the proposed expansion project for manufacturing...

OF

THE PROPOSED EXPANSION PROJECT

FOR MANUFACTURING OF RESINS

(BY ENHANCEMENT IN CAPACITY AND ADDITION OF NEWPRODUCT)

Under Activity: 5(f) - Synthetic Organic Chemical Manufacturing Industry

OF

Located at:

S. No. : 441/P 1 & 2, Haripar-Kerala Road, Village- Bela (Rangpar), Bela (Rangpar)-363642,

Dist. & Tal. : Morbi (Gujarat)

Pre-feasibility Report M/s. Sun Particle Board Pvt. Ltd.

Expansion project-Synthetic Organic Chemicals Page | i

INDEX

1. Executive Summary……………………………………………………………………………………….……………… 01

2. Introduction……………………………………………………………………………………..………….………………. 03

i. Identification of the Project and Proponent. 03

ii. Brief Description of the project 03

iii. Need of the project and its importance to the country and or region 04

iv. Demand –Supply Gap 04

v. Imports vs. Indigenous production 04

vi. Export Possibility / Domestic / export Markets 04

vii. Employment Generation (Direct and Indirect) due to the project. 04

3. Project Description………………………………………………………………………………………………………… 05

i. Type of Project including interlinked and interdependent projects, If any 05

ii. Location (map showing general location, Specific location, and project boundary & project site layout)with coordinates

05

iii. Profile of Project site 07

iv. Site Layout Plan 08

v. Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted

09

vi. Size or magnitude of operation 09

vii. Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given)

10

viii. Resource optimization/ recycling and reuse envisaged in the project, If any, should briefly outlined

17

ix. Availability of water its source, Energy/power requirement and source should be given

17

x. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal

18

xi. Schematic representations of the feasibility drawing which give information of EIA purpose

20

4. Site Analysis………………………………………………………………………………………………………………… 21

i. Connectivity 21

ii. Land Form, land Use and Land Ownership 21

iii. Existing Infrastructure/ land use pattern 21

iv. Soil Classification and Land Use Classification 21

v. Climate Data from secondary source 21

vi. Social Infrastructure available 21

5. Planning Description……………………………………………………………………………………………………… 22

i. Planning Concept (Type of industries, facilities, transportation, etc.) Town and Country Planning/Development authority Classification.

22

ii. Population Projection 22

iii. Land use planning (breakup along with green belt etc. 22

iv. Assessment of Infrastructure demand (Physical & Social) 22

v. Amenities/ Facilities 22

Pre-feasibility Report M/s. Sun Particle Board Pvt. Ltd.

Expansion project-Synthetic Organic Chemicals Page | ii

6. Proposed Infrastructure ……………………………………………………………………………………………….. 23

i. Industrial Area (Processing Area) 23

ii. Residential Area (Non Processing Area). 23

iii. Green belt 23

iv. Connectivity (traffic and Transportation Road/Rail/Metro/Water ways etc): 23

v. Drinking Water management (Source& Supply of water) 23

vi. Sewage System 23

vii. Industrial Waste Management 23

7. Rehabilitation and Resettlement (R&R) Plan…………………………………………………………………. 23

I. Policy to be adopted (Central/ State) in respect of the project affected persons

including home oustees, land oustees and landless laborers (a brief outline to be given):

23

8. Project Schedule & Cost Estimates…………………………………………………………………….............. 23

i. Likely date of start of construction and likely date of completion 23

ii. Estimated project cost along with analysis in terms of economic viability of the project

23

9. Analysis of Proposal (Final Recommendations)…………………………………………………............. 24

i. Financial and social benefits with special emphasis on the befit to the local people including tribal population, if any, in the area

24

Prefeasibility Report M/s. Sun Particle Board Pvt. Ltd

Expansion project-Synthetic Organic Chemicals Page | 1

1. EXECUTIVE SUMMARY

1.0 About Project:

M/s. Sun Particle Board Pvt. Ltd. proposes to expand its existing Particle Board manufacturing unit by

capacity enhancement of “Particle Board” from 1500 MT/month to 2400 MT/month and addition of

new products Synthetic Organic resins (bonding glue) @850 MT/month,at S. No. : 441/P 1 & 2,

Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist.& Tal. : Morbi (Gujarat).

2.0 Highlights of the Project:

Sr. No. Particulates Description

1. Project Location M/s. Sun Particle Board Pvt. Ltd.

2. Project Activity, Category as

per amendments

Project Activity:-5(f)- Synthetic Organic Chemicals,

Category:- A

3. Project Cost 1310.00 Lakhs After proposed expansion

4. Total area of Project Existing:25192.00 sq.m.

Proposed expansion will be within the existing premises.

5. Products with capacity Existing: Plain and Pre-Laminated Particle Boards @1500.00 MT/Month Proposed: Plain and Pre-Laminated Particle Boards @900.00 MT/Month Synthetic Organic Resin(Bonding Glue)@850.00 MT/Month After Proposed Expansion: Plain and Pre-Laminated Particle Boards @2400.00 MT/Month Synthetic Organic Resin(Bonding Glue) @850.00 MT/Month

6. Power Requirement Existing:900 KVA ,Proposed:300 KVA

7. Utilities (D.G. Sets, Boilers,

Thermopack, etc...)

Thermic fluid heater: Existing: 30 lakhkcal/Hr

D.G. Set: Existing : 500 KVA, Proposed: 125 KVA

8. Fuel Requirements Agro waste for Thermic fluid heater: 10 MT/day

Diesel for D.G. Sets: Existing :50 Lit/ Hr., Proposed: 15 Lit/ Hr

9. Man Power Existing:50 person, Proposed:15, Total:65 persons

10. Air pollution Control

Measures

Dust Collector (Cyclone separator) and Bag filter.

11. Water requirement & waste

water generation with mode

of disposal

Total Fresh Water requirement will be 14.50KL/day&Water

will be met from existing open well.

The industrial Waste Water Generation will beNil.

Domestic waste water generated @1.50 KL/day will be

disposed of through Septic Tank.

12. Solid / Hazardous waste

Generation

Will be managed as per Hazardous Waste (Management,

Handling And Transboundary Movement) Rules-2016.

13. Nearest National Highway NH-27: 1.65Km W(Approx.)



14. Nearest State Highway GJ SH 321 (5.75 Km E)

15. Nearest Railway Station Wakaner- 36.0 Km S (Approx.)

16. Nearest Airport Rajkot (68 Km S) Approx.

17. Nearest Forest/

Sanctuary/Eco-sensitive zone.

Machhu River -5.5Km W

Jeep Wild life Sanctuary, Kutch -72.65 km NE Khijadia Bird Sanctuary, Jamnagar – 85.22 Km SW

Hanging Bridge (Tourist place)- 12.21 km SW



2. INTRODUCTION

I. Identification of Project and Proponent:

Name of the Project Proponent: M/s. Sun Particle Board Pvt. Ltd.

The unit was incorporated under the Companies Act, 1956 on February 2015. The Registered Office of

the Company is located at A-one Chamber, Shop No.:11,2ndFloor,AvaniChar rasta,Canal road,Morbi-

363641 (Gujarat). The main objects of the company on its incorporation by the promoters of the

company were to carry manufacture plain and pre-laminated particle boards to meet the growing

demand for the particle board in Indian market. This product is eco-friendly product; it is also very much

helpful in saving the forests and our environment too. The location for setting up this plant was selected

at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. :

Morbi (Gujarat).

The initial production of particle boards was started in March 2016; this factory produces the much

needed particle board to cater to the Furniture industry of Gujarat and to the various states of India.

The company is a registered Private Limited company and is promoted by three Directors. Details

related to them are given below:

Sr.

No. Name of Directors

Residential Address

1. Dayalal M. Jakasaniya 202-Prayag Tower,Narsang

Society,Ravapar Road,

Morbi-363641

By profession he is in

manufacturing(production) line since last 22

years and by qualification he is a civil engineer

2 Amitkumar D. Bhanvadia Milan Park, Block No-9,

Shobheshwar Road,

Morbi-363641

He has also experience of production line since

last 12 years but he knows the marketing of

the product very well.

II. Brief description of nature of the Project:

M/s. Sun Particle Board Pvt. Ltd. proposed for expansion of their products manufacturing unit at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. : Morbi (Gujarat).

The proposed expansion project involves the production of “Bonding Glue (Resin)” which is synthetic organic Resins used to manufacture Plain and Pre-laminated Particle Board. As per the EIA notification- 2006 as amended the manufacturing of proposed new products are covered under activity 5(f), hence required Prior Environmental Clearance.

For the proposed expansion project, the company intends to install required plant & machinery with the help of competent people in this field.

The industrial sector in the past 10 years has seen a drastic boom and also the keeping in mind the globalization trend, we have identified the demand for the proposed expansion products and with continuous R & D found that it can be developed in-house and produce commercially for domestic market as well as an eye more on export markets.

All the raw materials for the production of Resin are in plenty in India, so there will be no import of any

raw materials.



III. Need for the project and its importance to the country and or region: The proposed expansion project provides a potential growth opportunity for the already runningbusiness of the company. The company is already engaged in the business of manufacturing of “Particle Boards”.

Additional capacities of product range required over & above our existing capacities, as the company

expect strong growth of local market.

IV. Demand–Supply Gap:

Theproducts have very high specific demand for manufacturing of Particle Boards.

V. Imports vs. Indigenous production:

Existing products manufacturing in the country will be very much economical compare to Imports of

the same and also the export of the same will earn extra revenue generation for our county.

VI. Export Possibility / Domestic / export Markets:

Existing products are having very good domestic market as well as high export potential.

Additional capacities of product range required over & above our existing capacities, as the company

expect strong growth of exports to the extent of 40-50%. Local market also showing strong growth

potential.

Our resin products are used as binders to manufacture various products of Particle Boards as per the

required applications. These are having very good market in domestic as well as international markets.

VII. Employment Generation (Direct and Indirect) due to the project:

The man power employed in the existing unit is 50 Nos. and due to the expansion of the project there

will be very good opportunity of employment generation directly and indirectly due to proposed

project. Due to proposed expansion project there will be requirement of manager, supervisor, operator

and semi skilled workers. Hence the company will employ about 15people to fulfill its need to handle

the plant. So that 15 people will be directly employed and about 10 people will be indirectly employed.



3. PROJECT DISCRIPTION

I. Type of Project including interlinked and interdependent projects, If any :

The proposed project is an interdependent project of the company.

II. Location (map showing general location, specific location, and project boundary & project site

layout) with coordinates:

The map showing general location, specific location and project boundary and project site layout of

M/s. Sun Particle Board Pvt. Ltd.unit located at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village-

Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. : Morbi (Gujarat).The latitude and longitude of the

project site is 22°55’46.6”N and 70°50’28.5”E.



Figure No- 1 Location Map showing the project site in satellite image (5 km radius)



III. Profile of Project Site:

Sr. No. Nearest Infrastructure Feature Distance from Project Site

1 Geographical Position Lat.: 22.929216°N, Long.: 70.841634°E.

2 Elevation above Sea Level 36 Meters (Approx.)

3 Nearest Village Haripar (1.17kmNE)

4 Nearest Town Haripar (1.17 km NE)

5 Nearest National Highway NH 27 (1.65 Km W)

6 Nearest State Highway GJ SH 321(5.75 Km E)

8 Nearer RW Station Wakaner (36.0 Km S)

9 Nearest Airport Rajkot (68Km S)

10 Nearest Surface water Resource/Reservoir

Arabian Sea (56.00 Km W)

Machhu River (5.5Km W)

Machhu Dam (18.41 Km S)

11 Forest Patches No patches of Reserve Forest within the study

area of project site.

12 Location of Archaeologically /Historically

important places

Historically Place:

Mani mandir- 11.77 km SW

Darbar gadh- 58.00 km SW

13 National Park/Sanctuary or Ecologically

sensitive Area

Jeep Wild life Sanctuary, Kutch -72.65 km NE

Khijadia Bird Sanctuary, Jamnagar – 85.22 Km

SW

14 National or State Boundary --

15 Tourist Places Hanging Bridge- 12.21 km SW

Kesar Park- 11.76 km S

16 Selection of project Site and Detail of

alternate Site.

The existing land is owned by the company from

private owners of the land. The land use is non

cultivated land, non agriculture land. Also

company does not procure any forest or

government owned land.

17 Size or Magnitude of Operation Medium Scale (ME)

Plot site Area Statement:

Area Statement Existing Proposed Area After Proposed

Expansion (in m2)

Total Area 25192.00 -- 25192.00

Construction Area 10057.30 -- 10057.30

Open Land Area 6769.92 -- 6769.92

Internal Road Area 6326.35 -- 6326.35

Greenbelt Area 2038.43 -- 2038.43



IV. Site Layout Plan:



V. Details of alternate sites considered and the basis of selecting the proposed site, particularly the

environmental considerations gone into should be highlighted:

The proposed expansion project will be accommodated within the existing plot, so no alternative site is

being considered.

VI. Size or magnitude of operation:

As per the proposed project cost the project is covered under Medium Scale category of

manufacturing industries, it comes under SME segment of the industry.



VII. Project descriptionwith process details (a schematic diagram/ flow chart showing the project

layout components of the project etc. should be given):

Detailed project & product profile details –

LIST OF FINISHED PRODUCTS

Sr. No

Name of Products Production Capacity Per Month

Unit Existing Proposed Total

1 Plain and Pre-Laminated Particle Boards MT 1500.00 900.00 2400.00

2 Synthetic Organic Resin (Bonding glue) MT 0.00 850.00 850.00

a. Urea Formaldehyde Resin

b. Melamine Formaldehyde Resin

c. Paraffin Wax Emulsion

End use of Finished Products:

Sr. No.

Name of Product Chemical Name End use of product

1. Plain and Pre-Laminated Particle Boards -- Used in furniture industries

2. Synthetic Organic Resin (Bonding glue)

a. Urea Formaldehyde Resin urea-methanal resin Use to mfg. plain and pre-laminated particles boards

b. Melamine Formaldehyde Resin Methylated melamine resin

c. Paraffin Wax Emulsion --

INFRASTRUCTURE, MACHINERIES, EQUIPMENT & TECHNOLOGIES:

In-house technology, Installation of the plants, machineries and suitable manpower will be required

to manufacture the above additional products with proposed capacity

To get the best results in terms of quality and quantity, the company will invests in the latest available

state-of-the-art plant - machinery and leverages of grass-root technologies duly supported by

excellent marketing network will enable the project to get best of results.

MANUFACTURING PROCESS:

The company shall use the latest documented & developed green & eco-friendlynon-hazardous

process technology for the production of all above products. This section includes the manufacturing

process of the product, chemical reactions, flow diagrams and mass balance of each product.

1. PLAIN AND PRE-LAMINATED PARTICLE BOARDS:

Capacity: 2400.00 MT/Month

Manufacturing process:

In The Manufacturing of Particle Board, The strips of the pine wood is crushed in the crusher and separate

the two particle size and then it mixed and bonding with the resin glue and it has to treat at 180

centigrade temp. so it become hard and then board passed through the polishing machine, so surface



becomes smooth and silky, here Plain Particle Board is ready to dispatch, for the further process It is

coated with the melamine paper on the both side and get the Pre-Laminated Particle Board.

Process flow diagram:

Raw Material

Strips of the pine wood

Wood saw dust

Crushing

Screening

Core Face Over

Size

Size

Milling for Reuse

Size

GLUE BLENDER Raw Material

Bonding Glue

MAT FORMER

HOT PRESS Moisture Evaporation

PRE PRESS

TRIMMING

SANDING Surface Finishing Waste

Reused in process

Trimming waste Reused in process

Product

Particle Board

PRE-LAMINATION

Product: Particle Board (Pre-Laminated)

Raw Material

Decorative Paper, Craft

Paper/ Plastic sheet



Mass Balance:

Sr.

No. INPUT

QTY

(Kgs) OUTPUT

QTY

(Kgs) REMARK

1 Srips of Pine wood/ Wood Saw Dust 2500.00 Particle Board 1000.00 Product

2 Bonding Glue 203.00 Moisture Evaporation 1460.00

3 Decorative Paper 14.00

Trimming Waste

Over size Fibre

Surface Finishing Waste

272.00

Reused in the

Process

4 Craft Paper/ Plastic sheet 15.00

Total 2732.00 Total 2732.00

2. BONDING GLUE (RESINS):

Capacity: 850.00 MT/Month

Manufacturing process:

a) Urea Formaldehyde Resin:-

Formaldehyde, Urea, Formic Acid, Sodium Penta Chlorophenate, Caustic soda are charged in a vessel

and mass is heated under continuous stirring to prepare urea formaldehyde resin. Water will be added

as to maintain solid content of resin.


Raw Materials

Formaldehyde,

Urea, Water, Formic Acid,

Sodium PentaChlorophenate

Caustic Soda

VESSEL

Heated & Mixed by

continuous stirring

Product: Urea Formaldehyde

To Particle Board Unit Packing & Dispatch



Chemical Reaction:

NH2 – CO – NH2 + HCHO

Urea Formaldehyde Urea Formaldehyde Resin

Mass Balance:

Sr. Input Qty. Out Put Qty. Remark

1 Formaldehyde 766.00

Urea Formaldehyde Resin 1000.00 Product 2 Urea 50.00

3 Water 182.50

4 Sodium Penta Chlorophenate 1.00

5 Caustic Soda 0.250

6 Formic Acid 0.250

Total 1000.00 Total 1000.00

b) Melamine formaldehyde Resin:-

Manufacturing Process:

Formaldehyde, Melamine,MEG/DEG, NBA, Paraformaldehyde is charged in a vessel and mass is heated

under continuous stirring to prepare melamine formaldehyde resin. Water will be added as to maintain

solid content of resin.


Raw Materials

Formaldehyde, Water,

Melamine, MEG/DEG,

NBA, Peraformaldehyde

VESSEL

Heated & Mixed by

continuous stirring

Product: Melamine Formaldehyde




Chemical Reaction:

+ HCHO

Melamine Formaldehyde Melamine Formaldehyde Resin

Mass Balance:

Sr. Input Qty. Out Put Qty. Remark

1 Formaldehyde 480.00 Melamine Formaldehyde

Resin 1000.00 Product 2 Water 59.00

2 Melamine 380.00

3 MEG/DEG 48.00

4 NBA 26.00

5 Peraformaldehyde 7.00

C) Paraffin Wax Emulsion Manufacturing Process: Paraffin wax, Borax Powder, Stearic acid and Liquor ammonia are charged in a vessel and mass is heated

under continuous stirring to prepare Paraffin Wax Emulsion. Water will be added as to maintain solid content

of emulsion.


Chemical Reaction: No chemical reaction only mixing and blending process

Raw Materials

Paraffin Wax, Water,

Liquor Ammonia, Stearic

acid and Borax Powder

VESSEL

Heated & Mixed by

continuous stirring

Product: Paraffin Wax Emulsion




Mass Balance:

Sr. Input Qty. (kg) Out Put Qty. (kg) Remark

1 Paraffin Wax 272.00 Paraffin Wax Emulsion 1000.00 Product

2 Water 674.00

3 Liq. Ammonia 9.00

4 Stearic Acid 36.00

5 Borax Powder 9.00

Total 1000.00 Total 1000.00

Raw material required along with estimated quantity, likely source, marketing area of final product(s), mode of transport of raw material and finished product:

Detailed raw material requirement along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finish product

Marketing area of final products:

The proposed products are widely manufactured and are old and steady products. All the raw materials are

easily available indigenously in the local market. The sources of raw materials required for proposed products

are market driven and they will be transported through road.

Sr. No. Name of the product Raw Materials Raw Material Consumption

(kg/MT) MT/Month

01 Particle Boards Strips of Pine woods 1500.00 3600.00

wood saw Dust 208.00 500.00

Bonding Glue 354.17 850.00

Decorative Paper 54167.00 130000.00

02 Bonding and Lamination compound

Urea Formaldehyde Resin

Formaldehyde 766.00 620.50

Urea 50.00 40.50

Water 182.50 147.42

Sodium Penta Chlorophenate 1.00 0.81

Caustic Soda 0.250 0.20

Formic Acid 0.250 0.20

Melamine Formaldehyde Resin

Formaldehyde 480.00 19.20

Water 59.00 2.36

Melamine 380.00 15.20

Mono Ethylene Glycol (MEG)/DEG 48.00 1.9

NBA 26.00 1.04

Para formaldehyde 7.00 0.28

Paraffin Wax Emulsion

Paraffin Wax 272.00 1.90

Water 674.00 4.71

Liq. Ammonia 9.00 0.06

Stearic Acid 36.00 0.25

Borax Powder 9.00 0.06



Transport and storage details of Raw materials:

Unit is manufacturing campaign based products as per market demand.

Sr.

No. Raw material Physical State

Maximum

Storage quantity

(In MT)

Means of

Storage

Mode of

transportation

1. Pine wood Solid 1200.00 In open area By road

2. Wood saw dust Solid

(powder form)

30.00 In open area By road

3. Formaldehyde Liquid 50.00 SS Tank By road

4. Urea Solid 15.00 Bags By road

5. Sodium penta chlorophenate Solid 2.00 Bags By road

6. Caustic soda Solid 0.60 Bags By road

7. Formic acid Liquid 0.55 Drums By road

8. Melamine Solid 15.00 Bags By road

9. Mono ethylene glycol (MEG)/DEG Liquid 6.00 Drums By road

10. n-Butyl Alcohal Liquid 3.00 Drums By road

11. Para formaldehyde Liquid 2.00 Drums By road

12. Paraffin wax Solid 8.00 Bags By road

13. Liq. Ammonia Liquid 0.50 Cylinder By road

14. Stearic acid Waxy solid 5.00 Drums By road

15. Borax powder Powder 0.50 Bags By road

Identification of Hazardous Raw Materials as per MSIHC Rules (2000)

sr. No.

Name Physical state Max. Storage

Quantity MSIHC Applicability

Probable Hazards

1 Melamine Bags 15 MT -- combustible

2 Urea Bags 15 MT -- Toxic and fire

3 Caustic Lye Bags 0.60 MT Sch-1,part –II,571 corrosive

4 Formic acid drums 0.55 MT Sch-1,part –II,287 Toxic and corrosive

5 Formaldehyde SS tank 50 MT Sch-1,part –II,285 corrosive ,Toxic and fire

6 Sodium penta chlorophenate

bags 2 MT Sch-1,part –II,572 Toxic

7 Di ethylene gycol drums 6 MT Sch-1,part –II,197 Toxic

8 Aqueous ammonia Cylinder 0.5 MT Sch-1,part –II,31 Toxic, fire

9 Paraffin Wax bags 8 MT Sch-1,part –II,462 fire

10 n-butyl alcohol drums 3 MT Sch-1,part –II,412 fire



VIII. Resource optimization/ recycling and reuse envisaged in the project, if any, should briefly

outlined:

The raw materials packed in drums and stored in the warehouse.

The raw materials will be stored in closed containers and will be handled through closed system to

avoid the handling losses.

Trimming waste, Over size Fibre and Surface Finishing Waste will be reused in the process.

Resin residue will be reused in the next batch of preparation.

IX. Availability of water its source, energy/power requirement and source should be given:

Availability of water its source energy/power required and its source.

Water Requirement:

Sr.

No. Particulars

Quantity (KL/Day)

Existing Proposed Total

1. Domestic 2.00 1.00 3.00

Sub Total Domestic 2.00 1.00 3.00

2. Industrial

Processing - 6.00 6.00

Cooling 2.00 2.50 4.50

Sub Total Industrial 2.00 8.50 10.50

3. Other (Gardening) 1.00 - 1.00

Total 5.00 9.50 14.50

Source: The fresh water will be sourced from the existing open well within the premises.

Power Requirements and its source:

Sr.

No. Particulars Existing Proposed Total Source

1. Power –Electricity

requirement 900 KVA 300 KVA 1200 KVA PGVCL

2. Standby Power

requirement 500 KVA 125 KVA 625 KVA

From authorized

manufacturer

Energy Requirements and its source:

Sr. No. Particulars Existing Proposed Source

1 Heat

requirement

30 lakhs

kcal/hr

NIL Will be obtained from Thermic fluid heater

having heat generation capacity of 30 Lakhs

Kcal/Hr.



X. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal:

Quantity of Waste Water (liquid waste) generation and its management :

Waste water generation:

Sr.

No. Particulars

Quantity (KL/Day)

Existing Proposed Total

1. Domestic 1.00 0.50 1.50

Sub Total Domestic 1.00 0.50 1.50

2. Industrial

Processing 0.00 0.00 0.00

Cooling 0.00 0.00 0.00

Sub Total Industrial 0.00 0.00 0.00

Total 1.00 0.50 1.50

Domestic waste water (1.50 KL/day) will be disposed off through Septic Tank.

The Processing water is consumed in the product.

Figure 2: Water Balance Diagram after proposed expansion:

Domestic

Process Cooling Gardening

3.00 KL/Day 6.00 KL/Day 4.50 KL/Day 1.00 KL/Day

Septic Tank

& Soak Pit

1.50 KL/Day Evap. Loss

4.50

KL/Day

Total Water Requirement 14.50 KL/day

Consumed in

process

Waste water:

nil



DETAILS OF AIR POLLUTION CONTROL MEASURES AFTER PROPOSED CHANGE:

Sr.

No.

Stack

Attached

Type of fuel

and consumption

Air Pollution

Control Measures Parameter

Existing

1.

Thermic pack

(30 Lakh K.cal)

Agro waste: 10

MT/day

Adequate stack height 30m and bag

filter is provided.

PM <150 mg/Nm3

SO2 < 100 ppm

NOx< 50 ppm

2. D.G. Set 500 KVA Diesel: 50 Lit/hr

Adequate stack height 9mand

acoustic enclosure is provided and

operated only during power break

down.

PM <150 mg/Nm3

SO2 < 100 ppm

NOx< 50 ppm

Proposed

3. D.G. Set 125 KVA Diesel: 15 Lit/hr

Adequate stack height 9m and

acoustic enclosure is provided and

operated only during power break

down.

PM <150 mg/Nm3

SO2 < 100 ppm

NOx< 50 ppm

Process Gas Emission

Sr.

No. Stack attached to

Stack Height in Mtrs. Probable Pollutants

& Limits

Air Pollution

Control System Existing Proposed

1 Trimming Machine 15 m -- PM <150 mg/Nm3 Cyclone Separator

2 Sanding Machine 15 m -- PM <150 mg/Nm3 Bag Filter

3 Forming -- 15 m PM <150 mg/Nm3 Bag Filter

Hazardous Waste Management:

During our proposed production activities hazardous wastes will be generated as per HW (M, H & TM) Rules 2008 and will be managed as follows.

Types of Waste Existing

Quantity

After proposed

expansion Storage Method Method of Disposal

Resin Residue 0.00 kg/Month 200 kg/Month In HDPE Drums To be reused in next

batch preparation.

Discarded Empty

Bags, Drums,

Carboys& Paper

100 Nos/Day 250 Nos/Day

Covered solid waste

storage site provided

with in the process

area.

To be sold to GPCB

approved scrape dealers

as scrap.

Used oil 5.00 L/Yr 50 L/Yr In HDPE drums. To be sold to GPCB

approved vendors.



XI. Schematic representations of the feasibility drawing which give information of EIA purpose:

A schematic representation of the feasibility drawing

Resource requirements • Raw Material: Sourced from Manufacturer / Traders of the same. • Land: Acquired land for proposed project, at existing land • Water: Will be sourced through bore well. • Power: Power will be sourced through paschim Gujarat Vij Co.

Ltd. • Fuel : Local dealer

Env. Mgt. Plan (EMP)

Air Pollution Control Measures: Air Pollution control system will be

provided.

Greenbelt area 12% of the total area is within company premises

Health & Safety measures will be followed properly

Soak pit/ Septic Tank and ETP for Industrial waste water.

Flue Gas emissions: Adequate chimney height will be provided.

Fugitive emission: There is no generation of fugitive emissions.

Type of Industry Proposed to expand its manufacturing

capacity of “Particle boards and Synthetic resins “

Site Location: S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela

(Rangpar)-363642,Dist& Tal. : Morbi (Gujarat)Gujarat-India

Public consultation:Is required as the project is located in non

agriculture land

Submission of Form-1 and Pre-Feasibility Report & Draft TOR

Proposed Activity: The proposed expansion project

involves the production of “Particle boards and Synthetic resins”

Type of category as per EIA notification:Synthetic Organic Chemicals

(Activity -5(f)- Category-A)

Presentation before the EAC for TOR



4. SITE ANALYSIS

4.0 Site Analysis

I. Connectivity:

The project is owned by the company from private owners of the land. The land use is non cultivated

land, non agriculture land. Kerala , Gujarat which is very well connected to National Highway no.27. are 1.65 W And the nearest Rajkot airport and port are 68.00 KM S away from the project site by road.

II. Land Form, Land use and Land ownership:

The total plot area (25192sq.m.) is belonging to M/s. Sun Particle Board Pvt. Ltd.The existing land is located in the privet land (non-agriculture land)

III. Existing Infrastructure/ land use pattern Proposed project will be located in the private non-cultivated, Non agriculture land. It is very well connected to national highway NH-27.

IV. Soil classification and Land use classification: Study area is located at North Gujarat in which most of the area cultivated and some area non cultivated under sallow and past forest. The soils found in the district are mostly of Inceptisol and Entisol order and of Othids, Ochrepts, Orthents, Fluvents, Psamments and Aquepts suborder. The soils are of clayey loam to clay type. They are moderately deep to deep and vary in colour from very dark brown to very dark greyish brown and reddish brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange capacity is between 40 and 60 me/100 gm of soil.

V. Climate data from secondary sources:

The prevailing climate in Morbi is known as a local steppe climate. There is not much rainfall in Morbi all year long. The climate here is classified as BSh by the Köppen-Geiger system. In Morbi, the average annualtemperature is 27.0 °C. About 521 mm of precipitation falls annually.

VI. Social Infrastructure available:

M/s. Sun Particle Board Pvt. Ltd. Infrastructure owes itself largelyin building the Industrial infrastructure and in attracting young entrepreneurs from neighboringvillages.

The city-state of Morbi and much of the building heritage and town planning is attributed to the administration of Sir Lakhdhiraji Waghji,[2] who ruled from 1922 to 1948. Sir Waghji acted as a ruler, manager, patron and policeman of the state with great authority. Sir Waghji, like other contemporary rulers of Saurashtra, built roads and a railway network (of seventy miles), connecting Wadhwan with Morbi and the two small ports of Navlakhi and Vavania, for exporting the state's production of salt and cloth. The Morbi railway station combines Indian and European architectural elements. Today, Sir Waghji Thakor's grandson Shivam Thakor is still the Prince of the state and resides in the royal palace.

Morbi has one of the oldest Engineering Institutes of Gujarat which is Lukhdhirji Engineering College which have been started since 1951. Institute run more than 8 Graduate courses, 4 post graduate courses, 8 Diploma in Engineering. Major branches are Mechanical Engineering, Civil Engineering, Electrical Engineering, Specially Production and Industrial Engineering in Bachelor of Engineering. This Institute is only Institute in Gujarat which has Ceramic Engineering in Diploma course.

Morbi has many schools and colleges of commerce, arts, science, home science and different branches of engineering.

https://en.wikipedia.org/wiki/Morbi#cite_note-2

https://en.wikipedia.org/wiki/Wadhwan

https://en.wikipedia.org/wiki/Port_of_Navlakhi

https://en.wikipedia.org/wiki/Lukhdhirji_Engineering_College

https://en.wikipedia.org/wiki/Lukhdhirji_Engineering_College



5. Planning Description

5.0 Planning Brief.

I. Planning Concept (Type of industries, facilities, transportation etc) Town and Country Planning

/Development authority Classification:

The project site is located at the non-agricultural area.

II. Population Projection:

Not applicable

III. Land use planning (breakup along with green belt etc.):

The project is located privet non agricultural land and due to the proposed project there will not be

any change in the land use pattern of the region.

Plot Area Statement:

Area Statement Existing Proposed Area After Proposed Expansion

(in m2)

Total Area 25192.00 -- 25192.00

Construction Area 10057.30 -- 10057.30

Open Land Area 6769.92 -- 6769.92

Internal Road Area 6326.35 -- 6326.35

Greenbelt Area 2038.43 -- 2038.43

IV. Assessment of Infrastructure demand (Physical & Social):

The proposed infrastructure to manufacture products will be built with standard engineering design

considering all the relevant parameters related to environment, health and safety.

Facilities like road and communication are good. Banks, ATM's and medical facilitiesare also

adequate.

V. Amenities/ Facilities:

Education- schools including middle, secondary and higher secondary schools, Colleges, social

welfare hostels.

Medical and Health- Community Health Centre, & Primary Health center are available nearby area.

Power and water- All the villages are electrified and drinking water facilities are extended to all

villages.

Rail and Road- The project site is very well connected by road through Natinal Highway no. 27.



6. Infrastructure Details

6.0 Proposed Infrastructure:

I. Industrial Area (Processing Area):

Basic infrastructure developed already and the required additional plant and machineries will be

installed after getting statutory clearance.

II. Residential Area (Non Processing Area):

No residential area is involved in the proposed project. The employs are accommodated in nearby

Residential areas

III. Green Belt:

Green belt area will be provided and maintain at the tune of about 12% of the total land area as the

project site is within the developed industrial area.

IV. Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Water ways etc):

The project site is very well connected by road through National Highway no. 8 and western

railways.

V. Drinking Water management (Source& Supply of water):

Water requirement will be fulfilled through Bore wells.

VI. Sewerage System:

Sewerage water is disposed off to soak pit through septic tank.

VII. Industrial Waste Management:

There is no generation of industrial wastewater.

Generated domestic liquid waste is being disposed off through soak pit system to drainage. 7. Rehabilitation and Resettlement (R&R) Plan:

II. Policy to be adopted (Central/ State) in respect of the project affected persons including home

oustees, land oustees and landless laborers (a brief outline to be given):

The proposed Industry does not envisage any disturbance to local community or the village since

the land is acquired and fully owned by privet non agriculture land. The proposed project will not

affect the home oustees, land oustees and landless laborers. Hence there is no R & R plan required.

8. Project Schedule & Cost Estimates:

I. Likely date of start of construction and likely date of completion (Time schedule for the project to

be given):

After obtaining Environmental clearance and Consent to Establish from GPCB, the company shall

start the proposed construction and commissioning of the project.

II. Estimated project cost along with analysis in terms of economic viability of the project:

Estimated project cost along with the analysis in terms of economic viability of the project

Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the major

heads considered in the Capital Cost Projection for the proposed expansion project. Environment



Protection has also been considered in planning the Cost Projection, which will include Green belt

development, safety systems, etc.

Capital Cost Projection

Sr.

No. Purpose

Cost(Rs. in lakh)

Existing Proposed Total after expansion

1. Land 15.00 -- 15.00

2. Building and Civil Works 133.77 10.00 143.77

3. Plant & Machinery and other fittings 1006.23 15.00 1021.23

4. Environmental protection measures 125.00 5.00 130.00

TOTAL : 1280.00 30.00 1310.00

The company will provide budgetary provision for the recurring expenses for environmental issues while

planning the allocation of funds during the annual budgetary planning.

Recurring Cost per annum

Sr.

No. Component

Proposed

(Rs. in Lacs/annum)

1. Environment & Safety Management System 7.00

2. Greenbelt Maintenance 1.00

3. Enterprise social contribution 2.00

Total 10.00

9. Analysis of Proposal (Final Recommendations):

I. Financial and social benefits with special emphasis on the befit to the local people including tribal

population, if any, in the area:

Proposed expansion activity will provide benefits to the local people in terms of financial and social

welfare.

Local people will get direct financial benefit by way of employment.

Local people will get some contracts of supply and services to get indirect income.

Company will contribute in improving education and health facilities in nearby area.

the proposed expansion project for manufacturing...

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