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THEMA 8.32 Introduction and technical data
INTRODUCTION
- Car exterior features- Car interior features- Identification data and location on vehic1e- Weights - Dimensions- Perfonnance - Fuel consumption- Colours- Optional equipment- Capacities- Characteristics of lubricants
TECHNICAL DATA
ENGINE
- Characteristics- Power curves- Cylinder blockjcrankcase, crankshaft and
associated components- Cylinder head assembly and valve gear
components- Lubrication- Cooling system - Fuel system
CLUTCH
GEARBOX AND DIFFERENTIAL
BRAKING SYSTEM
STEERING
WHEELS
FRONT SUSPENSION
~I
REAR SUSPENSION
ELECTRICAL EQUIPMENT
- Starting- Recharging- Microplex electronic ignition
~I
page
I356789
lOII
1213
14
182223
25
26
28
31
32
33
34
36
373840
THEMA 8.32 IntroductionCar exterior features
00.0
IntroductionCar exterior features
00.0
THEMA 8.32
.-.;""~"
THEMA 8.32 IntroductionCar interior features
00.0-,
I....
VIEW OF PASSENGER COMPARTMENT INTERIOR
- -
---"
FERRRARI 8 CYLINDER 90° V FORMATION 2927 cc ENGINE WITH 32 VAL VES
IntroductionCar interior features
00.0
THEMA 8.32
/
IntroductionIdentification data and locatioD ODvehicle
00.0
THEMA 8.32
IDENTIFICATION DATA
LOCATION OF IDENTIFICATION DATA ON VEHICLE
A Vehicle type identification code andchassis manufacture number
B V.I.N. Plate(EEC regulations)
A. Name of manufacturerB. Homologation numberC. Vehic1e type identification codeD. Chassis manufacture numberE. Maximum authorized weight of vehic1e fully
ladenF. Maximum authorized weight of vehic1e fully
laden plus towG. Maximul11 authorized weight on first axle
(front) ~
H. Maximul11 authorized weight on second axle(rear) ~
1. Bodywork version codeL. Spares numberM. Correct value of smoke absorption coeflicient (for
Diesel engines only)
Engine type and number
This information is stamped on the cylin-der block near the coolant pump.
CHASSIS ENGINE VERSION 5 speedgearbox
2927cc3 ZLA 834.000 F 105 L 834 F .
IntroductionWeight- Dimensions
00.0WEIGIITS(in kg)
THEMA 8.32
DIMENSIONS
1852
900 2660
4590
1030
*........:!:
1494*
1733
148h
The height refers to an unladen vehicle.The luggage compartment capacity (according to VDA regulations) is 550 dm' (19.42 cu ft) and 1000 dm'(35.31 cu ft) to the level of the rear parcel shelf with the rear seat folded down.
1400z= r J
, ) )
1880r- _0_-FJ -.
+ 480',1!Ijl1/il11nJI 'il
1043
G) r "'"l ... ... i1nllrillrll ,837
\' .:::j I + n n r I
Kerb weight
1400i)l
TREMA 8.32 IntroductionPerformance - Fuel consumption
00.0
GEARBOX "-'.1
m
'7
65 (40.39)
Speed kph (mph) æ 105 (65.24)
155 (96.31)
21 (130.49)
m 240 (149.13)
. .65å
æ 42
Maximum æclimable gradient37
22
14
m 9. . . . .TTTW å
62
Urban16 (17.65)cyde (A)
EEC [uel consumptionfigures Constant
8,5 (33.23)(litresjlOOkm) (mpg) speed90 kph (B)
ilCon stan t
10,5 (20.90)speed120 kph (C)
Average consumption(CCMC proposal)
11,7 (24.14)A+B+C3
IntroductionColours00.0
THEMA 8.32
* Avail:ible on request
1 2 3 4 7
'
~<I
,~1.
.;;,'. ._~,_.... ------
i'
.J
10 8 9
l. Fuel gauge2. Speedometer3. Rev counter4. Coolant temperature gauge5. Control system6. Engine oil pressure gauge
7. Engine oil temperature gauge8. Oddments pocket or radio console9. Cigar lighter and ashtray
10. Air conditioning controls panel
SEAT MATERIALSAND COLOURS
A1cantara Real Leather *
Date Beige Beige Beige BlackMETALLICBODY COLOURS 155 150 405 408
Blizzard Blue 499 . . . .Winner Red 179 . . . .Reflex Green 351 . . . .Quartz Grey 639 . . . .Black 602 . . . .
THEMA 8.32 IntroductionOptional equipment
00.0
OPTIONAL EQUIPMENT(only valid for the Italian market)
. fittedas standard
* availablean request
Electric rear windows .Electric front windows .Electric sun roof *
Automaticair conditioning *
Tintedwindows+ Sun blinds .Moveable spoiler .Automatic headlamp alignment adjuster .Foglamps .Headlamp wash/wipe *
6" J aluminimum alloy wheels and Good-Year 205/55VR IS" (Eagle) tyres .Front centre armrest .Electricallyadjusted+ heatedfront seats(rightand left) *
Headrestson rear seats .Headrests on front seats .Metallic paint .Electrically adjustable split rear seats *Inertia reel rear seat belts *
Realleather upholstery *
Wiring for quadriphonic system ."A1cantara" upholstery .Servotronic .Radio *
External rear view mirrors with electrical demisting (right and left) .Automatic heater .Wiring for radio telephone *
Centrallocking/opening controlled from a distance *
Heated rear windscreenwith automatic de-frosting .Anti-Iock brakes .
IntroductionCapacities00.0
THEMA 8.32
UnitQuantity
Description dm) (kg)
I
1 P'tml O.R. (98-100)
I
- J'11
lI r ,-T,) J 70-------1
-, I
I ,")"
( ')50% , ."--j
I
Jl "g;'"j
t'l1I'I'I!I!'I'1 J)
J l ,)"(\'
I, I 'Ii I 9,8L.
1.I,!lii!llt-
\ + (t' -
tilU) f L ,f;') /
"-C;
Total capacity of cooling system
- '-I
Total capacity l ] - 8,8./
/
Ij vs. Tu<bo Syntb";'., 00 (SAE 15W/40)
-i)j '-
/- 6,9
Partial capacity(periodic replacement)
-TUTELA m -, '>
1-' a - 1,55
! a = ZC 90 , , "
/
r J
-1 lJ-II, .
(§ b = TUTELA J:\ -7 j
b)j '-: J - -GI/A- \ "'"""'1
l .
a Jr b - - l] a - -:!. TUTELA ) --7 '
0'0W 90/M DA I -7 8 vN )J',)'='J -"'j'l (1'1r ,) b- J - -
Self-locking
,,'1 a-b-f - TUTELA
a
J)c f a - -
[' ), )g GI/A -,J I
bL" o c = TUTELA ;11\,_,
r'
(/)- -
I »'-}!IW 90/M DA
,-I / C - -
b0
dEt)
---,-UJ\ ,--
II d = K 854
r,} r d - --, n I[' l
f 1,250( , }: --I"): - -])cl Servotronic -
t,-- T
t j I o -1
h l "-, -'t 1 -'"
TUTELA Total
J' ) (S)))
with anti- - 0,50DOT 4 capacity (( - lock brakes
- ,
, I .. '".''
( )"10
, 3%'\-il 5I . . -
Lii,"}1
,) - 10°C 50%
II
i,
I' q'r i : l1([1;
- 20°C 100%J - -
THEMA 8.32 IntroductionCharacteristics of lubricants
00.0
Nameof Description Usageproduet Internationaldesignation
SAE 40TemperatureO°C -:- > 35°C
VS+ SAE 30 Low ash content detergent oil for petrol engines.Service APl TemperatureSupersta- "SE". Satisfies standard MIL-L-46 l52. Exceeds European
O°C -:- < 35°C
gionale SAE 20 W CCMC specifications Minimum temperature- 15°C -:- O°C
SAE 10 W Minimum temperaturebelow - 15°C
VS+ Low ash content detergent based oil for petrol engines.ServiceTemperature
Super- SAE 15 W/40 APl "SE". Satisfies standard MIL-L-46 l 52. ExceedsEuropeanmultigrado CCMC specifications - 15°C -:- > 35°C
VS TurboSynthesisSynthetic base detergent oil for petrol engines.
TemperatureService APl "SE". Satisfies standard MIL-L-46l52.SAE 15 W/40 Exceeds European CCMC specifications. - 15°C -:- >40°C
SAE 40 TemperatureO°C -:- 50°C
SAE 30 Temperature
VS Diesel Oil for Diesel engines. Service APl "CD". - 5°C -:- 30°C
SAE 20 W Satisfies standard MIL-L-2104 C. Temperature- 15°C -:- 15°C
SAE 10 W Temperaturebelow - 15°C
VS Diesel Oil for Diesel engines. Service APl "CD". TemperatureSupermultigrado Satisfies standard MIL-L-2104 C - 20°C -:- 40°C
TUTELA ZC 90 Non EP SAE 80 W/90 oil for manual gearboxes containing Non hypoid gearboxesanti-wear additives. and differentials
Special EP SAE 80 W/90 oil for normal and self-Iockingdiffe- Hypoid differentialsTUTELAW 90/M DA rentials. Satisfies standard MIL-L-2105 C. Self-Iocking diffs.
Steering boxes
TUTELA GI/A "DEXRON II" oil for automatic transmissions. Automatic gearboxesPower assisted steering
Greasing vehicIe exceptTUTELA JOTA 1 Lithium soap based grease, N.L.G.I.N.1 consistency components particularly
exposed to water requi-ring special greases
TUTELA MRM2 Lithium soap based molybdenum disulphide water repellant Constant velocity jointsgrease, N.L.G.I.N.2 consistency
TUTELAMR3 Lithium soap based grease, N.L.G.I.N.3 consistency Whee hub bearings, steeringrods, various components
TUTELA DOT 4 Hydraulic brake fluid DOT 4, meeting F.M.Y.S.S. standard Hydraulic brakes and hy-no.! 16 draulically operated cIutch
K 854 Lithium soap based grease N.L.G.I 000 consistency containlng Rack and pinion steeringmolybdenum disulphide boxes
Special castor oil and sodium based grease containing graphite Load proportioning valveSP 349 and molybdenum disulphide; compatible with brake fluid and Load proportioning valve
brake circuit rubber seals bush
To be usedundilutedor dilutedLiquidoAutofåDP1 Alcohol based liquid detergent for windscreen washers and
headlampwashers.
Cooling circuitLiquidoParaflu" FlAT Mono ethylene glycol based anti-freeze for cooling systems Percentage to be used
35% up to - 25°C50% up to - 35°C
Technical dataEngine00.10CHARACTERISTICS
~I ) ) )I
,
[wf
QIf,l
THEMA 8.32
F 105L
CycleOTTO
4 stroke
Number of cylinders890° V
(4 valves per cylinder)
Cylinder liner(bore)
mm 81
Stroke mm 71
;. ~ '\,\.,'; Capacity.I '
/
cc 2927
Compressionratio
10,5 : 1
IL-kWI
Max power EEC
(CV)158
-(215)
rpml
:/
6750
-
b daNm I
Max torque EEC
(kgm)28,45
-(29)
rpm I 4500
THEMA 8.32 Technical dataEngine: power curves
00.10
N.m kgm
-290 29
.210 27
250 25
230 23
220 21
190 19
110 17
1000 8000
girijmin.
Typical engine power cnrves from EEC methodThe power curves iIlustrated can be obtained with the engine overhauled and run in, without a fan, with anexhaust silencer and air filter fitted, at sea level.
Test bench test cycle with overhauled en~ineIn the bench test of the overhauled engin,eit is notadvisable to run the engine at maximum speed butto stick to the figures given in the table; :completethe running in of the actual engine in the car.
Copyright by Fiat Auto l3
CV kW
220 165
200150
180135
160120
140105
120 90.
10015.
80 60-
60 45-
40 301
20 15
O O
1000 2000 3000 4000 5000 6000
Test Time Load onspeed In the brakes(rpm) minutes
800 -;- 1000 10' no load1500 10' no load2000 10' no load
Technical data THEMA8.32Engine:cylinderblock/crankcase,crankshaftandassociatedcomponents00.10
34
-- l5
1IC J
,l 11
')
( ) \
l.. )\\\
( I
r'
,I ,
)
9'. ~l l
I 'o' ." I. l (
8
7
,"";\ J
10 6
DESCRIPTION Values in mm
1HH HIbbbl
L 31,130 -:- 31,180Main
n øbearingsupports
ø 66,668 -:- 66,675
ø1 - (
ø, I 93,000 -:- 93,022
L-'
Cylinderbore housing
02 Ø2 I 87,000 -:- 87,035
Cylinder bore
{ X,
105
green 81,010 -:- 81,020ø,pink 81,000 -:- 81,010
{ gr:
60
81,005 -:- 81,015Ø2
2 I L ' I l pink 80,995 -:- 81,005
{
12IX1 " t?I. . r
80,99.5 -:- 81,005greenØ3pink 80,985 -:- 80,995
Ø4 92,960 -:- 92,990
øs I
86,960 -:- 86,995
2-1 l Cylinder bore I 0,030 -:- 0,080projectionj
THEMA8.32 Technical dataEngine: cylinder block/crankcase, crankshaft and associated components
00.10DESCRIPTION
3
Piston
{
greenØ2 -
pink
X3
Values in mm
9,5
80,963 -:- 80,977
80,953 -:- 80,967
29
80,933 -:- 80,947
80,923 -:- 80,937
55
green 80,458 -:- 80,482
pink 80,448 -:- 80,472
3-2 ~ Piston (measured 8.5 mm from the base)Cylinder bore (measured105mm fromthe top)
3Gudgeon pinhousing
4 w-::.tø Gudgeonpin
4-3 ~
0,033 -:- 0,057
ø 18,503 -:- 18,508
ø 18,494 -:- 18,500
Gudgeon pin - Pin housing 0,003 -:- 0,014
3 Piston ringgrooves
5
Piston rings
5-3 ~ tJ Piston rings~ Piston ring grooves
L
1
2
1,020 -:- 1,040
1,020 -:- 1,040
3
1
3,005 -:- 3,025
0,975 -:- 0,990
2
3
0,975 -:- 0,990
2,978 -:- 2,990
0,030 -:- 0,0651
2 0,030 -:- 0,065
3 0,015 -:- 0,047
Copyright by Fiat Auto 15
TechnicaI data THEMA8.32Engine:cylinderblock/crankcase,crankshaftandassociatedcomponents00.10
5
11
9 jC \>~8
I \, }
Values in mm
0,10 +- 0,30
0,10 +- 0,30
0,25 +- 0,40
21,500 +- 21,521
47,129 +- 47,142
4-7 Gudgeon pinSmall end bus h
Small end bus hBush housing
0,015 +- 0,041
7-{j 0,035 +- 0,094
,.<
}
34 .- "
"
-1'.
C 'j1
r
I \') ) 7
(()\
I
106
I
DESCRIPTION
1-
5-2 -,rjr 2
Opening at end of rings-
in cylinder bore 3
Small end bush 01or pin housingI I .
6 .
)ctø.Big end bearing 02housing
,D)ø.*41011 21,556 +- 21,594
7rnl
021 18,515 +- 18,535Smallend bush
6 LI 20,850 +- 20,900
THEMA 8.32 Technical dataEngine: cylinder block/crankcase, crankshaft and associated components
00.10
ø LANCIA < 0,254 - 0,508 - 0,762
9-8 Crankshaft bearings - Pins 0,006 -:- 0,038
10
Big endbearings L 1,714 -:- 1,723
ø LANCIA< 0,254 -0,508 - 0,762
10-8 ~ Big end bearings - Pins 0,046 -:- 0,095
11
Thrust washers"
~ s
s 2,310 -:- 2,360
s LANCIA > 0,127 - 0,250
11-8 ~ Crankshaft end float O,l00 -:- 0,289
Copyright by Fiat Auto 17
DESCRIPTION I Values in mm
Mainø, I 62,979 -:- 62,992
journalsLI I 36,000 -:- 36,039
8 M -
Crank Ø2 I 43,619 -:- 43,637
pmsL2 42,000 -:- 42,039
6-8 Connecting rods axialCrank pins 0,200 -:- 0,339
Crankshaft bearings
to<r\0LI 1,829 -:- 1,835
97-
Technical data THEMA 8.32Engine:cylinderhead assembly and valve gear components00.10
17
I f' 7" " , -~JJ r .,
13
l14
20 -,,,
19 ~16
:;?~~~<;:;"
~~
15
18
DESCRIPTION Valuesin mm
.ø
-IIValve guide bore 0 12,000 -;- 12,018in cylinder head
12)1
-]
{
45° :t 5'.-IIf .',.'i!t 'I'-': .
,,-,," \,I ' 't45° :t 5',{ ! (./"1
\.,;:J--L
inlet 0,8a
Valve seat L exhaust 1,5
016 7,005 -;- 7,020
Val ve guide13 02 12,050 -;- 12,068
--.,Ø2 02 Lu'\!\fC lA
--.0,2,...
.....-
Valve guide->l 0,032 -;- 0,068
13-12 Lb Borein cylinderheadca 0,032 -;- 0,068
>1 {
01 6,960 -;- 6,975
00
02 28,800 -;- 29,000
rJ. 45° :t 5'14 Valves
01 6,960 -;- 6,975
1 {25,800 -;- 26,000b; 02
rJ. 45° 15' :t 5'
THEMA 8.32 Technical dataEngine: cylinder head assembly and valve gear components
00.10
Copyright by Fiat Auto 19
DESCRIPTION Values in mm
14-13 :u: Valve- Valveguide 0,030 -:- 0,060
PI 8,l -:- 8,9 daN
..2
HI 3115 1 P2 24,5 -:- 26,5 daN
Internal valve spring H2 22,3
PI 17,2 -:- 18 daN..ft HI 34
n,16P2 50,7 -:- 53,5 daN
External valve spring H2 25,3
..J 8,7817 Cam lift
(J 7,82
17 Camshaft bearingsø 24,937-:- 24,950
L 40,000 -:- 40,039
Camshaft bearings in cylinder head
øø 24,990 -:- 25,010
12 lJJ4øL 39,870 -:- 39,910
L.J""""LJ:::)
radial 0,040 -:- 0,07317-12 Camshaft
:u: Bearings an cylinder headaxial 0,090 -:- 0,169
Technical data THEMA 8.32Engine:cylinderhead assembly and valve gear components00.10
1712
.". - ~ -=~ ~ ---,
l ') ) D }--') ~
.., L l.
r ~- ~ ']I ,
')()
16')
13
l20
"-,-.
)19
1514
DESCRIPTION Values in mm
Tappet housing18 lEJ I ø 33,015 -:- 33,045ø in cylinderhead
19 090 Tappet ø 32,974 -:- 32,990-./øk--
19-12 J2 Tappet Housing in 0,025 -:- 0,071cylinder head
20S Cl' 0,05 ) 3,25 -:- 4,60
54=:-""'lShim
j clearance forl'fl"
J. 0,50
(') timing check f\\0,50Ll \ L
'I-l17-20
l (-) L 0,20 -:- 0,25
,r..::..--- -l:Loperational clearance
0,35 -:- 0,40
THEMA 8.32 Technical dataEngine: cylinder head assembly and valve gear components
00.10
TIMING DIAGRAM
(~J
opensInlet ..]
BTDC 10°
dosesABDC 54°
(Jopens
ExhaustBBDC 54°
dosesATDC 10°
Technical dataEngine:lubrication00.10
THEMA 8.32
Values in mm
Oil pump type gears
Pump operated through crankshaft
Oil pressure relief valvefixed to crankshaft
front cover
1[gD1?rtbetween the upper edgeof the gears and the 0,090 -:- 0,141pumpcover
lDk pbetween the edge of the
[Jrn-Mi" 'l';"
gears and the pump ca-0,037 -:- 0,065
. ,,- . , . I",sing in the engine frontcover
Total capacity filter cartridge
Insufficient oil pressure sender unit electrical
) @ 4: from 3,73 bar at 1500 rpm to'-",
6,87 bar at 7000 rpm
Operating pressure at a temperture of 100°C
PI 11,3 -:- 12,3daN
.. 7 HI 74
.,.,.,. H1 :" H2,
P2 13,4 -:- 14,6 daN
Oil pressure relief valve spring H2 66
THEMA 8.32 Technical dataEngine: cooling system - fuel system
00.10COOLING SYSTEM
FUEL SYSTEM
Cooling circuitcoolant circulation via centrifugal pump, radia-tor, expansion tank and electric fan operated bya thermostatic switch
Pump operated through belt
ri @Thermal 90° -;- 94°Cswitchto engage
8fan!...... 85° -;- 89°C'-
opens 80° -;- 84°C
Engine coolantmax openmg -
thermostat
valve travel 8,5 -;- 12 mm
Clearance between impeller 0,34 -;- 1,64 mmblades and pump casing
Pressure for checking water tightness of system 0,98 bar
Pressure for checking calibration of sEring 0,98 barloaded overflow valve for expansion tan cap
Pump electrical
Minimum permissible flow rate '" 160 litres/h
Fuel pressure regulator '" 6,3 bar
Electronically controlled mechanical injection Bosch KE3-Jetronic
Technical dataEngine; luel system00.10
THEMA 8.32
BOSCH KE3-JETRONIC ELECTRONICALLy CONTROLLED MECHANICALINJECTION SYSTEM COMPONENTS
* Supplied as spares with the fuel disiribution/metering device
24
DESCRIPTION Bosch Sparesreference number number
Bosch injection electronic control unit 0.280.800.198 7576064(cannot be overhauled)
Electric fuel pump 0.580.254.018 7576062- Nominalvoltage:12V- Minimumpermissibleflowrate: 1800cc'min (cannot be overhauled)Fuel pressure accumulator 0.438.300.171 82427209- Capacity:20 ccapprox (cannot be overhauled)Fuel filter 0.450.905.601 82425329- Life:around 10.000km
(cannot be overhauled)Injectors 0.437.502.035 46129036- Minimumpossibleflowfor maximumopening
of floatingplate: 140ccjmin- Supplyangle:not more than 350 (cannot be overhauled)Fuel pressnre regulator 0.438.161.013 46128972- Regulation pressure: 6,15 -;- 6,5 bar (cannot be overhauled)
Servo preSsure regulator 0.438.121.139 *
- Windingresistance:15 -;-25 O- Nominal control current: max 138 mA (cannot be overhauled)Idle servo regulator 0.280.140.510 46127238- Nominal voltage: 12 V- Winding resistance: about 8 O (cannot be overhauled)Coolant temperature sensor 0.280.130.026 5972332
{ at 200C: shouldbe between2 and 4 kO- Resistance at 500 C: should be between 600 and 900 O
at 900C: shouldbe between100and 300O (cannot be overhauled)
Cold start injector 0.280.170.436 46128968- Nominal voltage: 12 V- Supply angle: about 800 (cannot be overhauled)Commutator (or switch)on butterflies 0.280.120.302 46130395- Idle contact dosure: < 30- Fullload contact dosure: 600
(cannot be overhauled)
Speedometer relay 0.280.230.006 5946923- Speed for switching on
and releasing:around 150rpm (cannot be overhauled)Protective relay 928.615.124.00 7576067 .
- Protective fuse: 10 A(cannot be overhauled) Rif. STRIBEL
Air flow meter 0.438.121.066 46132195- Clearance between floating palte and Venturin cone: 0.1 mm- Floatingplate stop position:5 -;-5,2mm
from referenceposition- Reference position: upper edge of floating plate coinciding
with the 10weredgeof the cylindricaisectionof the Venturicone- Measuring lever contact position with the metering device piston:
floatingplate 2 -;-2,3mm from the stop position- Potentiometer resistance: about 4 -;- 4,3 kO
Fuel distribution-metering device 0.438.101.033 46132196