not be reproduced without permission
Outside control tomain harness
Main harness 1
4
6
Ground
Module# CG-??-01
Outside control
Inside cab control
Valve control unit - shown for reference
Din connector