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The NIOSH 7500Analytical Method
and OSHA PELs for Crystalline Silica
PALMS II Advanced Environmental Workshop at MTA
2 Broadway, NYC
December 2, 2014
Shannon Arlauckas
What is Silica?
• Family of materials consisting of silicon dioxide (SiO2)– crystalline or amorphous material
• Crystalline Silica–
– a solid formed by a repeating framework of (Si and O) atoms in 3 dimensions, which have fixed distances between them (d-spacing)
2RJ Lee Group
Crystalline Silica Polymorphs Regulated by OSHA
Quartz TridymiteCristobalite
Exposure to Crystalline Silica
• Rock – an aggregate of minerals– Igneous – granite, other felsic igneous rocks
– Sedimentary – sandstone, shale, carbonates
– Metamorphic – schist, gneiss, quartzite, etc.
• Many industries exposed– Mining
– Construction
– Railroads
• Delayed health effects:– Silicosis
– Lung cancer
– Chronic obstructive pulmonary disease (COPD)
– Kidney disease
3RJ Lee Group
How Do We Monitor Crystalline Silica?
• Gravimetric Analyses
– NIOSH 0500, Total Dust
– NIOSH 0600, Respirable Dust
• NIOSH 7500, Crystalline Silica by XRD
– Analytes: respirable quartz, cristobalite, tridymite
– Instruments: Microbalance, X-ray Diffractometer
– Sampling: cyclone + cassette
4RJ Lee Group
Cassette Assembly – Performed by the lab
• Filters Used:
– 5 µm pore size
– 37 mm diameter
– Polyvinyl chloride (PVC)
• Filters are conditioned
• Pre-weights:
– Weighed in sets of 10
– Every 10th weight is re-weighed to ensure that the balance did not drift during weighing of the set
5RJ Lee Group
Cassette Assembly – Performed by the lab
• Pre-weighed filters are placed into cassette housing on top of a backing pad that has been stamped with a unique tracking number
6RJ Lee Group
Cassette Assembly – Performed by the lab
7RJ Lee Group
• Cassettes capped, closed and taped
• Labeled again with the unique tracking number
• Shipped to clients for air sampling
Cassettes can be 2 piece or 3 piece
Grit pot
Air Flow
Direction
Sampling – Performed by the Client
Cyclone
10-mm nylon cyclone (Dorr-Oliver)
Higgins-Dewell (HD) cyclone
Aluminum cyclone + 5 µm PVC filter
Flow Rate
1.7 ± 5 % L/min
2.2 ± 5 % L/min
2.5 ± 5 % L/min
8RJ Lee Group
Tips from the lab:
• Ensure the cassette is loaded into the cyclone properly
• Do not invert sampler assembly while using the cyclone
Outlet-side of Cassette
(connect tubing here)
TubingOutlet
Sample for an
8 hour shift
(480 min, ~ 816 L)
Sample Preparation – preformed in the lab
• Samples received
• Dried in a desiccator
• Cassettes are carefully opened to remove filters
• Filters are post-weighed, recorded
• Total respirable dust mass is calculated
9RJ Lee Group
‘Gravimetric Analysis’
NIOSH 0600
Reporting Limit: 0.100 mg
Sample Preparation – preformed in the lab
• Removal of the filter
– Low temperature plasma ashing (beaker)
• 1 hr
– Muffle furnace ashing(crucible)
• 2hr @ 600°C
– Filter dissolution
• Tetrahydrofuran (THF)
10RJ Lee Group
Sample Preparation – preformed in the lab
• 15 mL of 2-Proponal is added to each beaker
• Cover and sonicate
• Obtain a silver membrane filter
– 25 mm
– 0.45 µm
• Attach funnel
11RJ Lee Group
Sample Preparation – preformed in the lab
• Pour suspension into the funnel
• Walls of beaker are rinsed well
• Apply vacuum
• Remove the silver filter with the sample deposited on it
12RJ Lee Group
Sample Preparation – preformed in the lab
• Mount into XRD holder
• Place in tray
• Ready for analysis
13RJ Lee Group
X-Ray Diffractometer
14RJ Lee Group
PANalytical Cubix3 Diffractometer
X-raySource
Detector
Goniometer
Sample
XRD Basics
• Bombardment of X-rays results in scattering of the X-rays off of atomic planes
• X-Ray diffraction produces patterns that are indicative of the atomic planes in a material, which serve as a fingerprint for individual minerals
15RJ Lee Group
d
Incident X-ray
beam
Diffracted beam
q
qAtomic Planes
λ
λ = 1.54 Å, CuKa
nλ=2dsinΘ
XRD Data
17RJ Lee Group
Quartz
Silver
Silver Chloride
Position [°2Theta] (Copper (Cu))10 20 30
Counts
0
40000
160000
360000
Primary Quartz Peak
Secondary Quartz Peak
Primary
Silver
Peak
NIOSH 7500 - External Standard Method
• Create a Calibration Curve
– Create a set of standards using a pure mineral of various concentrations
• Compare unknown sample data to results from known standards to determine silica mineral concentrations
18RJ Lee Group
Pure Mineral Standards Used in Calibration
19RJ Lee Group
100 µg Qtz
20 µg Qtz
10 µg Qtz
50 µg Qtz
Blank
500 µg Qtz
100 µg Qtz
Quartz Detection Limit (0.005mg)5 µg Qtz
Calibration Curves – External Standard Method
20RJ Lee Group
y = 0.0007x - 0.4596R² = 0.9995
0
50
100
150
200
250
0 100000 200000 300000 400000
Act
ual
Qu
artz
Co
nce
ntr
atio
n (
ug)
Area Under the Curve (counts)
Calibration Curve forQuartz 26.6° 2Θ
y = 0.0032x + 3.6198R² = 0.9952
0
50
100
150
200
250
0 20000 40000 60000 80000
Act
ual
Qu
artz
Co
nce
ntr
atio
n (
ug)
Area Under the Curve (counts)
Calibration Curve forQuartz 20.8° 2Θ
Quality Assurance Practices in the Lab• Balance
– Calibration – daily
– Gravimetric test samples
• Calibration Curve
– Reanalyze and re-measure standards (every 3 mos.)
– CCV – Continuing Calibration Verification – Set of standards run after every 10th sample
• To ensure the calibration curves remain accurate
– RL – Reporting limit – Set of standards run daily
• To ensure that tube intensity is strong enough to see the RL (0.5µg)
• Sample Preparation
– Blanks – every day
• To check for cross contamination between samples during preparation
• Analysis
– 10% of unknown samples are re-measured by a second analyst
– 10% of CCVs and RLs are re-measured by a second analyst
• Audits
– AIHA audit – every 2 years
– Internal audits – annually
21RJ Lee Group
Common Mineral Interferences
• Mica*
• Potash
• Feldspars*
• Zircon
• Graphite
• Aluminosilicates
22RJ Lee Group
Best way to determine interferences: collect a bulk settled dust sample or send the bulk material in question for XRD analysis for
phase identification.
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
23RJ Lee Group
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
24RJ Lee Group
Air volume during a worker’s
shift
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
25RJ Lee Group
Mass of material on filter from
micro-balance
Air volume during a worker’s
shift
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
26RJ Lee Group
Mass of material on filter from
micro-balance
Air volume during a worker’s
shift
Mass of each mineral determined by XRD
measurements using the calibration curves derived
from standards
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
27RJ Lee Group
Mass of material on filter from
micro-balance
Air volume during a worker’s
shift
Mass of each mineral determined by XRD
measurements using the calibration curves derived
from standards
Mass of mineral
Mass of total dust× 100
RJ Lee Group, Inc.
350 Hochberg Road, Monroevi l le, PA 15146
Tel : (724) 325-1776 | Fax: (724) 733-1799
LABORATORY REPORT
ABC Company
1 Industrial Way
Pittsburgh, PA 15200 REPORT DATE June 4, 2014
ATTENTION: Crystal N. Silica SAMPLES RECEIVED May 30, 2014
TELEPHONE: 724-XXX-XXX RJ LEE GROUP JOB NO. PA30052014001
CLIENT JOB NO. N/A
ANALYSIS: Respirable Dust and Crystalline Free Silica Dust on 5 µm PVC Air Filters PURCHASE ORDER NO: N/A
METHODS: Gravimetry, NIOSH 0600 and X-Ray Diffraction, NIOSH 7500
LOD: 0.005 mg Quartz , Cristobalite, and Tridymite 0.100 mg Respirable Dust
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A* Supplied by the client.
N/A Not Applicable
Standard Report
28RJ Lee Group
Mass of each mineral determined by XRD
measurements using the calibration curves derived
from standards
Mass of material on filter from
micro-balance
Air volume during a worker’s
shift
Mass
Air Volume× 1000Mass of mineral
Mass of total dust× 100
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0 10 20 30 40 50 60 70 80 90 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Current OSHA Personal Exposure Limits (PEL)
29RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
The OSHA PEL for Respirable Dust is not a
number, but a function that is dependent on
the percentage of crystalline silica in the dust
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0 10 20 30 40 50 60 70 80 90 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Dust containing no quartz:
PEL = 5 mg/m3
or
5000 µg/m3
Dust containing all quartz:
PEL = 0.1 mg/m3
or
100 µg/m3
Current OSHA Personal Exposure Limits (PEL)
30RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0 20 40 60 80 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
Current OSHA Personal Exposure Limits (PEL)
31RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
*Based on an 8 hour shift
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
0 20 40 60 80 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
Current OSHA Personal Exposure Limits (PEL)
32RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
*Based on an 8 hour shift
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
0 20 40 60 80 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
Current OSHA Personal Exposure Limits (PEL)
33RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
Compare this
value to the
calculated PEL
PELA=
0.10 mg/m3
PELB =
0.19 mg/m3
PELC =
0.31 mg/m3
PELD =
0.45 mg/m3
PELE =
0.83 mg/m3
*Based on an 8 hour shift
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
0 20 40 60 80 100
Re
spir
able
Du
st P
EL m
g/m
3
Quartz Concentration (wt. %)
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
Current OSHA Personal Exposure Limits (PEL)
34RJ Lee Group
𝐏𝐄𝐋 =𝟏𝟎
𝐦𝐠𝐦𝟑
%𝐐𝐮𝐚𝐫𝐭𝐳 + 𝟐
Samples A, B and C have
Airborne Dust Concentrations
OVER the calculated PEL
*Based on an 8 hour shift
PELA=
0.10 mg/m3
PELB =
0.19 mg/m3
PELC =
0.31 mg/m3
PELD =
0.45 mg/m3
PELE =
0.83 mg/m3
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
New Proposed OSHA Personal Exposure Limits (PEL)
35RJ Lee Group
New Proposed OSHA PEL for quartz:
0.05 mg/m3
or
50 µg/m3
New Proposed OSHA Action level for quartz:
0.025 mg/m3
or
25 µg/m3
Compare this
value to the new
proposed OSHA
PEL
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
New Proposed OSHA Personal Exposure Limits (PEL)
36RJ Lee Group
New Proposed OSHA PEL for quartz:
0.05 mg/m3
or
50 µg/m3
New Proposed OSHA Action level for quartz:
0.025 mg/m3
or
25 µg/m3
Samples A, B, C and D
are now OVER the new
proposed PEL for quartz
Air* Respirable Masses of Free Weight Percentages of Airborne Dust
Sample Identification Volume Dust Mass Silica Minerals (mg/filter) Crystalline Silica Minerals Concentrations (mg/m3)
Client I.D. RJ Lee Group (liters) (mg/filter) Quartz Cristobalite Tridymite Quartz Cristobalite Tridymite Respirable Quartz Cristobalite Tridymite
Sample A 001 1200. 0.500 0.500 < 0.005 < 0.005 100.0 < 1.0 < 1.0 0.417 0.417 < 0.004 < 0.004
Sample B 002 1200. 0.500 0.250 < 0.005 < 0.005 50.0 < 1.0 < 1.0 0.417 0.208 < 0.004 < 0.004
Sample C 003 1200. 0.500 0.150 < 0.005 < 0.005 30.0 < 1.0 < 1.0 0.417 0.125 < 0.004 < 0.004
Sample D 004 1200. 0.500 0.100 < 0.005 < 0.005 20.0 < 1.0 < 1.0 0.417 0.083 < 0.004 < 0.004
Sample E 005 1200. 0.500 0.050 < 0.005 < 0.005 10.0 < 1.0 < 1.0 0.417 0.042 < 0.004 < 0.004
Blank 006 N/A < 0.100 1.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A
New Proposed OSHA Personal Exposure Limit (PEL)
37RJ Lee Group
New Proposed OSHA PEL for quartz:
0.05 mg/m3
or
50 µg/m3
New Proposed OSHA Action level for quartz:
0.025 mg/m3
or
25 µg/m3
Samples A, B, C and D
are now OVER the new
proposed PEL for quartz
Sample E is at the
proposed action level
Concerns Raised by Proposed OSHA PELs
• Regulatory compliance will be more difficult
• There will be increased costs associated with monitoring and correcting non-compliance
• Can crystalline silica can be reliably measured at these levels?
38RJ Lee Group
0.1 mg/m3 (100 µg/m3)0.05 mg/m3 (50 µg/m3)0.025 mg/m3 (25µg/m3)
0.08 mg/filter (80 µg/filter) 0.04 mg/filter (40 µg/filter)0.02 mg/filter (20 µg/filter)
Flow rate of 1.7 L/min for an 8 hour shift
‘Current’ PEL (assume 100% Quartz):New Proposed PEL:
New Proposed Action Limit:
OSHA PEL Blind Study – Overview
• Make sets of 10 samples of known quartz loadings
– Quartz
– Mixed matrix• 50% quartz + 50% kaolinite
• 50% quartz + 50% feldspar
– Blanks
• The concentrations correspond to the current PEL, proposed PEL and proposed action limit
– 0.08 mg/filter (80 µg/filter)
– 0.04 mg/filter (40 µg/filter)
– 0.02 mg/filter (20 µg/filter)
• Send samples to labs for NIOSH 7500 analyses (blind)
39RJ Lee Group
OSHA PEL Blind Study – Preparation
• PVC filters were pre-weighed
• Known quantities of quartz (and mixed minerals) are deposited onto PVC filters
• PVC filters were post-weighed
40RJ Lee Group
OSHA PEL Blind Study – Preparation
• Filters were loaded into cassettes
• Taped and labeled to look like sample cassettes
• Cassettes were tested to ensure correct preparation
41RJ Lee Group
OSHA PEL Blind Study – Preparation Problems
• Depositing respirable particles suspended in liquid media onto 5µm pore size PVC filters resulted in a poor recovery of materials
– Solution: Switched to using 0.8 µm pore size PVC filters
• Recoveries after deposition onto 0.8 µm filters were lower than expected due to partial dissolution of the filters
– Solution: Selected filters were analyzed by XRD to confirm recoveries
42RJ Lee Group
20 µg Loading 40 µg Loading
93% Recovery 96% Recovery
OSHA PEL Blind Study – Preparation
• Filters were loaded into cassettes
• Taped and labeled to look like sample cassettes
• Cassettes were tested to ensure correct preparation
• Sent to five AIHA accredited laboratories for NIOSH 7500 analysis
43RJ Lee Group
OSHA PEL Blind Study – Results
• 34% (36/105 filters) of the non-blank filters were reported to be below the detection limit
– Loadings were above each laboratory’s reported Limit of Detection (LOD)
– These results were excluded from the following statistical data
44RJ Lee Group
OSHA PEL Blind Study – Results
45RJ Lee Group
Reference
Level (µg)
Lab Result
Means (µg)
Number of
Data Points*
Lab Result
Standard Deviation0 28.85 2 32.74
20 13.36 7 5.21
40 22.93 12 11.22
80 46.91 12 18.31
Silica-only and blank filters having positive reported results
*non-detects excluded
Silica-only and mixed-matrix filters having positive reported result
*non-detects excluded
Reference
Level (µg)
Lab Result
Means (µg)
Number of
Data Points*
Lab Result
Standard Deviation20 13.33 20 5.21
40 25.04 37 11.22
80 46.91 12 18.31
OSHA PEL Blind Study – Results
• Inter- and intra-laboratory variability was high
• None of the laboratory means came within 30% of the reference values
– Accuracy was problematic even when non-detects were excluded
– Most labs could not reliably distinguish between the different reference levels
Why?
46RJ Lee Group
NIOSH 7500 Sample Preparation –Muffle Furnace vs. Plasma Asher
47RJ Lee Group
Standard
(µg)
Average
(µg)
19.4 17.3
48.6 52.3
96.1 101.4
19.4 14.8
48.6 43.1
96.1 100.1
19.4 15.0
48.6 41.4
96.1 83.2
19.4 14.8
48.6 37.9
96.1 74.9
19.4 3.5
48.6 23.5
96.1 77.4
100.8 ± 4.7%
89.8 ± 4.3%
83.0 ± 4.9%
49.0 ± 3.8%
77.4 ± 4.0 %5 Muffle Used Partial
3 Muffle Used Complete
4 Muffle Used None
1 Plasma n/a n/a
2 Muffle New Complete
Test Ashing
DeviceCrucible Scraping
Crystalline Silica
Average Recovery
Recommendation to OSHA
• Data from blind study presented to OSHA
– It is possible to analyze for crystalline silica at low levels (proposed PEL)
– Preparation methods in some laboratories is a concern and this should be addressed before PELs are changed.
48RJ Lee Group
A recommendation was made to OSHA that a larger blinded study be conducted for all laboratories
performing the NIOSH 7500 method before adopting new PELs that may not be measured reliably using
current technology and preparation methods