three-dimensional finite elementbuckling analysis of

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Copyright c 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005 Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts J. Li, Z. H. Xiang, M. D. Xue 1 Abstract: This paper investigates the buckling re- sponse of honeycomb sandwich composite shells with cutouts under axial compression. The Wilson’s incom- patible solid Finite Element (FE) is used around cutouts to obtain the detail stress distribution there. While to re- duce the computational expense, a special multilayered relative degrees-of-freedom (DOF) shell FE is used to model the regions far from the cutouts. The efficiency and accuracy of this modeling scheme are illustrated by two benchmarks. Then parametric studies are carried out to reveal how the buckling response is influenced by the area, the shape and the orientation of cutouts. keyword: Finite Element Method; Buckling analysis; Honeycomb Sandwich structure; Cutouts 1 Introduction Honeycomb sandwich shells faced with fiber rein- forced plastic sheets are finding various applications in aerospace structures due to their high strength-to-weight and stiffness-to-weight ratios and other attractive prop- erties. However, these structures usually contain some cutouts or openings, in which complicated local buckling models are apt to occur during the launch period when the structures are subject to huge compressive loads. Many approaches have been developed to analyze the buckling response of laminated composite structures with cutouts [Hilburger et al. (1999), Yazici et al. (2002), Jain and Kumar (2003), Tafreshi (2002)]. Most of them are based on equivalent-single-layer shell theories, such as the Mindlin theory and some high-order theories. Al- though these theories can satisfactorily predict the global buckling response of these structures, they could fail to deal with honeycomb sandwich shells, in which the 1 Corresponding author. Department of Engineering Mechan- ics, Tsinghua University, Beijing, 100084, P. R. China Tel.: +86-10-62772902; fax: +86-10-62781824; E-mail address: [email protected] thicknesses and properties of sandwich core are quite different from those of face sheets. Layerwise theories [Reddy (1993)] and sandwich shallow shell theory [Liviu and Terry (2000)] are designed for modeling the sand- wich structures, but they still have some limitations for practical structural analysis, for example: (a) Shell ele- ments always assume that the thickness of one element is uniform. However, the thickness of sandwich core or face sheets often varies in different parts continuously. If these shell elements are used, the discontinuous variation of the thickness would cause unrealistic stress concentra- tion. (b) The transverse shear moduli of two composite laminate face sheets are much lower than their in-plane moduli. In addition, the moduli of sandwich core are very different from those of sandwich face sheets. Therefore, it is very difficult to obtain the accurate transverse shear stresses and interlayer stresses, which play a very impor- tant role in honeycomb sandwich shells. (c) The honey- comb sandwich structures often have geometric disconti- nuities, such as cutouts and local reinforcements, where significant stress concentration usually occurs. Under such circumstances, it is usually necessary to use some solid elements in these local areas. However, the connec- tion of solid elements and shell elements is really trouble- some and error prone. To overcome the above difficul- ties, modeling each part of honeycomb sandwich struc- tures with three-dimensional solid elements seems a way out. However, owing to the high width-to-thickness ra- tio of each lamina and the big difference of the thickness among the sandwich core and the two face sheets, the FE mesh must be fine enough to ensure that these solid el- ements have a good shape ratio to avoid ill-conditioned stiffness matrices. This unavoidably leads to a very high computational expense for analyzing the whole structure. Especially for the buckling analysis, the large number of variables means an intolerable computing time and an in- accurate eigenvalue. In this paper, a special three-dimensional FE scheme is adopted for modeling honeycomb sandwich structures.

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Page 1: Three-dimensional Finite ElementBuckling Analysis of

Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

Three-dimensional Finite Element Buckling Analysis of Honeycomb SandwichComposite Shells with Cutouts

J. Li, Z. H. Xiang, M. D. Xue1

Abstract: This paper investigates the buckling re-sponse of honeycomb sandwich composite shells withcutouts under axial compression. The Wilson’s incom-patible solid Finite Element (FE) is used around cutoutsto obtain the detail stress distribution there. While to re-duce the computational expense, a special multilayeredrelative degrees-of-freedom (DOF) shell FE is used tomodel the regions far from the cutouts. The efficiencyand accuracy of this modeling scheme are illustrated bytwo benchmarks. Then parametric studies are carried outto reveal how the buckling response is influenced by thearea, the shape and the orientation of cutouts.

keyword: Finite Element Method; Buckling analysis;Honeycomb Sandwich structure; Cutouts

1 Introduction

Honeycomb sandwich shells faced with fiber rein-forced plastic sheets are finding various applications inaerospace structures due to their high strength-to-weightand stiffness-to-weight ratios and other attractive prop-erties. However, these structures usually contain somecutouts or openings, in which complicated local bucklingmodels are apt to occur during the launch period whenthe structures are subject to huge compressive loads.

Many approaches have been developed to analyze thebuckling response of laminated composite structureswith cutouts [Hilburger et al. (1999), Yazici et al. (2002),Jain and Kumar (2003), Tafreshi (2002)]. Most of themare based on equivalent-single-layer shell theories, suchas the Mindlin theory and some high-order theories. Al-though these theories can satisfactorily predict the globalbuckling response of these structures, they could failto deal with honeycomb sandwich shells, in which the

1 Corresponding author. Department of Engineering Mechan-ics, Tsinghua University, Beijing, 100084, P. R. China Tel.:+86-10-62772902; fax: +86-10-62781824; E-mail address:[email protected]

thicknesses and properties of sandwich core are quitedifferent from those of face sheets. Layerwise theories[Reddy (1993)] and sandwich shallow shell theory [Liviuand Terry (2000)] are designed for modeling the sand-wich structures, but they still have some limitations forpractical structural analysis, for example: (a) Shell ele-ments always assume that the thickness of one elementis uniform. However, the thickness of sandwich core orface sheets often varies in different parts continuously. Ifthese shell elements are used, the discontinuous variationof the thickness would cause unrealistic stress concentra-tion. (b) The transverse shear moduli of two compositelaminate face sheets are much lower than their in-planemoduli. In addition, the moduli of sandwich core are verydifferent from those of sandwich face sheets. Therefore,it is very difficult to obtain the accurate transverse shearstresses and interlayer stresses, which play a very impor-tant role in honeycomb sandwich shells. (c) The honey-comb sandwich structures often have geometric disconti-nuities, such as cutouts and local reinforcements, wheresignificant stress concentration usually occurs. Undersuch circumstances, it is usually necessary to use somesolid elements in these local areas. However, the connec-tion of solid elements and shell elements is really trouble-some and error prone. To overcome the above difficul-ties, modeling each part of honeycomb sandwich struc-tures with three-dimensional solid elements seems a wayout. However, owing to the high width-to-thickness ra-tio of each lamina and the big difference of the thicknessamong the sandwich core and the two face sheets, the FEmesh must be fine enough to ensure that these solid el-ements have a good shape ratio to avoid ill-conditionedstiffness matrices. This unavoidably leads to a very highcomputational expense for analyzing the whole structure.Especially for the buckling analysis, the large number ofvariables means an intolerable computing time and an in-accurate eigenvalue.

In this paper, a special three-dimensional FE scheme isadopted for modeling honeycomb sandwich structures.

Page 2: Three-dimensional Finite ElementBuckling Analysis of

140 Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

This scheme uses the Wilson incompatible solid element[Wilson et al. (1973)] to model the local stress concen-tration regions around cutouts and a laminated shell el-ement with relative-DOF to model the smooth stress re-gions elsewhere. Two benchmarks are used to test thevalidity and accuracy of this scheme. Then numericalstudies are performed to investigate the influence of thearea, the shape and the orientation of cutouts to the buck-ling response of honeycomb sandwich cylindrical shellssubjected to an axial compressive load.

2 Modeling Considerations

As mentioned above, if only ordinary solid elements areused, very fine FE mesh is needed to obtain the precisebuckling responses of structure with cutouts. Compu-tationally, this is too expensive to carry out the bucklinganalysis. However, if ordinary shell elements are adoptedto reduce the DOF, we will suffer from the difficulty ofmodeling the honeycomb sandwich structures and con-necting them with other elements. For this reason, spe-cial elements are needed.

2.1 16-node Wilson incompatible element

It is well known that with the help of the inner additionalDOF, the precision of the Wilson incompatible element[Wilson et al. (1973)] can be greatly improved withoutincreasing the mesh density. Therefore, it is beneficialto use such kind of element to model the part aroundcutouts. In this paper, a 16-node Wilson incompatibleelement (see Fig. 1) is adopted. The element displace-ment vector uuu is expressed by nodal displacement vectoruuue and inner additional DOF vector αααe as follows:

uuu =16

∑i=1

Niuuui +5

∑i=1

Giαααi (1)

where

αααTι = (αi,βi,γi)(i = 1,2,3,4,5) (2)

Ni is the shape function, which is the same as that in ordi-nary 16-node solid element and Gi is the correspondingshape function of the inner additional DOF:

G1 = ξ(1−ξ2), G2 = η(1−η2),

G3 = 1−ζ2, G4 = ξη(1−ξ2),

G5 = ξη(1−η2)

(3)

1 2

3 4 5 6

7 8

9

10 11

12

13 14

15

16

ξ

η ζ

Figure 1 : The 16-node Wilson incompatible element.

2.2 Multilayered shell element with relative DOF

Introducing a kind of relative-DOF [Xiang et al.(2002)]to three-dimensional 16-node Wilson’s incompatible el-ement, a multilayered shell element is developed for thecomposite laminated shell, which is combined with n lay-ers of 16-node relative-DOF shell elements (see Fig. 2).The transformations of nodal coordinates and displace-ment components of the kth layer are defined as follows:

{kxxxi = kxxxi − kxxxi+4kxxxi+4 = kxxxi+4

{kuuui = kuuui − kuuui+4kuuui+4 = kuuui+4

i = 16(k−1)+ j;

j = 1,2,3,4,9,10,11,12

(4)

where i is the node number; xxxTi = (xi yi zi) is the nodal co-

ordinate vector; uuuTi = (ui1 ui2 ui3) is the nodal displace-

ment vector; xxxTi = (xi yi zi) is the nodal relative coordi-

nate vector and uuuTi = (ui1 ui2 ui3) is the nodal relative dis-

placement vector.

By means of standardized derivation [Li et al. (2005)],we obtain the shape functions Ni of the 16-node relativeDOF shell element as:{

Ni = Ni

Ni+4 = Ni +Ni+4(i = 1,2,3,4,9,10,11,12) (5)

Compared with the ordinary 16-node solid element, it isobserved that in this 16-node relative-DOF shell elementonly the nodes on the upper face are relative, while thenodes on the lower face keep unchanged, which facili-tates its connection with other solid elements. With theintroduction of relative DOF instead of the customaryshell rotation variables, this relative DOF shell elementis very suitable for shell-type structure analysis. This isrigorously validated in reference [Worsak et al. (1981)].

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Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts 141

Relative DOF node

Absolute DOF node

( 1st)

12

34

56

7 8

9

10

11

12

13

14

15

16m+3

16m+7

16m+2

16m+616m+1

16m+5

16m+4

16m+8

16m+9

16m+10

16m+11

16m+12

16m+13

16m+15

16m+1616m+14

( kth)

( nth)

16

( 1; 1,2, , )m k k n= − = …

Figure 2 : n layers of 16-node shell element with relative DOF.

Connecting the n 16-node relative DOF shell elementslayer by layer, the nodal displacement on lower surfaceof the (k−1)th layer and that on upper surface of thekth layer (k= 2, 3, . . . , n) should satisfy (n+1)×8×3continuity conditions:

k−1uuui =kuuuj + kuuu j+4

(k =2, . . . ,n; m = 16(k−2);

i =m+5,m+6,m+7,m+8,m+13,

m+14,m+15,m+16;

j =i+12)

(6)

The above (n+1)×8×3 compatible conditions can beexpressed as:

ccc11uuu(1) +ccc12uuu(2) = 0 (7)

where the nodal relative displacement vectors uuui (i =1,2, . . .,n× 16) are partitioned into two parts: uuuT

(1) isan independent nodal relative displacement vector with(n+1)×8×3 components and uuuT

(2) is a dependent nodalrelative displacement vector with (n+1)×8×3 compo-nents. Details are:

uuuT = (uuuT(1),uuuT

(2)) (8)

uuuT(1) =(1uuuT

1 , 1uuuT2 , . . . , 1uuuT

16; . . . ;kuuuT

m+5 . . .kuuuTm+8,

kuuuTm+13 . . .kuuuT

m+16; . . .)(9a)

uuuT(2) =(. . . ; kuuuT

m+1 . . .kuuuTm+4,

kuuuTm+9 . . .kuuuT

m+12; . . .)

(m = 16(k−1); k = 2, . . .,n )(9b)

These compatible conditions in Eq. (7) can be in-corporated into the functional of the total potentialenergy W by the Lagrange multiplier vector ΛΛΛ =(λ1, λ2, . . . , λ24(n−1))T as follows:

Π = W +ΛΛΛT [ccc11uuu(1) +ccc12uuu(2)

](10)

Using the principle of minimum total potential, uuuT(1), uuuT

(2)and ΛΛΛ should satisfy the following equtions:⎡⎣ KKK11 KKK12 cccT

11KKK21 KKK22 cccT

12ccc11 ccc12 0

⎤⎦

⎧⎨⎩

uuu(1)uuu(2)ΛΛΛ

⎫⎬⎭ =

⎧⎨⎩

PPP(1)PPP(2)0

⎫⎬⎭ (11)

where KKKi j are the stiffness matrices of n layers of 16-node relative-DOF shell elements and PPP(1), PPP(2) are thenodal force vectors corresponding to uuuT

(1) and uuuT(2), re-

spectively. From Eq. (11), uuuT(1) can be obtained as:

[KKK11 −KKK12KKK−1

22 KKK21 +AAAT (ccc12KKK−1

22 cccT12

)−1A]

uuu(1)

= PPP(1)− (KKK12 +AAATccc12)KKK−122 PPP(2)

(12)

Page 4: Three-dimensional Finite ElementBuckling Analysis of

142 Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

where

AAA = ccc11−ccc12KKK−122 KKK21 (13)

Then the independent nodal DOF vector uuue of the resul-tant n-layered shell element (see Fig. 3) can be calculatedby:

(uuue)T = (uuu1, uuu2, . . . , uuui, . . . , uuu8(n+1)) = uuuT(1) (14)

where

uuui = 1uuui (i ≤ 16; k = 1)

uuui = kuuui+8k−12 (i ≥ 16; k = 2,4,6, . . . ; k ≤ n)

uuui = kuuui+8k+8 (i ≥ 16; k = 3,5,7, . . . ; k ≤ n)

(15)

And the nodal displacement vector of resultant n-layeredshell element uuui can be calculated from relative DOF vec-tor uuui as follows:

uuui = uuui +uuui+4 (i = 1,2,3,4,9,10,11,12)uuui = uuui (i = 5,6,7,8,13≤ i ≤ 8(n+1))

(16)

2.3 Connection elements

Two types of connection element (shown in Fig. 4) aredesigned to connect the multilayered relative-DOF el-ement with the ordinary solid element. In the Type Iconnection element, the connection interface is specifiedon the face of η = 1, where there are only three rela-tive nodes. The corresponding transformation relation ofshape functions is:

{Ni = Ni i = 1,2,3,4,7,8,9,10,11,12,13,15,16Ni+4 = Ni +Ni+4 i = 1,2,9

(17)

While in the Type II connection element, the connectioninterfaces are specified on the faces of η = 1 and ξ =−1,where there are five relative nodes. The correspondingtransformation relation of shape functions is:{

Ni = Ni i = 1,2,3,4,8,9,10,11,12,15,16Ni+4 = Ni +Ni+4 i = 1,2,3,9,10

(18)

Inner additional DOF can be added to the multilayeredrelative-DOF shell element and the two types of connec-tion element by replacing the shape function NNN in Eq. (1)with Eq. (5), Eq. (17) and Eq. (18), respectively.

The aforementioned modeling scheme can accuratelypredict the local response of complicated structures withreasonable computational expense. This ensures itspromising application in the simulation of modern com-posite structures.

3 Verification of the Program

In order to verify this FE scheme, two benchmarks[Han and Simitses (1991)] are examined. As Fig. 5shows, they are buckling problems of a graphite epoxy-laminated cylindrical shell subjected to a uniform axialpressure and a uniform lateral pressure, respectively. Inthe lateral pressure case, the displacements u,v, w andthe bending moments are all equal to zero at the middlelayer of z = 0 and z = L; while in the axial pressure case,the boundary conditions are similar to that in the lateralpressure case, except that the displacement w is not con-strained at the middle layer of z = L. The material prop-erties2 are

E11 = 1.4966×105MPa,E22 = E33 = 0.0993×105 MPa,G12 = G31 = 0.0448×105 MPa,G23 = 0.0388×105 MPa,ν21 = ν31 = ν23 = 0.28

The FE meshes, which employ four-layered relative-DOF shell elements, are shown in Fig. 6. Owing to thesymmetry of the problem, only the half-length model isconsidered for the lateral pressure case.

The numerical results are presented in Table 1, Table 2,Fig. 7 and Fig. 8. They are quite close to the theoreticalsolutions. The minor discrepancies are attributed to theassumption of the linear transverse shear deformation inRef. [Han and Simitses (1991)], which does not exist inthe proposed FE models.

4 Buckling Analysis of Honeycomb SandwichCylindrical Shells with Cutouts

Once the confidence in the solution methodology is es-tablished, the buckling responses are studied for honey-comb sandwich cylindrical shells with different cutoutsunder a uniform axial compression.

2 Only E11, E22, G12 and ν21 are given in Ref. [Han and Simitses(1991)]. To make the three-dimensionalbuckling analysis possible,E33, G31, G23, ν31 and ν23 are added according to the transverselyisotropic property of each ply.

Page 5: Three-dimensional Finite ElementBuckling Analysis of

Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts 143

Relative DOF node

Absolute DOF node

12

34

56

78

9

10

11

12

13

14

15

16

1718

19

25

2628

20

i+1

j+5

i+9i+2

i+3 i+4

j+6

j+7j+8

j+15

j+14

j+13

j+16

i+12

i+11

i+10

8 ( = 2, 4, 6, ; )

8( 1) ( = 3, 5, 7, ; )

i k k k n

j k k k n

= ≤⎧⎨ = − ≤⎩

(1st)

(2nd)

(kth)

(k+1)th

Figure 3 : The multilayered shell element with relative DOF.

Relative DOF node

Absolute DOF node

15

1 2

3 4 5 6

7 8

9

10 11 12

13 14 16

ξ

η ζ

15

1 2

3 4 5 6

7 8

9

10 11 12

13 14 16

ξ

η ζ

(a) Type I (b) Type IIFigure 4 : Two types of connection elements

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144 Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

R = 19.05cm L= 19.05cm t = 0.3175cm

u v w

L

Figure 5 : Graphite epoxy-laminated cylindricalshell.

Figure 6 : The FE mesh of Graphite epoxy-laminatedcylindrical shell.

(a) [02/902]s

(b) [902/02]s

Figure 7 : The buckling modes of the laminated cylindrical shell under axial compression

(a) [02/902]s

(b) [902/02]s

Figure 8 : The buckling modes of the laminated cylindrical shell under lateral pressure

Page 7: Three-dimensional Finite ElementBuckling Analysis of

Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts 145

Table 1 : The numerical results of axial compression caseStack sequence [02/902]s [902/02]s

Critical load(kN/m)

Circumferentialwavenumber

Critical load(kN/m)

Circumferentialwavenumber

Present 768.2 6 711.1 6Theoretical results 783.5 6 718.2 6

Table 2 : The numerical results of lateral pressure caseStack sequence [02/902]s [902/02]s

Buckling parametersCritical load

(kN/m2)Circumferential

wavenumberCritical load

(kN/m2)Circumferential

wavenumberPresent 962.2 7 2,361.7 6

Theoretical results 998.0 7 2,470.0 6

4.1 Cylinder model and FE mesh

As Fig. 9 shows, the model analyzed in this study is ahoneycomb sandwich cylindrical shell with Carbon FiberReinforced Plastic (CFRP) sheets. This shell could havea rectangular cutout or a circular cutout, where the shapesof cutouts are defined on developed surface of the shell.The dimensions of the shell are: R = 203.2 mm, L =406.4 mm, tc = 15.16 mm, ttop = tbot = 3.016 mm, whereR is the radius of the shell; L is the length of the shell;tc, ttop and tbot are the thickness of the honeycomb core,upper and lower face sheet, respectively. The cutout islocated at the middle of the shell. The cylinder is fullyclamped on the bottom edge and clamped on the top edgeexcept for axial motion. A uniform compressive load isapplied on the top edge.

Twelve sandwich cylinder models, which have the samematerial properties (see Table 3) but have differentcutouts, are analyzed. They are designed to study theeffect of the area, the shape and the orientation of thecutout on the buckling load. Fig. 10 shows two typicalFE meshes for the shell with a square developed cutoutand a circular developed cutout, respectively. Each meshhas 27252 DOFs and is modeled by four kinds of ele-ments: 1288 16-node Wilson elements in the first zone,284 three-layered shell elements in the second zone, 40Type I connection elements in the third zone and fourType II connection elements in the fourth zone. To ob-tain the first ten buckling loads, only about four minutesCPU time is needed on a personal computer (Pentium IV3.0GHZ; 512M RAM).

4.2 Results and discussion

Fig.11 and Fig.12 show the first four buckling modes ofsandwich shells with a square developed cutout and a cir-cular developed cutout, respectively. It should be notedthat local buckling behaviors are observed around thecutout, which are caused by the local stress concentrationin that region. These local buckling modes can hardlybe found accurately by traditional methods. For exam-ple, using only the ordinary shell elements or a coarsesolid element mesh one would probably lose such localmodes; solving a fine solid element model is too timeconsuming and the corresponding buckling load couldnot be very accurate; although using shell elements tomodel the CFRP sheets and solid elements to model thehoneycomb sandwich may reduce the computational ex-pense, the connection of these two kinds of elements isstill very difficult and error prone. It seems that the mod-eling strategy proposed here is an efficient way to solvethis kind of problem.

Fig.13 shows the variation of the normalized bucklingload (Pcr/Pc, Pcr and Pc are the buckling load withand without cutouts, respectively) versus the cutout size(√

A/R, A is the area of the cutout). It indicates thatthe buckling loads decrease greatly as the cutout areaincreases. Moreover, for models with equal developedareas of cutouts, the one with square cutout have largerdecrease in the buckling load than the one with circularcutout. This is because the local stress concentration insquare cutouts is sharper than that in circular cutouts.

Table 4 shows the buckling load of the honeycomb sand-

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146 Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

l

c

L

(a) rectangular cutout

d

L

(b) circular cutout

R = 203.2 mm L = 406.4 mmFigure 9 : The geometry of the honeycomb sandwich cylindrical shell with cutouts.

Zone 2: Laminated shell element

Zone 3: Type I connection element

Zone 1: 16-node Wilson element

Zone 4: Type II connection element

X

Y

Z

(a) rectangular cutout (b) circular cutoutFigure 10 : The FE meshes of the honeycomb sandwich cylindrical shell with cutouts.

Page 9: Three-dimensional Finite ElementBuckling Analysis of

Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts 147

Table 3 : The material properties of sandwich cylindrical shell

E1

(Gpa)

E2

(Gpa)E3

(Gpa)G12

(Gpa)G23

(Gpa)G13

(GPa)ν12 ν23 ν31

CFRP facesheets

23.98 23.98 3.72 9.37 3.57 3.57 0.28 0.034 0.3

Honeycombcore

2.5×10−4 2.5×10−4 0.12 0.9×10−4 0.129 0.129 0.35 0.3 6.25×10−4

(a) the 1st buckling mode

(b) the 2nd buckling mode

(c) the 3rd buckling mode

(d) the 4th buckling mode

Figure 11 : The first four buckling modes of the sandwich shell with a 25.4mm×25.4mm cutout subjected to anaxial compressive load.

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148 Copyright c© 2005 Tech Science Press CMC, vol.2, no.1, pp.139-150, 2005

(a) the 1st buckling mode

(b) the 2nd buckling mode

(c) the 3rd buckling mode

(d) the 4th buckling mode

Figure 12 : The first four buckling modes of the sandwich shell with a 14.33 mm radius cutout subjected to an axialcompressive load.

wich shells with six cutouts of the same developed areabut of different shapes. The results indicate that the shellwith circular cutout has the highest buckling load; theshell with square cutout ranks the second; the shell withthe rectangular cutout with higher width (measurementin the circumferential direction) ranks the third and theshell with the rectangular cutout with higher length (mea-surement in the axial direction) has the lowest bucklingload. It also noted that the buckling load of the shell with

50.8 mm ×12.7 mm cutout is 6.3% lower than that of theshell with the 12.7 mm×50.8 mm cutout. This revealsthe impact of the cutout orientation on the buckling load.It is concluded that among the rectangular cutouts withthe same area, the one with higher width leads to a lowerbuckling load.

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Three-dimensional Finite Element Buckling Analysis of Honeycomb Sandwich Composite Shells with Cutouts 149

A R

0.00 0.05 0.10 0.15 0.20 0.250.60

0.65

0.70

0.75

0.80

0.85

0.90

0.95

1.00

PC

R/P

C Circular cutout Square cutout

Figure 13 : Variation of the normalized buckling loads of the sandwich shell with a cutout subjected to axialcompression versus the change in cutout size (

√A/R).

Table 4 : Buckling loads of the sandwich shell with a cutout for different shape cutoutsCutout shape and size

(mm)Circle(d) Rectangle(l ×c)

14.33 12.70×50.80

16.93×38.10

25.40×25.40

38.10×16.93

50.80×12.70

Buckling load (MPa) 170.54 164.84 166.89 168.09 164.06 154.96

5 Concluding remarks

In this paper, a special FE scheme is adopted to assessthe buckling response of honeycomb sandwich cylindri-cal shells with cutouts under axial compression. Thisscheme utilizes the Wilson incompatible solid elementto model the local stress concentration regions aroundcutouts and a laminated shell element with relative-DOFto model the smooth stress regions elsewhere. This mod-eling scheme greatly reduces the computational expensewithout losing the accuracy in regions of high local stressconcentration. The numerical results show that the buck-ling load decreases as the cutout area increases. Forthe same cutout area, the shell with circular cutouts hashigher buckling load than the shells with square cutoutsand rectangular cutouts. Moreover, for the rectangularcutout of the same area, the cutout of higher width leadsto lower buckling loads.

References

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