tks 2168_kuliah 4
DESCRIPTION
bvbvTRANSCRIPT
-
Teknologi Proses Pengolahan Sawit (Bagian 1)
TKS 2168 Teknologi Pengolahan Sawit
Semester I 2015/2016
Zulfansyah
Laboratorium Pengendalian dan Perancangan Proses
-
Palm oil processing method
Manual/Traditional Palm Oil Processing
Mechanized/Modern Palm Oil Processing
Wet Process
Dry Process
-
Palm oil processing method
Wet processes use water to sterilize the fruit by either steaming or boiling the fruit, producing wastewater as a byproduct.
Dry processes sterilize the fruit by smoking or roasting it.
-
Palm oil processing method
Wet Process
CPO grade A
Produced wastewater
Fiber burned to generate electricity (power generation)
Nut sold or processed into kernel oil
Dry Process
CPO grade B
No wastewater
Fiber sold as animal feed
Nut crushed during processing
-
Manual/Traditional Palm Oil Processing
Skala kecil.
Peralatan sederhana atau kapasitas alat kecil.
Rangkaian sistem sederhana.
Alat dibuat sendiri (artisanal) atau dengan disain yang tidak terlalu rumit.
Kualitas minyak (CPO) yang dihasilkan rendah (asam lemak bebas, FFA > 5%)
-
Manual/Traditional Palm Oil Processing
-
Manual/Traditional Palm Oil Processing
-
Manual/Traditional Palm Oil Processing
-
Manual/Traditional Palm Oil Processing
-
Summary of Unit operations
No. Unit operation Purpose
1. Fruit fermentation To loosen fruit base from spikelets and to allow ripening processes to abate
2. Bunch chopping To facilitate manual removal of fruit
3. Fruit sorting To remove and sort fruit from spikelets
4. Fruit boiling To sterilize and stop enzymatic spoilage, coagulate protein and expose microscopic oil cells
5 Fruit digestion To rupture oil-bearing cells to allow oil flow during extraction while separating fibre from nuts
6 Mash pressing To release fluid palm oil using applied pressure on ruptured cellular contents
7 Oil purification To boil mixture of oil and water to remove water-soluble gums and resins in the oil, dry decanted oil by further heating
8 Fibre-nut separation To separate de-oiled fibre from palm nuts.
9 Second Pressing To recover residual oil for use as soap stock
10 Nut drying To sun dry nuts for later cracking
-
Manual/Traditional Palm Oil Processing
Bunch thresher (Centre de Formation Technique Steinmetz-Benin)
-
Manual/Traditional Palm Oil Processing
Fruit sterilizer (Centre de Formation Technique Steinmetz-Benin)
-
Manual/Traditional Palm Oil Processing
Spindle press (Luapula, Zambia)
-
Manual/Traditional Palm Oil Processing
Another model of spindle press (Nova Technologies Ltd., Nigeria)
-
Manual/Traditional Palm Oil Processing
Hydraulic press (manual)
-
Manual/Traditional Palm Oil Processing
Manual vertical press (O.P.C., Cameroon)
-
Manual/Traditional Palm Oil Processing
Motorised horizontal screw press (Centre Songhai, Benin)
-
Manual/Traditional Palm Oil Processing
Combined digester and motorised hydraulic press (Technoserve/Cort Engineering, Ghana)
-
Manual/Traditional Palm Oil Processing
Flushing extractor (Cort Engineering Services, Ghana)
-
Manual/Traditional Palm Oil Processing
Pabrik CPO skala kecil di Indonesia
-
Skema proses produksi CPO skala kecil
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Beberapa Gambar pada pabrik CPO skala kecil di Indonesia
-
Tugas (kumpul tgl 30/10/15)
Buatlah deskripsi proses yang lengkap untuk pengolahan sawit/TBS menjadi CPO pada skala kecil [1, 2, 5 atau 10 ton/jam].
Lengkapi dengan Gambar atau Diagram yang sesuai [setiap gambar atau diagram yg bukan dibuat sendiri, harus menyebutkan sumbernya sebagai rujukan].