ties for industrial involvement in planning for x-fel (tesla) · industrial involvement in planning...
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SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Ind
ust
rial
inv
olv
emen
t in
pla
nn
ing
for
X-F
EL
(T
ES
LA
)
•C
on
tract
s to
in
du
stry
for
cost
ing o
f co
mp
on
ents
–P
lannin
g, la
yout
& o
per
atio
n o
f fa
bri
cati
on f
acil
itie
s fo
r m
ajor
linac
com
ponen
ts (
“stu
dy b
y i
ndust
ry”)
–P
roto
type
dev
elopm
ent
•C
oop
erati
on
wit
h i
nd
ust
ry
–F
eedbac
k f
rom
fab
rica
tion o
f T
TF
com
ponen
ts
–P
roposa
ls f
or
cost
sav
ing i
n f
abri
cati
on
–E
ngag
e new
com
pan
ies
in T
ES
LA
tec
hnolo
gy
–Im
ple
men
tati
on
of
ED
MS
syst
em
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Con
tract
s to
in
du
stry
for
evalu
ati
on
of
fab
rica
tion
(“in
du
stri
al
stu
dy”)
•A
naly
ze p
res
ent
pro
du
ctio
n o
fT
TF
com
pon
ents
–D
escr
ibe
pre
sent
fabri
cati
on p
roce
ss
–D
eter
min
e co
st d
river
s, c
riti
cal
pro
cedure
s
–D
efin
e co
re t
echnolo
gy, o
uts
ourc
ing p
oss
ibil
ity
•Im
ple
men
tati
on
of
mass
pro
du
ctio
n m
eth
od
s
–E
val
uat
e in
ves
tmen
t of
mac
hin
ery,to
oli
ng, ro
boti
ng
–C
ost
opti
miz
e fl
ow
of
fabri
cati
on
–D
escr
ibe
layout
for
“core
tec
h”
fact
ory
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Con
tract
sto
ind
ust
ry i
n c
ost
evalu
ati
on
, (“
ind
ust
rial
stu
dy”),
con
t.
•C
om
ple
te p
lan
nin
g o
f n
ew “
core
tec
h” f
act
ory
–D
eter
min
e co
sts
for
buil
din
gs,
inves
tmen
t, m
an p
ow
er,
ram
p u
p&
pro
duct
ion
& r
amp d
ow
n,
over
hea
d,
consu
mab
les,
QC
,…
–G
et b
its
for
outs
ourc
ed p
arts
–S
um
up t
ota
l co
st o
f co
mponen
t fa
bri
cati
on
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Ind
ust
rial
eva
luati
on
s
•C
av
ity
fa
bri
cati
on
(w
eld
ing
)fo
r T
ES
LA
–N
oel
l(D
orn
ier-
Ast
riu
m),
•C
av
ity
pre
pa
rati
on
an
d m
od
ule
ass
emb
ly–
No
ell,
–A
CC
EL
•N
iob
ium
pro
du
ctio
nfo
r T
ES
LA
–N
oel
l(W
.C.H
erae
us)
–H
.C.S
tark
(under
tes
t sh
eets
pro
duct
ion)
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Sta
nd
ard
Cavit
y P
rod
uct
ion
, w
eld
ing
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Ca
vit
y P
roto
typ
e p
rod
uc
tio
n c
os
t
35
%
49
%
4%
6%
3%
2%
1%
Ma
ch
inin
g
We
ldin
g
QA
Ch
em
istr
y
Ad
min
istr
atio
n
Co
ns
um
ab
les
Sto
rag
e
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Red
uct
ion
of
fab
rica
tio
n c
ost
•3
ch
am
ber
wel
din
g m
ach
ine:
–P
um
p d
ow
n a
nd
co
ol
do
wn
in
sep
arat
e ch
amb
er
–W
eld
ing
in
mid
dle
ch
amb
er
•T
oo
lin
g f
or
wel
din
g m
any p
arts
in
one
cycl
e
•O
uts
ou
rce
ma
chin
ing
of
pa
rts
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Pro
du
ctio
n f
aci
lity
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Ca
vit
y m
as
s p
rod
ucti
on
co
st
bre
akd
ow
n
77%
10%
4%
4%
2%
1%
2%
Machin
ing
Weld
ing
QA
Chem
istr
y
Adm
inis
tration
Consum
able
s
Sto
rrage
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Ca
vit
y P
roto
typ
e p
rod
uc
tio
n c
os
t
35
%
49
%
4%
6%
3%
2%
1%
Ma
ch
inin
g
We
ldin
g
QA
Ch
em
istr
y
Ad
min
istr
atio
n
Co
ns
um
ab
les
Sto
rag
e
Cav
ity
mas
s p
rod
uc
tio
n
co
st
bre
ak
do
wn
77%
10%
4%
4%
2%
1%
2%
Machin
ing
Weld
ing
QA
Chem
istr
y
Adm
inis
tration
Consum
able
s
Sto
rrage
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Cavit
y p
rep
ara
tion
, C
ryost
at
an
d A
ssem
bly
•X
-FE
L c
ryo
-mo
du
les
are
bas
ed o
n t
he
12
m
TT
F m
odu
les
•T
wo i
ndu
stri
al i
nv
esti
gat
ion
s
–C
avit
y p
rep
arat
ion
an
d m
od
ule
ass
emb
ly b
y
•B
abco
ck N
oel
lN
ucl
ear
–V
acu
um
ves
sel
and
co
ld m
ass
by
•Z
AN
ON
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Cav
ity
Pre
para
tio
n;
Str
ing
an
d M
od
ule
Ass
emb
ly
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Cavit
y p
rep
ara
tion
, C
ryost
at
an
d
Ass
emb
ly, co
nt.
•M
ajo
r co
st d
riv
ers
are
–C
avit
y h
eat
trea
tmen
t (1
400°C
) :
inves
tmen
t an
d o
per
ati
on
cost
s
–M
odule
ass
embly
:
man
po
wer
→N
ew s
tud
y u
nd
er p
rep
ara
tio
n t
o o
pti
miz
e
the
cry
ost
at
ass
emb
ly p
roce
du
re
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Nio
biu
m f
or
ILC
(T
ES
LA
)
•P
rodu
ctio
n o
f 5
00 t
on
s o
f hig
h p
uri
ty
Nio
biu
m (
RR
R3
00)
in 3
yea
rs
–T
ota
l W
orl
d p
rodu
ctio
n o
f N
b i
s ab
ou
t 4
0.0
00to
ns
–B
ut
crit
ical
ste
p f
or
hig
h p
uri
ty N
iob
ium
is
hig
h
vac
uu
m e
lect
ron
bea
m m
elti
ng
–O
nly
on
e co
mp
any
(W
ahC
han
g)
has
mel
ting
ca
pac
ity
fo
r to
tal
dem
and
, tw
o o
ther
(T
ok
yo
D
enk
ai, H
erae
us)
can
mak
e 3
0 %
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Nio
biu
m f
or
TE
SL
A, co
nt.
•O
ffer
for
larg
e quan
tity
of
Nio
biu
m f
or
TE
SL
A s
how
edonly
moder
ate
mas
spro
duct
ion
savin
g.
Why??
•H
igh q
ual
ity
of
Nio
biu
m i
scr
uci
alfo
rT
ES
LA
cav
itie
s–
In d
epth
un
der
stan
din
gof
pro
du
ctio
nis
des
irab
le
•=
=>
Pla
nnin
g, la
yout
& o
per
atio
n o
f a
new
fabri
cati
on
faci
lity
–D
efin
edal
lpro
cess
par
amet
ers
–P
lannin
g f
or
a new
mel
ting c
om
pan
y
–T
ota
l co
st e
val
uat
ion
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Pro
dukti
onsa
nla
ge
zum
Um
schm
elze
nP
rodukti
onsa
nla
ge
zum
Um
schm
elze
n
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Hig
h p
uri
ty N
iob
ium
pro
du
cti
on
49
%
21
%
17
%
3%
2%
1%
7%
Me
ltin
gR
aw
ma
teri
al
Ro
llin
gF
irin
gF
org
ing
Ch
em
istr
ys
cra
p
SF
R 2
00
5, In
dust
rial
izat
ion
Sym
po
siu
m, D
.Pro
ch, D
ES
Y
Con
clu
sio
no
f N
b p
rodu
ctio
n
eval
uat
ion
–O
ver
all
fin
an
cia
l ef
fort
is
88%
of
TD
R c
ost
s
–C
ost
s a
re d
om
ina
ted
by
mel
tin
g i
nv
estm
ent,
lon
ger
pro
du
ctio
n t
ime
cou
ldlo
wer
th
e co
sts