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The technical instruction of semi-auto capping machine RGFXG.00

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Contents

1.summarize ............................................................................................... 3

1）the introduce of specification ........................................................ 3

2） machine’s overview .................................................................... 3

2.the introduce of machine appliance ........................................................ 4

3.the operation and usage of the machine .................................................. 7

1） handling precaution ..................................................................... 7

2） the machine start ......................................................................... 7

4.Trouble shoot and maintenance of the machine ..................................... 8

5.spare parts list of machine .................................................................... 11

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1.summarize

1）the introduce of specification

The technical specification includes the machine’s installment, usage

and guidance note of maintenance, to help user could use the machine

more effective and safety. Meanwhile make sure the quality and effective

of production. Before starting the machine, you had better read the

instruction carefully. If you meet some problem and questions, please

contact to us.

2） machine’s overview

The machine is made of pneumatic components, which has the

advantage of simple structure, easy operation and wide range of

application.

3）The installment environment requirement of the machine

The environment temperature should be between 5�～40�.

The installment place should be even and vertical.

The poisonous stive and smoke is not allowed.

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2.the introduce of machine appliance

1） .Machine operating principle

Put the screwed bottle into the bottle fastening base and then clamp it.

Loosen fastening screws on fixed lifting board of cylinder.

Adjust lifting hand wheel to make capping head compress bottle cap

tightly, and then tighten the screws on the fixed lifting board of cylinder.

Open air source switch, and make the pressure gage be 0.3Kgf/cm2；

Put the bottle that does not screw down tightly under the capping head,

and tighten bottle fixed base and stamp foot valve lightly.

When the work is ending, take the screwed bottles to test whether

wring degree is fit to requirement or not. If it does not meet the

requirement, air pressure should be increased or adjust up flow switch.

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front fig 1

Back fig 2

lifting hand wheel

retaining plate

pneumatic valve

cylinder

Fasten lifting board

capping head

bottle fixed base

SC-32x50cylinder

filter

pneumatic control valve

treadle valve

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Fig 3

air source switch

pressure regulator

Clockwise and count-clockwise switch

flow switch

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3.the operation and usage of the machine

1） handling precaution

Errors and incorrect operation will result in dangerous accidents; it is

recommended that reference to various sections of this manual guidance

and recommendations to prevent accidents

The machine should be operated by professional or operating personal.

The technician who takes charge of installment, trial run, maintenance

and amendment must read and command the safety guidance of the

instruction.

If there are abnormalities on operating, one should report them

immediately.

The machine should be stopped, when there is machine fault and which

has influence on safety. The machine could be restarted, only when the

machine malfunction is eliminated.

2） the machine start

start the machine at the first time

When instalment of the machine is finished, before starting it, the gas

supply must be connected.

pneumatic connection

The machine pneumatic connection is that connect the compressed air

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pipe to the gas pipe on the machine. The instalment could not be replaced

by provisional or improper pipe, because the improper is easy to be

corroded. The air pressure of the machine should set over 4kg/cm. The

gas circuit should not be reserved.

4.Trouble shoot and maintenance of the machine

Stoppage will appear in the process of using, due to the user misuse

or the setting of some parameter is wrong. The followings are common

faults, reason and solution.

fault

phenomenon

possible cause solution

1. Air-opera

ted valve

does not

move.

1.Air source has no

air-pressure

2. The flow switch

of air operated valve

need to be adjusted.

1.Check gas circuit

2. Open the air-operated valve

switch replace the

2. Stamp

foot

valve, but

the

1.Air source has no

air-pressure

2.Foot valve is broken

1. Check air circuit

2. Exchange the foot valve

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machine

do not run

3. Lifting

cylinder

can not

work

1. Air supply has no air

pressure

2.The cylinder

regulating valve of in

and out air tube is

closed

3. The cylinder is

broken

1. Check the air circuit

2. Examine whether the

regulating valve of in and out

air tube is open or not.

3. Exchange the cylinder

These are just a list of some common faults and approach, if user has

other questions or some good suggestion of maintenance experience

during use; please feedback to our company to better serve the users.

routine attention

The machine fault could be reduced, when abide by the following

maintenance operation guidance:

Keep the machine clean and tidy.

Avoid any possible damage.

Avoid non-system provisional or scream amendment.

the security guidance on operating

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Any operation for the machine should follow the safety guidance.

Before operating for air source mesh circuit, the air source must be

cut off to ensure the security of operation.

Maintenance period

daily maintain

check air circuit

keep the machine clean and tidy

Clean the machine when the work is finished. Notice : it can not

washed with water.

weekly maintain

Check air supply joint.

Add lubrication on each working station, we advise that using medical

silicone oil wipe the machine surface。

monthly maintain

Check the fixed bolt on each unit.

Check pneumatic element is not leaking.

As for pneumatic mesh circuit:

Check and clean pneumatic magnetic valve

Operation test:

Check operation of the machine at different condition

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Overhaul whether it can accomplish control by pressing button.

5.spare parts list of machine

order code name quantity remarks

1 Pneumatic

footswitch 1 Airac

2 32 M10×1.25 (32)floating terminal 1 Airac

3 SC-32X50 (SC-32X50)cylinder 1 Airac

4 4A220-08 pneumatic valve 1 Airac

5 10kg G1)4 pressure gage 1 Airac

6 AFR-2000 pressure regulating

filter 1 Airac

7 TCZWX-M6X10B-01 hand shank 2

8 TCZSL-φ12X100-01 （φ12X100）hand

wheel 1

9 GB/T 292-94 7002C bearing 2

10 JFB2540 2 bearing

11 pneumatic rotary pump 1