the machinery profile · the machinery of profile ® packaging, inc. standup pouches with fitments....
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Th e M a c h i n e r y o f PROFILE®
PACKAGING, INC.
StandUpPouches with
Fitments.
FBM 44 PMP(Patented)
Shaped or CornerFitment Pouches.
QuaDSeal™ Pac Bag
LAUDENBERG (The Industry Standard)FILL-SEAL PREMADE POUCH MACHINERY
Auger Filler
• Up to 480 pouches per minute• Retort pouch systems• Beverage hot fill systems• Can be converted to form-fill-seal• Can run pouches with fitment in corner or center• Meets USDA specifications
FBM 20 PMP
FBM 10 PMP
FBM 61 Duplex
2
• Más de 480 bolsas por minuto• Sistema de réplica de bolsas• Sistema de llenado para bebidas calientes• Puede convertir en formado, llenado y sellado de bolsas.• Puede trabajar con bolsas con boquilla lateral o centrada.• Especificaciones USDA.
Rotary Turret
3-ComponentDosage
Duplex Filling
FORMADO LLENADO Y SELLADOLaudenberg es líder indiscutible en casi todas lasdisciplinas de formado llenado y sellado horizontal debolsas. A velocidades asombrosas, Laudenberg tiene unnuevo modelo mas pequeño FBM 04, para bolsas concremallera de cierre a presión.
FBM 04M
Laudenberg is the undisputed leader in almost every discipline of horizontalform-fill-seal rotary pouch machinery technology.• In-house ISO-9001 manufacturing plant (ensures accurate, timely
component supply and quality)• Flexibility in size (1.5” to 15”wide), weight (0.5 oz. to 5 lb.) at speeds up to
480 ppm• Rapid change-over using EZ Change™ Cassettes, high productivity and
operating efficiency• Only machine program to offer simplex, duplex, patented TRIPLEX™ and
QUADRO™ multi-up format solutions for both form-fill-seal and fill-sealprocesses
• Compact footprint, rotary design utilizing double bag clamps for positivepouch control with ServoSmart™ system.
• USDA approved models.FBM 54 Simplex
FBM 33 Triplex™
(Patented)
LAUDENBERG (State of the Art)FORM-FILL-SEAL POUCH MACHINERY
EZ Change™
Cassettes
FBM 20 Duplex/SimplexDUO PAC™
(Patented)
New small footprint Laudenberg model FBM-04 for StandUp and press-to-close zipper pouches.• ServoSmart™ Technology including DuoSmart™ secondary roll for registration control,
AdjustSmart™ for fast adjustments, WebSmart™ for film feed control• ZiPunch™ patented zipper system for
removal of excess zipper profile in key side seals
• Smart Technology machine for modernmembrane twin compartment pouches
• Horizontal twin compartments for easy product fills
• Two roll feed machine• Auger or liquid fillers• Twin grippers
FBM 04
3
MembranePouch
4
Auto AdjustSeal Bars
From ControlPanel
Harp SealBars
SecondTop Seal
Servo DrivenSide Seal
SealSmart™System(option)
Servo TurretWeighSmart™
SystemNo Pouch/No Fill
Wait ForProduct
(option)
Feed RollRegistration Control
DuoSmart™Feed Servo System
(option)StandUp FeatureVacuum SystemChip Removal
Fully AutomatedShaftless Clamping,Lifting & Unwinding
System(option)
ServoWebSmart™Feed Rolls
ZiPunch™System Removes
Bead InSide Seal
ZipperCrush
Discharge ConveyorWith Reject
Pouch Diverter
LamiPurge™Gas Flush
(option)
EZ Change™Cassette™
MirroredSplicing
Table
ProfilePac™Option
AdjustSmart™Adjust
On the Run(option)
LamiPurge™Gas Flush
(option) SliderModule
YamatoScale
FirstTop Seal
Form-Fill-Seal
PROFILE®
PACKAGING, INC.
LAUDENBERG SOLUTIONFORM-SLIDER ZIPPER-FILL-SEAL TECHNOLOGY
130 Pouches Per Minute System
With its more than 200 patented zipperprofiles, Zip-Pak® is a global leader forresealable packaging technology.Headquartered in Manteno, IL. Zip-Pak® isa division of Illinois Tool Works (ITW).ZIP-PAK® and the ZIP-PAK® Symbol are registeredtrademarks and ZIP-PAK SLIDER® is a trademark of ITW.
Yamato
• Laudenberg FBM 22 Simplex/Duplex• Pouch Open/Check• WeighSmart™ Scale Interface• LamiPurge™ Gas Flush• EZChange™ Format Cassettes• SealSmart™ Moving Side Seal Bars• DuoSmart™ Print Registration System• WebSmart™ Servo Feed Roll• AdjustSmart™ Easy Operation Adjustment• Allen-Bradley Controls
BluePrint Automation isa world leader inpackaging automation,providing solutions forthe loading of flexiblepouches and other hard-to-handle packages intosecondary containers.
PROFILE®
PACKAGING, INC.
LaudenbergFBM 22 Simplex/Duplex
The Domino A-Seriescontinuous ink jet printershave been developed to offera wide range of reliablecoding solutions. The A-Seriesprints onto a variety ofsubstrates including food,glass and films of all types.
With over 75 years ofexperience in the field ofweighing Yamato is one ofthe world's leadingmanufacturers of weighingequipment. Yamato offers arange of multi-head weighersusing advanced technology.
We supply customersworldwide with foil,flexible packaging for thefood industry andspecialty packaging. Weare among the world'sleading suppliers ofpackaging for thepharmaceutical andcosmetics industries.
Code Dater Slider Clip Bowl Feeder
OPERATION:Printed,laminated filmrolls from Alcanare loaded ontomachine, sliderzipper tape andclips are sealedinto the top of thepouch. Side andbottom seals aremade. Pouch isfilled, gasflushed, topsealed andcooled atdischarge.
Combination Scale
BluePrint Automation Case Packer
Slider Zipper Pouches
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PROFILE®
PACKAGING, INC.
LAUDENBERG SOLUTIONFORM-PRESS TO CLOSE-RETORT ZIPPER-FILL-SEAL TECHNOLOGY
140 Pouches Per Minute System
PROFILE®
PACKAGING, INC.
OPERATION:Sonoco's printed retort laminate is loadedonto the Laudenberg. StandUp poucheswith Presto-Alcoa retort zippers are made.Pouches are filled with dry product(Yamato) and liquid (INLINE FILLINGSYSTEMS) and ultrasonically (Herrmann)sealed. Pouches are sterilized in theSURDRY retort chamber and packed on aBluePrint Automation case packer.
LaudenbergFBM 20 Duplex
Sonoco is a globalpackaging leaderwith extensiveexperience inprocessed foodpackaging. Sonoco'sFlexible PackagingDivision is the largestproducer of retailretort pouch materialin North America.
Presto FRESH-LOCK®
zippers by AlcoaConsumer Products offerthe latest breakthrough inretort and high-temperature packaging:revolutionary newpolypropylene zippers thatcan really take the heat.
• Laudenberg FBM 20 Duplex• Pouch Open/Check• WeighSmart™ Scale Interface• Liquid Filling System• LamiPurge™ Gas Flush• EZChange™ Format Cassettes• SealSmart™ Moving Side Seal Bars• DuoSmart™ Print Registration System• WebSmart™ Servo Feed Roll• AdjustSmart™ Easy Operation Adjustment• Allen-Bradley Controls
Inline Filling Systemsdesigns andmanufactures servo-driven pump fillingsystems for the food,personal care,pharmaceutical andchemical industries.
PD Filler
Herrmann Ultrasonicsis the WorldwideLeader in the field ofHigh Speed UltrasonicPackaging SealingEquipment andcustomer-specificapplication solutions.
Ultrasonic Sealer
YamatoWith over 75 years ofexperience in the field ofweighing Yamato is one ofthe world's leadingmanufacturers ofweighing equipment.Yamato offers a range ofmulti-head weighers usingadvanced technology. Combination Scale
BluePrint Automation isa world leader inpackaging automation,providing solutions forthe loading of flexiblepouches and other hard-to-handle packages intosecondary containers.
BluePrint Automation Case Packer
SURDRY Retort Chambers offer a patentedWater-Spray design with static and rotaryretorts and are available with or without aheat exchanger. Basket and tray loadingcapabilities are available with full computercontrolled operation and data archive.SURDRY retorts are supported in the U.S. byStock America Inc.
Fresh-Lock® is a registered trademark of Presto Products Company
FBM 02
Form-Fitment-FillThree Side Seal Pouch
Form-FitmentFill-Seal
StandUp Pouch
• Award winning patented DUO PAC™ dual pouch system.• Available as either a fully automatic continuous module or
semi-automatic DP module.• DUO PAC™ can have an integral die cut handle feature for
large dual pouch packs.• Filled and sealed on Laudenberg FBM 20 and 22 form-fill-
seal machinery. Can handle premade pouches.• Reclosable zipper available.
LDP Dosing
Equipment
DUO PAC™ Semi-Automatic Sealing Machine
PROFILE®
PACKAGING, INC.
IPN CLEAN-CLIC® SYSTEMSpout Fitments from
• Large selectionof standardweldspouts
• Proven basedesign assuresreliable sealing
• Customweldspoutscan bedesigned andmanufactured
CarboPouch™
PPi Technologies introducesCarboPouch™, a patented processfor handling carbonated liquids.
This exciting new concept is forcarbonated water, juice, and lowcarbonated beers filled in a flexiblepatented side gusset pouch.
The flexible pouches are filled onLaudenberg PMP machinery withcarbonated beverages and sealedusing Herrmann Ultrasonictechnology.
• Patented film structure from CLP
• Patented spout fitment fromMenshen
• Patented flexible tube designmade on NISHIBE machineryFBM 44 PMP
(Patented)
6
• Economical• 80 Pouches per minute• Duplex• Can have die-cut shape• Heat seal
LAUDENBERG (Customized Innovation)FORM-FITMENT-FILL, DIECUT-SEALPOUCH MACHINERY
FBM 02 es capaz de fabricar 80 bolsas por minuto y la gama de maquinaria Laudenberg puede hacer bolsas con boquilla y de distintas formas y tamaños.
PatentedDUO PAC™
system
LAUDENBERG MACHINERYPOUCH SIZE TABLE
FBM S1-D5 • FORMATS FORM-FILL-SEAL
FBM S1 / Simplex
w 40 x h 50 mm / w 1.6” x h 1.97” min.
w 180 x h 210 mm / w 7.1” x h 8.27” max.
FBM D2 / Duplex
2 x w 40 x h 50 mm / 2 x w 1.6” x h 1.98” min.
2 x w 90 x h 210 mm / 2 x w 3.54” x h 8.27” max.
FBM S4 / Simplex
w 40 x h 50 mm / w 1.6” x h 1.98” min.
w 180 x h 250 mm / w 7.1” x h 9.84” max.
FBM D5 / Duplex
2 x w 40 x h 50 mm / 2 x w 1.6” x h 1.98” min.
2 x w 90 x h 250 mm / 2 x w 3.54” x h 9.84” max.
FBM 1-7 • FORMATS FORM-FILL-SEAL
FBM 1 / Simplex
w 40 x h 50 mm / w 1.6” x h 1.98” min.
w 180 x h 210 mm / w 7.1” x h 8.27” max.
FBM 2 / Duplex
2 x w 40 x h 50 mm / 2 x w 1.6” x h 1.98” min.
2 x w 90 x h 210 mm / 2 x w 3.54” x h 8.27” max.
FBM 3 / Simplex and Duplex
w 40 x h 50 mm / w 1.6” x h 1.98” min.
w 180 x h 210 mm / w 7.1” x h 8.27” max. / simplex
2 x w 90 x h 210 mm / 2 x w 3.54” x h 8.27” max. / duplex
FBM 4 / Simplex
w 40 x h 50 mm / w 1.6” x h 1.98” min.
w 180 x h 250 mm / w 7.1” x h 9.84” max.
FBM 5 / Duplex
2 x w 40 x h 50 mm / 2 x w 1.6” x h 1.98” min.
2 x w 90 x h 250 mm / 2 x w 3.54” x h 9.84” max.
FBM 6 / Simplex and Duplex
w 40 x h 50 mm / w 1.6” x h 1.98” min.
w 180 x h 250 mm / w 7.1” x h 9.84” max. / simplex
2 x w 90 x h 250 mm / 2 x w 3.54” x h 9.84” max. / duplex
FBM 7 / Simplex
w 40 x h 100 mm / w 1.6” x h 3.94” min.
w 180 x h 300 mm / w 7.1” x h 11.81” max.
FBM 20-48 • FORMATS FORM-FILL-SEAL
FBM 20 / Simplex
w 100 x h 120 mm / w 3.94” x h 4.72” min.
w 300 x h 350 mm / w 11.81” x h 13.78” max.
FBM 20 / Duplex2 x w 80 x h 120 mm / 2 x w 3.15” x h 4.72” min. 2 x w 150 x h 350 mm / 2 x w 5.9” x h 13.87” max.
FBM 22 / Simplex and Duplex1 x w 120 x h 120 mm / 1 x w 4.72” x h 4.72” min. 1 x w 380 x h 450 mm / 1 x w 15.0” x h 17.7” max. 2 x w 120 x h 120 mm / 2 x w 4.72” x h 4.72” min. 2 x w 190 x h 350 mm / 2 x w 7.48” x h 13.87” max.
FBM 30 / Triplex3 x w 50 x h 70 mm / 3 x w 1.97” x h 2.76” min. 3 x w 93 x h 210 mm / 3 x w 3.66” x h 8.27” max.
FBM 33 / Triplex3 x w 80 x h 120 mm / 3 x w 3.15” x h 4.72” min. 3 x w 115 x h 250 mm / 3 x w 4.53” x h 9.84” max.
FBM 40 / Quadro4 x w 40 x h 70 mm / 4 x w 1.6” x h 2.76” min. 4 x w 72 x h 160 mm / 4 x w 2.83” x h 6.30” max.
FBM 44 / Quadro4 x w 70 x h 80 mm / 4 x w 2.76” x h 3.15” min. 4 x w 93 x h 210 mm / 4 x w 3.66” x h 8.27” max.
FBM 48 / Quadro4 x w 105 x h 210 mm / 4 x w 4.13” x h 8.27” max.
FBM 51-56 • FORMATS FORM-FILL-SEALFBM 51 / Simplex
w 50 x h 80 mm / w 1.98” x h 3.15” min. w 254 x h 250 mm / w 10.0” x h 9.84” max.
FBM 52 / Duplex2 x w 50 x h 80 mm / 2 x w 1.98” x h 3.15” min. 2 x w 115 x h 250 mm / 2 x w 4.53” x h 9.84” max.
FBM 53 / Simplex and Duplexw 50 x h 80 mm / w 1.98” x h 3.15” min. w 254 x h 250 mm / w 10.0” x h 9.84” max. / simplex 2 x w 115 x h 250 mm / 2 x w 4.53” x h 9.84” max. / duplex
FBM 54 / Simplexw 50 x h 80 mm / w 1.98” x h 3.15” min. w 254 x h 350 mm / w 10.0” x h 13.87” max.
FBM 56 / Simplex and Duplexw 50 x h 80 mm / w 1.98” x h 3.15” min. w 254 x h 350 mm / w 10.0” x h 13.87” max. / simplex 2 x w 115 x h 250 mm / 2 x w 4.53” x h 9.84” max. / duplex
PROFILE®
PACKAGING, INC.
7
8
Fill-Seal
PROFILE®
PACKAGING, INC.
LAUDENBERG SOLUTIONSFILL-FITMENT-SEAL TECHNOLOGY
80 Pouches Per Minute System
• Laudenberg FBM 20 PMP• EZChange™ Format Cassettes• Allen-Bradley Controls• Bowl feeder is capable of handling
multiple fitment shapes• Fitment sealed after filling
BluePrint Automation is aworld leader in packagingautomation, providingsolutions for the loading offlexible pouches and otherhard-to-handle packagesinto secondary containers.
PROFILE®
PACKAGING, INC.
The Domino A-Seriescontinuous ink jetprinters have beendeveloped to offer awide range of reliablecoding solutions. TheA-Series prints onto avariety of substratesincluding food, glassand films of all types.
Kapak Corporationis a completeflexible packagingconverterspecializing inpreformed StandUppouches androllstock for bothvertical & horizontalapplications.
OPERATION:Printed laminated KAPAKfilm is converted on aNISHIBE machine intopre-fabricated shapedpouches. Empty pouchesare loaded onto theLaudenberg infeedconveyor, code dated andthe top and bottom of thepouches are opened. Theproduct is filled with anINLINE FILLING SYSTEMpump and the IPN fitment isinserted and heat-sealedinto the top of the pouch.The filled pouch is packedon a BluePrint Automationcase packer.
LaudenbergFBM 20 PMP
SBM-600-STG
2 PouchesOutput
The Innovative Packaging Network,headquartered in the Netherlands, is afast growing organization focusing oninnovative packaging systems forflexible packaging, fitments/spouts anddispensing systems.
INLINE FILLING SYSTEMSdesigns and manufacturesservo-driven pump fillingsystems for the food,personal care,pharmaceutical andchemical industries.
PD Filler
• 2-Up Production• Inline Die-cutting• Rounded Corners• Minimum Waste
Pouch TopOpening& CodeDating
PouchGusset
Opening andCheck
FitmentFirst Seal
Fitment Cool& ProductDischarge
Pouch Infeed
Code DaterLaudenberg Bowl Feeder Alternate IPN Fitments
INLINE FILLINGSYSTEMS
Servo-drivenPump
IPN Fitment Insertion
FitmentSecond
Seal
BluePrint Automation Case Packer
Same pouch style withalternate IPN Fitments
9
Fill-Seal
PROFILE®
PACKAGING, INC.
LAUDENBERG SOLUTIONFILL-SEAL-RETORT POUCH TECHNOLOGY
480 Pouches Per Minute System
•Laudenberg FBM 88•WeighSmart™ ScaleInterface
•EZChange™ FormatCassettes
•Allen-BradleyControls
•Ultrasonic Sealing•Industry Standard
PROFILE®
PACKAGING, INC.
OPERATION:Printed, laminated retort structure rollstock from Curwood is converted intoStandUp retort pouches on the four-lane NISHIBE machine. Prefabricatedpouches are loaded four-up onto theLaudenberg FBM88 system, are dryfilled using the Yamato scale andliquid filled using the Oden filler.Steam is added to the headspaceprior to ultrasonic (Herrmann) sealingand delivery to the SURDRY retortchambers. Sterilized pouches arepacked on a BluePrint Automationcase packer.
SBM-600-STG
4 PouchesOutput
• 4-up Production• Inline Die-cutting• Rounded Corners• Minimum Waste
Pouch TopOpening& CodeDating
PouchGusset
Opening andCheck
Cosmetic CoolSeal & Product
Discharge
Pouch Infeed
LiquidProduct Fill
DualFBM 88
Oden Corp.designs andmanufacturesliquid fillingsystems forfood, non-carbonatedbeverage, pharmaceutical,chemical, personal careand household products.
Oden Filler
YamatoWith over 75 years ofexperience in the fieldof weighing Yamato isone of the world'sleading manufacturersof weighingequipment. Yamatooffers a range ofmulti-head weighersusing advancedtechnology.
Combination Scales
With its morethan 200patentedzipperprofiles,Zip-Pak® is aglobal leader
for resealable packaging tech-nology. Headquartered in Manteno,IL. Zip-Pak® is a division of IllinoisTool Works (ITW).ZIP-PAK® and the ZIP-PAK® Symbol areregistered trademarks and ZIP-PAKSLIDER® is a trademark of ITW.
Slider Clip Bowl Feeder
BluePrint Automationis a world leader inpackagingautomation, providingsolutions for theloading of flexiblepouches and otherhard-to-handlepackages intosecondarycontainers.
BluePrint AutomationCase Packer
HerrmannUltrasonics is theWorldwide Leaderin the field of HighSpeed UltrasonicPackaging SealingEquipment andcustomer-specificapplicationsolutions.
Ultrasonic Sealer
HerrmannUltrasonic
Seal
SteamInjection
DryProduct
Fill
Curwood, a Bemis Company, isa leading manufacturer offlexible packaging andmachinery. Innovationsinclude Surround™ print shrinkbags with Lift & Peel,IntegraScore® opening featurefor HFFS packaging andArmorX® shrink bags.
The Domino A-Series continuousink jet printers have beendeveloped to offer a wide rangeof reliable coding solutions. TheA-Series prints onto a variety ofsubstrates including food, glassand films of all types.
Code Dater
SURDRY Retort Chambers offer apatented Water-Spray design withstatic and rotary retorts and areavailable with or without a heatexchanger. Basket and tray loadingcapabilities are available with fullcomputer controlled operation anddata archive. SURDRY retorts aresupported in the U.S. by StockAmerica Inc.
Retort Pet Food Pouches
Who’s Who at
R. Charles Murray Chief Executive OfficerStuart C. Murray President / Director / Management Board Member
Owner, Profile Packaging, Inc.Yvonne E. Bennett-Murray Treasurer / Director / Management Board Member
Owner, Pak Source Global LLC and Pouch Pac™ Innovations LLCSandra Murray-Christensen Public Relations / DirectorDeborah R. Reed-Murray Operations Manager / Alternate Director / Management Board MemberJason C. Christensen Regional Sales Mgr Fla. & Export / Alt. Dir. / Management Board MemberJerry Beardsley Chief Financial Officer / Management Board MemberRobert C. Libera National Sales Manager / Management Board MemberPeter Aeberhard Technical Service Manager / Management Board MemberKevin L. Dobberfuhl Regional Sales Manager / EastRudi J. Kleer New Products Manager / National & MexicoGary Bush Administrative ManagerBarbara J. Armstrong Customer Service / Project ManagerSabine Aeberhard Customer ServiceJoe D. Moran Senior Service Technician / Georgia OfficeSean L. Reed Service TechnicianErik E. Olson Service TechnicianWayne Armstrong Manufacturing ManagerPat DesJardin Plant ManagerDustin J. Burk Warehouse / ProductionFrancisco Ramirez SmartDevice™ ProductionKerry Toelle SmartDevice™ ProductionAngela L. Correa Reception / Customer ServiceJanice Catenacci Shipping / Customer ServiceNATIONAL Unisource PackagingFLORIDA Associated Packaging / Gulf Coast Packaging, Inc.CANADA B&T Sales, Inc. / Manfred Vogler / Ken Melless / Brian HeddleGERMANY Laudenberg Gmbh / Gerd Dahl / Olaf ClemensJAPAN Nishibe / Altech APS / Naoomi Yokoyama / Tomomi SugizakiKOREA Leepack / Il Hae Lee / Simon Kim / Mark KimSOUTH AFRICA Abtech / John Armstrong / Bob Blows / Dale Oosthuizen
PPi Technologies, Inc.1610 Northgate Boulevard • Sarasota, FL USA 34234Tel: 941.359.6678 • Fax: 941.359.6804Internet: www.ppitechnologies.com • Email: [email protected]
This brochure designed by:
Design Marketing Group, Inc. • Sarasota, FL • Tel: 941.377.6709 • www.dmgsarasota.com