tm 9-4935-385-14-1

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152 - Nut (61 153 - Lockwuher (61 154 - Washer (6) ISS - Nut (5)

156 - Lockwuher (51 167 - W18her (5) 153 - Lug (ARJ 159 - Buo bar 160 - Wuher (71 161 - lnoulator (41 162 - Nut (4) 163 - Screw (4) 164 - Wuher (4) 166 - ('fll2) Tenninal board 166 - Buo bar 167 - fi'B1) Tenninal board 168 - Nut (3) 169 - Lockwuher (31 170 - Washer (31 171 - (K2l Timer 172 - Nut 121 173 - Lockwuher (2) 174 - Screw (2) 175 - <XK2) Socket 176 - <CRll Diode 17i - Screw (2) 178 - Lockwuher (2) 179 - Lug tenninal 11!0 - Stud terminal (21 181 - Screw (4) (part of item 1831 11!2 - IK1, K3l Relay

182.1 - Nut <4) (part of item 1831 182.2 - Stud (41 (part of item 1831 182.3 - Washer (4) (jlllrt of

item 1831 183 - <XK1. XK3l Socket 164 - Contact (13)

164.1 - lnoulating tubinr (ARJ 166 - Nut 186 - Lockwuher

Note

187 - WMher 188 - Screw 189 - Washer 190 - Clamp 191 - Nut

TM 9-4935-115-14/1

192 - Lockwaoher 193 - Washer 194 - Screw 196 - Waoher 196 - Bracket 197 - (1'6) Conneetor 198 - Tube asoernbly 199 - Nipple 21110 - Packing 201 - Tube asoembly 202 - Nipple 20:1 - Packing 204 - <P'lJ Connector 205 - !P4J Connector 206 - CP3J Connector 207 - Screw (6) 208 - Lockw .. her (6) 209 - Waoher (6) 210 - Manifold 211 - Nipple 212 - Packing 213 - (S4J Switch 214 - Packing 215 - CS5J Switch 216 - Packing 211 - (83) Switch 218 - Packing 219 - Relief valve 220 - Packing 221 - <CR2. CRSl Diode 222 - Screw (4) 223 - Lockwasher (4) 224 - Stud terminal (4) 225 - Grommet 220- Chassis

Prefix all reference deoignationo with 95A2A3.

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(3) Connect hose assembly (8) to elbow at Ll, hoee assembly (7) to the tee between Ll and L2, connector (6) to connector 96A2W1J1. hose assembly (6) to the tube elbow at LS, hose assembly (8) to the tube elbow at U, and hose assembly (2) to the tube adapter on the vacuum lfll&'e.

(4) Position pret��.�re tat set (12) in case (14). Slide tat set approximately 6 inches out of case. Support test set.

Before connectinlt hose assemblies (8 and 5) to the feedthroueh fittines. insure that sleeve 10630103-45 is inse1·ted on the feedthroueh fittine.

(5) Facing the test set, connect hose a.•sembly (8) to lower left case wall feedthrough tltting, hose assembly (7) to upper feedthrough fitting on left cue wall, hose usembly ( 5) to lower feedthrough fitting on right case wall. hose assembly (8) to middle feedthrough fitting on right cue wall, and hose usembly (2) to upper feedthrough fitting on right cue wall.

( 6) Connect connector (6) to connector (13). Connect tubing (9) to vacuum rage.

( 7 ) Slide pressure teat set into case and secure with 16 screws (10) and wuhers (11).

( 8) Perform preaaure test set verification procedures u prescribed in paragraph 3-17. Apply a leak test solution to all pneumatic fittings which were opened on the p1•essure test set. When a leak is detected, wipe the leak solution from the pneumatic fittings. Repair or replace the detective part u ahown in firure 5-22.

(9) Install cover (1). d. Pt1rgi"l· Perform pneumatic tilt conaole

pur8'fnr prol*luree preecribed In pararraph 8-�8.

541. Pneumatic ChtlmiMr. WARNING

Before rtmovlnr the pneumatic chamber, lnatruct the PSJil operator to lhut down the hlrh·preuure air aupplf, Remove power by ..Wnr all circuit breakert on the dlttrlbutlon conaole to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

TM 9-<4935-3U-14/I

a. Removal (fig. 5-27).

(1) Disconnect two hose assemblies (22) and connector 95A2W1Pl from the bottom of the pneumatic chamber. Install dust covers on hose ·assemblies and fittings.

(2) Remove four nuts (23), washers (24), and bolts (25), and remove pneumatic chamber (26) from pneumatic test console.

b. Repair. Repair the pneumatic chamber I components as shown in figure 5-23 and perform the following when applicable.

I WARNING I Do not use lacquer thinner or methyl ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed areas thoroughly with soap and water when contact with skin occurs. (1) When replacing gaskets (4 and 8), re

move old gaskets with scraper 51ro-00-177-9526. Clean surface with methyl ethyl ketone 6810-00-281-278fi, and install new gasket using ad· hesive 8040-00-290-4301.

(2) When replacing identification plate (30.1), remove old plate with scraper 5120-00-177-9526. Install new plate, using lacquer thinner 8010-00-160-5186 to activate adhesive on back of plate.

c. Installation.

Note The key numbers shown below in parentheses refer to figure 5-27, except where otherwise indicated. (1) Position the pneumatic chamber on

the pneumatic test console with valve (11, fig. 5-23) towar d the rear of the pneumatic test conaole.

(2) Secure pneumatic chamber (26) with tour bolts (215), wuhers (24), and nuts (28).

I CAUTION J When inatallilli hoee usembliea In (8) below, ti�rhten the nuts to a torque of 70 to 120 i nch-poun d•, ualn�r 9/16-inch open end aocket-head wrench 5120-00-020-8629 and torque wrench handle 5120-00-020-5641.

(8) Remove duet covers from tube usem· biles and 1\tt!np and connect connector 911A2W1Pl and two hose assemblies (22) on the bottom of the pneumatic chamber.

5-57 Oli.JIII J ( ,, �le

TM 9-4915-HS-14/1

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1-Wingnut (8) 2--Waahor (8) 8-Cover 4-Guket '-Screw (8) &-Wuhor (8) 7-Cover 8-Guket 9-RiYet (16)

10-Nut (8) 11-Valve 12-Padd� 18--Nut 14-(95A42WI7) Cable Ill-Packing 18--Pin (8) 17-Pin (8)

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18--Bolt (8) 19-Rlm (14) 20-Hin_. (8) 21-RJYet (2) t2-Ciip 28--Unl� (I) 24-Pacldnr (2) 26-Collpllnr 28--Nut 17-Rinr ZS-Paekinr 29---Cap 80-Hoolt

80.1-lclentlficatlon plate 81-<:bamber 82-(96A42W17Jl) Coaneetor 83-(95A42WI7Pl) Connector

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C12 TM 9-4935415<-14/1

(4) Perform pneumatic test console verification prescribed in paragraph 8-17. Apply a leak detection solution to all pneumatic fittings on the pneumatic chamber. When a leak is detected, wipe the leak solution from the pneumatic fittings. Repair or replace the defective part u shown in figure 5-28.

a. Removal. Note

Hose assembly (18, fig 5-27) is stored in pneumatic test console storage drawer when not in use.

(l) Disconnect hose assemblies ( 4 and 22, fig. 5-27) from elbows (26 and 32) and tag hose assemblies. Install dust covers on hose assemblies. Remove rubber hose from case wall.

5-32. Pressure Test Set Case. Not.

The key numbers shown below in parentheses refer to figure 5-24, except where otherwise indicated.

r ' ••

1-Nut I-(96A2Wl) Wiring hamea• 3--Nut (16) 4-Waaher (16) 6--Serew (16) 6-Mount (4) 7-ll<>Jt ( 4) 6-Loekwaaber ( 4 l 6-Waaher (8)

10-Cue 11-Grille 12-Rivet (4)

(2) Remove nut (1) that seeul"es wiring barnes.' to case.

13--Support lt3.1-Support

14-Rivet (2) 15-Support 16-Rivet (32) 17-Nut (16) 16-Rivet (20) 19-Recepteele (10) 20-Faatener ( 10) 21-Loekwasher ( 10) 22-Cover

Ml �7878AI 23--Nut (2) 24-Sleeve (2) 26---Waaher (2) 26-Elbow (2) 27-Nut 26-Waaher 29-Coupling 30-Nut (2) 31-Waaher (2) 31-Elbow 33--Grommet

5-59

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TM 9-4915415-14/1

(8) Remove 16 nuta (8), waahera (4), and screwe (5) and remove cue.

b. Repair. Repair prel8ure teet aet cue by replacing componenta ae ahown in dgure 6-24. Refer to (1) and (2) below for repair of welded aeaembliee.

(1) Replacement of grille (11) Is not poeaible without damage to the caae. Repair ia limited to apot welding or aeam welding of the grille to the caae.

(2) Replacement of aupporta (18 and 15) ia not poealble without damage to the caae. Repair le limited to spot welding, seam weld· lng, or Installing rlveta.

c. IMtaU4Jtio-n. (1) Position the preaaure teet aat caae on

pneumatic teet console and install 16 acrewa (5), waehera ( 4 ) , and nuta (8).

(2) Install wiring harness (2) and secure In place with nut ( 1).

< . I CAUTION I When installing hoae aaaembliee (4 and 22, fig. 5-27), tighten the nuts to a torque of 70 to 120 inch-pounda, using 9/16-ineh open end aoeket.head wrench 5120-00-020-8629 and torque wrench handle 51�1.

(8) Connect hose aaaamblles (4, ftg. 5 ·27) to elbows (32) and hose aaaemblles (22, ftg. 5-27) to elbows (26). Install rubber hoee through cue wall.

5·33. Strudure.

,..,-W_A_R_N-IN_G___,,

Before removing componenta In a

through c below, instruct the PSE operator to shut down the high-pressure air supply and bleed air line at PSE. Remove power by setting all circuit breakers on the distribution console to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

a. CQnnector Panel. (1) Repair the connector panel compo

nenta by replacement 18 shown in figure 5-25. When replacing designation plates (47), perform (2) below.

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[WARNING I Do not uae lacquer thinner or methyl I ethyl ketone near an open flame or aparka. Uae ooly in a· well-ventilated area. Avoid contact with akin. Wash exposed akin areae thorouahly with -p and water when contact with the akin oc:cun.

(2) Apply deeilrllation plate (47) 18 fol· Iowa. Clean the area to which the deaJinatioo plate Ia to be applied, using methyl ethyl ketooe 681().()()..281-2785, and allow surface to air dry. Apply designation plate at room temperature of 66" to 90"F. Seal with brush coat of � adheeive MPD 11881, type 4.

I CAUTION] When installlq screws (41.8, 48, and 61, f�g. 5-26) in b below, tiahten to a torque of 50 to 56 inch-pounda, ua-inr adapter 5120-00-021-2041 and driv-

I er 6120-00-797-2993.

b. Mecha"ical Stnlcture.

(1) Repair the pneumatic teat conaole structure componenta by replacement ae shown in fijrure 5-26.

(2) When installing plate ( 16), clean area from which old mounting base wae removed. using methyl ethyl ketone 6810.00.281-2785. A� ply adhesive 804()..()().810-5414 to new mountiJig base. Install and allow to dry according to man· ufaeturer's specifications.

(3) Add waehera (50) to both sides ol drawer until the drawer width is ae dole to flush ae possible with the distance between the two slides (52 and 53) with the slides in the retracted position. At no time should a quantity of washers be added when this would cause the width of the drawer to exee«< the diatance between the two alidea. Aasemble the drawer and alide aesembly, placing the additional� on IICreWB (51) between the slides (62 and 63) and the drawer (64), insuring that the spacen are evenly distributed on both sides of the tlrawer.

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(4) When replacing rubber stripe (6.1, 5.2, 5.3, and a.4), remove old stripe with eeraper 5120-00-177-9526. Clean surface with methyl ethyl ketone (item 28, table A-1) and allow to

I dry. Install new strips, using adhesive (item 4, table A-1).

(5) When replacing plate (63), remove ol� plate with a scraper 5120-00-177·9526. Clean surface and activate adhesive on back of new

I plate, using lacquer thinner (item 44, table A·1).

c. Pneumatic Sy&tem. Repair the pneumatic test console pneumatic lines by replacement u shown in figure 5-27.

(1) When replacing tubing (56), apply sealing compound (item 38.1, table A-1) to rubber tubing. After tubing installation, apply a bead of sealing compound (item 39, table A·1) around tubing on top and bottom side of noor to form a waterti ght seal where tubing and noor surfaces meet.

(2) When installing hose usemblies (4, 9, 18, and 22), torque coupling nuts to 95 inch· pounds, using 9/16-inch open end head wrench 5120-00-020-8629 and torque wrench handle

TM 9-4915-HS-14/1

5120-00-020-5637. Apply torque stripe to COU· piing nuts uaing sealing compound (item 42, ta· ble A·1).

(8) When installing tube usemblies (27, 28, 36, 39, 44, and 57), torque coupling nuts to 143 inch-pounds, using 9/16-inch nare nut bead wrench 5120·00·791-0028 and torque wrench handle 5120-00-020-5637. Apply torque stripe to coupling nuts using sealing compound (item 42, table A-1).

5·34. Manifold Assembly< fit. 5·28). I Repair the manifold usembly by replacing com· ponents u shown in figure 5·28. b

a. When inatalling thermostatic tiwitehes (11 and 13), torque nuts to 115 inch-pounds, using 112-inch open-head wrench 5120-00-120-0632 and torque wrench handle 512().00.()2().56.

b. When installing hose usembly (15), torque coupling nuts to 85 inch·pounda uaiflg 9/16-inch open-end bead wrench 5120-00-020-8629 and torque wrench handle 5120-00-020-5637. Apply torque stripe to coupling nuts using sealing compound (item 42, table A·l).

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1-Cap (7) 2-Nut (28) 3--Scrow (28) 4--Wulter (28) I>-(Jfi6) Conn..,tor I>-(J67) Connector 7-(J60) Connector 8-(Jfi8) Conneetor 9-(J61) Conneetor

l�(J69) Conneetor 11-(J64) Conn..,tor 12-Cap 13-Nut (4) 14--Screw (4) 11>-Waabtt (4) 18-(J68) Conneeto r

17-Cap 18-Nut (4) 19-Serow (4) 2�Waoher (4) 21-(J185) Conneetor 22-Cap (2) 23-Nut (8) 24-Screw (8) 2&-Washer (8) 26-(J66) Conneetor 2·7-(J02) Conneetor 28-Nut 29-Coupling 30-Nut (4) 31-Serew (4)

Note Prtftx all reference deaicnatlona with 96A2.

fi'il}1<rc 5-t5. Connector J>Q>ttl, e%fllodod •-iew.

TM 9-4935-115-14/1

32--Shield 88-Nut (2) 34-(82) Thermootatic awltcb 35--(Sl) Thermostatic awltcb 36-Nut 37-Couplln�r 38-Nut (2) 89-Senw (2) 40-Washer (2) 41-Link (2) 42-Sieeve (2) 48-Cable (2) 44-Nut (22) 41>-Screw (22) 46-Panel 41-V.ipatlce plata (11)

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TM 9-4935-385-14/1 C12

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TM 9-4935·385-14/1

1-Screw (4) 2-Wuher (4) 3--Screw (7) 4---Wuher (7) 11-Cable protector

5.1-Rubber etrip 5.2-Rubber atrip S.S-Rubber strip 5.4-Rubber etrip

6-Bolt (5) 7-Wuher (5) S-Spaeer (5) 9---lnMrt (5)

1G-Bolt 11-Wuher 12-Loekwaaher 18-lnaert 14-Cusblon (10) 15-Strap (10) HI-Plate (10) 17-Bolt 18-Wuher 19-Lockwuher 2G-Nut (4) 21-Loc:ltwuber (4) 22-Wubor (4) 28-Bolt (2) 24---Clabion (2) 2$-Hand pump 26-Nut (4) 27-Waaher (4) 28-Screw ( 4) 29---Bracket 3G-Rivet (2) 81-Bracket 32-Nut (18) 33--Screw (18) 34---Frame 36-Rivet (16) 36-Receptacle (81

3'1-Frame 38-Grommet (2)

38.1-Nut (4) 38.2-Waaher (4) 38.8-&rew (4) 38.4-(95A2WIJ1) Connector

89-Nut (2) 40-&r.., (2) 41-Bracket

41.1-Nut (8) 41.2-Wuber (8) 4U-Serew(8) 41.4-Siide 41.5-Siido

42-Nut (10) 43--Screw (10) 44-Screw (2) 46-Panel 46-Nut (8) 47-Waeber (8) 48-Screw (8) 49---Nut (8) 50-Wubor(N) 51-Su.w (8) 52-SUde 68-Siide 64----Faatener (4) 56-Loekwaeher (4) 66-Nut (6) 67-Wuber (6) 58-Screw ( 6) 59-Nut (4) 6G-Waeher (4) 61-Handle (2) 82-Panel eS-Plate 64---Drawer &6-RiYet (3) 66-Ciip

Figure 5-26. heMmutic te•t curuole at,..ture, ezpi/JIUd view f•heet 1 of �/-�At/eM.

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TM t-4tS5·115-14/1

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F'ifl""' 5·f6. P,.eu,.o tic test co.,ole .tntctu,... erploded view f1M<lt 1 of �1.

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112 114

111

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67-Serew (16) �Top 69-Nut (8) ?G-Serew (8) 71- (96A2J2) Connector ?Z--- (95A2J1) Conneetor 73-Nut (S) 74-Serew (8)

1U -Rivet (2) 74.2-Ciip

76-Braeket 76-Se�w (2) 77-Waaher (2) 78-Nut (3) 78-Wuher (8) 8�Screw (3) 81-Spacer (S)

8Z---Rivet ( 4) 83-Ciip (2) 8+-Braeket Sl>-Jumper cap 86--Grommet 87-Jumper eap 88-Grommet 89-.Jumper cap 90----Grommet 91-Jumper cap 9Z-Grommet 93-Jumper cap 94----Grommet 95-Jumper cap 99-Grommet 97-Jumper c.ap 98-Grommet

99-Jumper cap 100-Grommet 101-Jumper cap 102-Grommet lOS-Jumper cap IO�rommet 106- (95A42A17) FAn 109-Serew (2) 107-Washer (2) 108---PAnel 109-Rivet (8) ll�Nut (4) 111-Nut (61 112-Washer (61 113-Serew (6.1 114-Braeket 116-Rivet (4) 116-Nut (2) 117-Nut 118-Lug

118.1 -Washer 119-Nut 120-Washer 121-Screw 122-Nut (12) 123-Washer (241 124-Bolt (121 126-Defteetor 129-Nut (2) 127-Washer (2) 128---Screw (2) 129-Bracket

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TM 9·4935-315·14/1

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174 17 6 173

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F'ig11rc .i·26. Ptw11moli< t•st co••ow atn.cl�re. erploded ,;�w (1/u!et 3 of�}.

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C12 180-Nut

130.1-Wubtr 181-Sc ....

131.1-Wuber 182-CI&mp

133 tllru 189-{Deletacl) 140-Grommet (2) 141-Nut (18) �� ... (18) 143-Panol 1«--Nut (14) 1�(14) 14&---PIUlel 147-Nut (20) 148-Scnw (20) 14�Panel !�Plato 161-Nat (14) IU-Screw (14) 163-Screw (2) 184-Panol 155---Sc ....... (8) 166-Rivet (12) 167-Nat (8) 1&8-Rim <•>

1G�Nat (I) 150---Ciwlnel 181-Nat (4) 188-Rint (8} 188-Channel 184-Nat (4) 155---RI•et (8) 188-RI•ot (4) 187-Nut (2) 188-Channel (2) 18�Nut (18) i70--Woaber (18) 111-screw (18) 178-Spa .. r (18) 178-Nut (8) 17'-Waeber (8) 176-Serew (8) 178--Channel (2) 177-Framo 178-Nut (8ll) 179--Waeher (82) 18 0....Screw (82) 181-Bau lH-Framo

TM 9_..935·115·14/1

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TM 9-4935·385·14/1

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Hgur<J 5·28. P>teum<Jiic test co•so/e sl,..,lure. exploded view (s/aal �of �1.

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Cl2 183- Rivet t41 184 ... Rivet 1181 185-.Piate uoembly 186- Rivet 1281 187 -Panel 121 183- Rivet 11281 189-.Spli<e plate 1321 190-Rivet 1321 191-Br&<ket 181 19'l-Rivet 141 193- Rivet 181 194 -Bra<ket 141 1116-.Rivet 1121 196--lle<:epta<le (61 197 --Cornor 181 196-- Comer 141 199--Frame eeetion (21 200-.Frame >Ktion 121 201 -Frame eeetion 141 20'l-.Frame >Ktion 141 203-Frame ae<tion 141 204-Frame oeetion 141 206-Rivet I 111 206-Nut 121 207-Wuher 121 208-.Handle

209-Rlvet 181 210-Lat<h (21 211-Door 212--Rh·et 141 213-Br&<ket 214-RivetiSJ 215-Re<epta<le 141 216-Rlvet 11921 217 -Splice plate 1481 218-Rivet W 219-Splice plate 121 220-Corner 141 221 -Corner 1101 222-Frame ae<tion 121 223-Frame oeetlon 224-Frame 10ttion (21 225-Frame ae<tion 121 228-Frame oedion 227-Frame M<tlon 121 2118-Frame ...,lion 121 229-Frame oection 230-Frame ... tion 131 231-Frame oectioa 23Z-Frame ...,tion 233-Frame ... tioa

S-61.1

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TM 9-4915,-HS· 11•/1

I-Nut<l1 1-lcrew (11 8-Ciamp(l1 4-HOH -mbly (11 6-Nut

I 6.1-Wuhtr t-lcrew

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I t.I-Wuher ?-Clomp 8-Ciomp e-lloae ueembly

10-Nut 11-Waahtr 11-SlM'It

11--Coupllnr 14-Coupllnr 16-llltiYt 18-Strap 17-Tublnr 11-HDH uoambly le-Nut (I)

10 Ierew (I) 11-Ciamp (I)

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11-H ... 1111mbb' (I) 18-Nut (4) 24-Wubtr (4) 16-Bolt (4) 2t-(e6AIA4) Pneumalll •••""

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tM 9-4ttS.IQ. II'/ I

5-70

27 - Tubo uoembly (2) ll8 - Tubo uoembly 29 - Nut (2) ao - Coupling 121 31 - Nut (2) 32 - Screw (21 38 - Nut (21 S4 - LoekwuhOI' (2) 86 - Clamp (21 36 - Tubo usembly 3'1 - Nut 13'(.1 - Redueer

3'1.2 - Nut 38 - Coupling half 38 - Tubo uoembly .0 - 81-· 41 - Nut 42 - Sleeve

43 - Coupling 44 - Tube -mbly 43 - Sleeve 46 - Union 47 - Nut (2) 46 - Tee(2J 49 - W aahet' (2) !iO - Nut (2) 51 - Screw (2) 152 - Wuher (4) M - Clamp(%) IW - Clamp M - Clamp 56 - Tubing 1>7 - Tubo uoembly 58 - Nut 59 - Coupling

F'ipre 5-ZT. P•mHoatk •i"w• of,...,..-.�;, In/""""*'· uplotl.ed t.ew (aloNt to/ I) - Ltgerl4.

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1-Serew (3) :1.-Waober (3) 8-Pin

10

4-Pin (2) 6-Serew (2) 6-Wuher (2) 7-Terminel lug (2) 8- Hook 14! . 9--Chein (2)

10-Moanting plate 11-(95A8S1l2) Thennootat.ie switch 12--�o� packfnr 18-(95A8S2J3) Thum011tat.ic swit<"h

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4

17 16 II

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14-Preformed paelrlnr !&-Hose usembly 16-Sieeve 17-Adapter 16-Preformed paeklnr 19--Cap assembly 20-Preformed paeklnr 21-Reducer 2Z-Sieeve 28-Hook (2) 24-Chain 26--Manifold

Fipre 5-U. Manifold <Uitmb/1/, o:plod•d oMw.

TM 9o49J5485-14/1

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TM t�UI·III-14/1 C12 S.dlon VI. POWII DlmJIUTION

WS. Dlltributlon Conealo.

I WARNING I

a. .Di.tribvtio?l Cofttolt � ..,. •• component. of the diltrlbution coi!De iltNeturi u lhown In flrure 6-29. Perform the followiac proeedure where applicable.

Before removlnr power dlatrlbution conaoJ. component., requllt operator to abut down the PSE.

(1) Coat rivet. (80) with zinc chromate putcy � reduced one part putty to four partl toluene 6810.00.281-2002. Wipe aree dry after rivetinr.

1-Nameplat. 8-Nut (") '-Bolt <"> 4-Wuher ("l '-Nut (111) '-Bolt (111) 7-Wuher (12) 8-Nut (27) 1-Senw (27)

10-Nut (27)

5-12

11 -&.nw ( 27) 18-Hln .. (8) 1'--Nut (48) 14--Scnw (48) !�Plat. (8) 14-Nul (12) 17-Scnw (12) 1'--Wuher (12) 1�ntainer .(8)

20-Faatanor (8) 2&-Handle (2) 21-Guut (8) 80-Rivet (4) 22�Delttecll 81-Piat. 11'-Gaaket < e l 81-Door 24-Door (2) 88-Scnw (10) �Door 84-.Loclmul (9) 28-Frame S�Bolt (9) 27-Scnw (4) 86-Wuber (9) 28-Lockwuhtr (4) 37-Locknul(6l

38-Bolt (6) 88-Wuhor (8) 40-Door ,......,

I 41-Nut 1171 42-8< ..... · 1171 43- Wuher 1341 44-Clamp 144.1-Clamp 4�-Clamp

Figure 6·t9. Di1tribl<tion con•olt llrr«Jtnrc, czp/O<lcd view (t/l.eet I of 1).

4'--Clalap 47--ClaaJ

41.1-CiuP 48--Ciulp 49--ClaaP 80-Claap 61-Ciulp 61-Cl .. P 6'--CW.P

Co

C12 (2) Apply enamel 'ITE629 CL A CLR

2«10 to head of bolta {S, 6, 36, and S8) and ICI'eWI {284, 241. and 245) after installation.

I

(3) To replace gasket& (21, 23, 190, and 191 ), •crape off old guket and adhesive. Abude 1urface with paper abrasive CL 3/().120. Remove paper covering trom adhesive bldtini of guket and inltall guket 0.12 inch

I from edce of door or chaal.l, whichever Ia �ppUcable.

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r-.irfi;.. ,..

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TM 9-4935-385-14/1

(4) Fabricate wire rope (61) as follov.'S: cut a 12±0.12-inch length of 0.062-inch-diameter steel cable MIL-C-5424. Place two swaging sleeves (60) over wire rope. Insert wire rope in same location from which defective wire rope was removed. Loop each end of wire rope. Slide swa11ing sleeve over each loop so that cut end of wire rope extends approximately 0.12 inch beyond swaging sleeve. Crimp swaging sleeves.

b. Rtlav A11tmblv. Replace componenbl of the relay asaembly aa shown in fi1111re 6-30.

U Qlllcl<-rel- pin �Nat (8) K-Wuh•r (8) 67-Berew (8) 68-Sllde (I) 68-Cuahlon

80-SieoTe (2) 61-Wite rcpe 62-L!nk

63.z....sc..ew (6) 63.S-Siide (2) 63.4--.Nut (14) 63.6-Saew (141 63.6-Siide (2)

6�torap eontalnu 63.1-Nut (6)

Fitlu,.. 1·11. Dittrlbutwn ooMoZ. ,,,.,..,,.ro, to:JIIodod "'"" (•lwl•t I of�).

5-71 D, zec. oogl

TM 9-4915-US-14{1

63.14

63.11

107

0

13

•

•

Fill"" 5·19. Diotrib1tti1»1 contolo •t,.,.eture, ezploded view (•IL.,t I of 1).

5-74

106 /103 :::::--

104

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63.7-Nut 63.8-Wuher 63.9-Clamp

63.10-Wuher 63.11-Sc ..... 63.12-Nut 63.13-Wuher 63.14-Scr..,. 63.\S-Bratkot

64-Serew ( 4) 66--Waaher (4)

66--Clamp 67-Screw (4) 68-Waaher (4) 69-Clamp 70-Clamp 71-Clamp 72-Clamp 78-Nut 74 -Rivet

76--Nut (12) 76-Waaher (12) 77-Serew (12) 78--Waaher (12) 79-(96A1TB8 thl'U 95A1TB13) Tennlnal board 80-Chaula 81-Serew (6)

82-Waaher (6) 88-Clamp 84-Ciamp 85--Screw ( 6) 86-Waahor (6) 87-Clamp 88--Ciamp 89-Clamp 90-Ciamp 91-Clamp

9z.-clamp 98-Nut 9'-Rivet 96--Screw (6) 96-Loekwaaher (6) 97-Wuher (6) 98-lnaulator (3) 99-Scnw ( 6)

100-Loekwaaher (6) 101-W.Uer (8) 102-Spaeer (6) 108-Nut (48) 104-Loekw&Uer (41) 106--W..der (41) 106-Bua bar (6) 107-Bua bar

TM 9-49S5-U5-14/1

106-Piate Insulator (8) 109-Piate ineulator (10) 11�rew (18) 111-Loekwaaher (18) 112--Waahor (18) 113-Nut (18) 11'-(95A1TB1 thru 95A1TB6) Tenninal board 116--Mountlnr atrip 116-Nut (2) 117-Waaher (2) 118--Ciamp 119-Screw (l) 121>-Waaher (2) 121-Clamp 122-Serew 12 8-Waaher 124-Clamp 126--Serew 126-Wa�her 127-Ciamp

Figwrc 5-�9. Distribution oouoo!e a!moture, explodtd view (l�tct 8 of S)-L•fi•M·

. i

5-75

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TM 9-4935-385-14/1

5·76

ROTAlfD 90 "

123-N'ut (16) 129-Lockwaaher (lG) 130--�aahor (16) 131-Strlp (6) 132-Sc"w (6) 133-Lockwaahor (6) 134--�aohtr (6) 135-Nut (6) 136-(95AITB7, 95AITBI7) Torminal board 137-Screw (4) 133-Waoher (4) 139-Nut (5) 140--Lockwuher (5) 141-Wuhor (6) 142-Strip (2) 143-Scrow (2) 144-Lockwaohtr t2l 14f>-�uahor (2)

•

•

154

152�,

1

39

1S6

40 142 '41

146-Nut (?.)

•

•

•

147-(95AlTB14) Terminal board 143-Chanlo 149-Screw (3) 160--Loclcwaahtr (3) 151-�aoher 13) 162-Nut (40) 163-Lockwaahtr (40) 154--�aaher (40) 15f>-Piate in1ulator (10) 166-Bus bar (S) !57-Screw (10) 153-Lockwuhor (10) 169-Wuher (10) 1 60--Nut (10) 161-(95AITBI5, 95A ITBI6) Terminal board 102-Channel

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C16

168 - Bolt (3)

164 - Loekwaaher (8) 165 - Wa&hor (8) 166 - Cover 167 - Screw (21) 168 - Waaber (21) 189 - Screw 170 - Wa&her

171 - Clamp 112 - Screw (8) 113 - Bua bu (3) 1 H - Screw (8) 115 - a ... bar (Sl 116 - Nut (8) 177 - Loekwa&her (8) 1111 - Nut (3) 179 - Waaber(3) 180 - Waaher (3) 181 - Sl*or (31 182 - Screw (8) 183 - Waaher (3) 184 - Filter (96A1FL1, 95A1PL2, and 96AIPL7)

TM 9·4935-385-14/1

185 - Filter (95AIFU and 95A1FL8)

186 - Nut (3J 187 - W aaher (3) 188 - Screv.• (3) 189 - Filter (95AIFL3, 95AIFL5, and 95AIFL8) 190 - Guket (2) 191 - Gasket (2) 192 - Rivet (4) 193 - Bracket (21 19' - Rivet(41 195 - Bracket (2) 196 - Plate 197 - Screw (4) 198 - Bus bar (2) 199 - Nut (4) 200 - Loekwasher (41 201 - Nut (41 202 - Washer (4)

202.1 - Sere,.. (4) 202.2 - Filter (95A1FL9 thru 95A1FL12J 202.3 - Rivet (81 202.4 - Bra<ket (4)

5·76.1 /( 5·76.2 blanlc)

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174 190

194

166

196

TM 9-4935-385-14/1

168 167

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193 �

• 192

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185

187

186

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79 ---, L . 111

189 � 173 172........ -

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Fi{J¥111 5-t9. DUtributin• oo .. ok IIMltlu,.... up/oded rierc l•h«t 5 of 61.

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TM 9�935-315-14/1

226

0

0

0

238

S·78

1

233

252--<

244 246

' � • '! . . :

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101 8enw (4) 104 Loelnr...., ('I 101 w •• � .. (41 1106-hMl 107 luaw (I) 101 Lockw ��- (I) 11011-l'uel ,._ 110 Ina• 111-WI .. II' 111 a·., llJ-amt ('I 116-Nat (I) llt-rn... llJ-HIIi (I) 117-11' 1 .. 11' (I) llt-Bolt (I) llt-NIIi (4) 110 , .. � .. <•I Ill-Bolt (4) Ill , .... (4) ... Bolt (lt) .. , LoelnruW (ltl ua ..,..,, uti 118 J..rt (It) 111-8cnw (I) 118 Bracbt lilt-Nat (14) 110 W&IMr (14) Ill lk!nw (14) Ill Nat (I) Ill Wuller (I) II' le1ww (I) ll�apport UIIMW, 118 Nat (I) U7-Riwt ( 4) ... Panel lit-Nat (I) 14 0-Wullwr (t) 14t-8cnw (I) 141 Puel 14t-Nat (II) 14' W&IMr (II) 141 8erww (II) '" Puel 141-Rl..t (10) ... (IIAl.U) Cllftlt wnllw uu••lr

14t-NIIi (7) 110 ...... (7) 111-a..p IQ-Ciaap Ill Wuhr (T) ... • .... (?) Ill Clulp Ill Clulp 117-Ciulp •• C'••• � IJIO-Ciulp Ill -a-, 111-Claap Ill Rim (10)

............... ,.,,

II' (IU1AI) .., ...... ., ... C'_, Ill Hili (I) 117 ieraw (I) .. , ... ., (4) -...cllmp .,._.,._ (I) m-R�M ell m-a ... ,. .... <'I 111-Rint (II) 176-NIIi (11) 17J-Rint (I) ITt-Nat C'l 177-Rim (74) �D 11t-llnt (11) 110 ., .. (p) lll-81dn Ill leNW (I) Ill Wuher (I) IN-Cluap (I) Ill Nut Ut-Wuller 117-Cialllp III-Cialllp Ill lk!NW 180-Rl..t (II) 111-Riftt (lt) ttl lldn ... ,.,..,.

F;,.re u•. DUf,...,.INa .. ...,. .,,...,,.,.., rqi.MH �;..., (olle.r • of •)-IA,.,.L

TM 9-4935·385·14/1 (It

• ,24

•

•

•

•

•

1-Lockwusher (2) 2-Faatener ( 2) 3-Nut (4) 4-Washer (4) 5-Screw (4) 6-(K1) Relay

7-Nut (4) 9--Wasber (4) 9-S<r<!W (4)

10-(K3) Relay 11-(K4) Relay

12-Nat (6) 19-Waaber (6) 14-Serew (6) 15-(K7) Relay 16-(K6) Relay

1'7......:(1($) Relay 18-Nat (4) 19--Lockwaobe.r (4) 20-Waaher (4) 21-(KZ) Relay

22-RI<ret (4) 28-Bradtet 24-Rlvet (10) 26-Blnp 26--Chasoio

Note Prefix all reference designations with 95A1A3.

Figure 5-40. R•la11 ..,,.,.btv. nplodod vie1c.

I c. Circuit Bre11ker Assembly. Release components of the circuit breaker assembly as shown in figure 5-31. If meter (6) is damaged (broken glass on meter face, broken electrical terminals, etc.) or if a meter other than 10607996-1 is supplit>d, perform the following:

(1) Cut wires close to terminals on meter so that each wire does not protrude out of its insulation jacket.

s..ao

(2) Remove nuts (3), washers (4), and screws (5) and remove meter from chassis (31). Retain nuts, washers, and screws.

(3) Install insulation sleeving (item 24.1. table A-1), 1.50 inches long, over each wire eut in (1) above. Allow 0.50 inch of insulation sleev· ing to protrude beyond end o f wire.

(4) Apply heat to insulation sleeving and shrink.

Digitized by Google

C19

(5) Install insulation sleeving (item 24.2, table A-1), 2.00 inches long, over end of wire bundle. Allow 0.75 inch of insulation aleeving to protrude beyond end of wire bundle.

(6) Apply heat to insulation sleeving and shrink.

(7) Fold bundle back and spot tie using lacing and tying tape (item 43.1, table A-1).

(8) Obtain cover plate (5.1) from GS and install using screws (5), washers (4), and nuts (3) retained in (2) above.

(9) Paint cover plate surface visible from front side of chassis (31) and paint screw heads, using green enamel (item 19, table A-1). Allow to dry.

d. Po.tchboanl Auembly and Po.tchboanl Receptacle. Three patchboard assemblies are used in the SCTS. Maintenance of the patchboard assemblies is limited to the replacement of the patching conductors installed on the reverse side of the patchboard. The two types of patching conductors used are tuning shunt 10607227-1 and patchboard plug 10607229-l. Both types are equipped with male pins and do not require special tools for installation or removal. Refer

to TM 9-49�14/4 for location of tuning shunts and pa:tchboard plugs for each of the patchboards. Replace the components of the patch board assemblies as shown in f�gu.re 1).32. Mai.ntenance of the patchboard receptacle con-

TM 9-4935-385-14/1

aist of contact spring replaeement as p� aeribed in (1) and (2) below.

(1) Contact spring removal.

(a) Crimp the portion of the contact spring protruding from the rear of the patchboard receptacle with a pair of needle-nose pliers.

(b) Remove the contact spring from the front of the patchboard receptacle by exerting a slight pull on the spring.

(2) Contact spring installation.

N-

Botb left- and right-hand contact springs are used in the patchboard receptacle. Be sure to select the correct replacement spring.

(a) Place left-hand contact apring 11030698-1 or right-hand contact spring 11030698-2 through the front of the receptacle so that the flat side of the rear portion of the spring is alined with the flat side of the hole in the receptacle.

(b) Insert the spring fully into the hole.

(c) Spread the portion of the contact spring protruding from the rear of the patchboard receptacle with a pair of needle-nose pliers.

5-80.1/( S-10.2 bionic)

Digitized by Coogle

Ct9

23

9

1-Lockwuhtr (2) 2---Fu�ntr (2) 3-Nut (2) 4-Wuher (2) $-S<rew (2)

16.1-Pla� &-()(1) Me�· 1-S<rew (U) 3-Lockwuhtr (U) 9-(C:81) Clrc:ult breaker

10-(CB4) Circ:ult breaker li-(CB2) Circuit breaker 12-(CB8) Circuit breaker 18-(CB8) Clrc:ult breaker 14-(CBt) Clrc:ult breaker 16- (CB10) Circuit breaker 16-(C814) Clrc:ult breaker 11-(CB16) Clrc:ult breaker 18-(CB18) Clrc:ult breaker 19-(CB11) Clrc:ult breaker IIO-(CB18) Clrc:ult breaker

-

TM 9-4935-W-14/1

2

MJ 4719011 21-(CB19) Circ:uit breaker 22-(CBIIO) Circuit breaker 28-(CB12) Circ:ult breaker 24- (CB18) Circ:ult b reaker 26-(CBil) Clrc:ult breaker 28-(CB1) Clrc:ult breaker 21-(CBB) Clrc:ult breaker 28-(CB6) Clrc:ult breaker 29-Rivet (10) 80-HIIllt 81-Ch-la

Pretlx all refere�ee d•lanationa with 96AIA2.

1-11

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TM9-49U-M5-14/I

5-12

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1-Piur (1111ed on uoembiJ' -r oniJ') 8-Sbunt ._Pot.cbboard

Fipro 1-11. Pelelll>oerd, e"J)lod•d vin1.

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Dqtzed .)y Coogle

C4 5-36. SCTS Main Cable Entry Panel

(ftt. 5-33).

,..,-W_ A_R_N_I_N_G_,,

Before removing SCTS main cable entry panel, request operator to ehut down the PSE.

..... Refer to figure 5-29 for removal of distribution console before replacing SCTS main cable entry panel.

a.. Remot�al. (1) Dl.ec:onnect all exterior cables and air

hoee from panel. (2} Remove 12 screws (1) and waahers

(2), and remove cover (8). (8) Remove 20 screws (6) and washers

(6), 8 nuta (7), waahers (8), aDd etude (9), and 11 nuta (10), waahers (11), and stude (12) aacurl� panel (18) to the SCTS van.

(4) Remove 76 nuta (14) . • waahers (16), and acrewli (16), ADd remove covers ( 17). Tag aDd remove the three SCTS POWER c;onnectors from the panel. Tag the "!JDaining 16 connectors that, upon removal from panel, will remain with their respective wiring harneeaee.

. TM 9-4935·385-14/1

(5) Remove four nuta (28), waahers (29), and ecrewa (80) ; tag and remove wires, and remove connector (82) and II'Uket (31).

(6) Remove 5 nuta (84) and 10 washers (35 and 36) ; tag and remove wires, and remove bus bar (87) and five grounding coupler aasembliea (38).

(7) Remove three nuts (45), washers (46), screws (47), and caps (48), and remove three

,setscrews (52), knobs (53), and plates (54) . ·Tag wires and remove three resistors (49) and connectors Jl, J2, and J12.

(8) Remove setscrew (57) and knob (58). Tag wires and remove switch (59).

(9) Tag and disconnect high-pressure airhose from coupling (56), and remove paner toward inside of SCTS van.

b. Repair. I (1) Repair SCTS main cable entry panel

components by replacement as shown in figure 6-33.

I WARNING I

Do not use methyl ethyl ketone near an open ftame or sparks. Use only in a well-ventilateci._area. Avoid contaet with skin. Wash exposed skin areaa thoroughly with sosp and water when contact with the skin occurs.

5-12.1/ (5-12.2 blank)

Digitized by Coogle

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(2) Apply designation plates specified in figure 5-34 as follows. Clean the areas to which the designation plates are to be applied, using methyl ethyl ketone 6810-00-281-2785, and allow eurfaces to air dry. Apply designation plates at room temperature of 65" to 90"F. Seal with brush coat of epoxy adhesive MPO 11881, type 4.

I (3) When replacing pad (77), ecrape old adhesive from mounting surface, using ecraper 5120-00-177-9526, and clean surface with methyl ethyl ketone 6810-00-281-2785. Allow aurface to air dry. Apply adhesive MIL-A-.5092, type 2, to aurfaces that are to be bonded together.

c. Ir��tallatioiL.

Nete

When (3), (4), and (5) below are performed, apply aealant MIS11286, type 1, to mountinr holes; then apply eeallnr 8030-00-276-8110 over aealant MIS11286. Strip finishes from all mating surfaces; then apply eealant MIS11286, type 2 around openlnr in van. Apply eealinr compound MIL-S-11031 around cover (3) at contacting surfaces of the van before performing (1) below.

(1) Position panel (18) in place through opening In SCTS van.

(2) Connect high-preesure alrhoee to coupling (56) and remove tag.

(8) Install three resistors (51) on panel, eon neet wires, and remove tara. Poaition three platea (54) in place; inltall three knobt (60) on the re�iatora with tetecrews (49), and teeure the plates with three aerewa (47), wuhen (46), and nutl ( 46). Connect wlrea to three realatora (61) and eonnectora Jl, J2, and J12, and remove tar•.

( 4) ln1tall awlteh (69) on panel, connect wlree, and remove tap; inatall knob (158) on awlteh with aetecrew (57).

(6) Install five grounding coupler uaem· bllea (87) aild but bar (88) with five nute (34), lockwaahera (86), and waahen (86); connect wlree and remove tar.

YM 9-49JS-115-14/I (6) lnetall connector (82) and gasket (83)

with four screws (30), washers (29), and nutl (28); connect wires and remove tag.

(6.1) When installing screw (21.4), apply

I sealant MIL-S-11031 on panel between head of screw and panel.

(7) Install three SCTS POWER connectors (18 and 19) with 12 screws (16), wuhera (16), and nuts (14); remove tags. Install the remaining 16 connectors on the panel with 64 screws (16), washers (15). and nuta (14); remove tags.

d. Panel Placarding. For check of proper cable connections to the main cable entry panel, refer to panel placardini shown on tliUre 6-84.

5-37. PTS Power Cable lntry Panel (fig. 5-35).

,,.. _W_A_R_N_I_N_G--..1

Before removlni PTS power cable entry panel, request PSE operator to aet the followini circuit breakers to off position: MISSILE +021, PTS +0101, PTS +0201, and PTS.

a. R enwval.

(1) Remove protective cover (1) and dillconnect all exterior cables.

(2) Remove 18 a tude (2), 24 rivets (Si, and 10 acrewa (4) and wuhera (5), and remove mounting frame (6).

b. Rtpair.

(1) Repair PTS power cable etry puel mounting frame by �laeement u ahown In IIeure 6-86. When replaclnr deeipatlon platal (7), perform (2) below.

I WARNING I Do not ute methyl ethyl ketone near open flame or aparka. Ute only In a well-ventilated area. Avoid contact with aldn. Waah expoaed ekin areaa thoroughly with aoap and water when contact with akin occun.

WI D q l .JOgle

I

TM 9-4935·38$·14/1 (2) Apply designation plates (7) as follows.

Clean the area to which the designation plate is to be applied, using methyl ethyl ketone 6810-00-281-2785, and allow surface to air dry. Apply designation plate at room temperature of 65• to 90° F. Seal with brush coat of epoxy adhesive MPD 11881, type 4.

!-Screw (12) 2-W,.,her (12) 8-Cover 4-Strip r.-&rew (20) 8--Waaher (20) 7-Nut (8) 8-Wuher (8) 9-Stud (8)

IG-Nut (11) 11-Wuher (11) 12-Stud (11) 18-Pane1 14-Nut (801 15-Washer (801 16-Serew (801 17-Cover (181 18-(95J 1, 95J2) Connector 19-(95J3) Connector 20-(AlJ7, A2J L. A2J8) Connector 21-(ALJ2 lhnl AIJ6. AIJ8 thru AIJIO, A2J6.

A2J7) Connector 21.1-Nut 21.2- Wuher 21.3-Terminal lua 21.4-IEI I Screw

22-IA2J4. A2J51 Connector 23- Cover (3) 24-IAUI. A412. A4112) Connt<tor 28-(A2J2) Conn..,tor 26-Cover (2) 27-(A2J3) Connector 28-Nut (4) 29-Wuher (4) SG-Senw (4) 31- Cep 32- IA4.16) Conneclnr 3.1- Gasket

U-Nt1t (5) 38--Lockwuher (5) 38--Waaher (5)

(12 c. /n��ta.Ua tion.

(1) Apply sealant MIS11286, type I, to mounting holes; then apply eealant scm.oo.� 8110 over sealant MIS11286.

(2) Install mounting frame (6) with 10 screws (4) and washers (5).

(3) lll3tall 24 rivets (3), 13 studs (2), aliCI cover (1).

37- Grounding coupler •-mbly I�) 38- But bar

39-Nut 4G-Locl<waaher 41-Waaher 42-Eyobolt 43-Lanyard 44-Sleeve 48--Nut (8) 48--Wuher (S) 47-SeNW (3) 48- (Deleted) 49- Setaerew (3) 50- Knob 13) 51-IA4RI thru A4R3) R .. lotor 52- Nut t3) 53- Lockw .. ber 13) �-Plate (3) 58-Coupling nut 56-Coup line 57-Setec:rew 58-Knob 59-Switch 6G-Rivot (8) 61-Nu� (4) 62-Rlvet (ill) 63-Nut (28) M-RI•et (4) 68--Braeket 66-Rive� (34) 67-Braeket (17) 88-Jumper eap .....,.,... taol tl9-Ri..t(8) '10-MOOlnti,. hncbl 71-Pin 72-Nut 73- Waoller 74-Chain 75- Screw 76-Waohor 77-Pad

Not.

5-14

Prefix all reloNneo deoipatlona with 9&A1-A82A4 till!- othe.....;ee Indicated.

Fi11un 5·41. Rop/ae.,.,••t of SCTS '""i" cable 011try paflel-wpetld.

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TM 9_.935·385·14/1

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1-28W9P2 plate �28WIOP1 plate 3-28Wlll'l plate 4-28W5Pl plate &-28W8Pl plate &-60WlOP2 plate 1-60W34P2 plate 8-GROUND plate

8.1--32WIOP1 plate 8.2-32WIOP2 plate

9-60W40P2 plate 10-60W32P2 plate 11-60WUP2 plate

12-60W9P2 plate 18-60W 111P2 plate

13.1-120WI17P2 plate 14-43W6P2 plate IS-28W8P2 plate l&-60Wl2P2 plate 11-60WI10P2 plate 18-28W9Pl plate 19-42W50P2 plate 20-28W6Pl plate

20.1-42W54P2 plate 21-28W6P2 plate

TM 9-4935-385·1·/1

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Figure 5-8�. SCTS main aJblo ...trw pun</. pla<onli-�.

5·38. Convenience Outlets (flg. 5-36).

I WARNING I

Remove power before removing convenience outlets by setting all circuit breakers on power distribution console to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

Replace convenience outlets as shown in figure 1>-86.

5-39. Rotary Inverter (fig. 5·37).

I WARNING I Remove power before removing inverter by setting 115 V AC INVR

OUTPUT and 28 VDC POWER INVR INPUT circuit breakers on power distribution console to OFF.

a. RemovaL (1) Loosen 22 fasteners (1) and remove

cover (2).

(2) Diaconneet eonneetor (8) from 96A9ll; remove four bolts (4) and eight wuhent (5 and 6); remove inverter (7) and eight wuhent (8 and 9) from cue (84).

S-86.1 /(5·16.2 lllanlr)

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b. Tut. Perlorm tape pro!P'&m teet on inverter 811 prescribed in T.M 9-4985-8815-14/8.

and aecure with tour �Crew� (4) and e!Pt W811hen (6 and 8).

c. /netall4ticm. (1) Perlorm procedures In parqraph 4-8

prior to lmtalllnr Inverter. (2) Inatall Inverter (7) In cue (84) with

elrht wuhen (8 and 9) under' the Inverter,

....

(8) Connect conneetor 96P2 (8) to 86.Wl; I lnltall cover (2) and MCUre It by lnatalllal 22 faatenen (1).

5-40. lotory lnwrter Cate (ftt. 5-37). Replace the lnvertar cue 811 ahoWJI In ftral"' 5-87. When replaclnr paketa (22 throup 14)

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10 - lnaert (4) 19 - Lockwuher (16) II - Screw (41 20 - Grille (2) 12 - Lockwuher (4) 21 - Grommet 18 - Hllldle 12) 22 - Guket 14 - Bafne 23 - Guket (2) 15 - Batne u - Guket 16 - Piau 25 - Rivet (44) 17 - Nut (16) 26 - Receptacle (22) 18 - Screw (16)

Figurt 6-17. Replacom01tl of rota'¥ inuerter and Ctlllt.

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27 - BaCfie 28 - Batna 29 - Bacne ao - Nut (6) 31 - Wuher (6) 32 - Bolt (6) 33 - \Vuher (6) 34 - Caae

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and baffles (14, 15, 27 through 29), cement as follows:

I WARNING I

Do not uae methyl ethyl ketone near an open flame or spark!. Use only in a well-ventilated area. Avoid contact with akin. Wash exposed skin areas

thoroughly with soap and water whtll contact with akin occurs.

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a. Using scraper 5120-00-177-9526 and methyl ethyl ketone (item 28, table A-1), mDO\'t I all old gasket or baffle material.

b. Apply adhesive (item 4, table A-1) to lUI" I faces that are to be bonded together.

c. Carefully position and press adhesive lUI" faces together and let dry thoroughly.

Section VII. UGHTING SYSTEM

5-41. Fluorescent Lamps. a. Loca.tion. Refer to figure 5-38 for loca

tion of fluorescent lamps.

b. Removal (fig. 5-39).

(1) Release tour fasteners (1) on the protective cover and carefully open the cover.

(2) Using the hand only, relieve tension on the spring clips holding socket (5) to release lamp (2).

(3) Carefully remove the lamp.

c. l?�tallation (fig. 5-89 ).

(1) Insert one end of fluorescent lamp (2) into socket (6).

(2) Carefully press the lamp partially into socket.

(8) Pull back and hold !lOCket (5) and press the lamp into the spring clipe.

(4) Insure that socket (5) and the lamp contact are ali ned; then release socket.

(5) Close the cover and tighten four fasteners (1 ).

5-42. Ballasts (flg. 5-40).

S-90

I WARNING I

Remove power before removing ballasts by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF.

Not. Ballaats are associated with light fixtures 95DS1 through 950511. The ballasts are located on mounting plates 95A4 through 95A7. Refer to TM 9·

4935-381>-14/2, which specifies the usociation of each light fixture with i.ta ballaat.

a. Removal.

( 1 ) Remove screws ( 1 or 4) and loek· wa.�hers (2 or 5) to remove ballast aaaembly (8 or 6).

(2) Remove nuts (8) and waahel'l (9 and 10) from terminal studs 1, 2, 3, and 4.

(3) Disconnect white wire (10.1) from ter· minal 1, black wire (10.2) from terminal 2. red/white wire (10.3) from terminal 8, and red wire (10.4) from terminal 4.

(4) Remove four nuts (14), washers (15), and screws (16).

(5) Remove ballast (17).

(6) Using scraper 5120·00·177-9526 and I methyl ethyl ketone (item 28, table A-1), rei!IO\·t mounting base (41).

b. b1stallation.

(1) Secure ballast (17) with four nuta (141. washers (15), and screws (16).

(2) Insure that wire (11) is connected 10 terminal 1, and wire (12.1) is connected to terminal 2.

(3) Connect white wire (10.1) to terminal 1, black wire (10.2) to terminal 2, red/white wire (10.3) to terminal 3, and red wire (IO.•J to ter minal 4.

(4) Secure wires to terminals 1, 2. 3, and 4 with nuts (8) and washers (9 and 10).

(5) Install ballast assembly (8 or 6) and secure with lockwashers (2 or 5) and ac�'1 (1 or 4). 1

(6) Using adhesive (item 6, table A·l), in- I ,

stall mounting base.

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TM 9_.935-385-1./1 C16

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10 10.1 10.2 10.3 10.4

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I - �'utener (4) (part of item II) 2 - Cover (part of itAim II) 3 - Lamp(2) 4 - Screw (3) (part of item II) 5 - Conduit (part of item II) 6 - (TB1) Terminal board (part of

item Ill 7 - (TB2) Terminal board (part of

item II) 8 - Screw (10) 9 - Washer (10)

10 - Loekwasber (10) II - (DS1 thru DSII) Fixture 12 - Nut (10) 13 - Mounting plate 14 - Screw (4) 15 - Socket (2) 16 - Screw (4) 17 - Soeket (2) 18 - Window

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5-43. Light Fixh1res (fig. 5-39).

I WARNING I Remove power before removing light fixtures by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF. Exercise extreme caution when removing and replacing fluorescent lamps to avoid breakage that may result in injury to personnel.

a. Renwval. I (1) Remove fluorescent lamps as pre

scribed in paragraph 5-41.

(2) Open cover (2). Note

If may be necessary to disconnect wires from terminals boards of adjacent light fixtures, depending upon the fixture to be removed.

(3) Tag and disconnect wires from TB1 (6) and TB2 (7).

(4) Remove 10 screws (8), washers (9), &nd lockwashers (10).

(5) Remove light fixture (11) from mount-ing plate (13).

I b. Installation. Prefix all reference designation> with 95A.

(1) Install light fixture (11) on mounting plate (13) with 10 screws (8), washers (9), &nd lock washers (10).

Figure 5-39. Replacemet1t Ill jluoresc•nt lights tn1d light ji:r;ture•. tv pic" I view.

- Screw (8) 12.1 - Washer (8) 13 - (90AS) Ballast asaembly 14 - Screw (24) 15 - Washer (24) 16 - (95 .... 4, 96A6, 95A 7) Ballast uaembly 17 - (CI thru C6) Capacitor I 18 - Nut (15) 19 - Lock washer (15) 20 - Washor(IS) 21 - Wire 22 - Wire 23 - Wire 24 - Wire 25 - Wire 26 - Terminal (6) 27

- Wire - !naulating atrip (6) - Null12) - Washer (12) - Screw (12) - (BALLAST 1 thru BALLAST 3) Ballast - Strap (48) - Nut (6) - Washer (6) - Screw (6) - Loekwuher (6) - (TB! thru TB8) Terminal board - Screw (2) - Washer (2)

Lock washer (2) - (El, E6l Terminal

28 29 30 31 32 33 a. 35 36 81 36 89 40 41 42 43

Fiuu�'* 5-40. Replaooment Ill ballast .. . tmblii

,

t1picul view - lAgend.

- Screw (4) - Washer (4) - Lockwubtr (4) - (E2 thru E5) Tomi::ll - Nut (4) - Waahor (4) - Screw (4) - Rivet (4) - Rivet (8) - Clip (6) - Rivet (4) - Bracket - Bracket - Base - Bracket - Piau

5-92

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TM 9-1935415-14/1

(2) Connect wires to terminal board (6) and terminal board (7) and remove tags,

(3) Close cover (2), (4) Install fluorescent lamps as prescribed

in paragraph 5-4L

5-44. Light SwitchM.

,,_W_A_R_N-IN_G __ I

Remove power before removing light switches by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF,

a. Interior Light Switch. Replace interior light switch as shown in figure 6-41.

b. Forward Compa.rtment Light Switch. Replace forward compartment light switch as shown in figure 5-41.

c. Blackout Override Switch (fig. 5-41).

(1) Removal. Remove two screws (1), washers (2), and lockwashers (3); remove nut from switch (5); and remove cover (4). Tag and disconnect wires and remove switch.

(2) biJitallation. Connect wires to switch (5) and remove tags. Secure switch to cover (4) with attaching nut (6), and install cover to panel (16) with two screws (1), washers (2), and lockwashers (3).

!-Screw (2) 2-Wuher (2) 3-Lockwuher (2) 4-Cover S-(95S2) Switch

I 6-N ut (part ol item 5) 7-Grommet 8-Screw (2) 9-Loekwuher (2)

1G-Plate 11-Nut (2) 12--Wasber (2) 13-Serew (2) 14--(9683) Switch

!�Rivet (2) Ill-Panel 17--Drives<rew (2) IS-Strike 19-Screw (4) 2G-Washer (4) 21--Lockwasher ( 4 l 22--Cover 28--Nut (2) 24-Wuher (21 26-Screw (21 26-Washer 12) 27 -�95811 Swit<h 28.-Screw ( 4)

28.1-Lockwuher (4)

(16

5-45. Door Interlock Switch (fig. 5-41 ).

I WARNING)

Remove power before removing door interlock switch by setting LIGHT· lNG MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF.

a. Removal and Imtall4.tion. Replace door interlock switches as shown in figure 6-41.

b. Adjustment. When installing interlock switches, make the following adjustments:

(1) Remove switch covers (4 and 83), and adjust mounting plates (10 and 37) for proper operation of switches (14 and 41). The door should be closed while adjustment is being made.

(2) Open and close the door while observing the switch plunger. If necessary, reposition the switch until correct switch actuation is obtained.

5-46. Electrical Conduits (fig. 5-42).

r WARNING 1

Before removing electrical conduits, request PSE operator to remove all power from SCTS.

Repair electrical conduits by replacement as shown in figure 5-42.

29--JuneUon box SG-Screw ( 4) 81--Wuher (4) 32--Lockwuher (4) 38--Cover 84--Grommet �erew (4) 3�Lockwaaher (4) 37-Plate (2) 3�Nut (4) 39--Wuher (4) 40--Screw ( 4) 41--(9554, 9555) Swll<h 42--Rivet ( 4)

48--P&nel (21 44-Driveserew ( 4) 4�Strike (2) 46-Screw (4) 47--Wuher (4) 48--Loc.kwuher ( 4) 4�over SG-Nut (2) 51-Washer (2) 52-Screw (2) 53-Washer (2) 54--(9586) Switch 55-DriveS<re.w ( 4) 56-Junction bolt

Figv.ro S-41, Replaumea£ o/ U.!erior li{llt.t switch, hla<kout ovon-idc rwitc/t., a11d d<>or interlock rwitch-LegC1td,

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26-Cover 27-Rivet 28-Conduit 2�over 36-Rivet

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31-Conduit 32-Washer (18) 33-Stud assembly ( 181 3-c<>vor 38-Washer (IG) 36-Stud auembly (Hi) 37-Cover IH!-Waoher IIU) all-Stud assembly (19) 4o-Nut 1141 41-Waoher (14) 42-Scrow (14) 48-Wuhe•· (14)

• •

4'-Rivet (SS) 48-Hinge 48-Cover 47-Rivet (36) 48-Seal 41)-Seal 66-Sul 61-Seal 52-Seal 53-Seal 5-Seal (4) 55-Seal (4) 56-Rivet (106) 57-Nut (53} 58-Grommet 5!l-Grommet GO-Raceway

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Figtu·< 6·41. Elrct.t·ical cond14ill, e:eploded view (•1\eol l of 1).

TM 9-4935·315·14/1

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5·97

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81--Conr (4) 82-Rivot (16) a-Conduit (4) 84-Cover 66--Grommot

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88--RiYet (8) 67-Condult 68-Covtr (2) &&-Grommet (2) 7�Rlvet (4)

71-Condult (I) 72-Cover (I) 78--Rlvet (C) 74-Condult (I) 7�er

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Section VIII. AIR CONDITIONING SYSTEM

5-47. Air Vent Filter (fi9. 5-43).

Replace components of the air vent filter as

I shown in figure &-43. Use adhesive (item 4, table A-1) to bond seals (5 and 6) to cover (4).

1-TbumMc:rew (2) Z--Screw (18) $-Wubu (18) '-CoYer 6-Seal (2) 8-S..I (2) '1-S.,rew (18) &-Washer (18) li-Prame

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10-Guket (21 11-Gaoltet l:t-Gaaket 1$-RFI filter 14-Seal (2) 15-Seal (2) 16--Fllter 17--Core 16---S;,rew (12)

TM 9-4935-385-14/ 1

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10-Frame 20-Wuber (G) 21-Spa�r (2) 2$-Spaur (2) 2S-Nut (16) 24-Nut (2) 2G-Scrow (9) 2&--Frame

.. , 47904

Fi,uro 5·41. R.,lcce,..,.t of o!r vent �ltrr, tzploded viet�>.

C21

5-41. Air Conditioner-Heater Control Panel (fig. 5-44).

I WARNING I Remove power from air conditioner· heater control circulta by requ•tina PSE operator to set SCTS A.IR CON· DITIONER circuit breaker CB18 on facilities diatribution trailer to off poeltion.

Replace componente of the air conditioner· heater control panel aa ahown In fl�rure IH4.

1 5-41.1. IPI Orounclin1 Stript (fll. 5-45). a. CHMnll. RFI grouncilnlf atripe coneiat of

multiple-tlnger contact atripa (109 and 112) mounted on aolid copper stripe (110 and 112.1). Solid stripe can be repaired only by replacement of a complete strip whereaa contact etripe can be repaired by replacement of a complete atrip or by addition of a partial etrip over the damaged area only.

b. Comp� Solid and COtlt4ct Strip Rq�l4u-7Mftt. Replace a complete aolid or contact strip u abown In ftgure 5-45. A contact atrip can be cut from bulk material 5970-00-789-7061.

c. COfiU&ct Strip R�ir. Repair only the damaged area of contact stripe u follows:

{1) Including two full undamaged linger taba beyond damaged area in each direction,

TM 9_.915-385-14/1

meuure and record lenath of contact strip to be repaired.

(2) Uelng bulk material 597()..0()..789-7051, cut n.w piece of contact atrip to leDifth recorded In (1) above.

(8) Poaltlon and center new contact atrip over damaaed contact atrip area.

<•> Ualng blind riveta {108 and 111), aecure MW contact strip at each end and at every aec:cmd hole for length of strip.

5-49. Air Conditioner-Heater.

I WARNING I Remove power before removing air conditioner-heater by setting appropriate circuit breaker CB1, CB2, or CBS in the forward compartment to OFF, and diaeonnectin& power cable (1) from the connector panel under the air conditioner-heater.

.... ,. • Perform a through m below as re

quired to remove and install an air conditioner-heater for maintenance purposes. Perform n and o below when replacing an air conditionerheater.

• The key numbera shown below in parentheses refer to figure 5-45 unleaa otherwise indicated.

5·99

D _ t.zed :l'f Coogle

TM 9-4935-315-14/1

a,. Removal of Air Conditioner-Heater.

Note

The procedures below are for removal of one air conditioner-heater ; removal of other air conditioner-heaters is

identical. Poaition a platform or fiatbed truck under the air conditionerheater being removed.

(1) Dbconnect power and control csblee (1 and 2) from the connector panel under the air conditioner-heater that is to be removed.

(2) Remove six nuts (6), six bolts (7), and six washers (8) securing mounting frame (11).

(3) Remove bolt (9) and washer (10) from upper shoclc mount (24).

(4) Remove bolt (48) and wasbers (49 and 6Q) from four lower mounts (86).

(5) Disconnect jumper assembly (65) from the mounting frame by removing nut (62), screw (63), and washer (66).

(6) Disconnect hose (41) by loosening clamp (40).

1-&rew (24) 2--Cover (8) S-Screw (18) ..._Loclcwaaher (18)

{ C�UTION I The ai r conditioner-heater weighs approximately 200 pounds. Before moving ai r conditioner-heater in (7) below, insure that lifting straps ( universal tiedown straps) are installed and secured in place and that weight of air conditioner is supported by M816 5-ton wrecker.

Cit

(6.1) Install universal tiedown strap � 00-980-9277 longitudinally around air conditioner-heater with strap centered on eath side the full length of the air conditioner-heater.

(6.2) Install sling link 4010-()().{)15-1098 to top of strap just installed and use 5-ton wrecker

M816 to support weight of air conditionerheater.

(6.3) Position two tiedown straps 5340-00-941-5416 around circu mference of ai r

conditioner-heater at top and bottom to secure strap installed in (6.1) above.

(7) Slide the air conditioner-heater forward 2 or 3 inches to gain access to the screws that secure the bellows frame to the SCTS van.

(8) Remove 16 screws (57) and waahen (58) securing frames (60) and gasket (61) to the SCTS van.

�(96CB1 t.bru 96CB3) Circuit bre&ker 8-Screw (12)

21-Nipple 22-Conduit 23--{;oorer U-Conduit 25---Connector (2) 26-Nut (2) 27-Nipple 28--Conduit 29---<:oveT 3G-Conduit 31-Connector (2) 32-Nut (2) 33--Nipple 34-Conduit 35---Cover 36-Connector 37-Conduit 33-Nut (2) 39---<:onnector

5-100

7-Wuber (12) 8-Nut (12) 8-Wuber (12)

1G-(95Jl82 t.bru 96Jl34) Connector 11-Guket (S) 12-Screw (6) 13-Lockwaaber (6) 14-Wuber (6) !�Nut (6) 16-Nut (8) 17-Lockwaaher (8) 16-Wuber (8) 19-(96TB3 t.bru 96TB6) Tenninal board 2G-Nut (2)

ff(l1<re 6-U. Air oo•ditio•.,r·heuter ro•trol P«l«!( e.t'ploded ,;ew Is/wet I of 2) - uge•d.

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1'i(!Kro 6·44. Air conditioner control p4nel, ezplodod vi010 (tlt.eot 1 of•).

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40-Nut (11) 41-Wullel- (11) u 8eNw (11) ..._Wubor (11) 44-0uket (I) 4i-(HA41Wte) Wlrlnr llarn- (I) 48-(tiA41WleJ1) Oonneator (I) 47-(HA41W18P1) Oon11111tor (8) .._Nul (11) 41-Wuhtr (11) 10 Conml Pll"-' (I) 11-Nal (10) 11-Wullft (10) II laew (10) U Ierew (11) 11-Wuber (U) ae Ierew (14) • IT-lU'I ftlt.r (I) 11-Lookwuller (11/ It-Stud •-mbly ll) ec>-Ierew (If)

TM 9-4HWIS•14/1

61-RFI ftlt.r (I) 82-Nut (12) 88-Waabor (12) 84-Scnw (11) 81-Rivot (11) 88-Hinp (8) 81-0ukot (8) 88-0uket (8) ee-Oukot (a l 70-Gaakot (a) 'fl-Frame (a) 71-RIYit (11) 18-Brr.cket (8) 74-Rint ( U) 'fi-Nut (14) 78-Rivet (41) 71-Receptecle (11) 78-Rivet (41) 7t-Nut (14) eo-screw (11) 81-JUIICtiOII box (8)

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TM 9-4915-115.14/1

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C7 1-{42Wl4) P-• cable (8) 2-(42W1ol Coatzol cable (31 S-Ciamp (6) 4-(PI)Coaaect«(3) S-(P2)CoMecW (3) S-Nut(l6) 7-Bolt(16) 8-Wuber(16) 9-Bolt(3)

10-Lodnruber (3) 11-Mouatinc frame 12-MountincfnJDe 18-Mouatiog frame 14-Screw (42) JS-Lockwuber (42) 1S-Wub11'(42) 17-Faeteaer (6) 18-Lockwaeb11'(6) 19-Woaber(6) 20-Co-(3) 21-Nut(12) 22--Screw (12) 29-Wuber(12) 24-Mouat (3) 2S-Screw(S) 2&-Lockwoaber (3) Zl-Waeb«(3) 28-Ciamp (3) 29-Nut(3) 30-Nut(6) Sl-Wub•(6) 32-Screw (6) 38-Woaber (6) 34-Ciamp (6) 3S-Screw (9) 36-Loekwaah.,. (9) 37-Waah.,.(9) 38-Ciamp (9) 38-Nut(9) 4G-Ciamp (3)

41-Hoee(S) 42--Eibow (3) 43 thru 47 -·(Deleted) 48-Bolt (12) 49-Waab.,.(l2) 50-Loekwaeber (12) ol thru 50-(Deletec�J 57-Serew(43) 58-Waaher(48) 59-Nut(48) 50-Fl'ame (3) 61-Caaket (3) 62-Nut(6) 68-Sufti(S) 64-Ser-ew (3) 65-Jump... assembly (3) 6S-Washer (6)

TM 9-4.935-385-14/1

. ' -

67-(96AI4 thtu 96AI6) Air eonditioner-heator 67.1-Deeignation plate

68-Nut(l2) 69-Sc:nw (48) 70-Washer (48) 71-F-rame (3) 72-Gaskel (3) 73-Serew (288) 74-Strip (12) 7S-Strlp (12) 7&-Strip (12) 77-Strip (12) 78-llellows (3) 79-Bellowa(S) 80-Nut(l2) 81-Waab.,.(U) 82-Scnw (12) 83-Nut(43) 84--Scmf (48) 8S-Waab.,.(48) 86-.Mou.nt (12)

86.1-D�Jl&tion plate 181

• •

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Figure 5·45. Rep/a<:emcnt of air c011ditim!cr-ll<oater, c:tploded view (sheet 1 of t)-L•gend.

5-105

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TM t-4ti5.US.14/1

102

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90 •

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104

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7

Fi�ur• �--'5. R•plac.,..,.l of csir co>�di tioftor-1\•cst•r, ...,loded 1Mw (el\eel I of 1).

5·106

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C21 87 - Rivet (80) 88 - RetaiDer

88.1 - � plate (6) 88 - Retainer 80 - Retainer 91 - Senw (54) 91! - Loekwuher (54) 98 - Wuher (54) N - RFI II!tcr (8) 96 - Frame (3) 98 - Bolt (80) '17 - Wuher (60) 98 - Nut (80) 99 - Bolt {11)

100 - Wuher (11) 101 - Nut (11) 102 - Mounting frame 108 - Rivet (4) liM - S'*"'r

TM 9-4935-385-l.t/1

105 - SP"""r 108 - Plate (3) 107 - Plate (3) 108 - Rivet (102) 109 - Contact strip (6) 110 - Copper strip (6) 111 - Rivet (108) 112 - Contact atrip (6J

112.1 - Copper strip (6) liS - Nut (60) ll4 - Washer (120) 116 - Screw (60) ll6 - RFIII!ter (8) 117 - Screw (18) 118 - Washer (18) 119 - Frame (3) 120 - Rivet (�) 121 - Nut (18) 122 - Grille (3)

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•

1M 9-4ft5-MS-14/ 1

(9) Carefully lift air conditioner-heater (67), with the bellows and bellows frames at· tached, out of mounting frame (102) and lower onto flatbed truck.

(10) Disconnect and remove all lifting straps from air conditioner-heater.

b. Rem011al of BeUowa and BeUow1 Frame. (1) Remove four nuts (68) and 16 acrews

(69) and washers (70), and remove bellows from the air conditioner-heater.

..... Mark the positions of the aluminum alloy atrips.

(2) Remove 96 ecrewa (78) and 16 alumi· num alloy atripa (7 4 through 77) securing the bellows to the bellows aasembly.

(8) Remove bellows (78 and 79) from bellows frames (60 and 71).

c. Removal of Upper Shock Mount•. (1) Remove four nuts (21), screws (22),

and washers (28) securing upper shock mount (24).

(2) Remove shock mount from mounting frame (11).

d. Removal of Lower Shock Mount�.

(1) Remove 16 nute (83), screws (84), and washers (85) securing four lower shock mounts ( 86) .

(2) Remove shock mounts from mounting frame.

e. Removal of RFI Filter•. (1) "Remove 18 screws (91), lockwashera

(92), and washers (93) �ecuring upper RFI fllter (94) to frame (95), located on the out.. aide between the bellows and the SCTS van.

(2) Remove 20 nuta (118), screws (115), and 40 washers (114) securing lower RFI filter (116) to mounting frame (119), which is

secured to the back of the air-return register inside the SCTS van, with six ecrews (117) and washers (118).

f. Removal of Mounting Frame.

[ �A�rioN:] Position a platform or a flatbed truck under the mounting frame. Block up under the mounting frame or secure it with C-clamps before loosening the attaching bolta.

5-101

Cit (1) Remove 11 bolts (99) and waahen

(100) from the left leg, and 60 bolta (96) and washers (97) from the remaining lep af mountin�r frame ( 102).

(2) Remove two nuts (80), �Crews (32), washers (81 and 88), and clamps (84) eeeurina the hole to the mountin�r frame.

(3) Remove mounting frame and silt apacer platea (106 and 107) from tha SCTS van.

..... If nut (98 or 101) ill to be repiiC8d, remove old nut as preaeribed In Til 9-1�. Alter removal of old nut, inapeet exiating hole for proper fit of new nut. If neeenary, perform (4) below and then install new nut as prescribed in TM 9-1� otherwille, inatall new nut as preecnDed In Til 9-1�

( 4) Enlarae existing hole, uam, 26164-iDch drill 51�227-9667, and electric drill 5130-00-830-4049. Countenink hole to 0.456:i::0.006 iDch diameter, using countersink tool 5138-00-29S-1903.

g. Installation of Mounting Frame.

[ C�U�ION]

Position a platform or flatbed truck adjacent to the front of the SCTS van. Block up under mounting frame (102) or clamp it in position with C-clamps.

( 1) Install 11 bolts (99) and washers ( 100) securing the left leg to the SCTS van.

(2) Install six spacer platea (106 and 107) under the remaining legs and secure mountinr frame ( 102) to the SCTS van with 60 bolts (96) and washers (97).

(8) bstall two damps (84), ecrews (32). nuts (80), and washers (31) and (38) aeeurina hose to the mounting frame.

h. Install4tion of RFI Filters. (1) Secure lower RFI filter (116) to

mounting frame (119) with 20 ecrews (115) and nuta (113) and 40 washe.rs (114), and install on the back of the air-return register inside the SCTS van with six screws (117) and washers (118).

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(2) Secure upper RFI filter (94) to frame (95) with 18 screws (91), lockwaahers (92), and waahers (93). Apply a fillet of sealing compound

I (item 40, table A-1) to outside edges of mounting frame (95) and van wall. Install frame with the RFI filter inserted into the upper air inletoutlet opening on the outside between the bellows aaaembly and the SCI'S van.

i. lmtallaticm of Lower Shock Mounu. Secure four lower shock mounts (86) to mounting fr•me with 16 screws (84), washers (86), and nuts (88).

j. lmtall4ti<m of Upper Shock Mo·"nu. Secure upper shock mount (24) to mounting frame (11) with four screws (22), washers (23), and nuta (21 ).

k. lnstallatiott of Bellows and Bellows Frame.

(1) POBition lower and upper bellows (18 and 79) on bellows frames (60 and 71). Secure the bellows with 96 screws (73) and 16 aluminum alloy strips (74 through 77). Fill void

TM 9-4935-385-14/1

formed at all comers of ·bellows with sealing com-pound (Item 40, table A-1). I

(2) Secure the bellows assembly to air conditioner-heater (67) with 16 screws (69), washers (70), and four nuts (68).

l. lmtallaticm of Air Conditi<mer-Heater.

I CAUTio]] The air conditioner-heater weighs approximately 200 pounds. Before positioning air conditioner-heater in (1) below, insure that lifting straps (universal tiedown straps) are installed and secured in place and that weight of air conditioner-heater is supported by 5-ton wrecker M816.

(0) Install universal tiedown strap 2540-00-980-9277 longitudinally around air conditioner-heater with strap centered on each side the full length of the air conditioner-heater.

5-108.1 /( 5-108.2 blank)

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Cit

(0.1) Install sling link 4010-00-015-1098 to top of strap just installed and use 5-ton wrecker M816 to support weight of air conditionerbeater.

(0.2) Position two tiedown straps 5340-00-941-5416 around circum ference of air eonditioner-heater at top and bottom to secure strap installed in (0) above.

(1) .Position air conditioner-heater (67) on mounting frame (102), leaving about 8 or 9 inches of apace between the air conditionerheater and the front of the SCTS van.

(2) Install frame (60) and gasket (61) to the van with 16 screws (57) and washers (68).

(3) Slide the air conditioner-heater into position and install hose (41) on elbow (42) with clamp (40).

(4) Connect jumper assembly (65) to the mounting frame with screw (63), washer (66), and nut (62).

(5) Secure air conditioner-heater to four lower shock mounts (86) with four bolts (48), washers (49), and lockwashers (50).

(6) Install bolt (9) and lockwasher (10) on upper shock mount (24).

(7) Secure mounting frame (11) to mounting frame (102) with six bolts (7), washers (8), and nuts (6).

(8) Connect control cable (2) and power cable ( 1) to the connector panel under the air conditioner-heater.

I

(9) Disconnect and remove all lilting straps from air conditioner-heater and return to storage.

m. Replacement of Air Conditioner-Heater Protecti11e Co11er.

Note The use of an access ladder is required for replacement of the protective cover when the air conditioner-heater is installed on the mounting frame. When this condition exists, perform (1) through (8) below. When air conditioner-heater has been removed from mounting frame, perform (3) through (6) below.

(1) Remove mounting hardware (6 through 10) that secures mounting frame (11)

TM 9-4935-385-14/ l

and shock mount (24) to air conditioner-heater (67) and to mounting frame (102).

(2) Remove the mounting frame and shock mount.

Note Four of the 18 screws and washers specified in ( 8) below also secure the bottom of the air conditioner-heater grille.

(8) Remove 18 screws (14), lockwashers (15), and washers (16) that secure protective cover (20) to the air conditioner-heater.

(4) Remove the protective cover from the air conditioner-heater.

(5) To replace, install protective cover (20) in place over the air conditioner-heater.

Insure that the hole in the cover is center-ed with the mounting frame hole in the air conditioner-heater so that the shock mount on the mounting frame will not rest on the cover when the mounting frame is· instalJed.

(6) Secure protective cover (20) in place with 18 screws (14), lockwashers (15), and washers (16).

(7) InatalJ mounting frame ( 11) and shock mount (24) in place over the cover. Insure that the shock mount protrudeS through the hole in the cover.

(8) Secure the mounting frame and shock mount In place with mounting hardware (6 through 10).

n. Air Conditioner-Heater Replacement. When an air conditioner-heater must be replaced with another unit, the defective unit must be restored to the standard configuration before it is shipped for repair. Also, the replacement unit must be modified before being installed on the SCTS van. Replace the defective unit as pre.�cribed in (1) through (32) below.

(1) Remove defective unit from SCTS van (a above).

(2) Remove bellows and bellows frame from defective unit (b above).

(8) Remove and retain 18 screws (14), lockwashers (15), and washers (16) that secure protective cover to defective unit.

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TM 9-4935·385·14/1

( 4) Remove and retain protective cover (20).

(5) Remove four screws and washers that secure blank panel to the front of defective unit. Disconnect power cable (1) from power

· cable connector; disconnect power cable from blank panel and remove panel. Retain panel, mounting hardware, and power cable for later installation.

(6) Remove and retain four !!Crews and washers that secure the control panel on replacement unit. Disconnect COf\trol cable from control panel and remove control panel ; carry panel into forward compartment of SCTS van and store it for later installation.

(7) Disconnect control cable (2) from control panel assoCiated with defective unit.

I (7.1) Remove designation plate (67.1).

(8) Remove and retain screws· and washers that secure old control panel to its bracket, and remove panel.

(9) Install and connect replacement control panel in place of control panel removed in (8) above.

(10) Remove paint mark adjacent to TEMP control on old control panel and carry panel to defective unit.

( 1 1 ) Connect control cable to old control panel and install control panel on defective unit. Secure panel with hardware retained in (6) above.

(12) Obtain blank panel, mounting hardware, and power cable retained in (5) above.

(13) Connect power cable connector of retJlacement unit on blank panel ; install panel on unit with four mounting screws and connect power cable to power cable connector.

(14) Remove six screws and washers that secure grille over return-air register of replacement unit, and remove grille.

(15) Install grille removed in (14) above over the return-air regiRter of defective unit.

(16) Remove six screws and washers that secure grille over supply-air register of replacement unit.

(17) Install grille removed in (16) above over supply-air register of defective unit.

(18) Remove eight screws and washers that secure lower front access panel to defective unit, and remove panel.

5-110

Note Removal of the panel in (18) above permits access to the self-locking nut that must be removed in (19) below.

(19) Remove nut (62), washer (66), screw (64), and jumper assembly (65) from bottom cover of defective unit. Retain jumper assem· bly and reinstall screw, washer, and nut.

(20) Install and secure lower front access panel removed in (18) above.

(21) Remove eight screws and washers that secure lower front acces.� panel on replacement unit, and remove panel.

Note Examine bottom cover of the replacement unit and determine if jumper assembly mounting hardware ( 62, 64, and 66) is installed. If hardware is not installed, proceed with (22) below. If hardware is installed, remove and retain hardware for installation of jumper assembly, and advance to (24) below.

(22) Centerpunch bottom cover of replacement unit 5�', •; inches from front edge and ¥1 inch from bottom of cover.

(23) Drill a hole in the bottom cover at point marked by the center punch.

(24) Assemble washer (66) and one end of jumper assembly (65) on screw (64). Insert screw through hole in the bottom cover of replacement unit and secure the hardware with nut (62).

(25) Install and secure the lower front access panel removed in (21) above.

(26) Using 18 screws (14) and 36 washers (15 nnd 16), retained in (3) above, install the protective cover on the replacement air condi· tioner.

Note Examine the front of the replacement unit and determine if the unit has been drilled to receive mounting hardware (68, 69, and 70); then secure top and

bottom of bellows frame. If four holes have been drilled, omit (27) through (29) below and advance to (30) below. If holes have not been drilled, obtain an electric drill and a No. 2 drill bit; then advance to (30) below.

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(27) Position bellows frame in place on replacement unit and secure frame by using at least four each of screws (22) and washers

(23). {28) Use holes at the top and bottom of

bellows frame for a template and match drill the four holes in the cabinet.

(29) Remove bellows frame from replacement unit.

JM 9-4935-385-14/ 1

.-�-W-A_R_N_I_N_G___,,

Do not use methyl ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. Avoid contaet with skin. Wash exposed skin areas thoroughly with soap and water when contaet with the skin occurs.

5·1 10.1 /IS-1 10.2 blon.)

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C7

(29.1) Apply designation plate (67.1) u follows. Clean the area to which the designation plate is to be applied, using methyl ethyl ketone 6810-281-2785, and allow surface to air dry. Apply designation plate at room temperature of 65° to 90° F. Seal with brush coat of epox:y

I adhesive 8040�59-5477.

(30) In.stall replacement unit on SCTS van (l above).

(31) Store any equipment that may have been used during replacement procedure.

(32) Perform temperature adjustment procedure for the three air conditioner-heaters (o below).

o. Air Conditi&ner-Heater Tempe1'1ltvre Cot�trol Adjuatment.

[c_��NJ It any of the air conditioners are turned off for any reuon, walt 6 minutes before restarting air conditioner.

On new unmarked thermostata or when a replacement air conditioner-heater Ia Installed on the SCTS van, adjust TEMP control of all three air conditioner-heaters so that the air conditioning system can maintain the interior of the SCTS van at 26° ±8°C (77° ±6°F) under conditione of widely varying outa!de temperatures. After the adjustments are made, mark the position of each TEMP control on the respective control panel. No further adju.tment of the controla ahould be nec.�a17 to maintain the required temperature within the SCTS van when the coollnr function of the air conditioner-heater. I• In operation. Check low h•t and hirb heat func:tlont of each air condl· tioner-beater u PrtiCribed In ( 1) throurb (I) below, and then ad vane. to (SO) below.

N• The adjustment proc:tdure cannot be performed If the outaldt temperature Ia lO'C (SO'F) or below. At th .. temperature�, outeldt thermoatata dl .. able the air eondltioner-huter oom· preuore. Two pereont are required to perform adjuatmtnta. t111 of ace .. ladder It ntc11aaey ln ( 1) below. (1) t1nfut.n, roll up, and MOUre air oon·

dltloner-heater protective coven.

TM 9-4935-315·14/1

(2) Connect air conditioner-heater power cables 42W14 between the air conditioner· heaters and their respective connector panels.

(3) Insure that UGHTING MAIN, LEFT, and RIGHT circuit breakers on the power di. tribution console are set to ON· set interior liahta IWitdt to on (up) position. '

(4) Set forward storage compartment Iicht IWitcll to on (up) position.

(5) Set cireuit breakers (11, fig. 2-17) in forward storage compartment to ON.

(6) Open indoor return-air damper on three air conditioner-heaters.

(7) Cloee outdoor-air damper on three air conditioner-heaters.

(7.1) Obtain thermometer 6685-174-6235 I from 1\ring position tool set.

(8) Station one person in the forward storage compartment and one person outside the SCTS van at the rear of the air conditioner. heaters.

Note The person stationed in the storage compartment momentarily turns the air conditioner-heater selector switches to VENTILATE and then to OFF. The second person observes that compressor fans rotate freely in direction shown by arrow located over each of the compressor fans. If direction of rotation ill incorrect or If fane do not tum freely, have un!t(a) repaired before continuing with procedure.

(�) Carefully remove the ex!ating position mark adjacent to TEMP control knob on each of the three air conditioner-heater control panela.

(10) Tum eelector switch on each of the control panela to VENTILATE and tum TEKP oontrol on each panel fully eountercloclcwiM.

N• If the temperature outalde the 80'1'8 van 11 19.11'C (SII'Fl or below, all three portable heatere are u11d In tht followlnr etepe. If the temperature It above 19.11'C (III''P'), only one heater It uatd.

(11) t1nfuten and remove portable hHt. ere (18, ftr. 1·17) from the forward etorare compartment and connect them to eonvenlenoa

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TM 9-4935-385-14/1

outlets (3, tlg. 5-36); face them so that heated air will be directed forward.

(12) On power distribution console, set HEATER OUTLETS R!';AR, CENTER, and FRONT circuit breakers to ON. Observe that heater fan motors are energized.

(13) Set switches on the portable heaters to ON; observe that units deliver heated air.

(14) Close SCTS van main entrance door, equipment entrance doors, and forward storage compartment doors.

(15) Open air vent adjacent to e(ruipment entrance doors.

(16) Suspend a portable thermometer in the airstream of the air discharge diffuser nearest the forward bulkhead.

(17) When the wall thet·mometer indicates 'that the temperature of the SCTS van interior is 85°F, turn selectot· switch on air conditionerheater control unit 95Al6Al to COOL.

Note ff temperature does not decrease as sr>ccified in (18) below, turn off one portable heater : if temperature still does not decrease, turn off another portable heater.

(18) Observe that the temperature reading on the portable thermometer begins to decrease. Also, observe that reading on wall thermometer begins to decrease.

(19) \Vlten wall thermometer reading decreases to 81 "F. slowly adjust (in small increments) TEMP control on control unit 95A16Al in u dockwise direction until portable thermometer indicates an increase in temperature. This indicates that the air conditioner-heater compressor ha$ entered the bypass cycle.

(20) 1f necessary, make a slight readjustment of control unit 95Al6Al to a position so that the temperature in the SCTS van stabilizes at 81° ::!:2°F as indicated on wall thermometer. Continue readjuHtrnent until a temperature of 27.2• ± 1.1 •c (81 • ±2° F) can be maintained for 15 minutes.

(21) Mai ntain position of TEMP control obtained in (20) above and temporarily mark the panel of control unit 9GA 1.6A I adjacent to pointet· on TgMP control knob.

(22) Turn f<elector switch on contt·ol unit 95A16Al to VENTILATE and turn selector switch on p8nel of unit 95A l5A I to COOL.

5-l12

(23) Observe that the temperature reading on the portable thermometer and wall thermometer begins to decrease.

(24) When wall thermometer reading decreases to 7S•F, slowly adjust (in small increments) TEMP control on control unit 95Al5Al in a clockwise direction until portable thermom· eter indicates an increase in temperature. This indicates that air conditioner-heater compressor has entered bypass cycle.

(25) If necessary, make slight readjustment of control unit 95Al5Al to a position so that the temperature in the SCTS van stabilizes at 78• + z•F as indicated on wall thermometer. Continue readjustment until a temperature of 25.6• ::rl.PC (78• ±2°F) can be maintained for 15 minutes.

(26) Maintain position of TEMP conttol obtained in (25) above and temporarily mark panel of control unit 95Al5A1 adjacent to pointer on TEMP control knob.

(27) Turn selector switch on control unit

95Al5Al to VENTILATE and tum selector switch on the panel of control unit 95A1.4Al to COOL.

(28) Observe that the temperature read· ing on the portable thermometer and wall thermometer begins to d(!Crease.

(29) When wall thermometer reading de

creases to 7s•F, slowly adjust (in small increments) TEMP control on control unit 95Al4AI

in clockwise direction until portable thermom· eter indicates an increase in temperatm·e. This indicates that air conditioner-heater compre..«SSr has entered bypass cycle.

(30) If necessary, make a slight readjustment of control unit 95A 14A 1 to a position so that temperature in van !!tabilizes at 75":=2•F as indicated on wall thermometer. Continue readjustment until a temperature of 23.9°:!: 1.1 •c (75•:::z•F) can be maintained for 15 minutes.

(31) Mnintain position of TEMP control obtained in (30) above and temporarily mark panel of control unit 95A14A I adjacent to pointer on TEMP control knob.

(32) Turn selectot· switch on the panels of

controls units 95Al5Al and 95A16Al to COOL and allow air conditioner-heaters to operate for I hour to insure that the system can maintain

the SCTS van temperature at 25° :::<::3° C (77•+ 6° F) . R(Jpeat (18) through (31) and (32)

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C2 above u neeeuary to obtain required control of temperature.

(83) Set awitches on portable heaters to oft' (down) position.

(34) Paint a line � 8-inch wide by %-inch long at points marked on control units 95A14Al, 95Al5Al, and 95A16Al in (21), (26), and (81) above. Use green semigloss paint 8010-580-5566.

(35) Turn selector switch on each control unit to OFF.

.

Note The procedures in (36) through (51) below are used for checking low heat and high heat functions of air conditioner-heaters.

(36) Use the cooling facility of air conditioner-heaters or use portable heaters aa necessary to obtain a stabilized reading of 77•F on the portable thermometer. If the portable heaters are used, turn selector switch on each air conditioner-heater control panel to VENTILATE.

(87) Turn oft' equipment used to obtain the 77•F temperature reading.

(38) On each control unit, turn TEMP control fully clockwise and turn selector switch to VENTILATE.

(89) After a 10-minute waiting period, obeerve and record reading on the portable thermometer.

Note If the temperature recorded in (89) above is 25•C (77•F) or below, perform procedures in (40) and (41) below. If the recorded temperature is above zs•c (77•F), omit (40) and (41) below and advance to (42) below.

(40) Tum selector switch on control unit 95Al6Al to LO HEAT; wait 5 minutes and record reading on portable thermometer. If reading recorded in {89) above is below zs•c (77°F), new reading must be 2s•c (77°F) or higher. If reading recorded in (89) above was 25•C (77•F), new reading must be higher than 2fi•C (77°F). If new reading is incorrect, the low heat function of air conditioner-heater is defective.

(41) Turn selector switch on control unit 95A16A1 to VENTILATE; then advance to (46) below.

TM 9�935-385·14/1

(42) Repeat (86) and (87) above; then advance to ( 48) below.

(43) Turn selector switch on control unit 95A16Al to LO HEAT.

( 44) After a 5-minute waiting period, observe that reading on portable thermometer ia higher than reading recorded in (39) above. A lower temperature reading indicates that the low heat function of air conditioner-heater 95A16 is defective.

{ 45) Turn selector switch on control unit 95A16Al to VENTILATE.

( 46) Repeat ( 36) through ( 45) above for checking low heat function of air: conditionerheater 95Al5.

(47) Repeat (86) through (45) above for checking low heat function of air conditionerheater 95Al4.

( 48) Turn selector a witch on control unit 95Al6Al to HI HEAT.

( 49) Observe that portable thermometer indicates a rise in temperature within several minutes. Turn selector switch on control unit 95A16A1 to VENTILATE.

(50) Repeat ( 48) and ( 49) above for control units 95A15Al and 95A14Al.

(51) Turn selector switch on each control unit to OFF. Aline TEMP control with the position mark painted on panel.

(52) Remove portable thermometer from air discharge diffuser, and store thermometer.

(58) Set HEATER OUTLETS REAR, CENTER, and FRONT circuit breakers on distribution console to OFF.

(54) Open SCTS van doors, and close air vent.

(55) Disconnect and store portable heaters in the forward 11torage compartment (fig. 2-17).

5-50. Air Conditioner-Heater Filter.

To replace the air conditioner-heater filter. open return-air register (8, Cig. 2-17), loosen two 1 screws, remove retainer bracket, and slide filter in or out of the recessed retainer.

5·5 1 . Air Diffuser and Louver. Replace the air diffuser and louver as shown in tigu re 5-46.

5·52. Return-Air Filter and Grille.

Replace the return-air filter and (ll'ille on forward compartment door as shown in fiilll'e 5-68.

5·113

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TM 9-4935-385-14/ I •

1-Serew (8) 2-Diffuscr (2) 3-Gasket (2) 4-Nut (6) !>-Washer (6) !>-Screw (6) 7-Louver (2) 3-Screw (5) 9-Diffuser

10-Guket 11-Nut (4)

12-Washer (4) 13-Serew ( 4) 14-Serew (6) !!>-Diffuser 15-Gasket 17-Nut (4) IS-Washer (4) 19-Serew (4) 20-Screw ( 4) 21-Dilfuser 22-Gasket

23-Nut (4) 24-Wasber (4) 25-Serew ( 4) 26-Louver 27-Rivet (4) 28-Ring 29-Rivet ( 4) 30-Strap (2) 31-Rivet ( 4) 32-Strap (2) as-Louver

Figure 5·-'6· Replacement of diffuser and lo·uvera, explod.ed view,

5·114

84-Rivet ( 5) 35-Ring 36-Rivet (4) 37-Strap (2) 38-Louver 39-Rivet (5) 40-Ring 41-Rivet (8) 42-Ring (2) 43-Rivet (44) 44-Nut (22)

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5-53. TempaNiu,. Monltorint Syatem. The temperature monltorinr system of the SCTS van c:onslata of a low-temperature and a high-temperature thermostatic awitch mounted on the c:onnector panel of the pneumatic teat c:onaole, and two printed circuit cards and an indicator mounted on the aaaembly teeter. Perform the following procedure& for replacement of the temperature monitoring system.

I WARNING.,

Remove power before removing c:omponents of the temperature monitorinr system by setting all circuit breakers on power distribution c:onsole to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

a. Re!M11al.

Note The key numbers shown In parentheses In (1) through (8) below refer to ftgure 5-26.

(1) Disconnect electrical connectors 96A1W2Pl and 96A1W2P2 from low-temper� ture thermostatic switch (86) and high-temperature thermostatic switch (84).

(2) Re.move low-temperature thermostatic awltch (86) and high-temperature thermostatic switch (84) by removinr four nuts (SO) and screws (81) securing shield (82) to connector panel (46). Remove two nuts (S8) and remove the two switches from the panel.

(8) Remove VAN TEMP indicator 96ASD!W (19, fig. 8-11) on the maater c:ontrol panel by removing four nuts and waahera on the rear of the panel. Gain acceaa to the rear of the panel by opening the top left door on the rear of the aaaembly teeter.

Not. The key numbers shown In parentheses In (4) below refer to ftgure 5-11.

(4) Remove relay cards (86 and 86) by looaeninr 10 faateners (29) and opening door (80), and using card puller (84) to remove the cards.

TM 9-4935�15-14/1

Not. The key numbers shown In parentheses In (1) below refer to ftgure 5-11.

(1) Install relay cards (86 and 86) by loosening 10 fasteners (29) and opening door (SO), and inserting the cards into their respective aoclceta.

(2) Inatall VAN TEMP indicator 96A8DS4 (19, fig. S-11) on the maater c:ontrol panel with four nuts and washers. Gain access to the rear of the panel by opening the top left rear door of the 8811embly tester.

Not. The key numbers shown in parentheses In (8) below refer to ftgure 5-26.

(8) Install low-temperature thermostatic awltch (86) and high-temperature thermostatic switch (84) on c:onnector panel (46) with two nuts (SS). Install protective shield (82) over switches and secure to connector panel with four acrewe (81) and nuts (80).

(4) Connect cable 95A1W2P1 to 81 and 96A1 W2P2 to 82.

5-54. AsNmbly Tester Blower (Rg. 5-47).

I WARNING I

Remove power before removing assembly tester blower by setting all circuit breakers on power distribution console to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

a. Removal. (1) Loo!en 12 fasteners (1) and remove

grille (2) from aisle side of the storage cabinet in rear of the assembly tester.

(2) Working through this opening, loosen eight .fasteners (3) and remove grille (4) from the rear of the assembly tester. Remove and clean filter (6) by perfol'ming procedures In paragraph 4-6.

(8) Tag and disconnect blower wires from TB7; disconnect blower ground strap from floor by removing screw ( 6).

(4) Roll duct tubing (10) onto air ducts of blower assembly.

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TM t-49t5-3�14/1

(IS) Remove four ,Jiolte (8) and washers (9); remove blower auembly (18).

(8) Carefully unroll tubing onto matlq duc:te to insure no air leaks will ooc:ur.

(6) Remove bracket (14) from blower by removing four screws (11) and washers (12).

( 4) Connect blower wires to TB7 and COD·

nec:t around strap, to ftoor with screw (6). b. lmtall4t«m.

(1) Install bracket (14) onto blower assembly (18) with four washers (12) and screws (11).

(IS) Install filter (IS) and aec:ure grille (4) to rear of auembly tester with eight fasteDen (8).

(2) Install bracket (14) onto mounting surface with four washers (9) and bolte (8).

(6) Install grille (2) to side of storace cabinet and aec:ure with 12 fasteners (1).

(J

I ------, 2

(JL r

(J -�

5-116

(J '---...J �

1-Futuer ( 12) 2-Grllle 3-Futener (8) 4-Grllle

• I

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&-Filter 9-Wuher (4) 13--(95AaB1) Blower .... mlll7 6-Serew 10-Tubinl (2) a-Bracket 7-Strap 11-Screw (4) 8-Bolt (4) 13-Wuber (4)

Fit/vro 5-41. Ropla••"""t o/cuotomblll t,.tor b'-or.

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5-55. Adapter Blower. Refer to TM 9-1427-380-84/1 for replacement of the adapter blower.

5-56. Portable Blower. Replace and repair the portable blower as ahown in figure 5-48.

1-&rew (5) 2-Screw 3-Ring 4-Pin 5-Probe 5-Pin 7-Sleeve 8-Bushing 9-Screw (4)

10-Loc:kwa$her ( 4)

/ 35

11-Waaher (4) 12-Nut (4) 13-Washe•· (4) 14-Screw ( 4) 15-(95A42AI781) Blower 15-Gasket 17-Clomp J8-Fiange 19-Sleeve

• TM 9-4935-385-14/1

5-57. Porta b .. Electric Heaten. P 1 Repair of the portable electric heaters is limited to the replacement of the heater cable com· ponenta {connector, wire, and terminal lugs). Tag wire before removing connector or terminal lugs.

0

20-Ring 21-Sleeve 22--Collar 28-Bushing 24-Rivet (4) 2f>-Deftector 26-Gasket 27-Pin (2) 28-Nut (2)

24

29-Nut (2) 30-Waaher (2) 31-Screw (2) 32-Screw (2) 33-Loc:kwasher (2) 34-Waaher (2) 35-Bracket 36-Piat.>. 37-Nameplote

26

Figure 5-�8. PO>"tablo b/01<1or, uploded view.

5-117

TM 9-49,5-38S.14/1

Section IX. SCTS VAN

5-51. Van Strudure. Refer to TM 9-2880-246-14 for repair of the SCTS van structure.

5-58.1. Panel Mounting Fixture and Storage Fixture (fig. 5-48.1 ).

a. Remove and replace components of the panel mounting fixture and storage fixture as shown in figure 5-48.1. Repair of storage r1Xture (12) is limited to reweld of components .

0

1·111

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1-P1n (1) ll-81ftYt (4) &-W!rt rope (J)

•

I

4-Panel moiiMinl flaturt

b. Fabricate wire rope (8) aa followa: cut a 12%0.26-inch le� or 0.062-inciHiiamet« ateel cable MIL-C-6424. Place two awalinf sleeves 8637648 (2) over wire rope. Irwert wire rope in same location from which defeetive wire rope was removed. Loop each end ol wire rope. Slide awarilll' aleeve over each loop so that cut end or wire rope extends 8Jli)I'Oil)o mately 0.12 inch beyond awacing sleeve. � swaging sleeves.

• llolt (4) 10 l.oelrwllillr (4) u-WM111r<4l 11 IIDr:&�t lbllln

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5 .. 59. Air Vane. Simulator and Stonage Axture (fig. 5-49) .

a. Remove aod replace componenta ol the air v111e almul&tor aod atoraae fixture u ahown In fWure 6-49. When replacllli componentl (22 throucb 28), perform b below. When rep lacina plate (9), perform c below. Inaure that pin (10.1) II lnatalled in Indicator (10) before lnatalllna Indicator.

I wARNING I Do not uae methyl ethyl ketone near an open name or aparka. Uae only in a well·ventllated area. Avoid con· tact with akin. Wuh expoaed areu thorouably with aoap and water when contact with akin occurs.

1-Bhah 2-Screw 1-Loekwullor 4-WMber 5-Pin (2) 6-Pin 1-RIYit (2)

8-Ciip 9-Piate

10-ladicator 10.1-Pin

11-Bolt (C) 12-Wuher (4) 18-Wuber(4)

6

TM 9""915·185·14/ 1

b. When replacins items (22 thru 26), ecrape old adheaive lrom mountins surface, uains ecraper 51.20-()6.177·9526, and clean aurface with methyl ethyl ketone (item 28, table A·l). Allow aurface to air dey. Apply adheaive (item 4, table A·1) to aurfacea that are to be bonded tosether.

c. When replaciq plate (9), acrape old ad· beaive from mountlns aurface, uains acraper 512()..00.177-9526, and clean aurface with methyl ethyl ketone (item 28, table A·l). Apply adh• aive (item 5, table A·l) to aurfacea that are to be bonded tosether.

5-59.1. PertOnneiWallcway(fig. S-49.1). I Remove and inatall personnel walkway sratlnp and retainers u ahown in fi&ure 5-49.1 and u deacribed below.

a. Remove applicable grating(a) (4) .

s

9 10

U-Lockwuher (4) 16-Nut 16-Wuber 11-Bpacer 18-Screw 19-l.atch 00-Wtdie

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21-Btop 22-Plauo 22-Pia14 24-Piau 26-Block 26-Plau

.Flgvro 5·49. Air vo� timul<ltor o'lld a to� /f:l!urt�.

5·111.1

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TM 9-4935-185-14/ 1

I 2 3 1 a.1

S-1 11.2

Nut (30) w .. hor (30) Bolt (00)

- w .. her (ARl

MS 207202AI 4 - Grating (5) 8 - R�tainer (2) 5 - Rivet (12) 9 - Retainer (2) 6 - Rivet (160.J 10 - Retainer 7 - Retainer II - Retain•r (9)

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b. Remove applicable rivet heada (5 and/or 6) with electric drill 5130-00-830-4049 and twist drill 51S3-00-262-2193.

c. Remove old retainer(s) (5) and drive r& malnder of rivet body through holes using center punch 5120-00-278-1264 and hammer 5120-00-061-8541.

d. Using gasket scraper 5120-00-177-9526, r& move old sealing comp<iund from roof.

e. Using old retainer aa a drill template, drill holea in new retainer(s) using electric drill 5180-fJ0.830.4049 and twist drill 5133-00-262-2193.

TM 9--i935-38S-14/I

f Apply sealing compound (item 36, table A-1) to mounting surfaces of new retainer(a) and roof.

g. Using riveter 5120-00-251-1105 with pulling head 5180-00-570-5505, secure new retainer(s) to roof with new rivets.

h. Coat new rivet heads with sealing compound (item 86, table A-1).

i. Install grating(a); shim aa required using I washer (3.1), If new grating(&) is to be installed,

use old grating as a template to locate and mark aix holes in new grating(&). Then drill six holes using electric drill 5130-00-830-4049 and twist drill 5133-00-227-9670.

5-11 8.3/(S-1 18.4 blank)

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5-60. Level S.neor Leveling Fixture and Storage Fixture (fig. 5·50)

a. Remove and replace componente of the level aenaor levellna fixture and atoraae fixture u ahown in lliure 6-60. When replaclna cuahion (28), perform b below.

I wARNING I Do not uae methyl ethyl ketone near an open flame or aparka. Uae only

I - Strap auembly 2 - Retaining ring (2) 8 - Stud aaaembly (2) 4 - Pin (2) 5 - Knob (2) 6 - Knob (2) 7 - Lea (2) 8 - Nut 9 - Waaher

10 - LOll II - Screw (4) 12 - Wuher (4) IS - Rivet (8)

TM 9..t935·185·14/ 1

in a well-ventilated area. Avoid con· tact with akin: W aah exposed areaa thorouihly with soap and water when contact with akin occure.

b. When repiaclni cuahlon (28), acrape old adhulve from mountlna aurtace, ualna acraper 11120-00-177-9626, and clean aurface with methyl ethyl ketone (item 28, table A-1). Allow surface to air dry. Apply adhesive (item 4, table A·l) to aurtacea that are to be bonded together.

Ml 47913 14 - Nut (4) 15 - Plate 16 - Plate 17 - Screw (8) 18 - Loekwuher (8) 19 - Washer (8)

20 - Rack 21 - Rivet (4) 22 - Receptacle (2) 23 - Cushion (2) 24 - Sleeve (8) 25 - Panel

Figure 5·50. Lewl '"""" lewling fi;rt�re and •tornge fixture.

5·119

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TM 9-4935-385-14/1

5-61. Hydraulic Actuator Test fixture and Storage Rxture (fig. 5-51).

a. Remove and replace components of the hydraulic actuator test fixture and storage fixture as shown in figure 5-51. When replacing cushions (20 through 23), perform b below.

•

1··: Screw (4) 6 Grommet W&Aher (4) 7 Stiffener

1.2 Shield 8 Stiffner

1.3 Rivet !8) 9 Rivel (8) 2 Nut (4) 10 Nut (4)

a Filler (4) II - Frame 4 Screw !4) 12 Plate 5 Identification plate 13 Bolt (4)

14 15 16 17 18 19 20 21

(WARNING I Do not uee methyl ethyl ketone near an open flame or sparks. Uee only in a well-ventilated area. Avoid eon· tact with akin. Wash expoeed akin areas thoroughly with soap and water when contact with skin occurs.

• • t . ,,

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Lock wuher ( 4) 22 - Cushion Washer (4) 23 - Cushion Mounting plate 24 - Nut

- Sleeve (4) 25 - Lockwuhor Wire rope (2) 26 - Senw Pin (2) 27 - Link Cushion (2) 28 - Wire ropr Cuahion 29 - Swllinc t\ee>'f

Hgure ,;.;[. Hyd.raulic uctuotor teot fixture o11d siOTOQe fi:xt�re.

5-120

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b. When replacing cushions (20 through 23), scrape old adhesive from mounting surface, using scraper 5120-00-177-9526, and clean sur-

1 face with methyl ethyl ketone (item 28, table A-1). Allow surface to air dry. Apply adhesive (item 4, table A-1), to surfaces that are to be bonded together.

c. Fabricate wire rope (18) as follows: cut a 12:0.12-inch length of 0.062-inch-diameter steel cable MIL-C-5424. Place two swaging sleeves 8537648 (17) over wire rope. Insert wire rope in same location from which defective wire rope was removed. Loop each end of wire rope. Slide swaging sleeve over each loop so that cut end of wire rope extends approximately 0.12 inch beyond swaging sleeve. Crimp swaging sleev�"-

5·6 I . I . ARU Diagnostic Prism Assembly Storage Bracket (fig. S·S I . I ) .

Remove and replace components of the ARU diagnostic prism assembly storage bracket as shown in figure 5-51.1. When replacing pad (7), perform the following.

a. Remove pad (7), using gasket scraper 5120-�177-9526.

I WARNING I Do not use methyl ethyl ketone near an open name or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs.

b. Clean surface of storage bracket (6). using I methyl ethyl ketone (item 28, table A-lL Allow

surface to dry.

I c. Make new pad from bulk rubber 9320-00-

241-9759, using old pad as a template.

d. Install new pad on bracket, using adhesive I. (item 1, table A-1).

5·61.2. ARU Diagnostic Prism Assembly Tripod (fig. 5-5 1.2).

Remove and replace components securing tripod as shown in figure 5-51.2. Refer to TM 5-6675-296-12 and TM 5�675-296-35 for tripod repair.

TM 9-4935-385-14/1

2

..... , 5081'7

I - Strap assembly 2 - ARU diagnostic prism assembly ca.IIW! 3 - Nut 4 - Washer 5 - Screw 6 - Bracket 7 - Pad (p"rt of item 6)

i')·{lf,re 5·51.1. ARU dictJmo:stic prism aSJJem.bly C(f.'.<e

<md .'4tornye bracket.

S-62. Rotary Inverter Test Fixture (fig. 5·52).

Remove and replace components of the inverte� test fixture as shown in figure 5-52. Repair of channel (6) and plate (7) is limited to reweld of the components.

5-120.1

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'"' 9-4935-385· 14/ 1

5-120.2

I

l - Surveyiq tripod 2 - Bolt (2) S - Wuber (2)

4 - Strap -mbly (2) 5 - Wuber(2) 6 - Loelcwulw!r (2)

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l-8tn.p ••-"11 !-Nut <•> 8-Wuher (4) 4-Pin (4) 5-Piala

5-63. ST·120 Handling Frame Aatembly and Starage Fixture (ftg. S.53).

4. Remove and replace components of the ST-120 handling frame assembly and atoraae fixture aa shown in figure 6-58. When replaclna' cuahion (10, 28, or 29), perform b below.

l WARNING I

Do not uae methyl ethyl ketone near an open dame or sparks. Uee only In a well-ventilated area. Avoid contact with akin. Wash expoeed areas thor· oughly with soap and water when con· tact with akin oc:cun.

b. When replacing cushion (10, 28, or 29), ecrape old adhesive from mounting surface,

TM 9�935-385·14/1

&-Channel (2) 7-Pllte 8-Screw (4) 8-Loop (2)

4

Ml 4791�

J18lng scraper 5120-177-9526, and clean surface with methyl ethyl ketone 6810-281-2785. Allow surface to air dry. Apply adhesive 8040-221-8811 to surfaces that are to be bonded together.

5-64. Leveling Fixture and Mounting aa .. (ftg. 5·54).

Remove and replace components of the leveling ftxture as shown in figure 5-64. Repair of mounting base ( 6) ia limited to re-weld of the component.

5-65. Card Extender (ftg. 5-55). Repair card extender by replacing components aa shown in figure 5-55. Refer to TM 9-1400-877-34 for. replacement of contuta (16).

5-121

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TM 9-4935-385-14/1 C1

1-Suew (S) 2-Bolt S-ST-120 handline frame ....Screw (5) �Loekwaaher (5) 6-Waoller (6) 7-Screw 6-Rivet 9-Cbain

l�uabion

11-Rivet (2) 12--Nut 13-Rivet (2) 14-Nut 16-Cbanne1 16-Screw (4) 17-LoekwaAher (4) 18-W&Aher (4) 19-Rivet (Z) 20-Receptecle

2.1-Rivet (2) 22--Spacer 23-Cushion 24-Plate 25-Rivet (2) 26-Hinge 27-Stud aaaembly 28-Lockwaaber 29-Cushion SO-Bracket

•

Ml-47916

Figure S-SS. ST-JtO Aa�tdli�tg framt 4Utm61� c>otd llora(lt /iz!uro.

I 5-66. Test Set Accessory (fig. 5-56). 4. Repair teat set accessory by replacing

c:omponents aa shown in figure 5-56. When replacing bonded items, perform b and e below.

I WARNING I

• Do not use methyl ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. A void contact with skin. Waah exposed skin areas thoroughly with soap and water when contact with skin occurs.

S.122

• When preparing epoxy resin ad.hesive 8040-902-0887, avoid inhaling activa· tor fumes. A void contact with the activator or epoxy resin. Remove any uncured epoxy resin from the contact area by washing with soap and water.

b. When replacing mounting foam (11 and 12), scrape old adhesive from mounting surface. using scraper 5120-177-9526, and clean surface with methyl ethyl ketone 6810-281-2785. Allow surface to air dry. Apply adhesive 8040-145-0153 to surfaces to be bonded together. \\'hen bonding foam mounting to bracket (18), Ute adhesive 8040-902-0887.

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1-Scnw (4) 1-Wuller (4) � .. (41) ......, .. (44)

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1-Le.,.llnr bture 1-Bvap UMmbl1 3-Nut (4)

&-Printed wlrinl board 6-Spaeer (4) 7-Prlntecl wlrinr board 8-Prlntecl wlrin& board

TM 9-4935415·14/1

• • • • •

4--Screw (4) 6-Wuher (4) 6--Mountinr ba10

•s

' ' •• M1<7940

12

13�

-Wuher (4) 10-Sc:rew 11-Braeket U--Sc:rew (2)

Ml �7917

13--Washer (2) 14----Conneetor 16-PlaiAI 16--()ontaet (172)

5-123

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TM t-4915-115·14/1

1-Cireult teete Z-Cireult teete 8-Cireult teete .....clreult teete 6-Cireult teete 6-Cimllt teete 7-Cuhlotl 1-Prillt..t wtnna baud t-Prillt..t dmalt card

,.,_ ,.,,, r ... "' ., ... ,,,...

.......

lt-Ws#v(l) -•••• m 11 .... (I) -··•• (J) -··•• (1) ..... (I) . ..... -

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c. When replacing cushions (14 through 17), scrape old adhesive from mounting surface, usina scraper 5120-00-177-9526, and clean surface with methyl ethyl ketone 681()..00.281-2785. Allow surface to air dry. Apply adhesive 8040-00-145-0158. When bondina cushion to storaae cue (26), use adhesive 804()...00.902-0887.

U7. Heat Sink A11etnbly (ftg. 5·57). Replace components of heat sink usembly u ahown In ftrure 6-67.

5-61. CoW. Stora1o Cabinet ( fl1. 5·51).

o. &movaL (1) Remove 4 bolta (8), 4 nuta (1), and 8

wuhm (2 and 4), and remove 12 bolts (5), loekwuhere (8), and wuhers (7), eeeurlna cablnetl to the noor and· wi.ll of the SCTS van.

(2) Remove four screws (9) and washers (10), eeeurlna anale (11), and remove cabinet.

1-Nut B-Wuhtr

u-Nut 4-Lockwaober

TM 9_.935-385-14/1

I WARNING I Do not use lacquer thinner near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs.

b. Repair. Repair components of the cabinet u shown in figure S-58. Repair of frame (40) Ia limited to reweld of components. When replaelna identification plate (89), activate ad· heelve on back of new plate with lacquer thinner 8010·00·160-5786.

c. lm tallaticn.

(1) Poeition cabinet In place and inatall. anal• (11) with four screwa (9) and wuhere (10).

(2) Secure cabinet to the wall with 12 boltl (6), loekwashers (6), and washers (7), and aecure cabinet to the floor with 4 bolts (8), 4 nuts (1), and 8 washers (2 and 4).

&-Washer &-Screw

Ml(7919 7-Wuher &-Heat sink

Fipr• 5-57. Boat oi"k au..,b/v.

5·125

TM 9..-935-315-1:4/1

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5-126

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C12

1-Nut (Cl Z-'WIIIlw W S-Bolt (Cl C-WIIIlw(Cl 5-Bolt (12) 1-Loekwllhor (II) 7-Wuhor (12) 8-l .... rt(11) I---lk'" (C)

10-W ..... (C) 11-AIIIIe 12-Nat (all 13---Sc.... (81) IC-Nut(81) 15--& .... (81) 16-Shlm(tl 17-Shim (8) 18-Pin (81) 19---Sc ...... (81) 20�"1ut (81) 21-W ..... (81) 2:1---lk .... (81) U-Nut(81) U·-WIIIIher (811 21>-Pin (81) 26-Shim (181 21-Siide (9) 28-SIIde (91 29-Rivet (861 30-a-taole (18) 81---lkrow (181 82-Loeltwuhor (18) 33-Haadle (91 SC-Split wuhor (18) 35-Stud nembly (181 36-Rivot (811 31-D.ipatloa plala Ctl 38-Drawor -mbly (91

W-ldoatl.tl<atloa pla&a .0-FruM Cl-Rivet (ZIC) U-AIIIIe (18) C8-Rivet (ZII) CC-Ri•et (138) C6--Divlcler (6) C6-AJ111e (12) C7-Divlcler (UI C8-Piate(6) 4t-Dra,_.(CJ 50 -Ri...t (SS) 51-Anile (S) 51-Rivet (SZJ 58-Rivet (201 M-Divider N-Anale 56-Divider (3) 57-Plate 118-Dra-111-Rivet (15) 80-A111Ie (II "-Jlivwt (II) U-Ri vet (1!111 83-Di�

.. _..,.le 15-Divicler (21 66-Piate 67-Drawer 68-Rivet !Ul 89-A��rle(ZI 70-Rivet (27) 71-Rivet (1!1)) 71-Di� 11-AIIIIe 74-Di� 75-Piate 76-Drawer

YMf.....u.au.11./1

5·126.01/( 5·126.02 Wenlc)

D, tzed by Coogl

C16

5-68. 1 . Tape Slofage Cabinet (fit. 5-58.1 ). a. Removal. Remove 6 bolta (3), 6 nuta (1),

and 12 washers (2 and 4), and remove 6 bolta (5), lockwashers (7), and washers (6), securing cabinet to the floor and wall or the SCTS van. Remove cabinet.

(WARNING I Do not use lacquer thinner near an open flame or sparka. Use only in a well-ventilated area. Avoid contact with skin. Wash expoeed akin areas thoroughly with soap and water when skin contact occurs.

TM 9-4935-385-14/ 1

washers (7), and washers (6), and secure cabinet to the floor with 6 bolts (3), 6 nuts (1), and 12 washers (2 and 14).

5-69. Equipment Rack (fig. 5-59). a. Repair the equipment rack by

components as shown in figure 5-59.

I WARNING I replacing

Do not use methyl ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs.

I

b. Repair. Repair components of the cabinet as shown in figure 5-53.1. Repair of frame (41) ia limited to reweld of components. When replacing identification plate (40) use lacquer thinner (item 44, table A-1) to activate adhesive on back of plate.

c. lmtallati<m. Position cabinet in place. Secure cabinet to the wall with 6 bolts (5), lock-

b. When replacing cushion (16, 20, 21, 34,

I 34.1, or 34.2), scrape old adhesive from mounting surface, using scraper 5120-00-177-9526, and clean surface with methyl ethyl ketone (item

I 28, table A-1). Allow surface to air dry. Apply adhesive (item 8, table A-1) to surfaces that are to be bonded t�ether.

1 - Nut (6) 2 - Wuher (6J 3 - Bolt (6) 4 - Wuher (6) s - Bolt (6) 6 - Wuher (6) 1 - Lockwuher (6) 8 - lnMrt (6) 9 - Strap (21 1 10- NutW

11 - Wuher (4) 12- Bolt (4) 18- Wuher(4) 1 4 - Frame 16- Nut (12) 16 - Screw (12) 11 - Worktable 1 8 - Nut (121 19 - W u!Mr (II) 20 - Screw (12) 2 1 - Topdrewer

Middlodrewer Bottom drawer

Ill - Nut (Ill) aa - w uher U2J 24 - Screw ( 12)

25 - Shim (8) 26- Nut (12) 21 - Wuher (121 28 - Screw (121 29 - Shim (6) 80 - Slide (3) (left aide)

Slide (Sl (rirht aide} 31 - Nut (6) 82 - Wuher (6) 1 33 - Wuber (18) 84- Wuher (6) 86- Fork (6) 98- Wuher (6) 31 - Nut (6) 88 - W uher (12) 88 - Pin (6)

I 40 - Identification plate U - Frome 42 - Sere,. (181 48 - Handle (6) 44 - Spacer (6) 48 - Holder (80) 48 - Spacer (6) 41- Rod (61 48 - Pi11 (6)

49 - Knob 16,) 50 - Serew (41 5 1 - Washer (4) 52 - Rivet (81 53 - Nut (4) 54 - Rivet (12) 55 - Nut (6) 56 - Br&eket 57 - Rivet (12) 58 - Nameplate (3) 59 - Rivet (8) 60 - Nameplate 61 - Nameplate 62 - Rivet (24) 63 - Rivet (42) S. - Divider (6} 65 - Rivet (6) 66 - Bracket (2} 67 - Rivet (18) 68 - Rivet (6) 69 - Bracket (6) 70 - Rivet (6) 11 - Rivet (20) 12 - Divider 73 - Drower (3}

5· I 26. I/( 5-I 26.2 blank)

Digitized by Coogle

C11 TM 9-4935-385-14/1

I

71 " ..

MIDDlE OAAWER

BOTTOM Of!AWU

I 5-127

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TM 9-4935-385-14/1 a

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5·121

46 47 48

42

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15

I I • 21

26 27

0

Figure 5·59. Equt"pmett.t rack. e:zploded view.

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17 I I

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20 .. 22 2S 24

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I

I

1-Bolt (I) --� (1) 1-Wulm (I) ...._.,._. (I) �Mountlll&' paul 1-Boolt (I) '7-Pint aiel ldt 1-Nat (I) e Senw (8)

1CI-Wuber (8) 11-Mouatlac bracket u••'bl7 11-ltlvet(l) 11-a.ta�Mr bradret 1'-W'uller 11-SQ!d 1�-1'7-Jllftt (4) 1�� 11-S,._. 10--C...a.Joa (I) 11-Cuhloll 11-Nwat (4) II' Senw (4) 1'-Wulm (4) 11-Biock (I) a-&nw(4) t'f-Ciip (I) a Nu&(l)

TM 9-491J.JI5.14/1

5·121.1

D� tzee by Coogl

TM 9-4935-385-14/1

5·70. Thermometer and Mounting Plate (fig. 5-59).

Replace thermometer and mountinar plate as shown in figllre 5-69. 5-70.1. Fire Exting11ithen (fig. 5-59).

Replaee lire extinguisher, mountiDg bncket, and mounting board as shown in figure 5-59. 5-71. Eq11ipment Storage Cabinets.

a. Removal (fig. 6-60). ( 1 ) Remove two screws ( 1) and waahera

(2), and eight screws (3) and washers (4) securing cabinet (20) to cabinet (29). Remove cabinet (20).

(2) Remove 7 bolts (21), washers (22), and lockwashers (23), and 8 nuts (25), 16 washers (26 and 28), and 8 bolts (27) securing cabinet (29) to wall and floor of the SCTS van. Remove cabinet (29).

I b. Repair. Repair the equipment storage ca� inet components as shown in figures 5-61 and 5-62 and perform the following when applicable.

I WARNING I Do not use lacquer thinner or methyl ethyl ketone near an open name or sparks. Use only in a well-ventilated area. A void contact with the skin. Wash exposed areas thoroughly with soap and water when contact with skin occurs.

(l) When replacing plate (35, fig. 5-61), use lacquer thinner 801()..00..160-5786 to activate adhesive on back of plate.

(2) Repair of frame (36, fig. 5-61) is limited to reweld of components.

(3) When replacing fastener (36 and 72, fig. 5-62), grind rivet (part of fastener) head flush with back of fastener.

( 4) When replacing hinge (71 or 89, f1g. 5-62), cut new hinge from bulk stock; use old hinge as a template.

(5) When replacing cushion (35.7, 37, 60, 61, and 72.1, fig. 5-62) or frame strip (35.5 and 35.6, fig. 5-62), perform the following:

5·128.2

C12

(a) Remove old adhesive and component with scraper 5100.00.177-9526.

(b) Clean surface with methyl ethyl ketone 681()..00..281-2785 and allow surface to dry.

(c) Install cushion, using adhesive 804()..00.290-4301.

(d) Install frame strip, using adhesive 804()..00..145-0153.

(6) When replacing bolt (62, f1g. 5-62), it may be necessary to drill four new holes in drawer (64, f1g. 5-62) front. Use new bolt as a template for drilling holes.

(7) When replacing insert (85, f1g. 5-62), coat threads of insert with a mixture of four parts zinc chromate putty �968 and one part methyl ethyl ketone 6810-00-281·2785.

(8) When replacing brackets (100, 105, 106, and 107, fig. 5-62), apply sealing compound 8030-00-067-6746 and sealing compound primer �900-2373 to the bracket and mounting hardware. If boles in bracket cannot be alined with holes in frame to insert pins (99), pins are not to be used.

c. Installation (fig. 6-60). (1) Position cabinet (29) in rear of the

assembly tester and secure to the SCTS van floor with eight bolts (27), nuts (26), and washers (26 and 28), and secure to the wall with seven bolts (21), washers (22), and lockwashers (231.

(2) Position cabinet (20) in place on top of cabinet (29) and secure with eight screws (3) and washers (4), and two screws (1) and washers (2).

5-72. Hanel Lantem and Bracket.

Refer to TM 9-2330-246-14 for replacement o.f the hand lantern and bracket.

Diglt1zed by Google

Cl6

S-73. Test Dollies (fig. S-63).

Note If RA maintenance fixture is installed on test dolly under repair and removal of fixture is necessary, refer to paragraph iJ-73.1 for removal.

a. Repair components of the test dollies by replacement as shown in figure 5-63.

b. When replacing items 68, 70, and 72, fill

I all voids with sealing compound (item 39, table A-1).

c. To install pin (56), drill a 0.062:i:0.001-inch-diameter hole through knob (57) and stud (58).

d. Fabricate and install wire rope (55) as prescribed below.

(1) Cut 105 inches of cable 401�740-3707.

(2) Cut 82.5 inches of heat shrinkable tub-1 ing (item 35, table A-1).

(3) Slide tubing over wire rope and center approximately on wire rope.

( 4) Place two swaging sleeves 10606518-3 over wtre rope.

(6) Loop each end of wire rope over thimble AN100C6 so that total length of wire rope assembly is 90 .32:!:0.50 inches.

TM 9-4935·385-14/1

( 6) Slide a swaging sleeve. over each end of wire rope and end of thi�ble so that thimble is held closed and the cut l!nd of wire rope extends beyond swaging sleeve between 0.12 inch minimum ard 0.38 inch maximum.

(7) Mark wire rope at 0.38 inch maximum beyond end of swaging sleeve (opposite cut edge of wire rope).

(8) Slide swaging sleeve from loop. Strip nylon jacket from wire rope, from the place marked in (7) above to cut end of wire rope.

(9) Repeat (5) and (6) above. Crimp swaging sleeve.

(10) Center heat shrinkable tubing between swaging sleeves. Heat-shrink the tubing in· accordance with MISU273. After heat is removed, insure that fit is uniform and tight and no rupture has occurred.

(11) Install wire rope on test dolly as shown in figure iJ-63.

e. When replacing nameplate (65), scrape old nameplate from dolly using scraper 5120-00-177-9526. When bonding new nameplate to dolly,

I use adhesive (item 10, table A-1).

5-73.1. RA Maintenance Fixture (fig. 5-63.1 ) .

a, RetnOl)(Ll. Remove RA maintenance fixture from test dolly by removing hardware items (1 through 13) as shown in figure 5-63.1.

S-128.3/(5-128.4 Wonk)

Digitized by Coogle

Cl6 I b. Repair. Replace RA maintenance fixture

components as shown in figure 5-63.1 and perform the following when necessary.

(1) If cradle support (39), slide rail (40), support brace (41), or support brace (42) is damaged, make new part{s) from bulk plywood Mil, P-18066, class 1. Cut new parts from 112-inch stock using old part as a template.

(2) Replace rubber bumper (22 or 48) as follows:

(a) Remove rubber bumper, using gasket scraper 512n-00-177 -9526.

(b) Make new bumper (22) from bulk rubber 5330-01-080-2737 or bumper (48) from bulk rubber 93m-00-618-0926, using old bumper as a template.

I WARNING I • The fumes of trichloroethane are

highly toxic. Use only in a thorough· ly ventilated area. A void prolonged or repeated breathing of vapor. Prolonged or repeated skin contact can cause skin inflammation.

• Do not use trichloroethane near an open flame or hot surface. Trichloroethane is nonflammable, but heat converts the fumes to a highly toxic phosgene gas. Inhalation of this gas could cause serious injury or even death.

(c) Scrape and clean old adhesive from surface of support angle (21) or support brace (50), using scraper. Clean support angle (21) with trichloroethane (item 46, table A-1).

(d) Abrade mating surface, cleaned in (c) above, and new rubber bumper, using abrasive paper (item 30, table A-1); then remove all loose particles.

(e) Bond new rubber bumper, ueing adhesive (item 1, table A-1). Apply adheeive to both mating aurfacee. When applying adheeive to support angle (21), use a scrubbing action.

f/J Clamp rubber bumper in place, using clamp 5120-00-494-1895. Allow adheeive to cure at room temperature for 24 hours.

(8) I! eupport brace (50), cradle eupport (51), cradle support (52), aide cradle asaembly (58), or bottom cradle assembly (54) ie damaged

TM 9-4935-385-14/ 1

beyond proper usage, make new part{s) from bulk plywood MIL-P-18066, class L Cut new parts from 1/2-inch stock using old part as a template.

( 4) To replace dowel pin (59), perform the following:

(a) Carefully drill out old dowel pin, using drill 5133-00-227-9674 and drill motor 5130-00-830-4049.

(b) Clean hole, drilled in (a) above, using abrasive paper (item 30, table A-1); then blow dry air through hole to remove sand (grit) particles.

(c) Make new dowel pin from 1/2-inch bulk stock NND570, type 2. Cut dowel pin to a length of 1.75±0.03 inches.

(d) Apply adhesive (item 9, table A-1) to dowel pin and walls of hole drilled and cleaned in (a) and (b) above.

(e) Insert dowel pin in hole, using ball peen hammer 5120-00-061-8541.

(f) Remove excessive adha,ive and allow to cure.

(5) If tabletop (60) is damaged, make new part(s) from bulk plywood MI.I,P-18066, clau 1. Cut new parts from 1/2-inch stock using old part as a template.

(6) Replace a damaged stop block (61) as follows:

(a) Remove old stop block; then remove old adhesive using gasket scraper 5120-00-177-9526.

(b) Make new stop block from bulk lumber MM-L-751. Cut new part from 2- by 2-by 5-inch stock using old part as a template.

(c) Apply adhesive (item 9, table A·l) to both mating surfaces and install new atop block.

(d) Remove any excessive adhesive and allow to cure.

c. l718tallation. Install RA maintenance fixture on teat dolly by installing hardware items (1 through 18) in reverse order of removal. When installing ehima (8), if less than four are required for proper fit of fixture, install remaining shim( a) under nut (5).

5-74. Hoisting Sling. Repair hoisting sling by replacement as shown in (tgUre 5-64. Store sling as shown in figure 3-�. Refer to TM 9-1450-380-14 for load teet procedures.

5·129

Diglt1zed by Google

TM 9-4fJS.JIS-14/ 1

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!-Screw (2) li-Wubor(21 a-Screw (81 •-Wuhor(81

I 5-lumpor cop (181

5.1-Apron 1-Draw.,.

1-110

7 -Exlr.,.lial lool 17 .I-Card nwocler 8-Draw.,. 9-Modulo (4) Ito-Tool card (I)

11-IAod

•

12-Card puUer 111-Drawor 1t-Drawu 16-T•t card 111-Toet card 17-Drawor

24

•

6 15 •

•

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a-DraWft' 18-Drawor 20-Cabinot 21-Bolt (7) ZS-Wuber (7) 211-Loekwaahor (7)

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. ·'

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• •

(12

:u-1..-t (1) 16-Nut 1•1 !li-Waahor (I) �'7-Bolt (ll :ta-Waahor (I) � CalM'*

D q 1 ed <>v Coogle

C12

. '

1-Grllle Z-Waaber (12) 8--Stud ....,bly (12) 4--Nut (8) 6-Wuher (8} 8-Senw (8) 7-Sblm (4) S--Nut (8) i-Wuher (8)

10-Se ...... (8)

11-Pin (16) 12-Nut (16) 1s-5crew (16) 14--SIIde (2) 16-Shlm (4) IS--Slide (2) 17-Scrcw (4) 1S--Lockwuhcr (4) 19-Ha.ndle (2) 20-Wuher (4)

15 26

28 27 12

20 24

21-Stud assembl)• ( 4) 22-Rivet (78) 23-Rivet (74) 2•-Rivet (46) 25-Angle (4) 26-Anglc (6) 27-Do·awer (2) 2S--Dividcr (8) 29-Divider (2)

Figure 6·61. BquipmCJt.t atoroge cabiNtt, f!%ptoded view.

TM 9-4935·315.14/ 1

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•

.:._ . . -. ..

• •

21

•

•

19

Ml C922�1 30-Plate (2)

1 30.1-Rivet (81 30.2- Receptaele !41

81-Rivet (24) 82-Receptacle (12) 33-Rivet (20) 34-Receptadc (10) 16-Plate 36-Frame

5·131

D, tzed by Coogl

TM 9-4935-385·14/ 1

60

42

S4 62 63

44

' • •

;:>

55� 40 39 59 41

'1 35 33

• 31 ' ...... I I '

I . ' . 0

• • • '

34 l 9 ' I 10 .......... 32 ' " I

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•

II

68

•

•I • •

671

Ill

21

II 19 20

C12

Eqttipmt-lt 1torage cabinet, exploded view (theet 1 of 1).

01< 11 l'd by Coogle . . . ·-'

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I

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I

C12 1-Nut <61 2-Waoher (61 3-Screw <61

3.1-Wuher 161 4-Nut <21 5- Waoher (21 6-Piate

6.1-Spacer 6.2-Spaeer

1-S.rew 121 8-Wuher 121 9-Cateh

10-Rivet (21 11--Door 12-Nut 161 13-Washer (61 14-Plate 131

14.1-Spacer (31 15-Spaeer 131 16-Screw (61 17-Waaher 161 18-Catch 19-Spacer 20-Rivet (21 21-Door 22-Nut 121 23-Wuher (21 24 -Screw (21 25-Plate

25.1-Spacer 26- Spacer 21-Nut (6) 28-Wuher (61 29-Screw 161 30-Plate 13)

30.1-Spacer <31 30.2 -Spacer (31

31-Rivet 1141 32-Rivct 33-Padlock 34-Washer 35- Door

35.1 -Rivet 161 35.2- Stop angle 35.3--Rivet 161 35.4 -Stop angle 35.>-Frame strip 35.6-Frame strip 35.7-Cushion

36-Fastener (2) 31- Cuohion 38-Drawer 39-Nut 181 40-Lockwaahtr (81 41- Wuher (81 42-Screw 181 43-Slide (left) 44 -Slide I right)

44.1-Rivet 14) 44.2-Dummy connector 44.3-Tool holder 44.4-Rivet (21 44.5-Piate 44.6-Ciip

45-Nut (2) 46-Lockwuher (21

TM 9-4935·385·14/1

47-Wuher 12) 48-Handle 49-Nut 121 50-Lockwaaher (21 51-Wuher 121 52-Screw 121 53-Waoher 121 54-Holder 55-Rlvet (9) 56-Bracket 121 57-Holder 56-Rivet (101 59-Stud (2)

59.1-Rivet 14) 59.2-Bracket 121

SO-Cushion 61-Cuohlon 62-BoJt (2) 63-Rivet !8) 64-Drawer 65-S<rew 1161 66-lnsert (241 67 -Screw (81 56-Preformed packing 181 69-Holder 141 70-Rivet (16) 71-Hinge (41 72-Fastener (2)

72.1-Cuohion 73-Drawer 74-Nut 181 75-Lockwasher (8) 76-Screw (8i 77-Wuher(8l , 78-Siide (left) 79-Slide lrlghtl 80-Nut (21 81- Lockwaaher (2\ 82-W&llher 12) 83-Handle 84-Serew (161 65-ln .. rt 124) 86-Screw (8) 87 -Preformed packing (8) 88-Holder (41 89-Hinge !41 90-Rivet (16.1 91-Bolt 121 92-Rivet (8) 93-Stud 121

93.1-Rivet (4) 93.2-Bracket (2)

94-Drawer 95-Nut (161 96-W uher (161 97 -Screw 1161 98-W uher (16) 99-Pin (16)

100-Bracket (4) 101-Nut (161 102.-Wuhor (16) 108-S.rew (16) 1114-Wuher (161 lOS-Bracket !4) 106-Bracket (4) 107 -Bracket (41

I

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5·133. I Digitizeci by Loog e

TM 9-4ttS.aiS-14/ 1

•

124 l iS

114 108-Rivet (40) 10&-Sbolf uo-culhlon 111-Nut (8) 112-Lockwaoher ( 8) 118-Waober (8) 114-Screw (18) U�SUde U6-SIIdo 117-Nut (2) 116-Lockwaober {2) 118-Waobor (2) 120-Handle 121-Anlle (2) 122-Rint (20) 121-Cuohion U4-Dra-r

5·1M

.__---1S3 11.----lS6

•

1�-Futenor (I) 126-Cuahlon lt7-Drawor 128-Nut (8) 128-Lockwuhor (8) 180-Waoher (8) 181-Screw (8) 18l--.SI!de 188-SI!do 184-Nut (2) 18�Lockwaober (2) 186-Waober (2) 187-Handle 188-Nut (2) 188-Lockwaober (2) 140-Waobtr (2) 141-Screw (2)

1 ss

132

127

uo 144 141 129 1,. 14,

142-Waobor (t) 148-Rivot (8) 144-Holdor 14�Holder 148-Bracket (4) 141-Holdor 148-Holder 148-Stud (I) 1iC).....Qaohlon (II 1 110.1�(4)

110.S Buodwt (I) 1&1-tn-1� 168 lknp(l) 1&4-NIIl (f) 1_W..._ (4)

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Figur< 6-63. Gu id ancc lecti "" t"c doU If, tqloded . ........

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Mt•7t26a•

S·US

Digtt 2<>d �y G oogle

TM 9""'935·315•14/1

1-Nut (4) 2-Loekwuher (4) 8--Bolt (4) 4-Nut (2) &-Loc:kwuher (2) 6-Bolt (2) 7-Support (2) 8--Nut (4) 11-Loc:kwuher (4)

10--Bolt (4) 11-Plat.o (2) 12-Piat.o (2) 18-Caat.or (2) 14-Ring ·(4) 1&-Pin (2) 16-hari.ng (4) 17-RoUer (2) 18--Nut (6) 19--Loc:kwaeber (6) 20--Bolt (6)

I - Nut (2) 2 - Wuher(21 3 -Bolt (2) 4 - Waeher (2) 5 - Nut 6 - Wuher 7 - Bolt 8 - Washer (ohimX4J 9 - Washer

10- Nut II - Wuher 12 - Bolt IS- Wuher 14 -Nut (2) 15 - Wuher (2) 16 - Bolt (21 17 -Support leg (2) 18 -Wood ocrew (22) 19 - Support aJl11le (21 20 - Wood tcrew (22) 21 - Support angle (2) 22 -Rubber bumper

21-Support (2) 41-Wuher (2) 60-Nut 22-Plat.o (2) 42-Nut (2) 61-Wulm 28--Plat.o ( 4) U-L«k,..asher (2) 62-Tubinr 24-Ring (4) 44-Washer (2) 83-Washer 2&-Pin (2) 45-Stud (2) 64-Bolt 26-Beulng (4) 48-Sieeve 66-Nameplato 27-Roller (2) 41-Wire rope 66-Frame 28--Nut (8)

48-Nut 6'7-Rivet (8) 29--Lockwaoher ( 8) 30--Bolt ( 8 ) 49-L«kwaaher 68-Tray 31-Piat.o (2) 50-Bolt 69-Rhet (101 32-Piate (2) 61-Pin 70-Tray 38----Caater (2) 52-Pin 71-Rivet (8) 34-Serew (2l 53-Thimble (2) '72-Tray 85-Washer (21 54-Sleeve (2) 88-Loekwaaher (2) 58-Cable 37-Bumper (2) 68-Pin 88-Washer (2) 57-Knob 39-Nut (21 58-Stud 40-Loekwaeher (21 59-Cievio

28 - Nut 24 - Loekwuher 25 - Wuher 28 - Bolt 21 - Waaher 28 - Retaining latch 29 - Spacer ao - Nut (6) 31 -Loekwaeher (6) 32 - Waaher (6) 3 3 - Bolt (6)

I 34 - Guide rail (2) 85 - Guide rail (2)

85.1 - Strap 85.2 - Nut (4) 35.3 - Waeher (4)

135.4 - Wuher (16) 35.5 - Clamp (2)

36 -Screw (8) 87 - Drawer roller (4) 38 - Wood serew (21 J 39 - Cradle oupport (2)

13-Nut (2) 74-Wuber (4) 78-Bolt (%) 76-W uber (2) 77-Support

40 -Slide rail (21

41 -Support brace 42 -Support brxe (3 - Nut (4) « -L«kwaeher (4) 45- Washer (4) 46 -Bolt (4) 47 - Washer (4) 48 - Rubber bu111per 49 - Wood ICNW (32) 50 -Support braeo 51 - CradJ. aupport (2) 52 -CradJ. oupport

• 53 -Side eradle -mbly (21 54 - Bottom cradle ...,..bty 55 - Strap 56 - Nut (4) 5 7 - Washer (4) 58 - Clamp (21 59 -Dowel pin (81

60 - Tabletop 161 - Screw (21

62 - Stop block

Fffl"re 5·63.1. BA maixteno,.. }UI•re remoooL i...,toU.. Iiatt. oltd nplo<Ud !Mw-Legrod.

1·116

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MODIFIED

CONFIGURATION

VIEW ROTATED 90' ---J COUNTERClOC�WISE

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F'ilfiU'O 5·88.1. RA lll<li>lleloa>�Olt fixture removal. i,..tal/4ti<m. and e:rp/.oded view.

TM 9-4935-385-14/1

5-136.1

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TM 9-4915·115-14/1

1 • 8lnop rwr..W, 2 - Pla..t ..,.. anrnbb' I - 1Jttilw ab r'dt • - Pin 5 - Nut 1 - Waablr

7 - Hook 8 - SaMy IIB&eh • - lkftw

10 - PIIU 11 - �

5-75. Test Dolly and Hoisting Sling Mounting Brackets (fig. 5-65).

C21

a. Repair components of the mounting braek· eta u shown in fJgUre &-65. When replacing cushions (2, 3, 23, and 24), perform b below.

I WARNING I Do not use methyl ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs.

b. Remove old cushion material and adhesive, using scraper 612().()()..177-95216. Clean area with methyl ethyl ketone (item 28, table A-1) and allow to air dry. Apply adhesive (item .C. table A-1) tq surfaces to be bonded together.

c. Fabricate wire rope (20) u follows: cut an 18-inch piece from bulk wire rope 401().00. 222 U82. Place two swaging sleeves 403().00.431· 6636 (19) over wire rope. Insert wire rope ill same location from which defective wire rope was removed. Loop each end of wire rope, allowing 1.6:1:0.25 inches for the length of each loop. Slide swaging sleeve over each loop so that cut end of wire extends approximately 0.12 inch beyond swaging sleeve. Crimp swaging sleeve, using compressing tool 6120-00-323-2292.

5-76. RearWaiiComponents(fig. 5-66) .

a. Remove and install the rear wall components u shown in figure 6-66. When replaei.ng cushions (19), perform b below.

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!-Rivet (<&) 2-Cuthlon (2) S-Cuahion (2) 4---S.rew (6) 6--Piate (8) 6-Piate (6)

TM 9-4915-185-14/ 1

7-Wasber (6) 8-Nut (6) 9-Washer (6)

!�Bolt (6) 11-Clamp ( 3)

12-Nut (12) IS-Washer (36) 14---Bracket (6) 15-Shlm (3) 16-Strip

17-Nut (16) ls:-Waaher (16) IS-Sleeve ( 8)

I �Wire rope (4) 21-Pin (()

Figure 6-66. Guidance aeclion ttlt do/111 and hoiating aUng mou,. tmg lmack•t..

M l 47928 22-Braeket (4) 23-Cushion (2) 24---Cushion 26--Rivet ( 14) 26-Strip

5-137

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I

TM 9 ... 935-HS-14/1

1-Pill (4) 2-Sleeft(B) �Wire rope (4) 4-Poet

4.1-Nut(S) U-Wuh•(6) 4.8-Eyebolt (3)

5-Senw(BJ 5-llold!Dc 6.1-Rl..t (lOll) 6.�--Cl�anMI (6) U-RI vet (42)

U-Piate(6) 1--Seai(AR) S-Strap 9-St.rap

10-Guanl 11--Hud laatra 12-l..efto 13-Lamp 14-Lamp 15-Battery (4) 15-Senw(4)

11-W.akr (4) IS-Shelf .

19�uohlon (4) 2�Rivot (6) 21-StUfener' 22-ThumbKrow ( 4) 23-Cover 24-Nut 26-lndleator 2&-Serow (2) 21-Waoher (2)

23-Guket 29-Covor �Rivet (4) 31-Nut (2) 32-Rivet (22) 33-Panel 34-Rlvet (8) 35-Nutplate (4) 36-Screw ( 12) 37-Framo

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I WARNING I Do not use methyl ethyl ketone near open ftame or sparks. Use only In a well-ventilated area. Avoid contact with akin. Waah expoaed areaa thorouahly with soap and water when con· tact with akin occurs.

b. Remove old cushion material and adhe-alve, ualna acraper 5120-00-177-9526. Clean area

I with methyl ethyl ketone (item 28, table A·l) and allow to air dry. Apply adhesive (item 8, table A·ll to aurfacea to be bonded toaether.

c. Fabricate wire rope (8) aa lollowa. cut an 18-inch lenath of 0.62-inch·diameter atael cable MII,C-6424. Place two awaaina aleevee 8&87648 (2) over wire rope. lnaert wire rope In aame location from which defective wire rope waa removed. Loop each end of wire rope. allowinr 1.6:t0 .26 inches tor the lenrth of each loop. Slide awarinr eleeve over each loop 10 that cut end of wire extenda approx· imataly 0.12 inch beyond awaainr aleeve. Crimp swaainr aleeve.

s.n. Door Seale (fig. 5·66). Replace door aeala on equipment doore and pereonnel door aa follows:

a. Remove detective door seal and adbesive with scraper 5120-00-177-9526.

!wARNING I Do uot use methyl ethyl ketone near open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed areas thoroughly with soap and water when con· tact with skin occurs.

I b. Clean area with methyl ethyl .ketone (item

28, table A-1) and wipe dry. c. Obtain surficient length of door seal

11592542 to go around entire door. I d. Apply adhesive (item 4, table A-1), to sur

faces to be bonded. e. Install door seal, starting at top of door.

f Before bonding the ends of the seal, cut back enough of the rubber at one end to insure that both ends of the rfi shield are solidly butted at joint when seal has been installed

I completely around door. Apply adhesive (item 4, table A·l), to each end of seal and bond together.

TM 9-4935-385-14/1

5·78. Forward Compartment (fig. 5-67). Remove and inatall components of the forward compartment as shown in f1g11re 5-67 and per· form the following when applicable.

a. When replacing pads (27, 28, and 29), uae adhealve (item 4, table A·l) to bond pads to J rack (80).

b. Repair of frame (49) ie limited to reweld of minor damaged areas.

c. When replacinr paketa (64 and 56), perform the followinr:

(1) Remove old aasket, u1lna acraper ISll!0-00.177·9626.

!wARNING I Do not uae methyl ethyl ketone near an open name or aparka. Uae only In a well-ventilated area. Avoid con· tact with llldn. Wash expoaed areu thorouahly with eoap and water when contact with akin occura.

(2) Clean aurface of cover (58) in area, where gasket waa removed, using methyl ethyl ketone (item 28, table A-1) and allow to dry. I

(3) Make new gaaket from bulk material MIS11284/8, using old gasket as a template.

( 4) Bond new gasket to cover (53), using adhesive (item 4, table A·l). I 5-79. Forward Compartment Doora (fig.

5-68). Remove and install components of the air conditioning lilters and forward compartment doore as shown in figure 5-68. 5-80. Forward Partition (fig. 5-69). Remove and install components of the forward partition as shown in figure 5-69.

5-81. Air Conditioning Ducts (fig. 5-70). Remove and install components of the air con· ditioning ducts as shown in figure 5-70. When I replacing items 6 thru 9, usc adhesive (item 4, table A·l), to bond new insulation to the adherent. When installing ducts to the SCTS ceiling, seal ducts along the contacting edge with sealing compound (item 41, table A·l). I

5·82. FloorConduit(fig. 5-71). Remove and install components of the floor con· duit aa shown in figure 5-71.

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TM 9_.935-385-14/ 1

I 5-13. Sand Pads (fit. 5-72) .. a.. Remove and install ll&lld pads as shown

in (tgUre 5-72.

Note

If nut (10.1) ia to be replaced, remove old nut as preaeribed in TM 9-1� 382-34. After removal of old nut, in· spect existing hole for proper fit of

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new nut. If neceesary, perform b and c below; otherwiae, perform c below.

b. Enlarge existing hole, usiq 25/M-incb drill 5133-00-227·966'7 and electric drill 51� 830-4049. Countersink hole to 0.455±0.005 inch diameter, using countersink tool 5133-00-29S-1903.

c. Install new nut as preaeribed in TM 9-1425-382-34.

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!-Tape Z-Tubing 3-Rivet (33) 4-Rivet (II) 5-Rivet (II) G-Hin�rc 7-L.,kwashcr 8-Stud assembly 9-Rivet (2)

10-Brarket 11-Frame (3) 1Z-Rivet (4) 13-Rivct (6) 14-Roceptnclc (3) 15--Brackct (3J 16-Nut (9) 17-Washer (91 18-Screw (9) 19-Rivct (22)

20-Hinge

21-Rivet (8) 2Z-Fastene•· (4) 23-Cover 24-Scrcw ( 4G) 25-Rivet (8) 26-Screw (26) 27-Pad (3) 28-Pad (3) 29- Pad 1.31

29.1-Strap (31 30-Rack 31-8pacer 32-Strap assembly (2) 33-Box 34-Eyebolt (14) 35--Screw (8) 36-Fastener (4) 37-Screw (6) 38-Bracket (2)

Fiuurr !i·li7, Ft:n·w(lnl ctJWJwrlm(·nt, (Ahut I Q/ 1)-Lcg,md .

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'rM t iftl-1 ... 14/1 If-._,.. (8) II toelmut 118 Nat (11) � (11) 11-Wuher (11) 11 IAk (') ea.-strip (I) N-Nvt (II) 11-T.-!Dal board (I) ee-Wullar (ll) eT Ban (II) : t::!:""z. 70....Loclmvt (I) 71-Nipple 71 lleuw. (I) '18-ClNDp (I)

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TM 94935-315-14/ 1

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1-Se....., (181 2-Doorotop a-Screw (6) 4-Grllle 5-Serew ( 11) 6-Strip 7-S.ti<NW (2) 8-Pawl (2) 9-Nut (2)

l�Waaher (2) 11-Faatener (2) 12-Latc:h ( 4) 15-Filtar 14-S.n!W (391 11>-Support 18-Support 17-Support 18-Support (2) 1!1-Support 2�upport 21-Support

22-lnaulatlon 25-S.rew (12) 2f-Fra .... 21>-Door 28-Serew (18) 27-Doontop 28-Serew (8) 29-Grille 34--Serew (82) 31-Support (2) 32-Support ( 2) 35-lnlulatlon Sf-Latch (4) 35-Filter 38-Serew ( 12) 37-Framo �8-Rubber atrip (21 39-Rubber atrlp (21 4�R1Yet (241 41-Braelcet (lll) 42-Door

5-145

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1-Riwt ( 114) 1-Reulnor (�) I BMI (I) 4-RNIMr (I) I BMI (I) e 8cnw (I) T-JU•et (I) 1-Buppol't t lenw (I)

lo-JUvet ( J) 11-lupport 11-Nut (48) 11-WuiMr (49) 14-Scnw (48) 11-Wuber (48) lo-JUvet (11) IT-Hiap lo-Braelm to-Rivet (11) -Hb\p 11-Braelm 11-Nu\ (10) 11-Wullor (10)

24-Ciamp (10) 21-Bolt (10) 26-Wuhor (10) 27-!krew (3) 26-Ciamp (8) 28-Suppol't SO-Panel 81-PAnel 81-Ineulatlon 33-Scnw (82) 34-Suppon 81-Suppol't 86-Suppol't 87-Suppol't 86-Support 86-Suppol't C�Panol 41-Rivet (26) CI-Suppol't C3-Support 44-Support cs-s. ... w (16) co-Support

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l�et (%1) �et(41) 3--aivet C27l �Yet(48) 6-Nut (114) t-l..wation (2) 7--lnoula&ion 8,-l..wation

9-lnsulation 14).-insulation 11-Dellector (2) 12--Rivet (8) IS-Baffle 113.1-Rivet (16)

18.2-Nut (8) 1+-Batne

11>-Rivet (81) 16-Strip 17-Rubbor l�Rivet (6) 19-SuPPOrt (2) �Pi\>e MOtion 21-Rivet (ll6)

�et(26) 23-Rivet (12) �et(62) �Nut(26) 126.1-Rivet (24)

26.2-Nut (12) 26-lnaulation (2)

TM N9354t5-14/1

l!7-lnsulation 28-INilletlon 28-lnaulatlon 30-1.-..u!atioo 81-Pipe ....tlon 32--Rivet SS-Piate .., ..

Figure S-70. Ai·r tolfditW..ing duel•, t"1'1oded view (ohett 1 o/1)-WgoJttJ •

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SC Serow (83) U-Rim (" 1 as-Rim (161 1'7-Pipe -\lon �RI•ot (8) 3$-Nut (4) C�lnaulation (2)

41-lniUiation (2) 42-lnoulation (2) 43-lniUlation (3) 44-lDIUiation 46--lnoulation 46--Rivot (6) 47-Support 1 2;

48--Stifrener (2) 49--Stlfrener (21 li�Spllce atrlp fil-Serew (28) 52-Rivet (6) 53-Rivet ( 13) 54-Riv•t ( 4 i

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56--ln•ulation (2) 66-lnoulatlon r.7-Adapter 53-Rivet (2) 59-Rivet (20) 6�Rivet (3) 61-Rivet (27)

Figvre J.70. Air eo»uilio1li"ll duet., r.r:ploded view (•"-•' I of I)

so Ml �793S

62-lnoulatlon 68-lnoulation 64-lnaulatlcm 66-ln011latlon 86--lnaula\lon 67-An.rle (2) 68·-Box Hdlon

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1-Screw (41) 2-Rivet (6) 8-RI•et ( 18) 4-Piate (2) 6---(:uabion (2) 6-Pt.te

5-150

7-<:uahlon 6-Soal 9-Seal

10-----Cuahion 11-Seal 12-Saal

13-Cu.hlon 14-Saal 15-Ccmlr 1&-Screw (10) 17-Riwt (Ill 18-Nut ('11

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e - Eyebolt (2) 1 - Bolt (8) 8 -Lockwubet' (8) 9 -W ullor (8)

10 - Braeket 10.1 - Nut (3)

11 - Nut (2) 12 - Wuhor (2)

TM 9""935-385-14/1

13 - Bolt(2) 14 - Rivet(4) 15- Bncket 1 6 - Rinse

5-151

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tM 9-49:15-315-14/ 1

1 5-84. Theodolite Sunshield Tent A-mbly. Corrective maintenance of the theodolite sunshield tent is limited to the replacement of slip linea, guy linea, tent pins, tent pole, and

S-J52

Cit shipping and storage bag. Use tent repair kit 8340-00-262-5767 for tent repair. Refer to FM 10-16 for fabric repair. Refer to TM 10-269 for maintenance data.

D1q11 zed .:JV Coogle

C19 TM 9-4935-385-14/1

APPENDIX A

EXPENDABLE SUPPLIES AND MATERIALS UST

A-1. Scope. 0 - Organizational Maintenance This appendix lists expendable supplies and materials you will need to maintain the SCTS. These items are authorized to you by CTA 50-970. Expendable items (except Medical, Cl888 V, Repair Parts, and Heraldic Items).

F - Direct and General Support Maintenance

A-2. Explanation of Columns (Table A-1).

c. Column 3 - Na!Wnal Stock Number. This is the National Stock Number assigned to the item; use it to order a new item.

d. Column -4 - Description. Indicates the a. Column 1 - Item Number. This number

is 888igned to the entry in the listing and is

referenced in the procedures to identify the material.(Example: A procedure may say "Adheaive (item 1, table A-1)".)

Federal item name and, if required, a description to identify the item.

e. Column 5 - Unit of Mea��ure (U/M). Is expressed by a tw�haraeter alphabetical abbreviation (e.g., ea, in., pt). If the unit of measure di!Cers from the unit of issue, order the lowest unit of issue that will do the job for you.

b. Column i - Level. This column identifies the lowest level of maintenance that required the listed item.

(1) (2)

Item number Level

I F 2 •• 3 F 4 F 5 F" 6 F 7 F 8 F 9 F

10 F 11 F 12 F 13 F 14 F 15 F liU F

16 F 17 F 18 F 19 F 20 F 21 F 22 F 23 F 24 F 24.1 F 24.2 F 24.3 F 2.'i F 26 F 27 F 28 F

Thble A·l. /ilrpend4ble Supplie• """ Ma�

(3) (4) National stA>ek

number D<!ecription

8040-00-109-8101 Adhesive, 11029062 8040-00-145-0163 Adhesive MJL.A·24179TY 1 8040-01-02'7-4900 Adhesive MIJ.,.A-26457 B 8040-00-290-4301 Adhesive MJL.A·5092TY 2 8040.00.�390 Adhesive MllrA.a623TY 2 8040-00-81().54 14 Adhesive MMM·A·132TY 1 CLS 804().0().691-1322 Adhesive MMM·A·I34TY 2 8040�-4318 Adhesive MMM·A·1617TY 2 804().()().063.2836 Adhesive MMM-A-193 804().0().902-0887 Adhesive MPD 1181 TY I 804().0(). 764-6493 Adhesive MPD 11881TY 2 804().0().061-8303 Adhesive MPD 11881TY ( 8040.00.839-4919 Adhesive MIL·A·I3883TY I 8040.00.961· 7934 Adhesive MIS IOIOZTY I 68.'i().()(). 209-794 7 Cleaning compound 0-C-1889 �9 Co!T06ion-resi•tant coating MIL·C-81706,

c1 ... !A (chemical film) 4 930-00.291�51 08 Dispenser. graphite MIJ....D-432'18 80 I 0-00-80 1·5004 Enamel (redl TT-E-516 COLOR 36116 8010-00-900-1622 Enamel <gray) TT-E·.'i27 COLOR 36118 80 10-00.087 ·0 1 O:l Enam•l (green) TT-E-529 COLOR 24410 80 I 0.00.1 04-1!377 Enam•l (gray) TT·E·529 COLOR 26492 8010-00.297-058-1 Enam•l (white) TT-E-529 COLOR 27875 9150·00.190-0904 Grease MIL-G-109'.!4 7510.00.224-67"J4 Ink, marking (black) TT·l-1795 75 1 0-0G-419·9664 Ink, marking (white) TT-1·1796 5970-00-740·2972 Insulation ol""ving MIJ....(.230f,V5-102-9 5970-00-088-2975 Insulation sleeving MIJ....I-2305315-104-9 5970-0().087 -2065 .Insulating tubing MIL-l-22m6 AWG 12 6810·00-286-.'i43.'i Isopropyl alcohol TT-1-735 Grade A 9150-00.186-6881 Lubricating oil MIJ....L-210 40E30 9150-00.231-2360 Lubri<'&ting oil MIL-J....3150 6810-00.281-278-'i Methyl ethyl ketone oolvent TT-M-261

(6)

U/M

KT CN KT CN KT KT KT CN TU CN KT KT CN KT BT BT

AM PT PT PT CN CN CN CN CN RL RL RL CN CN CN CN

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A-I Diglt1zed by Google

TM 9-4H5·SI5-14/I at

(1) (2) (3) (4) "' National otoclt

ltomnum• Level number O..rlpdoo U/11

29 F 59'1�2141 llubbtt IUbiq, hat lhrialcable Jm,ll .... CL I TY I rr 80 F 5860-00-�·'1206 Paper, abrui" P-P-101 No. 2110 PG 31 F 5860-00-161-IICU8 Paper, abraaive P·P-121 No. UO CL ll PG 32 F 8010.00.SIS.2208 Primer eoalilla 'I'I'·P-1761 COMP L 01 33 F 8()80.()1).6N .. 968 Putty, aiac eb� Jm,P-8111 01 a. F !1030-01)46.9577 s..Jant iUS liM TY I ... 85 F 8031).()046.9576 S..lant MIS liM TY 2 01 36 F �2'15-8110 s..Jinc compound MIL.a.IIOSI KT

37 F �80().2373 S..llnc compound (prim.,.) MJL.S.ZUra Gil N FM a BT 38 F �7-67.e Soallns compound MIL.a.�'ll Gil V BT 38.1 F 8()80.()1).6N..019 Soallq compound Mn..s.au CN 39 F �723-2'1 .. Soalins compouDcl llliL-8-8802 01 40 F' �723-68« S..liq compound IIIJL.S 8801 CL All KT 41 F �17�2589 S..llq compouDcl llliL-8-8802 CL 8 01 42 F ��700 Soallq compouDcl llliSI8011 , .. F 808(1.00..889.8 Tape, 111tlaolle IIIU..T-2'1180 Bile 1 IlL 43.1 F C02J0.00.033. 7695 Tape, lacina aDcl t�lns lllJL.T tatas 8l. « F 8010.00.160·6186 Tbinner, lacq-TT·T·2M 01 45 F 6810.00.281·2002 Toluene TT·T-648 01 46 F 681�7 Triebloroelhano 0-T -GO TY I 01

I.Appandla I (Deleted) (Paeea 1-1 thN 1-10 deleted)

A-2

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C19

C- 1 • General.

APPENDIX C

MAINTENANCE ALLOCATION CHARTS

TM 9·493S-3t5·14/1

This appendix contains the maintenance allocation charts (MAC's) for equipment covered in this manual. The MAC's assign maintenance functions and repair operations to be performed by the lowest appropriate maintenanc·e categories.

C-2. Remartcs, Explanations, ancl Definitions. a. Maintenance F'uncti0'118. Maintenance functions will be limited to and defined as follows:

(1) !118pect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination.

(2) Teat. To verify serviceability and detect incipient failure by measuring the mechanical or elec· trical characteristics of an item and comparing those characteristics with prescribed standards.

(3) Service. Operations required periodically to keep an item in proper operating �ondition; i.e., to clean (decontaminate), to preserve, to drain, to paint, or to replenish fuel, lubricants, hydraulic fluids, or compressed air supplies.

(4) Ac(;ust. To maintain, within prescribed limits, by bringing into proper or exact position, or by setting the operating characteristics to specified parameters . .

(5) Align. To adjust specified variable elements of an item to bring about optimum or desired performance.

(6) Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test measuring and diagnostic equipment& used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared.

(7) Install. The act of emplacing, seating, or fixing into position an item, part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system.

(8) Replace. The act of substituting a serviceable like type part, subassembly, or module (component or assembly) Cor an unserviceable counterpart.

(9) Repair. The application of maintenance services or other maintenance actions to restore serv

iceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

(10) Overhaul. That maintenance effort (service/action) necessary to restore an item to a completely serviceable/ operational condition as prescribed by maintenance standards (i.e., DMWR) in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition.

(11) Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (hours/miles, etc.) considered in classifying Army equipments/ components.

b. Column Entries. Columns used in the maintenance allocation chart are defined below. (1) Column l, Group Number. Column 1 lists group numbers, the purpose of which is to identify

components, assemblies, subassemblies, and modules with the next higher assembly. (2) Column i, Compo-nent/ Assembly. Column 2 contains the noun names of components, assemblies,

subassemblies, and modules for which maintenance is authorized.

I

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TM 9-4935-385·1•/1 Cl9

(3) Column 9, Maintenance Functions. Column 3 lists the functions to be performed on the item listed in Column 2.

(4) Column .4, Maintenance Cate(J07"fl. Column 4 specifies, by the listing of a "work time" (lgUI'e in the appropriate subcolumn(s), the lowest level of maintenance authorilled to perform the function listed in Column 3. This figure represents the active time required to perform that maintenance function at the indicated category of maintenance. If the number or complexity of the tasks within the listed maintenance function vary at different maintenance categories, appropriate "work time" ftgUres will be shown for each category. The number of man-hours specified by the "work time" figure repreeents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. The time includes preparation time, troubleshooting time, and quality aasurance/quality control time in addition to the time required to perform the specific tasks identified for the maintenance functions authorilled in the maintenance allocatin chart.

(5) Column 5, Tools and Eq�<ipment. Column 5 specifies, by code, those common tool sets (not individual tools) and special tools, test, and support equipment required to perform the designated function.

(6) Column 6, Remarks. Column 6 lists the reference code shown on the MAC remarks page that provides special information regarding the maintenance function to be performed.

c. Ca.te(J07"fl Symbols. The symbols shown in the maintenance category subcolumns for responsible categories are defined as follows:

C-2

C (Operator/Crew) 0 (Organizational) F (Direct support) H (General support) D (Depot)

lst Category 2nd Category 3rd Category 4th Category 5th Category

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MAINTfNANCE ALLOCATION CHART for

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TEST STATION, GMS-SYSTEM COMPONENTS, INSPECT 2 .0 SEMITRAILER MTO, ANNSM94XOI2 TEST 8 .0

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BASE ASSEMBlY, MOUHTING REPAIR 0.2 (11035592)

BASE STRUCTURE ASSEMBLY REPAIR 1 .0 (!1053244)

BRACKET, STOWAGE (11061879) REPLACE 0.2 REPAIR 0. 3

BUS BAR (11051253) REPAIR 0.5

CABlE ASS£M8LY INSPECT 0.1 (42WI) (10576322) T£ST 0. 5

REPLACE 0 . I REPAIR 2 . o ..

CABL£ ASSEMBLY INSPECT o .I ( 42W2) (10576323) TEST o . s

REPLACE 0.1 REPAIR 2 . o ••

CABLE ASSEHBL Y INSPECT 0 . I (42W3) (IOS76324J TEST 0.5

REPLACE 0.1 REPAIR 2.0 ••

CABLE ASSEitll Y INSPECT 0.1 ( 42W4) {IOS763!S) TEST o.s

REPLACE 0 .I REPAIR 2.0 ••

CABLE ASSEHBLY INSPECT 0.1 ( 42W5} {10576326) TEST 0.5

REPLACE 0 .I REPAIR 2.0 ••

CABlE ASSEM6LY INSPECT 0.1 (42W6} {10576327} T EST 0.5

REPLACE 0.1 REPAIR 2 . o ••

CABLE ASSI.llll Y INSPECT 0. 1 ( 42W7) ( 10576328) T£ST 0. 5

REPLACE 0.1 REPAIR 2.0 ••

CABLE ASSEHBL Y I NSPECl 0.1 (42W9) (11025815) TEST 0.5

REPLACE 0.1 REPAIR 2.0

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MAINTENANCE ALLOCATION CHART

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11035000

121 , .. I 'I

� C&TlGOOI' ' COIFONlNTI.U.-.Y �

FUICTIOOf c 0 • H 0

CASU ASSE!elY INSPECT 0.1 (4l1110) (10576))1) TEST 0.5

RfPlAC£ 0.1 R£FAIR 2.0

CA8l£ ASSEMBLY INSPECT D. 1 (42WU) ()) (11028978) TEST 0.5

REPlACE 0.1 REPAIR z.o

CABLE ASSEMBLY (42119) ( 11D51678) CABLE ASSEMBLY, Rf, &RANCHED IISPECT 0.1

(MISI7404/I) TEST 0.3 REP1.ACE 0 .I

CABLE ASSENBLY, RF, SRANCHEO INSPECT 0 .I (HIS11404/Z) lEST 0.3

REPLACE 0.1

CABLE ASSEMBLY, Rf, 8RAHCHED INSPECT o .I (MISI/404/l) TEST 0.3

REPLACE 0.1

CABLE ASSEMBLY, Rf, BRANCHED INSPECT 0 .1 (MISI1404/4) TEST 0. 3

REPLACE 0.1

COMPUTER ( 11052000)

COVER, ACCESS ( 11053082)

COVER, ACCESS ASSEMBLY REPLACE 0.2 (11061001) REPAIR 0.3

COVU, I!OX (11051408)

COVER, ELEC. EQUIPMENT RACK (11035411)

REPAIR 0.5

COVER, HOUSIIIG (11035491) REPAIR l.D

COVrR, PAIIEl (11D35215) REPAIR 0.2

COVER, Pl. AIE (11035571) REPAIR D.2

COY(R, PLATE ( 11035593 REPAIR 0.3

COYER, PROTECTIVE ( 11035765) REPAIR D.3

DRAWER, STOIIOG£ (2) (11051696)

DRAWU, STOROG£ (11051109)

HOLDER ASSEMBLV (4) I 110516931

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DMII£11, ST� (11051768)

O«AAI£R, STOll� (11051698)

DUCT, AIR COIIOITJOIOI"' (IIOS3l40·9)

DUCT, AIR COIIOITJOIOIIIG (11053240·10)

IHJ9I'( COIIIIECTOA (11051023)

OUIIMY CONNECTOII ( 11051024)

0_., CONNECTOII ( 11051025)

Ol.ttll COION[CTOR ( 11051026)

01114Y COIINECTOII, PLUG ( 11051554)

SLEEVE, ELECTRICAL COioNECTOII ( Ml 51?419/2)

011141 0014NECTOA, PLUG ( 11051555)

SLEEVE, ELECTRICAL COIINECTOII (Ill Sl?419/2)

IHJ9I'( 0014NECTOA, PlUG (11051556)

SLE£YE, ELECTRICAl 0014NECTOA (111517419/2)

01J11T 0014N[CTOII, PLUG (11051557)

Sl££Y(, ELECTRICAL COIONECTOA (111517419/21

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REPAIR 1.0

REPAIR 1.0

SERVICE 0.2 REPLACE 0 .I

SERVICE 0.2 REPLACE o .I

SERVICE 0 .2 REPLACE 0 .I

SERVICE 0 . 2 REPLACE 0 .I

INSPECT 0.1 TEST 0.2 REPLACE 0.1 REPAIR 8.0


IMSPECT 0.1 TEST 0.2 REPLA CE 0.1 REPAIR 8.0

REPlACE 0.1 REPAIR 0 .I

INSPECT 0.1 TEST 0.2 REPLACE 0.1 REPAIR 8 .0


INSPECT 0 . 1 TE ST 0.2 REPlACE 0.1 REPAIR 8.0


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11035000

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DUMMY CONNECTOR, PLUG INSPECT 0.1 (IIOSISS9) TEST 0.2


StEEVE, ELECTRICAL CONNECTOR REPLACE 0.1 (MISI7419/2) REPAIR 0.1

DUMMY CONNECTOR, PLUG INSPECT 0.1 (11051560) TEST 0.2


SLEEVE, ELECTRICAL CONNECTOR REPLACE 0.1 (MISI741912) REPAIR 0.1



SLEEVE, ELECTRICAL CORNECTOR REPLACE 0.1 (IIIS17419/2) REPAIR 0.1



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REPLACE 0.1 REPAIR 8.0 . .

SlEEVE, ELECTRICAL CONNECTOR REPLACE 0.1 (111517419/2) REPAIR 0.1 . . '


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SLEEVE, ElECTRICAL �NECTOR REPlACE 0.1 (MISI7419/2) REPAIR 0.1

OIM4Y COIINECTOII, PLUG INSPECT 0.1 (11051567) TEST 0.2

REPLACE 0 . 1 REPAIR 8 .0

SLEEVE, ELECTRICAl CONNECTOR REPLACE 0.1 (MISI7.1912) REPAIR 0.1

DUMMY CONNECTOR, PLUG INSPECT 0 . 1 ( 11051 568) TEST o.z

REPLACE 0.1 REPAIR 8 . 0

SLEEVE, ELECTRICAL CONNECTOR REPLACE 0.1 (MISI7419/2) REPAIR 0.1



SLEEVE, ElECTRICAL �HECTOR REPLACE 0.1 (MISI741912) REPAIR 0.1

DUMMY CONNECTOR, PLUG INSPECT 0.1 ( 11051570) l EST o.z

REPLACE 0.1 REPAIR 8 .0

SlEEVE, ElECTRICAl CONNECTOR REPLACE 0.1 (MI 51701912) AEPAIR 0 . 1

OUMMY OONMECTOII, PLUG INSPECT 0.1 (11051784) TEST o .. z

REPLACE 0.1 REPAIR 8 .0

SlEErE, ELECTRICAl CONNECTOII REPLACE 0.1 (MISI741912) REPAIR 0.1

ElECTRONIC COMPONENTS ASSOOSLY TEST 0.1 (11051881) SERVICE 0.2

REPLACE 0.1

UECTR�IC (000f(Jj((M£T 80AAO REPLACE 0. 5 (IIOSJ202) REPAIR 1.5

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EQUIPM[lll, IQJNTIIIG (106.5337) REPAIR 1 .0

tRAOtEI. IQJMIIIIG (106.S3•3l REPLACE 0.2 REPAIR 0.5

BRACKET, RETAINER (106•5393)

REPAIR o . s

BRACKET, SUPPORT (2) REPLACE 0.2 (10626960) REPAIR 0.5

FIRST AID KIT INSI'ECT 0.1 (6S•S·00·922-1200 SERVICE 0.2

REPLACE 0.1

FIRE EXTINGUISHER INSI'ECT 0.1 (Mil-E-52031) SERVICE 0.5

REPLACE 0.1 REPAIR 0 . 5

EXTINGUISHER ASSEMBLY (11035822) REPAIR o.s

FIRE EXTINGUISHER INSPECT 0.1 (MIL·£·52031) SERVICE o.s

REPLACE 0.1 REPAIR o . s

FAULT ISOLATION MODULES (IIOSI17S)

F IL TEA ASSE�LY ( 11035218) REPAIR 0.3

FILlER, AlA (MISI7Z09/I) SERVICE o .s REPLACE 0.1

FILTER PLATE A}S£M8LY REPAIR 0.3 (1105321•1

FILlER. AIR (MISI720911) SERVICE 0.5 REPLACE 0 . I

FIXTURE. MOTOR GENERATOR REPLACE 0.3 (1057.257) REPAIR 0.3

FRAME, CONSOlE (11051-oo)

FRAME, MOUNTING ASSEMBLY (110515�)

GRILLE, IIETAl (110532-n

FILTU, AIR (MISI720911) SERVICE o.s "' REPLACE 0.1

GRILLE, II(TAL (IIOSJ2•Jl

HANOI. lNG FRAil£ ASSE.M8LY REPAIR O .J (10580•11) l - - I - - - - "

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HEAT SINK, EtEC. ELECTROHIC C(JII'IJIOENT (110)51tl)

REPAIR 1.0

LEAD, ELECTRICAL (llWlO) (110Slll7)

COUPLER ASSEM8LY, GROUNDING REPLACE 1 . 5 (HI S17l59/l) REPAIR 1 .0

MARTRIX DRIVER TEST O . I ( 11051230) SERVICE o.z

REPLACE o. I

MOTOR, &EAWTOR (10596906) INSPECT 0.1 TEST 1.0 R(PLACE 0 .5 REPAIR 0.1 •• OVER�AIIL ••

MOUNTING FIXIURf, PANEL ( 1103581 9)

REPAIR o.s

OILER (2) SERVICE 0.2 (S41SOilt0) REPLACE 0. I

OSCILLOSCOPE INSPECT 0.1 (6625-D0-115-9201) CAll IIIl A TE 8.0

REPlACE 0.1 R(PAIR 0.1 ••

PAIIEL, SAS( ( 1103551 9) REPAIR 0. 3

PIPE, AIR CONOITIONIN6 (110Sllt9)

PROTECTOR, ELECTRICAL CABLE (IIOJ5l74)

REPAIR 0.2

PROTECTOR, ELECTRICAL CABLE REPAIR 0.2 (110)5721)

RAOt, El.ECTRICAL £0UIPII£11T ( 110)5(113)

REPAIR 1.0

RAOt, SlOAN;£ (11035590) REPAIR 1.0

R rlliSl ER BOX · (11053241·9) REPAIR 1.0

REGISTER BOX (110Sll41·10) REPAIR 1.0

SIIIJLATOR, AIR VANE ( 11026257) REPLACE 0.1 REPAIR o.s

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0015 STOWAGE fiXTUC!£ (IIOJS700) REPAIR o.s ( CAnt4 LATCH, STOWAGE fiXTURE REPAIR 0.3

( 11035702)

STOWAGE fiXTURE SU8ASSEMBLT REPAIR o.s ( 11035701)

TENT SUIISHIELD, lltEOOOliTE INSPECT o.z (10601164) REPLACE 0.1

Rf'AIR z .o

TEitiiiiiAI. BOl (IIOJSI9S) Rf'AIR 1. 0

TEST FIXTUitE, HY-IC ACl\IATOit R£'lACE 0.1 (105112•9) REPAIR 1.0

TE sr F UTUitE (IIOS17J1) REPAIR 0.3

TEST SET, ElECTRICAL CIRCUIT PlUG· I N UIIIT (110511SO)

TAIPOO, SU8VUUCG REPLACE 0.1 (6675-00·6•1·3572) REPAIR o.s

VOlTMETER, ELECTRONIC INSPECT 0.1 (MISI1391/I) CALII!ItATE 8.0

REPLACE 0.1 REPAIR 0 .I ••

0000 CA8l£ ASSOIIU (3Z'oll) ( 11051670)

0060 WIRING IWIIESS (32W7) (11051672)

0010 CA8l E ASSEMBlY (32Wl) (11052748)

0080 CABlE ASSEMBLY (JZWI) ( 110527.6)

0090 CABLE ASSfltllY (JlWZ) (11052747)

0100 CABLE ASSfltllT (32115) (11052750)

0110 CABLE ASSEitll Y ( JZW4) (11052709)

0120 WIRING IWINESS (32116) (11051841) I •

0200 WIRING IWINESS, BRANCHED (32MWI) (11051429)

0300 01/0GIIOSTIC NISN ASSCitiLT .... 18-CASf (11061178)

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1060

1065

1067

1010

1080

1082

1084

1086

1088

1090

1092

1094


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11D35000 I >I

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DIAGNOSTIC �ISM ASSEMBLY AAU ( 11061876)

HEAOSET-MICAOPHDNE (5) INSPECT 0.1 (8WUIIZ600) TEST 0.3

S£RVICE 0.1 REPLACE 0 .I REPAIR 0.5

MAINTENANCE FIXTURE, AZIMUTH INSTALL 0 .5 REFERENCE ASSEMBLY (11061899) REPAIR 1.0

CRADLE ASSENBl Y, MAINTENAHC£ REPLACE o . s FUTUllE (11061896) REPAIR 1.0

CRADLE ASSEMBLY, MAINTENANCE REPLACE 0.5 F !X TUllE ( 11061897) REPAIR 1.0

TABlETOP, MAINTENANCE FIXTUE REPAIR 1.0 (11061898)

ADAPTER, TEST STATION (11051125)

DOOR, CABINET (11051106)

ELECTRONIC CCMPOHENTS ASSENBLY (110531113)

CABINET, ELECTRICAL EQUIPtiENT (11D51114)

CHASSIS, ELECTRICAL (11051065)

CIRCUIT CARO ASSE.MBLY (11051155)

CIRCUIT CARD ASStMBLY (11051160)

CIRCUIT CARD ASSEMBLY (11051165)


CIRCUIT CARD ASSEMBLY (11051185) .

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1600

1610

16)0

1640

1660

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CIRCUIT CARD ASstMILY (110SllS5)

CIRCUIT CARD ASSEMilY (110SIZ65)

CIRCUIT CARD ASSEMilY (11051275)

CIRCUIT CARD ASSENILY (110530'5)


CIRCUIT CARD ASSEMBLY (11051.20)

CIRCUIT CARD ASSENILY ( IIOSU25)

CIRCUIT tARO ASSEMBLY ( 11051920)


CIRCUIT CARD ASSEMBLY (1105ll5¥)

JUNCTIO� 801 {11051ll7)

WIRIIIG HARNESS {IIOSI102)

VIAIIIG HARNESS {110SI8ll)

FILlER ASSE.NilT (IIOSI21l)

CAPACITOR ASSI!IaLY {110SI077)

CA81N£T. POWER OISTRIIUTIOfl (IIOS1600)

CIRCUIT CARD ASSENILT (110S1295)

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CIRCUIT CARD ASSEIIIILT (IIOS2811)

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T[IUOI•Al IIOAAD (11052561)

TUHI•Al IIOAAO (11052560)

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140411 TOR, VOL TAG£ ( 11051UO)

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C411TAIN£R, STOIIAG£ (l) (11035705)

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OOOR FIW!E ASSf .. LV ( 11035031)

ODOR, METAL, SLIOIIiG (11035035)

OOOR FIW!E MO OOOR ASSf""L Y ( 11035043)

CONTAINER, STORAG£ ( 1103S705)

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WIRING HARNESS, IR.MCH£0 INSPECT 0 .I (95AIA32MAIV4) TEST 0.3

(11061146) REPAIR 8.0

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flEC. REPlACE 8.0 MISI7276/I) REPAIR 4.0

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WIRING HARNESS, IRAN(HEO INSPECT 0 .I (9SAIA32MAIW1) TEST 0.3

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CONNECTOR, RECP .. ELEC. REPlACE 8.0 (MISI7276/1) REPAIR 4.0

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WIRING HARNESS, BRANCHED INSPECT 0.1 (9SAIA32A4A4WI) TEST 0.3

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FRAME, OISIRIBUTION TEST 0.5 CAB!�£! ( 11035106) REPAIR 1.0

RELAY ASSEMSL Y ( 11035064) REPAIR 1.0

CIRCUIT BRE�ER ASSEMBLY REPAIR 1.0 (11035062)

BALLAST LAMP (3) TEST 0 .3 (11035192) REPAIR 0 .s

CHASSIS, ELECTRICAL EQUIP. RfOAIR 1.0 (11035574)

BALLAST, LAMP (11035572) TEST 0.3 REPAIR 0.5

CHASSIS, ElECTRICAL EQUIP. REPAIR 1.0 (11035574)

FIXTURE, LIGHT (9) (10607931·1) REPAIR 0.3

FIXTURE, LIGHT (2) (10607931·3) REPAIR 0.3

�ACKET , KlUNTING (11028503) REPAIR !.0

BRACKET, RETAINING (11028504) RfPAIR 1.0

CASE, INVERTER ( 11035125) REPAIR 1.0

SLING, liOISTING (10646275) TEST 4.0 REPAIR o.s

DOLLY, TEST (2) (11026236) SERVIC£ 0.2 REPAIR 1 .0

SEARING SERVICE 0.2 (10018950..007) REPLACE 1.0

CABINET, STORAGE, CABLE (11035003)

REPAIR 1.0

DRAWER, STORAGE (10645980 REPAIR 1.0

CABINET, STORAGE, JAPE (11035006)

REPAIR 1.0

DRAWER, STORAG£ (10517445) REPAIR 1.0

DRAWER, STORAGE (10577444) REPAIR 1.0

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TEST STATIOtc, GIIS-SYSTEM CCIOI'OIIEMTS, SEMITRAILEa MID, -51190012 11035000

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ORAWER, STORAGE (10645980) REPAIR 1.0

FRAME, STORAG£ CABINET (11035002)

REPAIR 1.0

GRillE, IIETAl REPLAEE 0.2 ( 11035073) REPAIR 0.3

TEST S£T, ELECTROtciC INSPECT 0.3 (IIOJSJOO) TEST 1. 0

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IIAACJr.ET, N!Gl.E REPlK.E 0.5 (11035329) REPAIR 1.0

CIRCUIT CARO ASSEIIBLY TEST O.J {7) (IIOSII8S} REPlACE 0 . I

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CIRCUIT CARO ASSEMBLY TEST 0.3 {4) (11051240) REPLAEE 0 . 1

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CIRCUIT CARD ASSEMBLY TEST O.J (28) (11051275) REPLACE 0.1

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CIRCUIT CARD ASSEMBlY TEST 0.3 (11053045} REPlK.E 0.1

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COYER, K.CESS REPlACE 0.2 (11035499} REPAIR 0.3 I ,. COYER, PAOTECTIYE REPlK.E 0.2 ( II03S262) REPA.IR 0.3

DOOR ASSEIIIU, K.CESS SERVICE 0.1 ( 11035435) REPAIR 1.0

ODOR ASSEIIBLY, ACCESS REPLAEE 0.2 (11035440) REPAIR 1.0

GAillE, METAl REPLACE 0.2 ( 11053242) REPAIR 1.0 ' "

fiLTER, AIR SERVICE 0.5 (Ill S17l09/l} REPLACE 0 .I , .

6111LL:, IIETAl REPlK.E O.l ( 11053243) REPAIR 0.3

PLATE, RETAiliNG REPLACE I ., o.z (IIOJSZ61} REPAIR 1.0

PLATE, RETAINING (2) AEPlK.E o.z (11035334} REPAIR 1 .0

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P.IRTED WIRIMG BOARD (3) REPLACE 2.0 (11035566) REP AI. 1.0

SliiiCOIIIJUCTOII OCVIO: ASSl�Y (3) lEST 0.3 (11035320) REPLACI: 0.1

R!PAIR -

STRAP, RETAiliNG (63) ( 1103�80)

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SUPPORT, WOitX TABlE REPLACE o.s ( 11035301) REPAIR 1.0

SUPPORT, WOitX TABlE REPLACE o.s ( 11035372) REPAIR 1.0

TOP, WORK TABLE (11035494)

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WIRING HARNESS INSPECT 0.\ (95A3W7) (II03SSIS) TEST 0.3

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FIXTURE, liGHTING (4) REPAIR o.s ( IID3S412)

�OIIENT ASSEMILY, ELECTRONIC TEST 0.3 (2) (11035450) REPlACE 1.0

REPAIR 1.0

SVNCHRO ASSEMBlY TEST 1.0 (11035260) REPLACE (,0

REPAIR 1.0 -

BRACKET, JClllNTING REPlAO: o.s (10576987) REPAIR 1.0

COVER, PROTECTIVE REPLACE 0.2 (11035264) R(PAIR 0.3

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RESISTOR ASSEMBLY TEST 0.3 {11035330) REPLACE 0.1

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CIRCUIT CARD ASSEMBLY TEST 0.3 (2) {11035335) REPLACE o.t

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CIRCUIT CARD ASSEMBLY TEST 0.3 { 2) (11035340) AOJ!JST 0.2

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CIRCUIT CARD ASSEM8lY TEST 0.3 { 11D35360) REPLACE D.l

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CIRCUIT CARD ASSEMBLY TEST 0.3 {11035365) ADJUST 0.2

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000R ASSEM8LY, ACCESS SERV ICt g.:! i -4-JC>IO na. {11035293) REPAIR I · " I

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CHASSIS, ELECTRICAL (11035076)

SUPPORT BAR (4) (11035081)

RESISTOR ASSf-.LY (3) (11035013)

IU CTIIOIII C COO.OifEIIT ASSI-.LY (11035017)

ELECTRONIC COMPOifEIIT ASSEMBLY (11035085)

0\!IWI LOAD lllllUP, At STI�U (11035275)

CHASSIS, ELECTRICAL EQUIP. (1103$276)

CIRCUIT tARO ASSEMBLY (7) (11051275)

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CIRCUIT tARO ASSEMBLY (11035310)

OOOR ASSfMILY, ACCESS (11035285)

OOOR, ACCESS ( 11035286)

SUPPORT BAR (8) (11035291)

MAL YZER, LOGIC (11035942)

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101, ELECTRICAL EQUIP. (11035941)

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PANEL, CONTROL, ASSIMILY INSPECT 0.1 rum (1103UU) TEST o.s

ADJUST 0.2 CALURATI 2.0 REPLACE 2.0 REPAIR 1.0 ..

VCUMI:TU CAL IIRATt 2.0 (MIS11150/2) R!P!.ACE o.s

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REPAIR 1.0 CAS!:, TEST SIT (11028849) REPAIR 1.0 CKARNfl, SUPPORT (IIOJSU!) REPAIR 1.0 CHANNEl, SUPPORT (liOlSUl) REPAIR 1.0 CHANNEl, SUPPORT (2)

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REPLACE 0.2

HOSE ASSEieLY INSPECT 0.1 (10606988) TEST 2 . 0

REPLACE 0.2 PANEL, SUPPORT ( 110)514 I ) REPAIR 1.0

SWITCH, THERMOSTATIC TEST O . J (11�0009·5) REPLACE o.s

SWITCH, THERMOSTATIC TEST 0 . 3 ( 11040009·) J REPLACE o.s

TEST SET, AIR PRESSURE INSPECT 0.2 (11035390) TEST 1.0

CAliBRATE 8.0 REPAIR 1 .0 -

CHASSIS, ELECTRICAL EQUIP. (11035391)

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CHASSIS, EL£CTRICAL (IIOJSJI6)

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CIRC\111 CARD ASSEIIBLY (4) (IIOJSJI S)

GAGE, PR(SSURt ( 10601050)

HOSE ASSEMIIl Y (l) (10606002)

SWITCH, PRESSUR£ (4) (MI$17328/J)

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VALVE, AI- P-ESSUR[ (10607647)

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PANEL, MOUKTIMG (11035399)

TUTEl, UILUTIMG VALI'l (11021806)

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VIRJIIIi IWI.IIESS, IRAMCittO (95A2A2VI) (11035348)

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MOS( AMO FILm ASSEMIL V (11027915)

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AOAPTER, REGISTEIC 801 (11028902)

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AIR COIIDITIONER COIITROLS ADJUST 0.3 (3) REPLACE o.s

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AIR CONDITIDIIER (3) SERVICE 0.2 (412D·00·8S8-S79S) REPLACE 4.0

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801, INTERCONNECTING REPAIR 0.2 (4) (10622534)

801, JUNCTION INSPECT 0.1 ( 3) ( 11035187) REPAIR 1.0"

BRACKET AND FASTENER REPAIR 1.0 (11028951) .

&RACKET ANO HINGE ( 11028955) REPAIR 1.0

&RACKET ANO HINGE (11028965) REPAIR 1.0

8RACKET AND HINGE (11035173) REPAIR 1.0 . . .

CABLE ASSEII8L Y (3) INSPECT .1 (42WIS) (11028977) TEST .3

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CONDUIT, RACEWAY ( 11035114) REPAIR �-2 ! '

COIIOUIT, RACEWAY! NET AI. REPAIR 1.0 � 1103Ul5)

COIIOUIT, RACEWAY, I!ETAL REPAIR 1.0 (110351!10) " I• \ : . . '

COVER, ACC£SS (11035135) REPAIR . �.3 COVER ANO CONNECTIJI ASSEIIIl Y REPAIR �.3 ' ' 1\!1' • (l) {11027302)

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COYER, RACEW4Y Olii!IIJ IT (11035111)

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COYER, RACEW4Y COIIOOIT R£PAIR 0.3 (1103SII9)

COYU, RAI:EW4Y CQIOUIT R£PAIR 1.0 (11035121)

COYER, AACEW4Y ( IIOlSIZl) REPAIR 1.0

COYER, RACEWAY COMOUIT REPAIR 1.0 (1103SI49)

CO�ER, VENTILATOR REPLACE o.z ( 11035151) REPAIR 1.0

DOOR, MOOD (11028962) REPAIR o.s

FILTER, AIR COIIOITIOIIER INSPECT 0.1 (11�83) SERVICE 0.5

REPLAr.E 0.1

FRAME, AIR INLET ·OOII.ET REPLACE o.s (110289)6) REPAIR 1.0

DOOR, MOOD (11028963) REPAIR o.s

FILTER, AIR COIIOITIOIIER IKSPECT 0.1 (11�83) SERVICE o.s

REPLACE 0.1

FRAME, AIR IMLO·OUTLET REPLACE o.s (110289l6) REPAIR 1.0

FILTU, AIR (10140922) llSPECT 0.1 SIRVICI: 0.5 REPlACE o.1

n.w, AIR IIII.ET•OUTl[T ROAIR 0.3 (4) (11021Ul) .

FUIIE, AU IIII.O·OUTLO lllPAIR J,O (I) (IIOUIU)

FUIIE, AIR llll.tT.OUT\.[1 lllPAIR 1.0 (J) ( IIOU144) FUIIE, AIR IIII.ET·OUTLO ltEPAIR 1.0

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FRAME-Wit [I (11035111) ltEPAIR 0.1

FRAME, IIOUIITIIIIi (11021H7) REPAIR 1.0

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for TEST STATION, GHS·SYSTEM COMPONENTS, stMITRAILER MTO, ANMSM94X012

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PANEL, BLAJIK (11028964) REPAIR 0.3

PANEL, HUHIOITY ( 11027336) REPLACE 0.3 REPAIR 1.0

PIPE SECTION ( 11028903) INSPECT 0.1 REPLACE o.s REPAIR 1.0

PIPE stCTION (11028905) INSPECT 0.1 REPAIR 1.0

PIPE SECTIOH (1103510.!1) REPAIR 1.0

RACK, STORAGE (11035112) REPAIR 0.1

REGISTER SOX, AIR COHO. REPAIR 1.0 (11028901)

SEMI·TRAILER, VAN INSPECT o.s (11035758) SERVICE O.J

REPAIR 1.0

SHELF, STORAGE, LIGHT (11027317}

REPAIR 1.0

SPOT LIGHT (10608318) REPLACE D. I REPAIR 0.1

STRIP, MOUNTING (11035055) REPLACE o.s REPAIR 1.0

STRIP, MOUNTING (11035060) REPLACE 0.5 REPAIR 1.o· ...

STRIP, COHTACT REPLACE 1.0 (11035270) REPAIR 2.0 • • •

WIRING MAR"ESS (3) INSPECT 0.1 (42WU) (11021976) tm 0.3 . "' . ,., REPLACE 1�0 · ' � .

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CABLE ASSEIIILY INSPECT o.l .: '· (UW9) (110l5607) TEST o.s

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CABLE ASSEMBLY INSPECT . oa . (95W46) (11035948) TEST o,s •

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CAll£ ASSEIIIIL T INSPECT 0.1 (951148) (11035952) TEST O.J

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CABLE ASSEMIIL r INSPECT o.t (9SII72) (11061731} TEST o. J

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CABLE ASSEMIIL T INSPECT o.t ( 9SII64) (11061735) TEST 0.3

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CABLE ASSEMBLY INSPECT 0.1 (95W6) ( 11035611) TEST 0.3

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CABLE ASSEMIIL r INSPECT 0.1 (%1149) (1103S955) TEST O.J

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CABLE ASSEMBL T INSPECT 0.1 (%1165) (1106 1137) TEST o.J


CABLE ASSEM8L r INSPECT 0.1 (42W8) (11025752) TEST 2.0


CABLE ASSEMSLY INSPECT 0.1 (ISWSO) ( 110359S6) TUT O.J

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CABLE ASSEMIIL r INSPECT 0.1 (42Wl8) {11035092) TEST 0.3

REPAIR 1.0

CABLE ASSEM8LY INSPECT 0.1 ( 9SW51) (11035970) TEST 0.3

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CABLE ASSEIIIIL r INSPECT 0.1 (95W71) (11061749) TEST 0.3

REPLACE o.t REPAIR 1.0

CABLE ASSEMIIL r INSPECT 0.1 (95W17) ( 11035621) TfST o.J

REPAIR 1.0

CABLE ASSEMIILY !HSPECT 0.1 (9SWI9) (11035623) TEST O.J

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11035000

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CAaE -ssoceu I ASPECT 0. 1 (951127) (1103S627-39) JIST 0.3

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CAlli.! -sS£ .. LY INSPECT 0. 1 (95W47) (11035621-49) TEST 0.3

REPAIR 1.0

CAllE ASS( .. LY INSPECT 0.1 (9SW42) (11935630) TEST 0.3

REPAIR 1.0

CABlE -sSE .. L Y INSPECT 0.1 (951118) (110356ll) TEST 0.3

REPAIR I . 0

CAllE ASSEM8U INSPECT 0.1 (951121) ( 11035633) TEST 0.3

REPAIR 1.0

CAllE -sSEit!L Y INSPECT 0.1 (95W22) ( 11035635) TEST 0.3

REPAIR 1. 0

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I F TOOL KIT, GUIDED MISSILE �INTENANCE, MECHANICAL t lS·OO· 782-1312 SC493S·9S· SltOP CL·A76

2 F TOOL KIT, GUIDED MISSILE �INTENANCE, ELECTRICAL �·80-00-782-llll SC5180·9S· SltOP CL·A75

3 F YACII\IC CLEANER 7ti0·00·9S6-9611 11027�9 4 F DRILL, ELECTRIC, l/4 INCH 5130·00-778-8803 9074558 5 F DRILL, ELECTRIC, S/8 INCH �130·00·830·4049 9074559 6 F TOOl. KIT, COIL TMAEAO INSERT 11560446 7 F KIT, REPAIR, ELECTRICAL CABLE INSL\ATION 11560441 8 F HYDROSTATIC TESTER 11560445 9 F MUlTIMETER, k�/URM·IOSC �25·00·999·6282 �ILIIIZUS

10 F VOLTMETER, ELECTRONIC �25·01·006·8399 MISI7391 II F OHMMETER, LON RESISTANa TEST SET 110:11032 12 F TEST SET, ELECTRICAL CABLE, AM/$SN·45C �25·00·996·7294 821307T 13 F TEST SET, £LECTRICAL CABLE, ORONAMCE 935·01·050·6376 8599671 14 F vIS£, BENCH MOUNTED �·20·00·221·1119 IS F TEST KIT, GSE �935·00·898·6502 aomn 16 F TRUCK, WRECKER, 5-TON, M-816 320·00·051-0489 17 F EXTRACTION TOOL, CARD AS SEMBLY US·OO· 7ll • 3838 11051690 18 F ARBOR Pt!ESS �44-00-376-8978 9074564 19 F COUPLING 730·00-278-2682 10·20 20 F EL80W 730·00·231·4013 Zl-'

21 F PRESSURE GAG( TESTER �5·00-671-5331 22 F CARD AND MODUlE TEST SET 935·00-253-5649 liOS IISO 23 f NODULE EXTRACTION TOOL 120·00-725-4925 11051685 24 F THERMOMETER �85-00-174-6235 25 F SliNG liNK, II£LDED �IO·OD-015·1098 NASI049·8 26 r STR�, UNIVERSAL T1 EOD"" �540·00·980·9211 10900880 Z1 F STRAP, TIEDOWN (2 EA.) ��0-00-941-5416 �121JIIS

28 F REPAIR KIT, TENTAGE ��-00-262·5767 29 f TEST SET, EUCTR.ONIC CIRCUIT PLUG· IN UIUT • 11035300

C-36

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A INSPECTIDN � SCTS LIMIT[!) TO VISUAL INSPECT!� PHYSICAl, MECHANICAL ANO ELECTRICAL CONDITION Of SCTS INTERIOR NOD EJTERIOR.

8 SCTS TEST INCLUDES THE FOLLOWING PROGRAMS: ADAPTER DIAGNOSTICS 11051851, COMPUTER DIAGNOSTIC 11051860, AMO ASSEM8LY TESTER SELF TEST 11035776.

C IN ORDER TO INSORE THE REQUIRED CLEAN ENVIROMENT IN THE SCTS loliEN WOIIKING ON GUIDANCE oileD CONTROL SECTI�S AND COII'UTEll ASSEN8LIES, THE FOLLOWING YNI PREPARATIONS PRIOR TO THE REMOVAL OF COVERS ME REQUIRED:

I. VACUIJI All SORFACES. 2. WIPE THE FLOOR AND lClttKING SURfACES WITH WATER SOLUBLE DUERGENT. 7930-00-98S-69ll OR

EQUIVAlENT, USING SYNTHETIC SPONGE. 3. CHECK All AIR FILTERS: CLEAN OR REPLACE If NECESSARY. 4. 00 NOT CONSIJIE fOOD OR USE T08ACCO. 5. CLEAN ALL HANOTOOLS � OIL OR GREASE WITH SOLVENT 6850·00·597·9765 OR EQUIVALENT. 6. IHSUHE THAT YAH TEMP INDICATOR IS �f. 1. INSURE THAT REELATIVE HUMIDITY IS LESS THAN SO PERCENT.

0 APPLY AllTI·SEIZE COMPOUND TO BOLT, WASHER. AND NUT � COII'UTER MOUNTING HARDWARE. PRIOR TO REINSTALLING AIR �ITIONING DUCTS, CLEAN CONTACTING EDGES WITH SOLVENT AND APPLY A BEAD � SEALING COPPOUND. WHEN THE INDEX KEY LOCKING NUT � ANY MIS17Z76 CONNECTOR IS REMOVED, SERVICE AS fOLLOWS: INSPECT THREAD AAEA fOR DIRT AND/OR CORROSION. If CONTAMINATED OR IF ORIGINAL FINISH HAS WORN �F, CLEAN WITH TRICHLOROETHANE, NSN 6810.00-664-0273. APPLY CHEMICAL fiLM, NSN 80l0·00-D65·0957 TO THREAD AAEA loliERE ORIGINAL COATING IS HISSING. BDNO AAEAS lottiCH GROUND LUGS CDNTACT STRUCTURf IAV MIL-8·5087 CLASS R. RESISTANCE 8ETWEEN LUGS AND FRAME TO BE LESS THAN 2.5 MILLIOHMS.

E NO PUSHING PECULIAR TOOLS REQUIRED FOR REPAIR FUNCTI�.

F REFER TO PA06AAHMER TEST STATION MACII1051000 IN TM9-1427-380·12/I.

6 INSPECT FOR FRAYED 0A BROKEN INSUI.ATIDN AND BENT CONTACTS IN CONNECTOR PLUGS.

H TEST fOR CONTINUITY, SHO•Ts, CONDUCTOR AND INSUI.ATION .ESISTANCE USING CABLE TESTER AN/GSM·4SC AND TEST SET, ELECTRICAL CABLE ORDNANCE, UPON RECEIPT AND AT SIX (6) MOHT� INTERVALS. USE TEST ADAPTER, P/N 10512434·49 (2 EA.) IN CONJUNCTION WITH CASLE TESTER.

I INSPECT ASSEMBLY FOR fRAYED OR BROKEN INSULATIDN AND 8ENT CONTACTS IN CDNNECTOR PLUGS.

J TEST FOR CONTINUITY, SHOATS, CONDUCTOR AND INSULATION RESISTANCE USING CABLE TESTER AN/GSM-4SC AND TEST SET, ELECTRICAL CASLE, ORDNANCE, UPON RECEIPT AND AT SIX (6) MDNTH INTERVALS. USE TEST ADAPTERS, P/N ID512434·65 AND ·66, IN CONJUNCTION WITH CABLE TESTER.

K REFER TO TEST SET ELECTRICAL CIRCUIT PLUG· IN UNIT IW:f11DSI849 IN TN9·1427·380-l2/l. L REFER TO COII'UYER MACfllOSI951 IN TM9-1427 ·380·1211. H PRIOR TO INSTALLING OR REINSTALLING ASSEMILY, CLEAN CONTACTING EDGES �ITH SOLVENT METHYL ETHYL

�ETONE AND APPLY A BEAD � SEALING COMPOUND TO CONTACTING EDGES. H INSPECT MOHTHL Y fOR COMPLETE INVENTORY.

0 DETEAIIINE THAT THE FIRE EXTINGUISHER IS PRESENT AND IN GOOD CONDITION. INSURE THAT THE SEAL IS NOT BROKEN ANO TKE CERTIFICATION T-.; IS CIJIIRENT. INSPECT DAILY.

P SERVICE IS LIMITED TO EXCHANGING DEFECTIVE 0A DISCHARGED CYLINDER FOR A NEW OR RECHARGED UNIT.

Q R!'IIOYE FILTER MONTltlY AND CLEAN BY RINSING IN DETUGENT AltO WATER SOLUTIDN. ALLOW fiLTER TO AIR DRY TltOROUGHLY BEFORE R£1NSTALLING. APPLY AT ALIGN COAT OF OIL TO THE filTER: R£1NSTAU FILTEA •

.... . ..... OCT,.

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INSPECT RUN TIME METER MONTHlY. RETURN TO OEPOT FOR OVERHAUl AFTER 475 HOURS OPERATION.

TESTED AS UUT WITH TAP£ PROGRAM IID3577S.

REPAIR AT FilED liMITED TO REPlACEMENT Of FUSE.

INSPECT FOR lOOSE OR MISSING KHOBS, BROKEN CI.ASS, DENTS AND GENERAL APPEAAANIX Of EXTERIOR SURFACE AllO EXPIRATION DATE ON tAl.IIIRATION STICkER.

CAliBRATION Wilt 8E PERFORMED BY THE AREA TMOE SUPPORT TEAM (ATST) AT INTERV.It. SPECIFIED IN TB43-180-1. REF£R TO T89·66l5·149l·SO FOR CAliBRATION PROCEDURES.

COAT RIVETS wiTH ZINC CHRONATE PUTTY REDUCED I PART PlUTTY TO 4 PARTS TOlUENE. VIP{ AREA ClEAN Df PUTTY AFTER RIVETING.

APPlY ZINC CHROMATE PUTTY TO SUPPORT BRACKET PRIOR TO INSTALliNG.

USE NUlTINETER AN/URM-105C FOR TESTING RELAYS AMO CIRCUIT BREAKERS.

GI!EASE BEARINGS -UALLY.

VISUALLY INSPECT FOR PHYSICAL DAMAGE,

TESTED 8Y ASSEMBlY TESTER SElF TEST PROGRAM 11035776.

GENERAL HOUSEKEEPING.

TORQUE THERMOSTATIC SWITCH MOUNTING NUT TO 15 PlUS OR MINUS S fOOT POUNDS.

TESTED AS A UUT WITH TAPE PROGRAM II05311D.

TESTED AS A UUT wiTH TAPE PROGRAM 11053110.

TESTED AS A UUT wiTH TAPE PROGRAM 11035779.

TESTED AS A UUT WITH TAPE PROGRAM 11035779,

ADJUST IN ACCORDANCE WITH PRESCRIBED PROCEDURES. AFTER AOJUSTME.NT RES£,01. WITH Gl YPTAL.

TESTED AS A UUT WITH TAPE PROGRAM 11035782.

TESTED AS A UUT WITH TAPE PROGRAM 11935780.

ADJUST IN ACCORDANCE WITH PRESCR.I8ED PROCEDUR£S. AFTER AllJUST>ENT RfSEAl WITH GLYPTAL.

ADJUSTED WITH UUT PROGRAM 11035782 AND THE ASSEMBLY TESTER.

TESTED IN SCTS tARO AND MODULE TEST fACILITY USING TAPE 11053060.

POMIO. ....... OCT "

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..... If BRE.IK OCCURS IN ANY Of Tl€ COPPER STRIPS WITHIN Tl( ASSE�LY, REPAIR WILL BE LIMITED TO SOLDERING BUS VIRE QQV343 AWG22, TY S·AAL·CTO TO CONTACTS ADJt.CENT TO I!REAK IN COPPER STRIP. (T\ol) BARE MIRES ADJACENT TO EACH OTHER ARE NOT PERMITTED). WHEN REPLACirtl A CO!INECTOI, CUT THE fLEXIBlE CABlE ON EACH SlOE Of THE CONNECTOR. REPLACE CONNECTOR, INSERT NEV CONTACTS AND CUT A PORTION OF REPAIR PART,- 11035566 TO FIT OVER THE NEW CONTACTS AMI TH{ CONTACTS l)f THE TWO ADJACENT CONNECTORS.

TESTED AS A UUT Ml TH TAPE PROGRAM 11035781.

INSPECT FOR DAMASEO lt:TER GlASS, BINDING POSTS, LENS AND KNOBS.

T£STED AMI ADJUSTED AS A UUT WITH TAPE PROGRAM 11035782. PANEl SPARED ONLY TO PROVIDE CAPABILITY TO RIJN UUT.

MAINTENANCE CAll BRATE AS UUT WITH TAPE PROGRAM ll035782 BY DSU AT INTERVAL SPEC IF lEO IN TB43·180·1 01 WHENEVER VOlTMETER IS REPLACED. REFER TO TM9·4935-385·14/3 FOI CALIBRATION PROCEDURES.

INSPECT THE TEST SET FOR ELECTRICAL DEFECTS SUCH AS BROKEN CONNECTORS AND BURN£0 WIRING. CHECK THE PNEUMATIC CONNECTIONS fOI DEFECTS AMI OTHER PROPER ASSE�LY. INSPECT FOI AN ACC�LATION OF DIRT, OIL, AND OTHER FOREIGN MATTER. INSPECT THE GAGI:S AND INDICATORS FOR DNIAGE.

REMOVE DIRT AMI DUST WITH A YACIJIJI AND REMOVE. AU GREASE AND OIL WITH A ClEAN, LINT FREE, ORY ClOTH.

WHEN INSTALLING HOSE ASSE�LIES, Tllt!N THE COUPLING NUTS UNTIL RESISTANCE IS FELT, THEM TORIJJE THE NUTS TO A RANGE OF 70 TO 120 INCH POUNDS. WHEN INSTALL Itt; FLARED METH. TUBE ASSE�LIES, TIGHTEN THE· COUPLING NUTS UNTIL RESISTANCE IS F£L T, THEN TORQUE THE NUTS TO A RANGE Of 135 TO ISO INCH POUNDS. COUPLING NUTS ON FLARtlESS TUBE ASSE�IES ARE TIGHTENED TO TH{ SHARP TOIOUE RISE, THEN Tllt!NED ONE QUARTER TURN.

INSPECT TEST SET FOR PHYSICAL DNIAGE, LOOSE PARTS, AND ACCUIIJLATION OF OUST 01 OTHER FOREIGN MATTER.

MAINTENANCE CALIBRATION lO BE PERFOIIt:D BY DSU AT I�TERYAL SP£CIFIEO IN TB43-180-I. REFER TO TM9·493S-3BS-I4ll FOR CALIBRATION PROCEDURES.

TIGHTEN COUPLING NUTS ON THE FLAAED It: TAL TUB£ ASSE�LY l.tiTIL RESISTANCE IS FELT. THEN TORQUE THE NUTS TO A RANGE OF IJS TO 150 INCH POUNDS.

INSPECT FOR BROKEN 01 OIACKEO GLASS, 8£HT POINTER.

PRIOR TO US( Of GAGE, PUlL HAND PUMP AND OBSERVE THAT GAGE INDICATES � VACUUM, RETU� GAGE TO NORMAL BY REIClVING OUIO: DISCONNECT (U2) ON RIGHT SIDE OF AIR PRESSURE TEST S(T.

INSPECT FOR BROKEN OR CRACKED GLASS, BENT POINTERS.

CALl BRA TIO!t Will 8E PERFORMED BY THE MEA OOE SUPPORT T[AM (ATST) AT INTERVAl SPEC If! EO IN TB43·180·1. REFER TO TB9·493S·JBS·50·1 FOR CALIBRATION PROCEDURES.

INSPECT THE PNEUMATIC TEST S(T FOR ELECTRICAL DEFECTS SUCH AS BROKEN WIRING, CONNECTOR PINS, ANO BROKEN INDICATORS.

TEST£0 AS A UUT USING TAPE PROGRAM 11035782.

MAINTENANCE CALIBRATION TOBE PERFORMED 8Y DSU AT INTERVAL SPECIFIED IN TB43-180-1. REFER TO 1119-4935·385·14/1 FOR CALISRATIO!i PROCEDURES.

C.39

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TM 9-4935-315· 14/1

MAINTINANCE ALLOCATION CHART

,., TEST STATION, GMS·SYSTEM COMPONENTS, SEMITRAILER MTD, �-941012

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TORQIJE VALUE ftll FLARED MET� TU81: COUI'LIIIII NUTS IS Ul • 150 llQI POIJIIDS, TOlQU( VALUE _fiJI � ASSEMIIL Y COUPLING HUTS IS 70 • 120 INCH POUlOS. TOAQUE VALUE FOil DIODE LOCK IIJT IS 10 10 1l IIICII POUNDS. FAULTY AIR PRESSURE VALVE SHALL 81: RETURNED TO DEPOT,

TEST(O BY THE ASSEMBlY TESTER,

RETURN FAUlTY UNITS TO DEPOT.

INSPECT FOR BROKEN til CRACKED GLASS, lENT POINTER.

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80 MAINTEWCE CAUIRATEO WITH TH( PRESSURE QA8E TUTEl IY OSU AT INTtiY._ SPECI'IC ll TIU-1110-1. REFER TO TM9-l425·382·l4 FOR CALIIUTION PROCEOURU.

INSPECT THE CONTROL PANEL Ftll DEFECTIVE INOICATtll LAMPS AND ONNC COMPONENTS.

TESTED AS A UUT USING TAPE·PROGRAM 1103S782.

INSPECT REGULATOR Y�YE TESTER Ftll LOOSE til IRtiiOI COM'ONEMTS.

BP 8Q .. as LEAKAGE THT WILL 81: PERFORMED DURING IIORlW. OPERATION TO OIT[RIIIIIt THE lE.AKAal RAT[, M

MAXIMUM ALLOWABLE LEAKAGE RATE 1.2 PS!G IN FIVE IIINUT[S AND A STAATIIIII PRESSURE Of 11.5 P$11. flUS TEST PERFORMED IN CONJUNCTION WITH THE AIR PRESSUR£ TEST SET MD THE oiiiEROID MRIIOIIEtn WILL BE US£0 TO MAKE THE M£ASUREIIEMT.

8T INSPECT CABI.E ASSEMIILY FOR CUTS til BREAKS IN THE INSULATION.

8U INSPECT THE CENTRIFUGAL FAN ASSEMBlY Ftll AN ACCIJIU.ATION Of OUST AND Din, CMtlX THE foil! ASSEMBLY TO INSURE THAT ALL COII'ONENTS ME SECURELY FASTENED.

8Y TORQUE THERMOSTATIC SWITCHES FROM 100 TO 130 INCH POUNDS.

8W VISUALLY INSPECT FOR PHYSICAL DAMAGE,

BX GENERAl HOUSEKEEPING PROCEDURES.

8Y REMOVED FROM AIR CONOITIONER AND RELOCATED. REPAIR IS RESPONSIBILITY Of TSARCOM.

8Z REPAIR I S RESPONSI81UTY Of TSARCOM.

CA INSPECT JVHCTION 80X F� SCRATCIIES, OEHTS, DAMAGES GASKET SHIELDS MD OWGtO 1\lltlllOCK RECEPTACLES.

CB INSPECT FILTER IIONTHLY AND CLEAN AS NECESSARY.

CC WASH FILTER WITH DETERGENT AND WATER AND DRY WITH CLEAN, LOW PRESSURE COIIPRESS£0 AIR. DIP � SPRAY FILTER WITH FILTER KOTE � OIL. DRAIN OFF EXCESS OIL BEF�E INSTALLATION. REPLACE FILTER I F DAMAGED.

CO LUBRICATE ALL ENTRANCE ODOR HINGES WITH VV·L-800 LUBRICANT EVERY S!l (6) IIONTHS.

CE LOAD TEST TO 840 + 20 POUNOS F� THREE (J) MINUTES. LOAD TEST ANNUALLY Ot IIKOIATELT FCJ.I.OIIlllll AllY MODIFICATION lfR REPAIR THAT COULD AFFECT EQU!PMEn LiniNG CAPABILITY.

CF APPLY SEALANT ON SURFACE OF HARDWARE WHICH COMES IN CONTACT WITH liE MOUWTIIIII PANEL.

CG SERVICING OF ACCESS ODOR ASSEMBLY IS LIMITED TO CLEANING AND PAINTING.

CH TEST HOSE ASS£H8LY TO 4500 + 100 PSIG USING HYDROSTATIC TESTER AT 12 IIONTM IHTtRYAlS. �SO PERFORM TEST WHENEVER THERE-IS ANY SUSPICION THAT DAMAGE MlY HAVE OCCURRED.

'OMit 0 , ... H OCT 1e

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MAINTINANCE ALLOCATION CHART

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TM 9-4915·115·14/ 1

--- � ... Cl THE couPLINGS 01 THE HOSE ASSDIILY ARE TO�UEII TO 70 • 120 !NOt POUNDS,

Col TEST HOSE ASSEMILY TO 4500 + 100 PSIG USING HYDROSTATIC TESTER AT It IIOHTH INYEAYALS. ALSO P£11101111 TUT WHENEVER THERnS Nft SUSPICION THAT 0AMAG1: HAY HAVE OCCURRED.

CX TORQUE INDUING SI.HVE LOCI HUT TO 20 • .5 FOOT POUNDS. KEY INDEX SLEEVE TO POSITION fl ON CONNECTOR J2, POSITION 12 ON CONMECTO«"'oll AND POSITION U ON CONNECTOR Jl.

CL INSPECT PIPE SECTION fOR DAHAGE.

Cll DIJIMI' CONNECTOR PWIIS ARE STORED IN DltAWER 11051712.

CM INSPECT fOil -0 OR IDIT PINS PRIOR TO USE.

CO PEAFOIIII CONTINUITY TEST USING IIJL TIHETER, AN/UAN·I05C.

CP TIE AI.L MIRINt AND COHPONENTS IN POSITION WITH DACRON TAPE NP0330S. APPlY ADHESIVE PRIHEA HIS11262

f TY Ill TO REAA SURFACE 01 CONNECTOR INSERT PRIOR TO POTTING. INSURE THAT MIRES AND

CONPONEH S AAE fREE Of PRIMER. CONNECTOR TO IE POTTED MITH SILICONE ELASTOMER HISI1276 IN ACCORDAIICE MITH PROCEOUitfS. TIGIITEN CONNECTOR aACK SHfi.L AFTER POTTING UNTIL fULLY SHOULDERED OH THE CONNECTOR IAAREL.

CQ TEST IN CAAD AND MODULE TEST FACILITY USING DIAGNOSTIC TAPE.

CA INSPECT FOR OAM&ED OR 8£NT PINS PRIOR TO US£.

CS PERFOIIII CONTINUitY TfST USINt IIJLTIHETEA AN/UAM-105C.

CT AI'PLY ADHESIVE PRIMER MISII26l, TY lll, REO, TO RENt SUitFACE 01 CONNECTOR INSERT PRIOR TO POTTING. CONNECTOR TO 8£ POTTED WITH SILICONE ELASTOMER MIS11216 IN ACCORDANCE WITH PROCEDURES. TIGHTEN CONNECTOR SHORTING W AFTER POTTINt.

CU INSPECT FILT(R IIOHTHLY ANO ClEAN AS NECESSARY.

CY WASil FILTER WITH SOAr AND WATER AN0 DAY MITH ClEAN LOll PRESSUitE COHPRESSED AIR. DIP OR SPRAY FILTER WITH FILTER KOTE OR OIL PER SPECIFICATION MIL.0·2104, GRADE 20 OR 30. DRAIN OFF EXCESS OIL 8£FOR£ INSTALLATION. REPLACE FILTER If OAMAGI:D.

CN REPAIR OF RFI CONTACT STRIP MAY 8E EFfECTED WITHOUT REMOVAl AND R[PL�EMENT or ENTIRE PIECE. THIS CAN 8£ ACCOHPLISitEO BY INSTALLING A REPAIR STRIP OYER TH£ DNWlm AAEA. INSURE THAI THE REPAIR STRIP EXTENDS TWO (2) FULL TABS BEYOND THE FAILED AREA IN EACH DIRECTION. UTILIZE �E TYPE ANO SIZE FASTEN(R AS USED ON Dlti61NAI. INSTALLATION. INSTALL 8LI HO RIVET AI EACH EHO or REPAIR STRIP AND AT A MINIIIJM or EVERY SECOND HOLE B!TVEEN THE END FASTENERS.

Cll TESTED AS A UUT WITH TAPE PROGR.II! 11035788.

CY SCTS PAOGR.II! WILL PERfOIIII A GO·HO·GO TEST ON THIS UNIT. TEST AftD ADJUST AS REQUIRED USING WT TAPE PROGR.II! 110)5784 AND CABLES 11035952 (95W48); MISI74�/Z·3 LOCATED IN SCTS.

CZ PAIDit TO USE, VISUALLY INSPECT HEADSET fOR LOOSE HAADIIARE AND DANA&£0 COMPONENTS.

� LIIBRICATE IIAll. SNIVEL ON E.AACII' ASSDIILIES WITH SILICONE COMPOUND, HIL·S·8660 AS REQUIRED.

01 AI'PLY A BEAD 01 ADHESIVE, FEO, PROCESS CONI. (97785), GASOILA YAANISII, IISN 8030·00-?62-9042 IN FOUR PLACED EQUALLY SPACED BETMEDI EM CUSHION ASSDIILIES ANO EAACII' ASSDIILIES.

OC REFER TO TECHNICAL MANUAlS TMS-6675·296·12 AND '"5-6615·296·35.

00 ADJUST PRECISION LEVEL TO INDICATE LEVEL CONDITION NHDI THE DIHEDRAL EDG£ 01 THE PRISit IS LEVEL. ALLDIIAILE TOLERANCE IS� ONE DIVISION.

REPAIR LIMITED TO REPLACDIENT 01 POLYUitETHANE FOM ANO CASE (11041221).

,_ .. ..... OCT JII

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TM 9-4935-385-14/1


fer

TEST STATION, &KS-SYSTEM COMPONENTS, SEMITRAILER MTD, �-9tXOI2 11035000

llfiiMNCf COOl -·-

C-42

Of REPAIR TO LIGHTING FUTURE CONSISTS Of REPLACING M WIMOOII AlCI L- HOLDERS.

00 INSPECT WIRING HARNESS ASSEMBLY FOil ruYED OA IIUIKEII INSULATJOII AMD BENT COIITACT IN Tit£ COIIWECTOA PLUGS.

DH IF MANUAL TROU8t.ESHOOTJIIG IS REQUIRED, USE NUL TJIIETER.

OJ USE TEFLOII TAPE 10 SPIRAL WRAP BOD'I Of CAPAC JTlJI FROM END 10 END WIT!! OV£.RI.AP Of 1/8 !NOt.

OJ WARNING: WHEN REPLACING CAPACITOA, INSURE PCI.MITY IS COIIRECT 10 AYOIO EXPLOOIIIQ CAPAC ITOA. If BUTT WELD IS OPEN AND ELECTROLYTE RElEASED, AVOID CONTACT VITN EYES <Jt SltiN. IN CASE Of COIITACT, IMMEDIATELY FLUSH EYES OA SICIM WITH PLENTY Of VATER fOil AT LEAST 15 MIIIOTES; fOil UES GET lt:DICAL ATTENTION.

llll loliEN INSTALLING TNE AZIMUTN REFCRENCE ASSEMBLY MAINTENANCE fUTURE <Jt OIIE Of TNE TEST DOLLIES, USE LARGE 0.0. WASHERS, P� A11970·4 AS REQUIRED 10 SHIM F<Jt BEST FIT, WASHERS WHI� ARE MDT USED SHOULD BE PLACED UNDER NUT.

DL RUER 10 TMIO·Z69 F<Jt MAINTENANCE DATA.

OM KEY INDEX SLEEVE TO POSITION tS.

ON KEY INDEX SLEEVE TO POSITION 114.

00 KEY INDEX SlEEVE TO POSITION 113.

DP KEY INDEX SLEEVE TO POSITION fl.

0Q KEY INDEX SlEEVE 10 POSITION 17.

OA KEY INDEX SLEEVE 10 POSITION 12.

OS KEY INDEX SlEEVE TO POSITION fS, DT KEY INDEX SLEEVE TO POSITION fll.

OU KEY INDEX SLEEVE 10 POSITION liZ.

OV KEY INDEX SLEEVE TO POSITION 19. OW KEY INDEX SLEEVE TO POSITION 16.

OX KEY INDEX SLEEVE 10 POSITION 14.

OY KEY INDEX SLEEVE TO POSITION 13.

DZ KEY INDEX SLEEVE TO POSITION liS.

EA USE TEST ADAPTER IOSI243t·SO (2 EA.) IN COIIJUIICTIClll VITI! CAllE TESTER.

EB USE TEST ADAPTER IOSI243t·SI (2 [A.) IN COIIJUNCTICII YITN CAllE TESTER.

EC USE TEST ADAPTER IOSI243t-S2 (2 EA.) IN COIIMCTIClll IIITN CMLE TESTER.

ED USE TEST ADAPTER IOSI243t·S7 (2 EA.) IN COMMCTICII VITI! CAllE TtSTER.

EE USE TtST ADAPTER IOSI243t·S4 (Z EA.) IN COIIMCTION IIITN CMlE TESl£R.

C19

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Cl9 TM 9-4935-38$-14/1


for TEST STATION, GMS·SYSTEM COMPONENTS, SEMITRAILER MTD, ANMSM·94XDI2

11035000

EF USE TEST ADAPTER 10512434·55 (2 EA.) IN CONJUNCTION WI� CABLE TESTER.

EG USE TEST ADN'TER 10512434-58 (2 EA.) IN COIOJIJI(CTION WITH CABLE TESTER.

EH USE TEST ADAPTERS 10512434·57 AND 8599630-6 IN CONJUNCTION WITH CABLE TESTER.

El USE TEST ADAPTERS B599630-14 AND \0512434-59 IN CONJUNCTION WITH CABLE TESTER.

EJ INSP£CT ASSEI1BLY FCJI FRAYED CJI BROKEN INSUlATION ANO BENT CONTACTS IN CONNECTIJI PlU6S.

EK USE MUl TIMETER AH/URM·I05C FOR CONTINUITY TEST.

El INSPfCT CA6LE ASEI1BLY FCJI FRAYED CJI BROKEN INSULATION AND BENT CONTACTS IN M CONNECTIJI PlU6S,

EM TtsT Of CA6LE ASSEI1BLY IS PERFORMED PRIOR TO USE UTILIZING TAPE PROGRAM 11061351. IF �MUAL TROUBLESHOOTING IS REQUIRED, USE �TIMETER.

EN CARD IS TESTED AT FIElD LEVEL AS A PART OF �E CABLE ASSEI1BLY.

EO USE TEST ADAPTERS, PIN B599613·1 AND 10512434·55 IN CONJUNCTION WI� CABLE TESTER.

EP TEST HOSE ASSE!t!LY TO 4500 + 100 PSIG USING HYDROSTATIC TESTER AT 12 MONTH INYERVAlS. CAUTION: QUICK DISCONNECT l:OUPLER MUST Bt REIIOVED FROM HOSE ASSEI1BLY PRiot TO TESTIIll HOSE ASSE!t!LY OM HYDROSTATIC TESTER, AFTER TEST, REASSEMBLE COUPLER TO HOSE ASSOI!LY.

EQ PERFORM ANNUAL COMPARISON TEST Cll �ERMOSTATIC SWITCH USIIll THERIIOMETER.

ER OUittY CONNECTORS MAY BE TOUCHED-UP WITH PAINT AHO BRUSH TO MAINTAIN IOENTIFVING COLOR. 00 NOT PAINT IIOUNTING SURFACE OR DECAL.

ES INSPECT FOR LOOSE OR MISSilE KNOBS, BROKEN GLASS, DENTS AftD GENERAl APPEARANCE OF EXTERIOR SURFACE, AND OPIRAT!ON DATE Cll CALIBRATION STICKER.

ET CAliBRATION Will Bt PERFORMED BY THE AREA TMOE SUPPORT lEAH (ATST) AT INTERVAl SPECIFIED to T843-180·1. REFER TO T811·6625·2713·50 Fot CALIBRATION PROCEDURES.

EU TORQUE INDEX ING SlEEVE lOCKNUTS TO 20 • .5 FOOT POUNDS.

CONNECTOR, IJ3 • KEY INDEX SlEEVE TO POSITION 114;

CONNECTOR, IJ4 • KEY INDEX SlEEVE TO POSITION 113;

CONNECTOR, lJ5 • KEY INDEX SlEEVE TO POSITION 17;

COMNECTOR, IJ6 • KEY IMOEX SlEEVE TO POSITION IB; CONNECTOR, IJ7 • KEY IHDEX SlEEVE TO POSITION 11;

CONNECTOR, lJ8 • KEY INDEX SlEEVE TO POSITION 19.

APPlY ANTI SEIZE COMPOUND TO THREADS OF IHSULATION ClAMP NUT. TIGHTEM UNTIL ClAMP NUT IS BOTTUMI:D, BUT 00 NOT EXCEED A TORQUE OF 85 FOOT POUNOS.

EV TORQUE INDEXING SLEEVE LOCKNUT TO 20 + .5 FOOT POUNDS. CONNECTOR, IJ9 • KEY INDEX SlEEVE TO POSITION 14. APPLY ANTISEIZE COMPOUNl! TO THREADS OF INSULATION CLAMP NUT. TIGHTEN UNTIL ClAMP NUT IS BOTTONED. BUT 00 NOT EXCEED A TORQUE OF 85 FOOT POUHDS.

C-43

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TM 9-4935-385·14/1

MAINTENANCE ALLOCATION CHAilT

,., TEST STATION, GMS·STSTEM COM'ONEIITS, SEMITRAI�ER MTO, -.MXOI2

11035000

HUT IS BOTTOMED, BVI DO NOT EXCEED TONQIJ( OF 85 FOOT PQIOOS.

EX TORQUE INDEXING SLEEVE �O(I(NUTS TO 20 ! .5 FOOT I'OUIIOS.

CDNNECTOA, 2JI • K£Y IIIDEX SLEEVE TO POSITION f5.

CONNECTOR, 2JS • kEY INDEX SLEEVE TO POSITION f2,

CDNNECTOA, 2J6 • KEY INDEX S�EEVE TO POSITION fll.

CONNECTOR, ZJ8 • kEY INDEX SLEEVE TO POSITION f6,

APPLY ANT!SEIZE CQI90UIID TO THREADS OF !NSUI.AT!OI �- !M'. TI6�TEN UNTIL �- IIUT IS BOTTOMED, BUT DO !lOT EXCEED A TORQUE OF 85 FOOT POUNDS.

EY TORQUE IIIDEXING SLEEVE �OCI<HUT TO 29 + .5 FOOT POUIIDS. CONNECTOR, 2J2 • K£1' INDEX SL[[VE TO POSITION II. APPLY ANTISEIZE CDit'OUNlJ TO THREADS OF INSUlATION ClMP !liT, TI�N IJITI� �NUT IS BOTTOMED, BUT DO NOT EXCEED A TONQIJ( OF 85 FOOT POUIIDS.

EZ TORQUE INDEXING SLEEVE LO!XHUTS ON SHELL SIZE 16 CONNECTORS TO 20 ! .S FOOT POUNDS.

TORQUE Illl£XING SLEEVE LOCXHUTS ON SHRL SIZ£ 20 CONNECTORS TO 29 ! .s FOOT POUNOS.

CONNECTOR, 2J3 • KEY INDEX SLEEVE TO POSITION fl.

CONNECTOR, 2J4 • kEY INDEX SLEEVE TO POSITION fl.

CONNECTOR, 2J7 • KEY INDEX SLEEVE TO POSITION fl2.

APPLY AHTISEIZE COMPOUIIl TO THREADS OF INSULATIOI a.MP M. TIGHTEN UNTIL a.MP IIUT IS BOTTOMED, BUT DO NOT EXCEED A TORQUE OF 85 FOOT POUNOS.

FA TORQUE INDEXING SLEEVE LOCXHUT TO 20 + .S FOOT POUIIDS. CONNECTOR, IJIO • K£1' INDEX SlEEVE TO POSITION #3. APPLY ANTISEI!E CD!t'OUNII TO THREADS OF INSUlATION �olll' NUT, TIGHTEN IJITIL �-NUT IS BOTTOMED, BUT DO NOT EXCEED A TORQUE OF BS FOOT POUNDS.

FB ELECTRON! CS COI90NENT ASSEMBLY MAT BE TOUCII€0 uP WITH PAINT AHO IIAUSH TO laiNTAIN IDEHTI FTIN6 COLOR. DO NOT PAINT MOUNTING SURFACE OR DECAL.

FC THIS ITEM COVERS A COMPLIMENT OF FAULT ISOLATION NODULES STOWED IN CABINET PIN 11051060·9 LOCATED IN SCTS. MODULES AAE USED FOR TROUBLESHOOTING MAJOR SCTS COM'ONENTS; ADAPTER ASSEMBLY, COMPUTER, FAULT LOCAOER, READER ASSEMBLY, NID COUNTDOWN DONTROL UNIT.

FD REFER TO DIAGNOSTIC PRISM ASSEMBLY MAC 111061282 IN TM9-I430·38l·l4.

FE INSPECT NDNT"LY, ALL EXTERNAL PTS SHE�TER MEAS WHERE RIVETS OR SEAMS ME LOCATED FOR EVIOEWCE OF WATER LEAXAGE.

FF CLEAN SEAM OR RIVET AREA WKEAE WATER LEAKAGE MAS BEEN FOUND WITH TRICMLONOETHAIIE, NSM 6BIO·D0·664·0273, AND WIRE BRUSH, BLOW OR BRUSH LOOSE PAATia.fS FROM a.ENAEO AREA. APPLY SEALING COMPOUND, MIL·S·I1031, AROUND EACH RIVET, EXTENDING !liT FROM CENTER OF THE RIVET IUD AT LEAST 3/4 INC"· APPLY SEALING COMPOUND, MIL·S·IID31 CJI fA04 SEN!, AT LEAST 112 IN04 (JI EA04 SIDE WMU CENTERED ON SEAH. PRIME AMD PAINT q[PAIAED SURFACE.

C19

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C21 APPENDIX D

TM 9-4915-US-14/1

ABBREVIATIONS

D-1. Commenly UMCI AltiNevl•thtM. EOT easti n.c or tanct't EU electronic unit

AA aim inc azimuth EXT external AC/DCIDVM at/de differential voltmeter F fahrenheit I ACAS auiatant ehitf or ammunition H<tion FA firin� azimuth ACS -iatant ehiol or ""lion FAM firinM: azimuth in mils ADJ adjuat FC frequenc�· ADV ad .. nee FF Oip-fiop ALN aliMmmt FIL filtered ALS azimuth layinr 111 FS firing t.fet.ion A.MPL amplifier FSN Federal stock number AOL altitudt of launch, automatic optical Uok GACC guidance and control compu�T AOT altitudt of taspt GARS garrison alert readiness status AOU uimuth orient.cl unit GEN generator ARS automatic reference lyttem GNC grid nort.h correction ARU azimuth reference unit GRU gyroscopic rderenc:e unit AUX au�liary GSR general !lupport. role 8 Si!P'al bus HEFU high enei"J(y firing unit BCC battery control central HE IS high energ)' init.iate system I c OOIItipde HOB height of burst CAS chid of ammunition ttetioo, oombat HPS high·preuure t'4•itch

alert status HR beater cc capacitor module . Ht Hertt (cyciH per !ltCOndl CDCP tountdown control pao>ti I DENT identification COP central data proc.-r INTO integrator CE command element INV invertt'r I CFII cubic feet per minllle INVR inverter CFS ehitf of firing oeetlon 1/0 input/output CICC computt.r interrupl cou_nter cireuita IR input register Cll eommand moclult, crewman IRI inrormation readout indicator CMA table mut aOMmbly KV kilovolt I CMPNT eomponeDt LAL latitude or launth

CMTS ean:l ao>d modulo cat oet LAT latitude of tti"J(e� latitude CNM ein:uit network modulo LAY la);ng CORR c:o,...t LC long eout, lay complete CP£ circular probable onor LCG launehina control aroup CRDE erou ,..,_ dloplattmtnt accumulation LCP launch control panel CRV£ crou ra..., velocity accumulation Ul loed module I DC d!net ......... t LOL longitude of launch DE dllital encoder LOS line of siaht DEMOD demodulator LOT longitude of ta!'let DIM data input multiplex LPS low-pressure owitth DIR data Input rorltttr LSB least tl�P�ifieant bit DIRAD data input rorltttr to adder LSD least ollnifieant dlait DLA di«ital loll• anal)-- LSH lout oirnifieant half 0011 clata ..,lp\lt mult.ipln II monitor module, multlpii" oonotant DP r- decrement 0011.1tant II AM memory addreee multiplex DR clata rociater, clriwr (vthlct.) 118 meuurement bus DSA£ dllltal aha!\ anrl. encoder MCP master control panel EAC end around carry MD matrix drlwr II:BW oxplodlnl brldpwtre MD£ manual data entry ECA ond around carry ME monitor element ECU oltctronle eontrol unit MICAS meuurement EL oreetor-laUllcher IIH miMiit handier, miulle hoadlna

!liP eltctro-tlc pulae IIOf mllliniNr I INA tll&bt. A rorltttr liM monitor module

INC tll&blt c rocitter MOD modulator IN Dill tll&blt clata Input Nli&ter MON monitor INF tll&blt ., rociater MP maintlnanrt pantl

INP tll&blt pi'Oifam COIIDtor 1188 moot otanino.ant bit !NXL onablt Indo location rociater IISD moot aianlncant dlalt EOL oaat1n1 ol launch MSH moot oianincant hail

D·l

iJ , !Zed Coogle

TM 9 .... 935-385-14/1 C21 MSLIDENSUPV missile identification supervision TP test point MT test bus TPRD tape rcack!r NOL northing or launch TN test number NOT northing or target UN REG unre11u1Ated NSG north .. eking g)'l'o UUT unit under test NSN national stock number v volt • ocu offset correction unlt VK ruz.e reference velocity I oo oUve dnb ws warhead set:tion OIC officer ln charge D-2. Display Abbreviations. OP operation. operator OR output register A actual \'alue p program AA aiming azimuth PC prin� circuit ACCEL accelerometer PDB power distribution box ACCL accelerometer PDS power distribution s�'stem ACFT ac filter PLATF platform ACL accelerometer PPS programmable power supply ACQ acquisition PR prin ter.rece i .. •er ACT actuator, activate PS �power station ACTR actuator PSE power station equh·alent ADJ adjust PTS programmer·test station ADPT adapter PVC prOKrammable \•oltage comparator At'M &CC(>)eration (requency monitor PWR powtr ALG altnement Q slant ranjle \1elocity AMP amplifier QD quick disconnec.t ;\MPL amplifier and limiter QRA quick reaction a1ert AOL altitude of launch. automatic optical link R re .. t (re(ayJ AOT altitude of target RA reference as..wmbly AR air REF reference ARM armmg REG regulated ARU atimuth reference unit RET return AIS air-surface RFB remote firing box A.T. as.�mhly tester RFBB remote firintc box Uus AT assembly tester RFI radio frequency interference AUTO automatic

RG ranJ{c AZ azimuth RGZ range be�·ond Kround zero A26 relay card tef!,t connector

RIST repeat initial self-test A2'1 adapter card �'- connector RLT repeat last test A28 alinement amJ)Iifier card tester

PMS root mean oquare A29 computer Iogie cards test connector

RPM revolutiona per minute A30 computer memory c.ards test connector RPON repeat power on A91 test connector for dummy modules RTC real ti n·u� clock RA battery atti\·ate RTS radio terminal set BAT bat tory s set (rela.vt BATT battery SAVE slant altitude velocity accumulation BDI ball and disk intt!grator SBO shield breakout BRG bearing sc ihort coast BRKS circuit brE>aker SCR silicon controlled rettifler BT blink theodolite scs silicon controlled switch BUTON button SCTS s�·stem components test station c command parit)'

I SEC seconda CABL cable SEME apecial electromagne tit environment CUI, cable SIM simulate cc capacitor module. control computer SLA sequentlal launch adapter CD countdown SIN seri.at number COCP countdown coot.rol panel SRDE slant range displacement accumulation CDP central data prOC<l3S<lr SRVE slant range velocity accumulation CHG charging STP shleld tie point CK check SUPV supervisor CKSUM check sum SW "witch CLD cold T 2:uidance cutorr coefficient CLIT load simulator TA translating asscmbl:-· CUIP clamp TAT target atmosphert> CMD <:oromand TEMP temperature CMOC test driver Tt11 thermal fuZR. battery iscnition time CM-L large command module TLM telcmetl")'

0.2

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Cl7 lM 9-4985-385-14/1

CMND command FLT night CMP compute, computer FIN fine north CMPLT complete FREQ r�uenc� CMT constant monitor FRQ frequency CloiTS card and module test aet FS fire uquence CN continue FSTG (irst lUge CNF confidence G+C 'JUidance and control CNT count GACC guidance and control computer CNT·RBK..COR counting·readbac.k-correction GD guidance CNTR center GEN generator CNTY continuity GMBL J!imhal co cutorr and arm test GNC grid north correction, guidanc.e section COMO comn1and module GNCJ interlock test, test cable entry COMP computer. comparator and amplifier GUID guida�ce COMPL complete GYRO gyroscope CON control GYROAR gyro air leak CONCT connect GYROSS spin stabilized CONT control. container. continuity HEF high <M'!!Y firing unit. high energy riring COR correction unit monitor and timer CPE command parity error HEFU high ent'!!Y (iring unit. high enrrgy (iring CPOT connect potentiometer unit monitor and timer CPPS programmable power supply HI high CPSD pulse sequencer and detector HLD holdinK CR cross range HLT halt CRB cro-.·bar HOB height or burst CRDE c::ro$$ ranre diaplacement e«umulation HORIZ horiz.ontal CRDT card tester HRZ horizontal CRG control register HTR heater CRVE cros1\ range \'elocity accumulation cs CO\'er stack IC lgnition command cr count ICO intergrator cutout CTAC card tf'Ster ac IF interrace (,,.R control IMP improper CURD current dti\•er IMPR improper CYL cycled INOP inoperative

I D dala parity INST instruction DAT dala INT interrupt, in�rator DE d

igital encode-r INTEGRTE integrator DIAG diagnoatic INTG int�rator DISC diaconnect INTRUPT interrupt DIST distributor INV invertt'r DMOD dual modulator-demodulator INVAL invalid DNGTLT dangerous tilt INVR inverter DP Cuze decrement conetant IPE input/output parity error OPE dala parity error JC jumper caps DST distributor JC-BX jumper caps-box DTA data JC-IN jumper caps. inside

E emergency intel'fllpt JCJC jumper cape-jumper capo EF erect and fire JC-OUT jumper cape-outside EL erector·launeher J26 rela)· card test connector EM emergenc�· interrupt J27 adapter card test connector EMER emerJ(ency J28 alinement amplifier card tut eonne<:tor EOL eaatinl! or launch J29 computer lot(ic �ard lt'lt conn«tor EOT e&atillf! or laflltt Jao computer memory card le$l connector ERB earth rate biaa L le(t ERCf erection LAL latitude or laonch ERR error LAT latitude of ta'!!el EX exeeaa LAY laying EXPL explosive LC long coast. lay complete EXT external LCK lock FAD firina azimuth in degrees LCP launch control panel FA!Iol firing azimuth in mils LDS loa do FAP (iring uimuth perpendicular LEV leveHng t'CMO frequenC)' constant monitor LGHT light

.,.,

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TM 9_.935-385·14/ 1 CIS

LIT load simulator PON remaining adapter power on and m� LK lock. leak eellaneoua teat LM load module POS power off sequence LO lift-<>ff POT potentiometer LOL lonlritude of launch pp pitch program LOT longitude of t&lli'Ot PPCAM pitch program earn LP loop PPS programmable power tupply LPON limited power on PPSA CMTS programmable powff aupply LR long range PREP preparadon LS le18 PRESS preaaure LZ lambda zero PRESUR preuure LZI lambda ••ro night prnet I PRG LC long coast program LZ2 lambda tero night preaet 2 PRGSC short �t prorram M multiplier constant, 1-seeond scan. miuile PRL'IT printer MAL malfunction PROG prorram MALF malfunction PRP preparation MAN manual PRS presetting MAT matrix PRST preaet MATO matrix driver PRTY parity MDC module circuits P.S. power supply ME maat eject PSE power station equivalent MEAS measurement PSI pounds per square inch

IMISC PST preaet miscellaneous PTS programmer-test station

MIST miscellaneous test PUDE pulse detector ML mil. mils PUSE pulae aequencer MMO monitor module on PVC programmable val...,. comparator MN main PWR power MOO mode Q slant range velocity MOOD modulator-demodulator QCK quick MOMO monitor module R riaht MON monitor RBK read back MS l·second scan ROBK readback MSL missile RDRL reed ... lay MT test bus RECYCL r«ycle MTE mate REL relay NBG neaath·e bit ..:enerator RELY ... lay NO number REM remo\'e NOL northin� or launeh REPT repeat NON-TAC non tactical RES rea is tor NOT northinK of taraet RESTOR restore NSG north seekinR: KYro RF relaya fired NUMB number RFBX remote firin« bo!C. ocu offset correction unit RG range OPT option RGZ r&Ol(e beyond ground aet"O OPTN option RLYS relays OVA/OVC arithmetic overflow RM re1a;r matrix OVI offset velocity intea:rate RMOTE remote OVRLO overload RMTE remote PAN panel ROL roll PAN!. panel RSRL reset relays PAR parity RT relay test. rat,io PAT patch RTE real time pa.rit)' error rBDI in-van test mode pat<:hboard interlock teat RZ retisunce and impedaoee meuurwtMnta PHOO in·contalner test mode patc:hboard inter· s slant raflll" ditplaoement

look test SA alant altitude PCH pitch SAF aafet)' PLAT platform SAVE SA vel�it:,· accumulatton PLATF" platform sc short coast PI.T platform SCTS ·�·stem c:.omponenta tnt stad011 PI.T·PRP platform stabililing SEC ...,ond PO power off SEL select

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C17 TM 9-4915-315·1•/1

SILTATS Mleet tarpt atmoepil•re coclel VAN v-ane SEQ opeelal electro auopetlc environment VEL velocity SEQ aeque.nce VERIFICTN verification SER Mriet VFCN verification SET setting VFY veri()• SFTY oalety VK fuze reference velocity

SGNC tnt cable entry panel intarlock tall, pneu· VNE vane matle talt eonoole conneetor panel inter· VRFY verify lock VSNS voltage sensor

SIG oi1111al WARHD warhead SUI oimulated W/H warhead SLA oequential launch adaptar WH warhead SNDC -ondotap WHI preset and verify warhead servo 1 SPC opeelal WH2 preset and verif�· warhead servo 2 SPEC opeelal WH3 pre>el and verily warhead servo 3 SPL opheroid or launch WH4 preset and �o·erify warhead servo 4 SPT opheroid or tatwtt WIF' warhead I line oetting SR a.hort range, a1ant range WlM warhead I medium setting SRDFLT SRD prnot lor Oight W2F warhead 2 fine ..,tting SRDE olant renge dioplaeement accumulation W2.'\l warhead 2 medium aeuing SRVE olant range velocity aeeunoulation W8F warhead 3 fine oetting SRVO AMP oervoamplifier W3M warhead 3 medium setting SRVl SRV preoet I W4F warhead 4 line ..,tting SRV2 SRV preeet 2 W4M warhead 4 medium setting ss tpinup XZTQ XIZ torquer SIT telf·talt YTRQ Y torquer ST tell·taot STA atatlon WL %One of launch

STCT taetieal cable ontry panel inwrlock lett WT &One of target STD atandard lJ02 195M32A4AIJ2 tactical cable entry panel STG I lap IJ08 (95AI32A4AIJ3 tactical cable entry panel STIM atlnouli IJ04 (95AI32A4AIJ4 tactical cable entry panel STRT start ral time timer lJ06 195AI32A4AIJ5 tactical cable entry panel

SUP supply IJ06 (95Al32A4AIJ6 tactical cable entry panel SUR aurfaee IJ07 195AI32A4AIJ7 tactical cable entry panel SVO AMP tervoanoplifier IJ08 (95A132A4AIJ8 tactical cable entry panel

sw owiteb IJ09 (95Al32MAIJ9 tactical cable entr:t panel

I T tranaient IJIO (95Al32A4AIJIO tactical cable entry panel I TAC tactical ISTG first stage TACT tactical ISTGE lirot stage TAT target atnooophere 2JOI (95AI32A4A2Jl test cable entry panel TCI tnt card 1 2J02 (95A 132A4A2J2 test cable entry panel TC2 IHI card 2 2J03 195A 132A4A2J3 teol cable entry panel TC3 tall card 3 2J04 (95A 132A4A2J4 tesl cable entry panel TCT8 interlock taot, tactical cable entry 2J06 195AI32A4A2.15 ttst cable entry panel TCTJ inwloek test. tactical fire control 2J06 r95A�12A4A2J6 t .. t cable entry panel

cable entry 2J07 (95A 13'lA4A2J7 test cable entry panel TELA telephone amplifier 2J08 195AI32A4A2J8 test cable entry panel TEMP temperature 2J56 95A2J:)6 pneumatic test console connector TFB thermal fuae battery ignition time panel THN than 2J57 95A2.157 pneumatic teet console connector TIM time panel TLT tilt 2J58 9SA2J58 pneumatic test console conn�tor TM time panel TMER propammer timer 2JS9 95A2J59 pneumatic test console connector TMP wmperature panel TMR timer 2J60 95A2J60 pneumatic te!t console conn�tDr TPOA card !alter po..., on panel TRMA card tester rei&)' matrix 2J61 95A2J61 pneumatic test console connrctor

TRS trantient panel TST test 2J63 95A2J63 pneumatic te!t console conntctor

TZI T-aero ni11ht pretet I panel TZ2 T-sero lli11ht preoet 2 2J64 95A2J64 pneumatic test console connector

UUT unit under tall panel

0-5

Digitized by Google

TM 9-"935·315-14/1

2J65 95A2J65 pneumatic test console connector panel

2SGJ test cable entry panel interlock test 2STG second stage 2STGE second stage

D-3. CMTS Abbreviations.

ACT ADPT A26 A27 A28 A29 A30 A91 BRKS cc CDCP CM CMD CMTS CONT CRDT CRG CTAC DMOD ERR

0·6

actuator adaptor relay card test connector adapter card ttst connector aUnem(!:nt amplifier <::ard teat connector computer logic cards test connettor comput.tr memory cards test connector test connector for dummy modules circuit breaken

< capa.cltor module, control computer ,. countdown contro1 panel

command module command card and module test set control. container. continuity card tester control register card tester ac dual modulator-demodulator error

INT IRI J26 J27 J28 J29 J30 LIT M MALF MD MDC MIST MMO PON

PPS PUDE PUSE

PVC REL TCI TC2 TC3 TPOA TRMA WIH

interrupt, integrator information readout indicator relay card test connector adapter card test connector

Cll

alin�me.nt amplifier card test conne-ctor computer IOf(ic cards romputer memory cards test conne<-tor load 5imulator multiplier constant. l�se<'ond IC&n. missile malrunction matrix driver module circuit miscellaneous teat monitor module on remaining adapter power and mis·

cellaneou!\ test programmable power pulse detector pulse sequencer programmable voltage comparator rei&)' tt!ll card 1 test eard 2 lest card 3 eard tester power on c-ard te:�ter rela:v matrix warhead

Digitized by Coogle

(18

APPENDIX E

REFERENCE DESIGNATIONS

TM 9-4935·385·14/ 1

Reference designations are combinations of let· Tabll E·l. &!<rena Dmg�ntu!d ters and numbers used for identifying units, assemblies, subassemblies, and parts. When a�re.,.nQe Ref'enmce read from left to right. a typical reference des· de&icnatJon ··- AuembJJ ignation (95AIA2CB8) gives the following in·

96A2AW 11oil632o formation: 95 is the SCfS, AI is the distribution Diode card (aaaembly)

console within the scrs. A2 is the circuit 96A2A3 11036390 Pressure test aet

breaker panel within the distribution console, 95A2A4 11028806 Pneumatic cllamber 96A2WI 11035348 Cable .....,mbly

and CBS is the circuit breaker within the circuit 95AS 11006300 A...,mbly tester breaker panel. The reference number associated 96A3Al 110S5343 Master control panel with the reference designation is also listed. Ta· 96ASAS 11035076 Low power loada

ble E-1 lists the reference designations of all 96A8ASAI-A6 110131276 Relay card

assemblies in the SCTS. 96A3ASA7 II 013008'7 Component aaembly 96A3ASA8 110i'l0080 Component board 96A8ASA9-A11 11036083 Resistor auembly

Tabu E-t. &�....-- � 96ASA4 11030220 High power loads 90A3AO 11030276 AC stimuti

u ... � Rel ... encto 95A3AOA1-A7 11061276 Relay card deU•n•tioe number AaMmbly 96ASA6A8 11035310 AC current """"""

96ASA6 11035946 Cani/relo.y test P&nd

8ZWIO 11061227 Cable -mbly 96ASA9 MISI1317/ +12v de power supply 42Wl 10676322 1-1 or 1-3 I 42W2 10676828 96ASA10 MIS17317/ -12v de power "'��>Ply 42W8 10676324 1-1 or 1-3 I 42W4 10676326 96ASA11 MISI7317/ +28v de power supply 42W6 10676328 1-1 or 1-3 I 42W6 10676327 96.uA12-A16 11030472 Al80mbly tester interior

42W7 10676828 lights (ttoubleehooting 42W8 11026762 lights)

42W9 11026816 96A3A17, AlB 11061276 Relay eard (interface)

42W10 10676331 96A3AI9-A43 11035306 Relay tree card 42W13 11028496 96A3A44 11035306 Relay tree card (..-.ure-42W18 11006092 Cable aaaembly ment) 96 11036000 scrs 96ASA46. A46 11061276 Relo.y card (interface) 96Al 11� Distribution COMOie 96ASA47-A71 11035306 Relo.y tree card

96AIA1 11036068 Paid! panel 96ASA72 11036306 Relay tree card (external 9MIA2 1108li062 Circuit breaker panel measurement)

96AlA3 110136064 Relay panel 96ASA7S. A74 11061275 Relo.y card (interface)

96AlAS2A4AlW1 11036629 Cable ......,bly 96ASA76-A99 11035306 Relay tree card

96A1AS2A4AIW2 11006631 96ASA100 11036306 Relay tree card (special 96AIAS2A4Al W8 11036633 adjustment)

95AIA32A4AIW4 11061146 95A8AI03 1103!i67d Power supply 96AlAS2A4A2Wl 1108116S6 95A3All5 11035346 Power relay card 9MlAS2A4A2W2 11036637 96A3AlZ1-Al27 11061186 Current driver (oard) 96AlAS2A4.A2W8 11036639 96A8AI28 11063046 Reed relay card 9MIAS2A4A4Wl 11036641 96A3Al29 .11035325 Resister card (NOslative 96AlW1 11036626 lood) 96A1W2 11086627 96A8Al30-AI32 11006320 Diode card (aaaembly) 96AIW8 11036643 95A3AI33·AI39 11051275 Relay card 96AIW4 11086646 Cable aaembly 96A3A14l·AI43 11061275 Relay card 96A2 11036400 Pneumatic lett eonaole 96ASA144, 11036846 Power Nlo.y card 96A2A1 11036396 Pneumatie control panel Al46, A148 96A2A2 110063'15 Pneumatic lett chaloia 96ASA15C}.Al62 11061275 !Wiay card 96A2A2Al-A4 110116315 Relay card (non-latd>inr) 96A3A163 11036846 Power relo.y card

E·l

Digitized by Coogle

TM9-49U-IIS·14/1

Nil &-1. IW,_ o.;,....ao...-cw,_,

86AW66. A168 96AW67. A168 96.UA166 96A8Al.-. 96AW'll 96A3A1'72 96.UA174 96.UA178 96.UA1'79

96AV.180 96ASA184 96A3A188 96A8A191 91iA8A192 96ASA196 91iASA197 96ASA199, A200 91iA3A202 91iA3A207 91iA3A208 96A3A214 96A3A216 96A3A216 96ASA218, A219 96A3A220 96A3A221 96A8A222 96ASA222A13,

A14 96ASA222A18 96ASA222A17

96ASA222A18 96ASA222A20 95ASA222A21 NASW1 . 96ASW2 96ASWS 96ASW4 96ASW6 96ASW8 96ASW1 96ASW8 96ASW8 96A4 96A6 au.e. A7 88A8 MAt I 96A14·A18

96A14A1 86A16AI 96AieAI 96A82

95A82A11

1-2

----

11061r76 11086816 110116460 11061a40 11086896 1108&340 11061240 11061r76 110116360

11061r76 11� 11061240 11006336 11006340 11061240 11006386 11061276 110011260 11061275 11006360 11036380 11086816 110061166 11061275 11086316 11006886 11035842 11035821

11035818 11035880

11035827 11035824 110fli7U6 11� 11086606 11()366ql 11081160& 11096611 11096618 11096616 11086611 11096666 11086192 11086612 110861tl 11086676 106M808 41110-00-

061·2889 or 41110-00-868-6786 --

·--

-

11061000

l\elaf card Relaf card (no�>olatdriJII) DC lllmWl ehaail (11 34v de power IUPPI7 00 Lacldw network card DC llimWi ....,.Jatar card Pow .. IUpply card Relay card Counter meuuremenu

cord Relay card DC etimuU ena.ia (2) 34v de pow.- oupply (S) Lacldor 118twcrk card DC otirnuli �card 24v de IJOWC' IUPPIJ (1) R·Z meuuremenu card Relay card A«el.......- oimulalor Relay card Special stimuli card Special loeda cord Relay cord (no�>-I.Ichina) Beta almulat.or cord Relay cord Relay cord Uchtlna fixture Lori• an.alyur Reciater loti< cord

Monitor loclc eard Strobl &lid I/0 locic

cord Proc:tuor controla card Tim ina coatrola card ARS drive teet card Cable -.nil!)-

Cable-.mblY Ballut -.mbb' Ballut .-mb!)Ballut .-mbb' Manifold •••mbl;y 11oc.trJ lnv-Air eondltioner·htater

Control pant! Control p&lltl Control p&lltl PTS equipment uaed In

SCI'S Computer

96A32ASA2'

86A82ASAS•

86A82ASA8'

96.UIMA4'

96.ULU' 86A42A17 96AGW14 86AGW16 86AGW18 96AGW17 96CB1.cBS

..,..,.

M..J14 t6Wl t&WI NW8 t6W4 t6W6

11061126 MIS17317/

1·1 or 1·3 loiiS17317/

1·1 or 1-3 . 11061110 11061210 110611011 11061086

!IUS17317/ 1·1 or 1·3

MIS17317/ : 1·1 or 1·3

11068078

11061180

11062100

11062800 11062200

11061110 -

110610M 11061048 1106W8

11061418

110611110 11061800

11061488

11061468 11081101M 11�8 ll(•n 110878 1101171111 101110084

1 ...... 110811641 1101111111 110811668 110111111 11011800

... tootDCite a' .... et taltM.

C:11

····b'

Adapter Adapt.w power llliPPIJ

(-1holtl I Adtpt.or power npplr I (+11 ""II) Adtpt.or Nllltor boMI Adept.or ,._ boMI Ad&pt.or fill.or I RINIJ Adtpt.or door (AclapW

electtleal equipment udl(eb••»

Ad&�Mr PDW•IUAIIJ (14 I volt), lofl Ad&pt.or -·IUAIIJ (14 volt). riaht I Electronie �

oembl7 Coneole r..uneb ....,.,. � ..,.

oembl7 Voltaae·phone moaitor

panel tmlllbiJ �panal t''lll>o

b!)-Tape ....... Cowltdown eoatrol panel

·••mbb' Uti� panalw olllbb SCI'S power .,..., panel Taet.ical cable .-, panel � cable """' panel PT8 pow• eable .......,

panal Communleatio111 cable

"""' panal Card &ad mociiJie --Pow• dillllbutioe •no•

biJ Udlll;r dreult br•&Jutr

panel 'Ill rabiJ 81pal dltlrlbatloa bait Guida- -• bloww Pow•cUia CcNitrol cUia WJrint� Cabltt?� AW eoedllloNr-ho_. ._

cult bnllrer Coutctor reeept.Mie

II•••> Com....,. rmp&lle Cable smmbb ' Cable• lllbiJ

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Ct9 1'M 9-4915-US-14/1

Table E-1. R.I.,._ Table E-1. R.t-

a.r..-- ..,.....,.. .., ....... Ref.._ . ........ don ......... ·-1> d�Uon nu.mber A-....nbl)<

96W6 11035611 Cable -mbly 96W37 '11035661 Cable _,bly 96W8 11085605 96W88 11035647 96W9 11036607 96W89 11035649 96W11 11035602 96W41 11035651 96WU 11086617 96W42 11035630 96W15 11035673 96W43 11035658 96W16 11035657 96W« 11035655 96W17 11035621 9SW46 11035948 95Wl8 11035681 95W47 11 0356Z7 -119 96W19 11035623 95W48 1103591'12 95W20 11035645 95W49 11035955 96WZ! 11035633 95W50 11035956 9SW22 11035655 95W51 11035970 96WZ5 11035667 95W60 11061727 95W26 11035625 95W61 11061729 95W27 1103S6Z7 -39 95W64 11061735 95W28 11035641 96W65 11061797 95WZ9 11035663 95W71 11061749 95W30 11035665 9SW7Z 11061731 Cable .... mbly 95WS1 11035669 9SW73 11061328 Cable usembly 95W3Z 11035619 95W73Al 11061329 Test point box 95W33 11035689 95W74 11061567 Cable assembly I 95W34 11086671 95W35 11035669 1Refer to T!ll 9·1427-380-12/Z for complete listing of PTS 9SW88 11035697 C&ble uaembly reference dnlanations.

Diglt1zed by Google

C21 TM Nt3WIS..14/1

INDEX

AO lltlmall: D.criptlon . . . . . . . . . . . . . . . , . . . . . . . 1-l.Jaa. 1-11 lutallat!oa. . . . . . . . . . . . . . . . . . . . . . . . 1-1 7o i:.18. BeaaoYal . . . . . . . . . . . . . . . . . . . . . . . . . . 5-.17 a i:1J Te.t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17. i:11l

Deec:rlptjon . . .. . . . . . . . : . .. . . . . . . . . 2-6o('l)t 2-7. 2-18 2-36

Pl-eparatlon for traYel . • • • . . • • . . • . 8-21/ a.. A ... l•romet.r olmulatDr:

De.ertption . . . . . . . . . . . . . . . . . . . . . . . Repl&eemeot . . . . . . . . . . . . . . . . . . . . . .

T..t ... ... . . . . .. . . .. . . . . . . .. . . . .. . . Aectptanee tMt, SCTS . . . . . . . . . . . . . . . . . A- I...WU ......................... .

Aocn.,ry, ted Mt (Sn T..t aet ac"•• toJ'y.}

Adapt.r: Conec:tlve malnt.nanee • • • • • • • 0 0 . .

Deeoer� . . . . . . . . . . . . . . . . , . . , . .

Deeerf ptlon . . . . . . . . . . . . . . . . . . . . . . .

Eleetronle equipment raek . . . . . . . . Eno..,tllnr . . . . . . . . . . . . . . . . . . . . . . . .

General . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adaptor blo1ror ....................... .

Adaptor eablnot . . . . . . . . . . . . . . . . . . . . . ..

AdapCAr diap,.tic tat: General ...................................................... .

Malfunction and rault W.lation procedures ........................................... ..

Operating proeedum ............................. . PreUminary procedures ......................... .

Program modes ...................................... .

Adaptor di03nootic test operatin1 pro-cedures (table �20) .................................. ..

Adaptor modul• tlMd 1ritll r •amb17 tooter operation:

ln.tallattoa . . . . . . . . . . . . . . . . . . . . . . .

RemcrraJ . . . . . . . . . . . . . . . , . . . • • . . . . .

T•t . . . . . . . . . . . . . . . . . . . . . . . . . o o • • • •

Air conditioner-beater: Ctrcu.lt brealcen . . . . . . o . o o • • • , • • • 0

(A.-or plllllll. •................ 0 ...... 0 .......

Oeec:riptlon . . . . . . . . . . . . . . . . . . . . . . .

Pflter . . . . . . . . . . . . . 0 • • • • • • • • • • • • • • •

ln.atal.lation ...................... .

lMtallation of boll01r1 ud boll01r1 fnJDe . . . . .. . . . . . . . . . . . . . . o • • • • • •

Jnotallatlon of lo1rer ohoelt mounte. Inotallatlon of IDOilntlnr fra-. • . .

6:lJl 8-20b

2-lib(2) 2-10o

S-96 Z-10..

6-6& 2-106

�14a

�14<: 3-14e 3J.Jd. il-14b

a.ue

2-22 �

6-22 8-28

2-1

&,lJl 8-63 2d;

2-16 3-19 2,li

�117 2-1&

3-31

�32 3-32 �32 �31

3-32

2�1t 2.7 2-Zcl 2-1 Z-le, 2-1. Z-1b 2:2

� �us s-19/ !til»! I

IH9A: It I Ill! I IH9i i>:!08,1 IH9po 1'>-108

......... h .._ lnatallation ot RFI !Uwo ................ .. IM9JI �108 I .. tallation of upper ohoek mount& .... , Removal ........................................ .

D-49j S.JOfl.l l).49a &.100

!Wnoval of bello1r0 and bellowa � .......................................... . 6-491> &.108

Removal ollowerlhod< mounto ....... .. D-49d 5-108 Removol or -m.a frame ............. .. � �108 Romoval ot RFI IIhen ................... .. l).49r �108 Removal of upper ahoek mount& ........ . IH9c �108 Replacement .. ................... , , , , ........ , 0 !).49ft &.108 RFI gnliiJIC!Ing otrlpa ..................... .. 5-48,1 &.1111 Replacement of pr«eettve cover ....... . 1).49m 5-108 Temperature eont.rol acij111t.mont ...... .. IH9o 5-111

Air condltlonor-b•tor control pa .. t: Corr.otin maintenonee . . . . . . . . . . . 6-«8 Deouiption . . .. .. .. .. .. .. .. . .. .. .. 2«(6)

Air conditioner-beater control oottlnp (table 8-18) . . .. . .... . . .. .. . . . . . .. . . . 3-llo(lO) 3-lt

.Ur conclitioMr-heat.or d._ IIOUI-(table S..l7) ... oo ............... o . ........... 0....... 3-9t�(7) S-18

Air eonditioner-heater operatina ehar-aet..rlatieo (table 2-21 ............................... ..

Air eonditlonlng duet. . . . . . . . . . . . . . . . . .

Air dlft'uaer t.nd louver . . . . . . . . . . . . . . , .

Air vane elmulator:

Corr.otiYe maintenance ..... , . . . . .

DeKriptlon . . . . . . . . . . . . . .. . . . . . . . .

Prtparatlon for tranl .......... . .

Air �nt Alter . . . . . . . . . . . . . . . . . . . . . . . . . .

Airflow awlteh . . . . . . . . . . . . . . . . . . . . . . . . .

Alloeatlon, mt.lntenanee . . . . . . . . . . . . . . .

Annual &dlocNie ol-entiv•mal-..vlcoo for the SCTS (table 4-8.1) ........ .

ARU diagn,.tio prism .... mbly ca10 t.nd stor��e brac.ket.. corrective maintenance .............................................. ..

ARU diagnostic prum aaoembly (n container .................................................. 0

AJIU diagnootic prum aooembly ttipod: Cort"f!Cti ve maintenance ....................... .

Owuapt.aon ........................................... .

A110mbly Utt..r: AC atimuli ............................................. .

Accelerometer simulator . . . , . . . . · . .

Airflow awlteb . . . . . . . . . . . . . . . . . . . .

Beta elmulator card . . . . . . . . . . . . . . .

Cable t.c:eua panel . . . . . . . . . . . . . . . . .

Card/rtlay test panel . . . . . . . . . . . . .

Control• and lndleatDn . . • . . . • • . • • •

Corroetive maintenance . • • . . • • . . • •

Counter mea1unm.enta rard . . . . . .

Cur,..,nt driver cord . . . . . . . . . . .. . . .

2-1b 2:2 5-81 6-189 6-&1 5-118

6-llt 6-11&.1 Ub L7

S-tlk � 6-C'/ �

2-12<1<: 2-22 !.:{ L3

:h6U It-! 20 I

lH:ibl 2.22 2-12ag 2-22 2-12<1<: 1-22

2d2.t 2-22 2-121t 2-21 1-1211 2-11

y H 6::4 �lt tllru lira 6-27 YU

2-12, 2-11

2-12oi 2-22

Index I

I

D tzed .ly Coogk

!

TM 9-4HS·II5·14/1

DC 1tlmuti . . . . . . . . . . . . . . . . . . . . . . . . .

DC otimuli. �lator card . . . . . . . .

Deeneraizinc . . . . . . . . . . . . . . . . . . . . . .

De�ri ption . . . . . . . . . . . . . . . . . . . . . . .

Diode card . . . . . . . • . . . . . . . . . . . , . . , .

Energizinr . . . . . . . • . . . . . . . . . . . . . . . .

Filter .................................................... .

General . . . . . . . . . . . . . . . . . . . . .. . . . . .

Grilles . . . . . . . . . . . . . . . . . . • . . . . . . . . .

High power loada . . . . . . . . . . . . . . . . .

Interface relay card . . . . . . . . . . . . . . .

Ladder network card . . . . . . . . . . . . . .

Light fixture . . . . . . . . . . . . . • • . . . . . . .

l<>llit analy&er ................................... ..

Low powtr loada ................................ .

Master control panel.. ....................... ..

Po�·er relay card ................................ .

Power supply, 5-volt de ..................... .

Power aupply, 12-volt de . . . . . . . . . .

Power aupply, 24-volt de . . . . . . . . . .

Power supply, 28-volt de . . . . . . . . . . Printed circuit can! connoetor k8Yirw

data ........................................... . Reed relay card ................................... ..

Relay cards ......................................... ..

Relay tree cards ................................... ..

Resistor c.ard ....................................... ..

R·Z meaaurementl card ..................... ..

Siena! buaea . . . . . . . . . . . . . . . . . . . . . .

S-Ial loads card . . . . . . . . . . . . . . . .. Special atfmuli cord . . . . . . . . . . . . . . . Terminal boarde . . . . . . . . . . . . . . . . . . Teat point panel . . . . . . . . . . . . . . . . . . UUT connector panel . . . . . . . . . . . . . Worktable . . . . . . . . . . . . . . . . . . . . . . . .

Auembly teeter blower: Deacription . . . . . . . . . . . . • • . . . . • . . • .

Installation . . . . . . . . . . . . . . • • . . . . . . .

Removal . . . . . . . . . . , . . . . . . . . . . . . . . .

Assembly tester circuit carda:

I

Rela)' matrix ........................................ .

Teet ....................................................... .

Top left rear door circuit earda .......... .

Top right rear door circuit cards ....... ..

I Assembly tester diagnostic test .................. .

Asaembly tester diagnoatic test operat-1 ing procedures (table 3-21) ...................... ..

Aaaembly teater printed circuit card connector keying data . . . . . . . . . . . . . . .

Aaaembly tester printed circuit card connector keying data (table �2) . . .

Aaaembly tetter .structure: Cnbleo . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment rack . . . . . . . . . . . . . . . . . . .

Light fixture ........................................ .

Structure ............................................ , ..

Top left front door . . . . . . . . . . . . . . . .

Index 2

Pancn.pk 2-i2r ·

2-12u ll-20..

2-6c(3) 2·12<1m

8-9• 2-121le 2-12A

2-12...t 2-12<> 2-120 2-121 2·124

2-11q.J Z-12ab

Hg£ 2-12aA Z-12an 2-12i 2-121 2-12k

H 2-12ak 2·1210

. 2-12q 2-12al 2-ll!z

2-12Ai 2-1211

2-12<1/ 2-12i 2-121 2-121l 2·12p

2-12m �641> 6-644

p'2-21 2-21 8-fU

2:§ 2-22 8-20 2·22 2-17. 2-22 2-21 2-17 2-21 2-17 Z-21 2·22 2-17 2-22 Z-22 2-21 2-21 2-lll

Y.l. 2·22 2·22 2-21 Z-22 2·22 2-32 2-22 2-22 2-21 2-21 2-21 2·21

2-21 �116 �116

5-22a J;:l8.l � fdU &-22a S-18.1 5-22b 6:18.1

3·15 3-41

3·1oo!91 3-42

�2& 5-32.4 S-261> 5-32' • -26(} .l:llU 5·26a 5-31 �26• 5-32,4

Top left rear door . . . . . . . . . . . . . . . . .

Top rilfbt rear door . . . . .. . . . .. . . ..

Authorized palnta for the SCTS (table 4·2) · · · · · · · · · · · · • · · · · · · · · · · · · • • · · · • • ·

Automatic modo ol operation ................... .

Check8um error diaplay ...................... .

Deeneraizlnr procodn...., . . . . . . . . .

General . . . . . . . . . . . . . . . . . . . . . . . . . . .

Malfunction '!nd fault laolatlon proeedurea . . . . . . . . . . . . . . . . . . . . . .

Modtta of operation . . . . . . . . . . . . . . . .

Prel!,.lnary procedure• . . . . . . . . . . .

Reatlrtlnc procram . . . . . . . . . . . . . . .

Semiautomatic mode of operation . . Single atap mode of operation . . . . . .

Tnt equipment required . . . . . . . . . .

Ballast&:

Cll

" 4:2.1 I B-15d WI

3-15c.I WI 8-16i a.&1

S-15A 1-41

B-lll � B-111d 8-41 8-lk 1-41 8-16g S-41 8-16• 8-4 8-111/ 8-4 1-lM WI

Installation . . . . . .. .. .. .. . . . . .. . .. . � 5-80 Removal . . . . . . . . . . . • . . . . . . . . . . . . • . 5-Uo. 6-tO

Beta eimulator card . . .. . . . . . . . . . . . . . . . . 2.12!. 1·11

Blackout override onritch: ln1tallatlon . . . . . . . . . . . . . . . . . . . . . . . �44c(2) 1-H Removal . . . . . . . . . . . . . . . . . . . . . . . . .. 6-44c(1) 1-H

Blower (Sff opooi� it-.)

Box, •lena! dlatribullou (S•e Stpal distribution box.)

Box, atorap (S,. Stor,... box.)

Bracket, test dolly and hoiatlnc aling mounting .................................................... .

Cabinet (S .. opooiM iU....)

Cable acceaa panel • . . . . . . . • . • . . • • . . • . . •

Cable duet .. . . . . . . . . , . . .. . . . . . . . .. . . . . .

Cable duct cover . . . . . . . . . . . . . . . . . . . . . . .

Cable entry panel (Sff qui� .,.,._) Cable Weer . .. . . . . . . . . . . . . - . . . . . . . . . Cable storage cabinet:

Descroptlon ........................................... .

Installation ........................................... .

Removal .............................................. ..

Repair .................................................... .

Calibration, maintenan .. . . . . . . .. . . . , . .

Card and module teat aet: Controls and lndlcaton . . . . . , . . . , . Corrective maintenan .. . . . . . . . . . . .

DMnerai&inc . . . . . . . . . . . . . . . . . . . . . .

Deacrlptlon . . . . . . . . . . . . . . . . . . . . . . .

Energ!linc . . . . . . . . . . . . . . . . . . . . . . .

Card and module teat aet controls and Indicator (table S-10) . . . . . . . . . . . . . . .

Card and module teat aet dlacnoR!c teot <See CMTS dlagnootlc teot.)

Card, circuit (See IIJI•ci� iU....)

H6 4-1362 I 2-ev, 2-t,

2-lh 2-11

2-ev H Up 2dU

3:3 �16

8-20< 2-61> ( 4}

8-&/

2,ji l>-125 l>-125 l>-125

.4:1

Digitized by Google

Ctl

Card extender .... . .... . .. . ... . . . . . . .. .

D.crtptlon . . . . . . . . . . . . • . . . . . . . . . .

In1tallatlon . . . . . . . .. . . . . . . . . . . . . . . RtmoTal 0 • • • • • • • • • • • • • • • • • • • • • • • •

T"t. . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . Ca.rde, rtlaJ ........................ .. . Carcll, relar tne ...................... . Cue, rota17 lnnrter ................ .. Central data pl"'CtltW ... . .. .. ... . . . . . . Chair, rota17 (So• Rot&r7 chair.)

Chamber, pneumatic . . . . . . . . . . . . . . . . . . .

Chaull, pneumatic teet . . . . . . . . . . . . . . . .

Circuit breaker uoembly: Corrective maintenance ..................... .

Dellcription ......................................... . Cl.rcult brooker p&Del •-mbly, utili!)� .... . Circuli bNakero, air condition.,..hutor .. ..

Circuit carcll, auombly teeU.r (S., Ao-Mmbly taotar.)

Cleantnr . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . CMTS dlarnootlc u.at:

General . . . . . . . . . . . . . . . . . . . . . . . . . . .

Malfunction and fault loolatlon procedures . . . . . . . . . . . . . . . . . . . . . .

..Operatlnr proeedureo . . . . . . . . . . . . .

CMT$ dlarn01tlc te.t operetlnr pro-eeclu- (table 8-22) ............... ..

Cold w .. thor operation, extreme . . . . . , Command m.t.intenanee m.an&J'Olrltnt In-

apeetfon ... . . . . . . . . .. . . .. . . . . . . . . . . . . Common tool• and equipment . . . . . . . . . . Commun.lcatlono cable ent17 panel con-

' neeton, eontrole, and tennlnale . . . . . .

Communications cable ent17 panel connecton, controle, and termlnab (table 8 .. 16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ·.

cOmpartment, forward . . . . . . . . . . . . . . . .

Compartment, atoraro .. .. . . . . . . . . . . . . .

Computor: Central data proeuaor .......... :. Core mem017 unit& . . . . . . . . . . . . . . . .

Correetive maintenance . . . . . . . . . . .

Deene,..S.&:fnr . . . . . . . . . . . . . . . . . . · · · . Dtacrlptton . . . . . . . . . . . . . . . . . . . . . . .

Electrical equipment rack auembly Enerrhlnr . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input/output assembly . . . . . . . . . . . .

Power oupply ... ........ . .. . . .. . . .

Computar dlarnostlc test: General . . . . . . . . . . . . . . . . . . . . . . . . . . . Operatlnr p� . . . . . . . . . . . . .

Prellmlna17 procedures . . . . . . . . . . . Repeat of diarnoettc teat . . . . . . . . . .

Computer diarnootic test operating pro-1 cedures (table �19) ... , ............................... .

Computer power supply aaoembly maintenance panel. control, indicator, and t.eot polnta (table S-Ill . . . . . . . . . . . . . ..

2-llg 2-11 6-Z1e 6-18 6-21• 6-18 6-21h 6-18

2-U.. 1-11

H.k 2-21 6--'0 6-88

2-9b 2-18

2-1k 2-1,

2-lS/ 2-2<&

6-3&: s-80 2-14<1 2-26

2�6) 2:§ � 2,7

8-1611 l:li2.l 8-l6b 8-16e

3-18 8-1lla

2-9b 2-lld U2

8-20b 2-5b(l}

2-9/ 8-9b 2-94 2-9• 2-9•

3-134 S.1Sc S-13b 8-1Sd

W21 8-a8

Ho.& 4-1

8-15

a-u 6-1811

2-28

2-11 2-13 lidJl 8-68

2:6 2ill. 3-19 2:12 2:la 2:la

8-!S �2S 3-23 $-24

TM 9-4915-385-14/1

Con�ltloned-alr duet . . . . . . . . . . . . . . . . . . . (Sit .U.o .Air eondltlonlnr ducta.)

Conduit, floor . . . . . . . . . . . . . . , . . . .. . . .. . .

Connector lnoert location (table 5·8) . . .

c.orua.etor paD��( ........................... , ..... ... . .

Connector penel, UUT ... . ... . .. . . .. . ..

CoiiiOie: Coab'oll aad indicators ....................... . Corrective: mainte.nanee ..... . .. . . . CountdoWn control penel auembly.

6-82 6-27• 2-6d,

2-13/t 2-lZ/t

3-2 5:9

2·8[ DMne.rsi.a:ing . . . . . . . . . . . . . . . . . . . . . . D-.c.ription . . . . . . . . . . . . . . . . . . . . . . .

Enorglzl ng . . . . . . . . . . . . . . . . . . . . . . . .

General ...... .... ....... ..... .......................... ..

S·20b 2·56(3)

3·9b 2-&

IAuneb control panel ueembly .......... . Malntananee ponel auembly . . . . . .

Tape reader . . . . . . . . . . . . . . . . . . . . . .. UtiUt¥ panel ueembly .... . .. . .. .. Voltappbone monitor penol u-

Hmbly ......................... . Contolt, dlltribution (S., Dlotrlbutlon

'contole.) Contole, pneumatic teet cs .. Pneumatic

teat conoole.)

Control• and lndicaton: A11embly teeter . . . . . . . . . . . . . . . . . . . Card and module teot Ht . . • . . . . . . .

Communication• cable entry pone!. ·

Con.eole . . . . . . . . . . . . . . . . . . . . . . . . . . . '

Dlltrlbution conoole . . . . . . . . . . . . . . . O.Ctral...................................................... �

Pneumatic teat c:onaole . . . . . . . , . . . . 1 . Convenience outlet&:

Corrective maintenance . . . . . . . . . . .

Deocrlptlon . . . . . . . . . . . . . . . . . . . . . . . Core memory un.tta . . . . . . . . . . . . , . . . . . . .

Countdown conll'ol panel ueembly ........... . Countdown control panel uoernbly eon-

trolo and indiceton (table �) .... . Counter meuurementa card . . . . . . . . . . . eo .... .. cable duet .. . .. . . ... ...... . .. . .. Current drinr card . . . . . . . . . . . . . . . . . . . .

Dally ochedule of preventive-maintenance eervlceo for the SCTS (table 4-4) . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. .

Damp weather operation, extreme . . . . .

Data, tranaportation . . . . . . . . . . . . . . . . . . .

DC Ill mull: Deocrlptlon . . . . . . . . . .. . . .. . . . . . . .. Jlerulator card .................................... .. Rej,Jaeement .... .. . .. . . ... . ... . . . . Tt•t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deenergldnr:

2-8c,l

2-Sd 2-& 2-8"

5-38 2 - 6{

2·9d 2 .-Sf

3-2 2·12•

2-6p 2-12aj

2-12r 2-1211 5-24a 5-24b

5-189 &-46.2

u. 2-24 2-21

�2 · � 2:1.1 8-68

2:6 3-19

� · Z:ll 2.,lJ) 2.,lJ) 2:1.1

a.s 2-21 � 2-22

4.2.2 8-63

2,8

2-21 2-21 6-22 6-22

3-J:lc a-aa-- '� Air condltioner-heetara . . . . . . . . . . . 3-20/ 3-20• 3-20• s.2ob

8-64 3-64 8-64 8-88

Aootmbly teoter . . . . . . . . . . . . . . . . . . .

Card and module teat set . . . . . . . . . .

8-2 a-a Con.ale, adapter, and computer . . . .

lndn 3 D � ze<' gle

I

TM 9-4H5 U5-14/1

Elllorpnev shutdown of SCTS nn Goneral -····························· ................. ..

P'Dtu.matic telt coneolt ......................... .

scrs van lilhtilllr and hoa!Ar outlttl .......................... ..... ................. .

Demil.it&riutioo ........................................... .

Demolition to prevent enem,y uee ............... .

Deaeriptlon of SCTS van, extarior p!IJalcal <S•• SCTS nn, exterior phJ'aical �rlption of.)

I>t.c:rlption, OYerall ................... .

Dul,.atlona, re!e"nee ............... .

Diapoetlc test (S,. lll'•ti/ld It,.,) D111'1'01tie tell&, uee of .......................... . Difference. a1n011e rnodela ...... , . , , . ........... .

Diode eardt l'slmbq '-tel" .................... .

Diatribution console:: Controlo aod indieatort ......................... ..

Corrective maintenanc-e:: Circuit breaker UMmbly .................. .

Patchboard aaembly and patchboard roceptaele .................... .

Relay assembly ................................ ..

Structurt ............................................. .

D.acription: Circuit breaker aaaembl:r . . . . .

General . . . . . . . . . . . . . . . . . . . . . . . Pateb panel . . . . . . . . . . . . . . . . . . .

Purpoee .. . . . . . . . . . . . . . . . . . . . .

Relay uoembly . . . . . . . . . . . . . . .

RFI ftlten ................... . Storqe c:ompartmmt ........ . Struetun .................... .

Diotribution c:onaole circuit bnakor panel controb and lndlcatou (tabt. 8-16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Doliy, test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door Interlock awiub (SII Jnt4rloek awluh, door.)

Door, personnel . . . . . . . . . . . . . . . . . . . . . . . .

Door aeals . . . . . . . . . . . . . . . . . . , . . .. . . . . . .

Doorpoat .. . .. . . . . . . . . . . . . . . . . . . . . . . . , . .

Doon, forward compartment: Corrtttive maintenanee .......... .

Deacrlptlon .................... .. . OS and GS mainten&ne4! lnapoctloo ... .

Duct, c:ond!tioned-air: Corr.cttve m.aintenance . . . . . . . . . . .

Deocrlptlon . . . . . . . . . . . . . . . . . . . . . . .

Eloetrlc.ol connector kefinr Information Electrica.l equipment rack aaaembly,

�mputer . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electronic equipment rack, adaptor ... . Emerronc:r shutdown of SCTS van ... .

Emplacement: I natructions . . . . . . . . . . . . . . . . . . . . . . .

Selectlng the site . . . . . . . . . . . . . . . . . .

Enorgl•lnr: Aaaembly tester . . . . . , . . . . . . . . . . . . .

lnclea f.

2-1 �

2-14tl 2-14a

2-14c

2-5c(l) 2-14• 2-14[ 2-Hg 2-146

3dl 2-611

2-2b 5-77 2.2;

3-9•

2-1 hS

Yll..l 5-78 5-72

2-28 2-24 2-24

2dl 2-28 2-26 2-26 2-24

2-1 5-139

2-1

5-189 2:1

*-1o.tl

8-18 8-18

8-20

Cant and module -an ......... .

Conaole, odapter, and c:omputer ... .

Pneuma. tic Iaiit c:onaot. ( pneumatlc mode) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatie teot c:onaolt (p,.....re mode) . . . . . . . . . . . . . . . . . . . . . . . . . . .

Portable bes• n .............................. . Prelimina'1' procedaiW .. . . . . . . . . .

Equipment and toolo, common . . . . . . . . .

Equipment and toolo, opaeW pu.._ . .

Equipmeat raek.: Co .. . •• rrecwYe ma.tn-nanee ....................... . Deecription ........................................... .

Equipment rack. adaptAr electronic ........... .

Equipment riCk UMmbly, computAr el«trical ..................................................... ..

Equipment required for malntenanoe cal). bration perf....,_ eJ.dt (table HOI ... ,

llquiprnent required for malntananoo caJi. brallon performance eJ.dt (table Hll...,

Equlpmellt atorace: Alr c:oaditloner-beat.r power eablea Cable ltorqe cabinet ... . ... . .... . Equip-nt atorap cabinet . . ... . . .

G�neral . . . .. . . .. . . . . . . . , . . . . . .. . . .

Guidance aect!on In-van teat cablu. Headoet storqe cabinet . . . . . . . . . . •

Pneuma.tic tast conoolt atoraga cab-Inet and dn.,..r . . . . . . . . . . . . . . . . .

Tape atoraga cabinet . . . . . . . . . . . . . .

Equipm..,t otorago cabineta: lnltalla " lton ..... -.................................... .. Removal ................................................. Rtpair ......................................................... .

E•pendtblo bulk and conoumable maintenance items ................................... ..

l!!•ploded-view illustra tiona ......................... .

Eaterior phY.ieal d0$Cription ot SCTS van (See SCTS van. exterior phyaleal deaeriptlon of.)

'£atarior v�ew � r ..... an1 -.. • .,.,. p� ............................................ .

Extreme cold weather oparatloo . . . . . . .

llxtrU�t damp weather operation . . . .. . Extreme hot •eo thor operation ....... . Filter:

A' d' . h 1r con Jttoner-. ea�r ......................... .

Ai.r vent ................................................ .

Aatembly tester ................................... .

FllW e•stlftbtr. RFI,, .. ,,.,,,,,,,.,,.,,, .,,,,.,,., ,.� Rl't ......................................... ..

� ..................................... . Y.ainte:n&Dct ·-...................................... . � for travel ....................... .

f'l .. ..,lt powtr oupply: Detc.ription .......................................... .

Replacement ........................................ .

T .. t ...................................................... .

Fl .. year aehedule o( prtvenll•• malnt.enana •nie• for tilt SCTS table H..2) ............................................... .

C19

3.1<! 8,2jU 8·9< u:u Up u:u 8-h 8-18

4-Z 4-1 u 4-1

�10c:

4d.ll.1a

4-JQ,J

2-10[ 2-166 2-Uicf 2-Uia 2-18{ 2-16o

Z-16p 2-16o

2-lf

HO.J 2-1'7 2-1'7 1-1'7 1-1'7 2-1'7 ll-2'7

2-1'7 2-1'7

�7Je S-1282 r.-na :t-128,2 �nb 5-12112

z-m Nl 3-1h .... 3-1t.f .... 8-1$& ....

2-11Do 5-�.1· :t-24.16

$.118

fkflLI I 2-22

... ...

D tzed .ly Coogk

C17

Fixwre (8« 1pecijic ite��<.) Fixture. light (8« Light fUture.) Flexible harneu repair (8« Printed wiring

board repair.) Floor eonduit ............................................... .

Flukemetu <S•• AC/DC dUI'erendal •oltmeter.)

Fluo......,..nt Jampa: Installation . . . . . . . . . . . . . . . . . . . . . . .

Location . . . . . . . . . . . . , . . • • . . , , , . . . .

Removal . . . . . . . . . . . . . . . . . . • • . . . • • .

Fortna . . . . . . . . . . . . . • . . . • • . . • . . . . • . . . . . .

Forward compartment: CorreeU•e maintenance . . . . . . . . • . .

Doors .. . . . . . . . . . . . . . . . . . . . . . . . . . .. .

Exterior view . . . . . . . . . . . . . . , . . . . . .

Interior view . . . . . . . • . . . . . . . . . . . . . .

Light switch . . . . . . . . . . . . . . . . . . . . . .

Forward partition . . . . . . . . . . . . . . . . . . . ..

Frame asoembly, ST-120 handling (See ST·120 handling frame auembly.)

Gear, landing . . . . . . . . . . . . . . . . . . . , . . . . . .

Grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guidance section i.n.van teat eable1, atora,ge of . . . . . . . . . . . . . . . . . . . . . . . • . . •

Hand lantern: Corrective main�nanee ....................... .

Preparation lor travel ........................ ..

finnd pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hanger, cable . . . . . . . . . . . . . . . . . . . . . . . . . .

Headset storage cabinet . . . . . . . . . . . . • . .

Heat sink aaoembly . . . . . . . . . . . . . . . . . . . . Heater outleta:

Dee • • nerg'lztnc . . . . . . . . . . . . . . . • . . . . . .

. Deacription . . . . . . . . I • • • • • • • • • • • • • •

Energizing . . . . . . . . . . . . . . . . . . . . . . . .

Heaters, portable: Correttive m.Untenanee ... ...................... .

E . . DtllflZlftg ........... ............. ,., ...... .. .......... , .. .

Performance specirJCation and characteriatits ............................. ..

Preparation for tra•el ........................... ..

High power loads: Description . . . . . : . . . . . . . . . . . . I • • • •

Installation . . . . . . . . . . . . . . . . . . . . . . .

Re:movat . . . • . . . . . . . . . . • o • • • • • • • 0 0 .

Teat . . . . . . . . . . . . . . . . . . o o • • • • • • • • • : .

Hoisting sling: Corrective maintenanee . . . . . . . , . . •

Description . . . . . . . . . . . . . . . . . . . . . . .

PNparatlon for ua••l . . . . . . . . . . . .

Hot weather operation, extreme . . . . . . . .

Humidity indicator . . . . . . . . . . . . . . . . . . . .

Hydraulic actuator test ftxture: Correetjve maintenance . . . . . . . . . . .

Deteriptlon . . . . . . . . . . . . o • • • • • • • • • •

Preparation for tr ... al . . . . . . . . . . . .

Inspection: Command maintenance manaee-

ment .................................................. ..

5-82 5-139

6-t1c 5-80 5-41CI 5-80 6-416 5-90

H ldl

6-78 5-1S9 5-79 5-139

2-11b 2-32 2-17e 2-32 5-«6 6-94

5-80 5-189

2-2v 11,1 2-12od 2-22

2-16/ . 2-27

5-'12 fH28.2 3·21i 3-$1

2-13<1 2-24

2-ec !:1 2-164 2-2'1 �7 5-126

S-20v 8-64 2-6v 1:7 S-9v $.21),1

5-57 5-117 8-917 3:2nJ. 2-7c M

8-21111 3-$1

2-12o ll-21 6-19c 6-11 5-19o 5-16 6-19& 5-16

5-74 5-12:9 u. 2.9

3-21d ... 8-19b 8-68 2-2k, 2-1, Mot 2:i

�� 5-120 2-Ge 3::1

8-21; 8-66

TM 9-4935-315-14/1

DS and GS maintenance ................ ..... .

Preembarkation ..................................... .

Purpoee ................................................ .. .

Illustrations, exploded-view ....................... ..

Input/output auemb)Jr . • . • . . • . • • • • . • . .

Input requirementa, SCTS . . . . . • . . . . . . .

lnterf..., relay card . . . . . . . . . . . . . . . . . . .

Interior Hcht awltch . . . . . . . . . . . . . . . . . . .

Interior, rear . . . . . . . . . . . . . . . . . . . . . . . . . .

�t ................................................. .

Interlock owltch, door: Acljuat:Dlent. • • . • • • . • . • . • . • . • • . • . • • .

Removal ai>CI installation ................. ..

Inventory liatina .......................................... .

Inverter, rotary (5« Rotary inverter.) ln•erter test ftxtuN, rotary (Su Ro-

tal')' Inverter kat ftxtuft,) . . . . . . . . . . .

�-13 :kll!.Ji Jbl.4 � ,jdJ, .j.JQ 6 5-3 5-1

2-9e 2:13 2-7o M

2-12c 2-17 � 5-9-4

2-18 2-86

6-46& 6-94 �Sn li-94

l.::!l h'l .

Jack, le¥eli.nc ............. Ooo.OOO ........... .... ••••••• Z.2l 2-1

�al ...................... o ......... , .......... 6:fila � ....................................... i:l..lb K.,UW �............................. fi:l.lc

J-e.p k4Jml � (tMie 6-11.1) ......... 6:U

Keying data:

Aloembly teeter printed cireuit card eonnector ......................................... .

EIO<trical connector plua ................. ..

Electrical connector recepC&cle ........ ..

Jnatructi0111 Cor inapectina eon· \) nO<tor keyinc ................................... .

Jumper cap ........................................ .

P'TS, ..................................................... .

Keying information, electrical """"ector

Ladder: Aeeea� . . . . . . . . . . . . . . . • . . . . . . . , . . . .

Personnel • . . . . . • . . . . . . . . . . . . . . . . . .

Ladder network card . . . . . . . . . . . . . . . . . .

Lampa, ftuo......,..nt (See Jl'luo_,t

lampe.) Landing gear . . . . . . . . . . . . . . . . . . . . . . . . . .

Lantern, hand (Su Hand lantern.) Lanyard, aafety . . . . . . . . . . . . . . . . . . . . . . .

t-ach CIDCICrOI panel Mil nlbiJ ................ .

t-ach control panel s noznbiJ COIIIr'OI (&able 8-6.1) ....................................... .

Level oensor le'lellllr fixture: Correetl.,.. maintenance . . . . . . . . . . .

Deecrlption . . . . . . . . . . . . . . . . . . . . . . .

Preparatloo for tn'rel . . . . . . . . . . . .

Leveling fixture: Correc:tin malnt.n&Dce . . . . . . . . . . .

Deacriptlon . . . . . . . . . . . . . . . . . . . . . . .

Preparation for tn•el . . . . . . . . . . . .

Le•eHnc Jaek . . . . . . . . . . . . . . . . . . . . . . . . ..

a:1 5-6b �.

5-6c 5-9.1

5,& R:li

2-2• 2::2!

2-121

2-2g

Z-2n

Nc.l

$.2

5-60 2-64

8·211'

6-64 2-6g

8-211 2:2L

5-9.1 5-3 �.,'j

5-3 �

H..! 6-2

2-1 2-1

2·21

2-1

2oll 2:11

8-2

5-119 2:1

8-66

6-121 2::i

8-66 2-1

I

4:1.2. 4-10.6 Lfcbt ftxture, UMmbl7 - . . . . . . . . . . 2-1.2d 2-17

lnde• !i Digitized by Google

TM 9-4915-315-14/1

.......... � L�t lbtun8, SCTS .,... :

Delcription ...................... .

lnataUation . . . . . . . . . . , . . . .. . . . . . . .

Removal . . . . . . . ... . . . . . . . . . . . , . . . . .

Llrht owlt.cb .. : Interior IIcht nrltc:b , . . . . . . . . . . . . .

Blackout overrldo .witc:b , , , , , , , , , . Forword eompartmo11t l�t o'll'ltc:h

Location of Items oto...S tn tbo SCTS (table 2-4) ........................ . .

Loci< analyoer: Dt.crip t.ioa ............................................. . lntt&Uatlon .............................................. .

Removal ................................................ .

Repair ....................................................... .

Te�t ........................................................ .

De.c:rlption . . . . . . . . . . . . . . . . . . . . . . .

lnetallatlon . . . . . . . . . . . . . . . . . . . . . . .

lt.ernoYal ... . . . . . . . . . . . . . . . . . . . . . . .

Tnt .............................. .

LUbricatiOD ·-··-·····•··-••••oooooooooooooo,.ooo••••••••••

Lubrle�tioa or scrs oquipm.,t (table !:1:!} ··· ·······-··········· ......................... .

Maintenanee allocatioh ........................... .

Maintenance calibrotlon: General ................................................... .

Requiremente .......................................... .

Ptrlormance cboc.k of _.,. nrltcb· • and p.......,.. retief volvo In p,_ 1ure tat aet ....................................... .

Porformuce chock of_..,.. owtlcb· to in pMUmatic t.t eb-IJ, ............ .

Performance chock of oofety valve tn pneumatic chamber ......................... ..

b" i:l} .............................................. .

� � .-mbly ................... .

Maintenance panel "'lmblr oontaoola a11d lndtc:aton (ta'blo 8-6) .. . . . . . . . ..

Manifold u•:nblr .................... .

Muter CODUol pa!lel: D.ecriptfon ...................... .

tnatallatlon . . . . . . . . . . . . . . . . . . . . . . .

Rem�al . . . . . . . . . . . . . . . . . . . . . . . . . . Teat . . . . . . . . . . . . . . . . . . . . . . . , . . . , .. .

Muter contaool panel OOiltl'ola and lndl· catora (table 8·11) . . . . . . . . . . . . . . . . . .

Kemorp unttl, core . . . . . . . . . . . . . . . . . . . .

ModUieat1011 moomtlq plalll . , . . . . . . . , •

Mot�tlllr ocbodule of p-t.l--sat. nanoo Ml'\'1- ft�r tile ICTI (Wile HJ . . . . . . .. . . . . . . . . . 0 • •• • 0 •• •• • • • • 0 •

lar aUDa ...................................................... ..

lf04latl• plat., tborm-.................... ..

Multtpl•uae I MDII . . . . . . . . . . . . . . . . . . . . . Nomellolature eroaa refonnoo (IIIWI

1-1) . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . •.

Inti• 6

Uo M �· &-81 5-43G 15-81

&-«a 6-IN 6-«o 6-84 �··· �·4

J.11o 2-27

2-1?9.1 J.21 �21. 1c 6,]jU 5-21.1cz 5-18 &-21.16 5-18 5:21 Jd .5:18.1

2-121lh 2-22 �18c �15 &-18G li:.1J �186 �15

� ... 2

- 4-2

4dU 4,lli.B

4=1llJ. j,!!

� i:l.O.a

4-10 4,8 J.8d �

11-1 ... W4 H0.1

J-121 J-17 6-18o ��· �1eo 6-U 6-186 6-11

... H ....., 1·11 --1( J-1

M ..... W4 6-111

f>.?& 5=18U (>.70 5-118..2

... 6-1

1·111 .w.

Oporatiq Dlldw Dlluaal -dltlono:

C19

� �

Em.,DO cold WMtbor operation. . . 11-lh 11-a Ext._. damp w•tbor oporatton. . S-19cl S-a8 Exttemo hot woaU..r oporatlon. ... 8-196 a.aa Tropic coral ana oporotlon . . . . . .. 8·19• a.aa

Ooelllooeopo: Doocr!ptlon . . . . . . . . . . . . . . . . . . . . . . . %-6c(7), 1::1.

Z-18 1-16 Pnparatton for lnftl . . .... .. .. .. . S-21# Nl

Outloto: 120-'tolt ae eonftlllaco . . • . • • • • • • • .

208-Yolt ac: ll.at.r ................ . 0Yt.rall deaetiptloa . . . . . . . . ........... .

P•d, .. nd . . . . . . . . . . . . . . . , . . . . . . . . , . . . . .

Painttnc . . . . . . . . . . . . . . . . . . . . . . . . ...... .

Panol (S..II*\Iic mm.> Panol numbly (S.. -'fit 1-) Panol mountlfta fiztun:

CAt�TeetiYe ma.ieteer.ee ....................•

Dntsiptlua ...................................... .

,...._arioe tbrtrull ...................... ... p.,.._ � -- � �-. •·•·• .. ' .................................. .

,.... .,... ...... � ............................ ............... ..

Patch board: Corrwcthe mot11tonaneo . . • , . . . . . , .

Inatallation . . . . . . . . . . . , . . . . . . . . . . . RemoYal . . . . . . . . . . . . . , . . . . . . . . . . . .

Pwiormance ehoek al. pr 111111'1 owtt.eMoand PI' IIMIN relief valve in pr IM\n ted lot atlll oafotJ valvo In J>'M'•otlc ellaanbor.

A.dJultment,. ..................................... . � I'IIQUired •••••••••.••••••••.•••••••••

f'tn&J PI cac:;:;;dw. ............................... H

PwfCII"ffl8nCCI et.k ........................... .

Pretllnl.-, ptoeel� .................... .

Pw-f..-- ebedc ol pr ....... l'lrlldlo. In�- "'•••·

Ad,Jultlnent. .............. ' ' .... ' .••• ' .......... .

&q\11� I"'CCUUred ... ' ...... ' ' ' ........... ..

Ftnal �Cite .............. ' ............... ..

Pwf� eWk . .......................... .

Pt'ellallfW1 PIOOIIlaa .................... .

Perform��« opec:iftcotlona and charoctoriotlco:

Alr eond.itioner•heat.n ........................... .

Portable hulen ..................................... .

scrs input roqutremonll ................. .... ..

Ptnonntl door ............................................. .

Ptnonntl l&dder ......................................... ..

Ptroonnol wolltwoy: Corrective m&intenece ........................ ..

D.erlpttoo ................................................. .

Phy1leal d .. rtptton of 8CT8 ouldllar7 oq�tpmmt (Soo scrs ouxlllar7 oqutpmmt, pbyateal d.c:rtptlon of.)

Physical d.c:riptlon of 8CT8 m�or uoombll• (Soo scrs "'�' lltlm· bll•. pbyalcol d.c:rtptlon of.)

Pllyatcal d-rtpdon of 8CT8 van, tl· tariM (SH SCT8 van, oxtorlor phy· tical d .. riptlon of.)

Plato, modltlcatlon IIIOUIItl111 ..................... .

2-3( 2c1 J..eg Z::7

2-1 2-1 2-2! 1-1 � t:Z.1

6:li8J. �118 �� ,.. s.a. ..

�1 ..1 S.14c . ..

� �· 11-10. S-al 3-10. 8-11

'-1!!.2of �1!1.& .. 10.211 '-10.8 i:lll.a. '-10.!1 4-10. � 4-10.4 i:)g,2h 6:10.3

j.!g,1cf 6,10.1 HG.ICI i:.lQ 6:10,14 .... 0.1 ..JO.lt 6:10 I £-JO.Ib 4.1JI

2-76 2,9. Z.7c M 2-7o M 2·2h J.l Z.2A Z.l

DH; l.zed ..>y Coogle

C l l

Pneumatic claamb.,: DteerJptlon . . . . . . . . . . . . . . . . . . . . . . .

I.natallatton . . . . . . . . . . . . . . . . . . . . . . •

Performance check of e&fety valve ...... ll.emoYal . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic control panel: Deacrtption . . . . . . . . . . . . . . . . . . . . . . .

Inatallatlon . . . . . . . . . . . . . . . . . . . . . . .

R�val . . . . . . . . . . . . . . . . . . . . . . . . . .

T .. t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic control panel and pneumatic teat chaull nrUie&tlon (table 8-28)

Pneumatic control panel <011trola and indicaton (table 8-121 .............. .

Pneumatic tall ehiiMla: Deecript1on ..... ... ..... ..... ... . . Inatallatlon . . . . . . . . . . . . . . . . . . . . . . . Performance check of pressure

switches ............................................. .

Removal . . . . . . . . . . . . . . . . . . . . . . . . . .

Teat . . . . .. . . . . . . . . . . . .. . . · . · · · · · · · · .

Pneumatic teet cbaull control and ,,_ dlcatore (table 8-14) . . . . . . . . . . . . . . . .

Pneumatic t .. t con..,lo:

Connector panel . . . . . . . . . . . . . . • . . . .

Controla and Indica ton . . . . . . . . . . .

Doenerr!llnc . . . . . . . . . . . . . . ... . . . . .

D-riptlon ...................... .

Enerctllnc ...................... . .

C.neral .......... ................ .

Ra.nd pump . . . • . . . . . . . . . . . . . . . . . • .

lh.int�nance calibration ..................... ..

Pneumatic ehamber ............................. .

Pneumatic control pan�l ..................... .

Pneuma tie tetl thassls ........................ .

Pruallro toot Mt . . . . . . . . . . . . . . . . . . Purcfna . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storace eel not a..l drawer .............. .

Vorifle&tlon teat . . . . . . . . . . . . . . . . . . .

Pneumatic toot con..,le otructure: Connector pan�! . . . . . . . . . . . . . . . . . . .

Mechanical atructure . . . . . . . . . . . . . .

Pneumatic ayatem . . . . . . . . . . . . . . . . .

Portab14 blower . . . . . . . . .. . . . . . . . . .. . . . .

Portable beaten (Soe Beaten, portable.)

Power cable entry panel lllter assembly: Installation . . . . . . . . . . . . . . . . . . . . . . .

Removal . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power dlotrlbutlon cabinet . . . . . . . . . . . . .

Power distribution cabinet circuit breaker panel controla (table 3·2) ............ .

Power Input r.qulremenb (table 2·1) . . Power relay card . . . . . . . . . . . . . . . . . . . . . .

1·11c 6-11o

:l:ll!.2 6-11& &.alb

8-17

2-18/ �-�

J:.lJl..l 1·29ca I-2U

2·18.\ S:li

S-20ci

2.&(2) 8-8d

2-lk 2-1U

� �13o �13e �

2-181> 8·18

2-lSg 8·17

. ... fLMA HQ.6 H0,6

2·24 lbl.O. 8-64

leA l-JO

2:22..1 2-24

!!& 2·24 2-24 �24

2:2U 8-82 2·24 8·150

�-aac. &.eo 5-Ub 1-60 5-Uo lld!IU

1-66 S-117

1-Ue I-liA 1-llb

2-5b(&)

3·2

2·7A "2'12""

TM 9-4935-315·14/1

Power aupplies: Computt:r .................................................. .

6--volt dC' ..................................................... .

12-�olt de .............................................. .. 24-volt de .............................................. .

28-volt de ............................................. ..

Power auppliee, UMmbly teeter -I�. + 1Z., and 28-volt:

lnatallatlon . . . . . . . . . , . . . . . . . . . . . .. Removal . . . . . . . . . . . . . . . . . . . . . . . . . .

Te1t . . . . . . . . . . . . .. . .... . .... ...... . Pr...abarkatioa i�c:ioiL ...................... . Preparatioo for shipment .............. -........... ..

Proparatioa for travel: ACIDC ditreres�tial voltmeter ............. .

Air l'&.DI: aimulator .............................. ..

Diap .. tic teat priam .......................... .

Fire extiD,�Uiabera .......................... o ....... .

Hand lontern . . . . . . . . . . . . . . . . . . . . . Hola ti.nc oUnc . . . . . . . . . . . . . . . . . . . . .

H7draullc actuator teet !xtura . . . .

Inverter 1lxta.re . . . . . . . . . o • • • • • • • • •

Level Mnaor Ienllnc btura .. . . . .

Lnellnc fixture . . . . . . . . . . . . . . . . . . . Otellloseope . . . . . . . . . . . . . . . . . 0 • • • • •

P.- � fillturw ................. o .. .. Portoble electric heaten .................... ..

RA mainten&DCO rlllture ..................... ..

Rotary ehain ...... o ................................... .

scrs exterior .......................................... . Sl()rap bo• ..................... -.................... . ST-120 hudlioc rnme -bl;r ....... ..

T•t dolliee ..... _ .. ,.-............. -................. .

Theodolite auubield tent ..................... .

Tripod (1'21 .......................................... ..

Preuure teat Mt: Deacription . . . . . . . . . . . . . . . . 0 • • • • • 0

lnotallatlon . . . . . . . . . . . . . . . . . . . . . .

Performance check or preuure awitche• and preuure relief valve .................. ..

2·k �1:1Dft

2·1� 2·12t 2:1.2k

I-ZOo &·20. 1-106 �

.l.:i. :y 8-2V 8-21.1: 8-2b 8-214 1·2H

S..21cf 8-21i S..lb S..llp 8-211

8·21g &.21q 8-21M

8·2la z 3-21c S..21a J.21o &-21e S..Zlb S-2ht 8-211

2·136 6·30c

H3 2-22 2·21 2·21 �21

&·18 1-17 S-18

.._Io.e

�I a.. 3.f6 a.. I 3.f6 8-88 .... 8-88 8-88 8-88 8-68 .... ....

E 1 U4 a.. 3.f6

El Pu!'lln��: . . . . . . . . . . . . . . .. ... . . . . . . . . ' &.SOd 6·17 Removal . . . . . . . .. . . . . . . . . . .. .. . . .. 5-80. 6·12 Repair . . . . . . . . . . . . . . . . . . . o . . . . . . . . IS...SOII 6-62

Preuure teat aet and pneumatic cham. bor veriftcatlon (table S-24) . . . . . . . .. 8-17 a.a

Pr .. ure teet oet cue: laJtallation ................................................. s..32c S-60 R.moval ................................................ f>.8:ID S-59 Repair ........ -.............. � ................ h............ s..32b �

Preuure teet oet coatrola and indicaton (table � ................................................... ..

�.� ... o ......... o ....... . .. .

Ge..-.1 ............................ 0 ............. .

!�.pair or br•ak in nexiblo harneu between two conDecton ................... ..

Rapl-t "'..,_,. bohlnd nat-ble � ..... o .. oo•ooooooooooooooooooooooooo 1-l'l.ld �

lnd•• z ...;�.�ogle

TM ,_.935411-14/1 C21

1'-- .._ ... _. ,_ Replao:o- ftl - m m. Rotary chairs, pn�poralion for travel.......... 8-21< w

a:nd JlOO....................................... �27.1£ IbM • Rotary inverter: �ftl.W.etm_ ... _

dwecl to flerlde hllrs Ill u ..... , , , ••• , •••

110815116 .•• 0 .............................. 0 ••••

lllltlllltioa ........................................ . Relno¥111 •...•.••••••••.••••••.•• •·•••••••••••· .••.

Program tape and contai- aaembly: General ..................................................... . Maintenance proeedureo ...................... .

PTS ueemblies (See � i-.) P1'S keying data ............................................ .

PTS power cable entty panel: Detcription . . . . . . . . . • • . . . . . . . . . . . .

lneta11ation . . . . • . . • . . . . • • . . • . . • . • . Removal . . . . . . . . . . . . . . . . • , . . .. . . . . Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump, hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pureinl', pneumatic teet con.ole . . . . . . .

Quarterly achedule of preveotivf>o maintenance aervicee for the SCTS (table 4-71 ••............•...•...•...••.•......•....

RA maintenance flXture: Deacription ........................................... . Installation ........................................... . Prtparation for travel .........•................ Removal ................................................. . Rtpair .... ... ....... ... ........ ........... .......... ..... .

Raek. adapter electronic equipment ...........• Rack aeeembly, computer electti<:al

eq1.upment ................................................... . Raek, equipment:

Corrective maintenaDee ....................... . DeacrJptJon ........................................... .

Rear 1ntenor ................................................. . Rear wall component.o ................................. . Reeorda . . . . . . . . . . . . . : . . . . . . . . ... . ... . . . Reed relay card . . . . . . . . . . • . . . . , . • . . . . . . Reference dealpatloiUI . . . . . . . . . . . . . • . . ............ l"'lbbr'D-................................ . Rela:r _..., ...................................... .

Reiq eard. int.f:Me ............................. .. .ltelaJ eard. poww ................................. . Rlll;r earcl. l'..t ooooooooooooooo.o ........................ o ..., euda ...................................... o.oooo Relll' JUtril: cilwit. e..sa ......................... .. a.a., tree earda •.• •••·•·· ......... 0 ................... . Repair parte ......................................... . Report& ............................................... .. Rtailtor card ....................................... .. Return· air lilter and piiJe ...................... . �turn--air � ............................... . RFl tuter Ulembly ............................... . RFI filters ............................................ . I RFI grollllding •tripe ............................. . Ribbon wiring harneu repair (SM

Wiring harneu repair, ribbon.)

6-17.1< 6:liiU

�!'l.lt 6::111.2

4-15 4-16

2-2 ... , 2-1&• &-87c 5-874 5-87& 2-13d

3-18

ur.t &-'late 3-2la.1 (;.73.1b t;.73.1a

2-IOe

2:i (;.129

U4 5·129

&-(28,3 2-16

� &-126 I 2-& 2:i 2·18 2-35 (;-76

. 5-136.2 1dli

2-1211k 1dli

Mi S.14o, 5-8&6 S.l.!t

a.J.W

a.tW I:1IMt 6-214 �

4-1 ldi

2-l24l 5-52 &§i �

HM 5-48.1

1dl 2-22

1dl 2.:1

.... 6-78 ..17 Nil ua Z.22

fi:.lU loll

4-1 6'i

2-22 (;.113

2,1 M

2-26 (;.99

�ptton ... . . . . . . . . . . . . . . . . . . . . lnstallatiOrL . . . o o • • • • • • • • • • • • • • • • o • Removal ............................................... . Teat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotary inverter cue . . . . • . . . . . . . , . . . . . .

Rotary inverter t.eot fixture: Corrective maintenance ....................... . Deacription ........................................... .

R-Z measurements card .............................. . Safety lanya!<l . . . . . . . . . . . . . . . . . . . . . . . .

Sand pad . . . . . . . . . . . . . . . . . . . . . . . • . . . • . . SCTS a<:ceptance teet . . . . . . . . . . . . . . . . . .

SCTS uaemblies (S .. ,ui/lc i-.) . . . SCI'S auxiliary equipment, phyeical de

ecription of: Air conditioner--heater cireuit

break e-ra ............................................. . Air vane simulator .............................. . ARU diacnostic priam

in c:ontal.aer ........................................ . Cable acceu panel ............................... . Cable duet . . . . . . . . . • . . . . . • . • . . . • . . Cable duet c<rfer • . . . . . . . , . . . .. . . . . Cable hanl"r . . . . . . . . . . . . . • . . . . . . . .

Conditioned-air duet . . . . . . . . . . . . . . Connector panel . . . . . • . . . . . . . • . . . . . Equipment raek . . . . . . . . . . . . . . . . . . . l'orwa!<l compartment doon . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoisti-ng aline . . . . . . . . . . . . . . . . . . . . . Humidity indicator . • . . . . . . . . . . . . . . Hydraulic �tuator teet tlxture . . . . Level senaor leveling tlxture . . . . . . LeveUng fixture . . . . . . . . . . . .. . . . . . . Light ftxtureo . . . . . . . . . . . . . . . . . . . . •

Port.a,bie heaters ................................... . Return·air regi1ters ............................. . RFI filter a ... mbly ............................. .

Rotary inverter fixture ........................ . S�on�te box .......................................... .

Storage cabinet .................................... . ST-120 handling frame uoembly ........ . Tett dolly .............................. ............... .

Tat panel ............................................. . Theodolite sunshielcl tent

asaembl,y .......................... , ................. . Thermometer ....................... ....... ......... .

Tripod 1'Z .. .... .... ............... •·• ...... " .......... .. 12()-.volt ac eonvenience outleta .......... .. �volt ac heater outlete ... .. ............... .

SCTS cable entry panel and UUT tat cable keying data (8•• KeJine data.)

SCTS cable entry panel and UUT teet coble connector keying data (table (6-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCTS con so leo (See flP•ci� •-·)

SCTS exterior, PNl'•ration for tranl . . SCTS input requlrem�ta . . . . . . . . . . . . . .

2�<14) M 6-ah 5-811

5-39a ft:fjU

5-896 5-811

5-40 6-88

5-62 5-1211 I 2.6i 2:1

2-12>: 2-22

2-2>< z,a 2-2/ 2-l 3:12 8-23

2·6p.2 2:&.1 2-6• 2:i.

2-8to M !-61> lYI..l 2-8c 2.7 Mol 2.:1 Ud 2.7 U. M

2-'"' M 2-64 2.7 2,JI,t 1:1

Uoc lbll 2-6< 2:2 !-84 M 2-6q 1:1 2-6o M

2-6aa 2dt

2-tij 2:1 :!-& 2:Jl Z-6i 2:1 2-61 2:1 2:& 2::9.

2-6ab 2dt

uu 2:l! 2-61< 2:Jl

2-61>4 2:&.1 z.g, 2:Jl 2-6p . .f 2:&.1

2-§f 2:1

� 2:1

tnc�e. a Digitized by Coogle

CJI

SCI'S maiD eabt. entry -1: CommuDic:.atloaa cable entry -1. ..... c..ru-tor phaa: kO)'iJ>& data ....•.•.•........

Conooclor ,....ptaele keyillll data ....... . n __ • • � lptt oa ......... ... .... .... ............ ............ .

Installation ........................................... .

Z.1Sb(4) � � 2·2o,

Z.l5b 5-a&o

Panel plaeardlntr................................... 5dl8d Remova.l ................................................... 5-SSo R.tpair ...................................................... �6 SCI'S power entry panel ...................... 2-1Sb(l) Tactical cable eatry panel ........ ... ......... 2 -156 (8) Teet cable entry panel ... ............... ... ..... 2- 15b (2)

SCTS m�or UMIIIbllee, pbyolc:.al d .. aeription ot:

Gae:r&1 .......................... .

Major PT S ••orhliea ........... .

Major SCTB ecmaol• and .....,._ bliea . . . . . • . . . • . . . . . . . • . • . . • • • • • .

SCI'S manuale, uae of: Functional deoc:riptlon and fault

ioolation ............................................. .

Miuile ooction. uimutb layiDa aet, aod aequential launch adapter test procedures ..................... .

Operation and maintenance ................ .

Test procedure& and maintenance ...... . Wiring data .......................................... .

SCTS van, exterior pbyaieal dtaerlption ot:

Access ladder ................................. ...... .

Air conditioner-heater ......................... . Air conditioner·heater connector

panel .................................................. . Doorpost ................................................ . General ................................................... .. H id.

• d " um •tY tn .I ta tor .............................. . Landing gear ........................................ . Leveling jaek ........................................ . Modificat-ion mo'tnting plate .. .... ........ ..

Pertonnel door .................................... .. Peraonnel ladder .................................. .

I Personnel walkway ............................. ..

PTS powtr cable entry panel .............. .

Safety lanyard ..................................... .

scrs main cable entry panel ............. . Seals. door .................................................... .

Selecting the •ite ......................................... .

Semiannual schedule or pre\·eotivemaintena.nee Ml'\'kes for the SCI'S (table H) ........................................ .

Service upon receipt of materiel; Duties of usinK OJ"K&nitation ............... .

General ................................................. . Gene.ral services ................................... .

Removal of static charge. breathtr cans. and asaociated hardware ......... .

Service upon r«e.ipt aehedule of preven· tive-m&intenanc:e Mrvices (or the SCTS (table 4..:1) ....................................... ..

Shipment, proparation for ............ ............. .. Shutdown or SCTS van, emergency ........... .

Slrnal buses ................................................. .

1·2c

� 1·2b 1·2d 1·2M

2-2d � Z.2a 2.-21.: 2-24 Ul Z.2i Z.2b 2,2A Z.2p

Z.2• 2-211 Z.2o !'r71 3-lla

3-20h 2·1241

TM 9-49SWIS.14/1

2-2'1 � � Z:.'l. Z.26 5-88 6-88

a.a.t YL1 t-It

2-2'7 2-2'7

Sipal dlotl>lbution bos: O..ription . . . . • . . . . . . . . . . . . . • . . • • H6 (7) lnstellation . . • . . • . . . • . .. . • . . .. . . . . 5·10o Re.mOYal . . . . • . . . . • • . . . . • . . • . . . . . . . 5-lOG

Repair . . . . . . . . . . . . . . . . . . . . . . . . . .. . 5-lOb

Simulator, alr vane (Set Air vane simulator.)

Site, Klecti.nr the .................... .

Sling, bolatlng (Su Holaling ol!ng.) Special loads card . . . . . . . . . . . . . . ...... .

Specialloadi eard .. : .......... : ......................... .. Special purpoae toola and equipment ........ ..

Special purpoae toola aad equipment (table 4·11 .................................................. .

8-k

2-ltv 2-tzw

4..:1

4-3 3d Special atlmuU card ..................................... . 2·121if M ·ST-120 handline frame ao-l,ly:

Z.1 2.-1

2·1 Z.l 2·1 2-1 Z.l 2-1 2·1 2-1 2-1 2,1 2·1 2:ii .2,3

6·139 3-16

3-1 3·1 3·1

3-1

t:U 2:1

3·&4 2-22

Corr.etlve maintenance . . . . • . . . . • .

Deaerlptlon . . . . . . . . . . . . . . . . . . . . . . .

Preparation tor tl>avol . • . . . • . . . . • .

Storaae ............................................................ .

Storace box: DeeeriptioD . • . . • . . • • • . . • . . . • • . . • • •

Prepantlon for tra'NI • . • . • . . • • . . .

Storage cabinet (S .. """'"" it.m.) Storage compartment . . . . . . . . . . . . . . . . . .

StoriiJr" drawer, pneumatic tMt eonaole Storace, oqulpmoDt (B•• Equipment

storage..) Storage ftxtun (S .. ,..c(Jio 4UM.) Structure (SH apecific ite111.) Surve.illa.nee .................................................. .

Swlteb: Airflow . . . . • . • • • . . . • • . . . . . . . . . . . . • •

Blackout override ................ .

Door lnterlodt . . . . . . . . • . . , • . . • . . . . .

Thennootat . . . . . . . . . . . . . . . . . . . . . . .

Tables: Adopter dlagnootlc teat operating

procedure• (table 8-20) . . . . .. .. . Air conditioner-beater eontrol oet- 1

tinp (table 3-18) . . . . .. . .. · . . . . . 1 Air conditioner-heater damper oettinp

(table 3-11) ......................................... . Air conditioner-heater operating '

charactarlstlc:.a (table Ml . . . . . .

A_,ol ochtclule ol prrtenllv.....U.C. - ..,,iow for tbt SCTS (table t:I,Jl .......................................... .

Aaaembly tester di"'noatie teat operat· ing proc:edures (table 3-21 ) ............... .

Aaumbb - printed circult card ->r keyina: d- (table 6-2) .....

Authoria, I painta for the SCTS (table 4-2) .................... ..

Card IIIII moclule 11t oolllrola aod iJ>. die&tor (table !!:W ........................ .

CMTS diarnootic teet operating procodu""' (table 8-22) . . . . . . . . .

5-63 Ua6

3-211 �

2:61 3·21o

2-14# 2-18g

�

2-124< � 6-46

2.-12•

1-11

2-22 2-22 4-1

4-1 2.-22

5-121 l!dl

� !&

z.7 8-66

2-26 2-24

h6.

2-22 5-94 6-94 2-17

3-18

8-18

&622

TM MHS-111-14/1

......... ._ Communlcatlona cable e11tr7 pa.J

eontrola, <OillltdOH, and tcml-nalo (table 8-18) . . . • . . . . . • . • . . . . 1·18

Computer power tuppb' -bb' m&lntananee panel control, 11141· eator, and teat polnto (table 8·9). Y

Conntetor lnnrt loeatlon (table 5·8) . . . . . . ' • . ' .. 0 • • • • ' • • • • • • • • • • • 1-48

Countdown control panel -bb' eontrolo and lncllcaton (table 8..&) . • . • . • . • . . • • • • • • • • • • • • • • • • • • •

Dally tchtdule of pH"ttntiY•malll· tonance Mrvl- for tht 8CTS (table '4) . . . . . . . . . . . . . . . • . . . . . .

Dlaanoetlc t•t operatlna proe.durtt (table �9) . . . . . . . . .

Dlltrl\lut.lon eoiiiOie/ dmdt bNiker panel oontn>lt ,.. lndlealln (tablll �16) ..•........•... } ... _ ... ..... ,. .. .... .... .. ..

Equlpii'IOIIt req1llrtd for maiulibratiotl perlonnanee eheck (1111111 4·10) ........................................... .

Equipment required tor 11111-ulibratlon porfonnanee eh«k (1111111 4·11) .......................................... ..

Five-year oehedule of lft\'entlve-11111& 14mance oervleu for the SCI'S (table H.2l..' ....................................... ..

Jumper cap keyina dete (table HJ} ...

Launc.h control panel aaoembly control (table 3-6.1 .. ....................................... ..

Location ot Items stA>red in the SCTS (table 2·4) . . . . . . . . . . . . . . .

Lubrication of SCTS equipment (table 4-l.ll . . . . . . . . . . . . . . . . . . . . . .

Maintenance ulibration requiNmenll (table 4·9> ................................... ..

Maintenance panel aaaembly controls and indieaton (table S-1) . .

Master control panel control• and indicator• (table 3-11) . . . . . . . . . •

Monthly schedule of prevent.lmaintenance aervi- for the SCTS (table 4-6) . . . . . . . . . . . . . . .

Nomenclature cro.,.referenee (ta-ble W . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic control panel and pneu· matic test cbaaalo verlfleation (table 3-28) . . . . . . . · . . . . . . . . . . . . . .

Pneumatic control panel control& and indicatA>ra (table 3-12} . . . . . .

Pneumatic> test chuaio control and indicator& (table S-14) ... . . . . . . .

Portable heater operatintr ch....,. teristico (table 2:.al . . . . . . . . . . . . .

Power diltribution eabinet elrcwt breaker panel control• (table 3·2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power input reQuirement& (table 2-l) ........................................... .

lnd•• 1.0

8-4

8·14

ld.

8-18

C19

........... ,_ P-ft teet Itt a11d pMilmatie

cii&JDber .. rtSeatlon (table 8-14) a.eo Pnuure ton Itt oontroll md !nell·

catA>n (table 8-18) . . . . . . . . . . . . .. 8.11 Quarterl)l aehtdule of priYIIItl ...

mainta111nee oervlcu tor tbo SCI'S (tablt 4•7> . ........... ..................... 6::1.

SOTS cable 111tr7 panel and UUT tltt cabJ. conntotor ktJinr 4ata (tabJt 6-1) . • • . • • . . • • . 0 . 0 ' . . . . . . . ...

S.mi&IIIIU&l aehtdult of PNYCti ... mainten&aoa Mrvl- tor tbt scrs Ctlbl• � ............................... ..

Stniot upon -.lpt tclltdult ot PH'ttllt.l.,..malntenanee ttnloM for the SCTS (tabl• 4-8} . . . . . . . .

Special purpote U>oll and equipment (tabt. '-1) ........................................ ..

Tape N&dtr control• and lndlcatA>H (table 8·1) . . . . . . . . . . . . . . . . . . . . . .

UtiUtr elreult bruluor panel eon· trola (table s.a} . . . . . . . . . . . . . . ..

Utlllt)' pent! 11-bb' controla and lndlcatAIH (table 8-8) . . . . . . . . . . .

Voltap.pbont monltA>r panel ... Mmbly eontrola and lndlcatAIH (table 8-7) . . . . . . . . . . . . . . . . . . . . . .

Weekly tchtdule of pre'ftntl•• maintenance eervl- tot the SCTS (table '-IS) . . . . . . . . . . . . . . .

8·7

Toetical cable entry panel . . . . . . . . . . . . . 2-16b(8} 2-11 Tape reader................................................... 2..& 2:.10. Tape reader eontrolo and indicatoro

(table 3·1) .................................................. . Tape storage eabinetl:

D . .

e:aer1pl1on ........................................... . 3-2

2 -5c(6) lnstallation ............................................ 5-68.1c 5-1261 Removal ................................................ 5:6ti ta s .. t2fi 1 Repair.................................................... 5-1i8 I b :t-!26 I

Tempereture monltA>rlng •11tem: Inatallation . . . . . . . . . . . . .. . . . . . . .. . IS-681> 5-116 Removal . . . . . . . . . . . . . . . . . . . . . • . • .. 5-&So 5-115

Terminal boards, ....,bly tester . . . . . . 1·12i � Teat cable entry panel . . . . . . . . . . . . . . . . . 2-15bl2l z.l7

Test dollies: Co

. . rreet.tve ma1ntenance ....................... .

Description ........................................... . Preparatjon for travel ........................ ..

Te st dolly and boistin1 olillll mounting brackets ..................................................... .

Teat 1\xture, hydraulic actuator (S•• Hydraulle aetuatA>r teet ftxture.)

Teat panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Teet point panel . . . . . . . . . . . . . . . . . . . . . . . Ttlt aet aeeeeaory . . . . . . . . . . . . . . . . . . . . . Test set. pressure ........................................ .

Theodolite ounohield tent uaembly ............ . Thermometer.

D • .

esc:raptton ............................................ . lnatallation and ,..,moval ..................... .

Thermoetat awiteh. aaaembly tftter ........... .

1>-73 i>-128 3 � M

3-2lb 3-66

2-h M 2:1Zl 2-21 5-66. 5-I.JI"

2-13b 2:ll2.l Up., 2oll

s.84 &-152 1 2-6r u 6-70 5-128.2

Z.12o 2·11

Digitized by Coogle

C11

Pt.ta�rapll Pact Toola and oq�lpment, common ................... . 4-Z 4·1 Toola and oq�lpmant, apeclli purpoao ........ . 4=8. 4·1 Top left rnr door circuit carda,

��embly tetter ......................................... . S.22c li:.1J!.2 Top r\aht rnr door circuit carda,

.... mbly teeter ......................................... . 6-22b 5..18 2 T.ranaportatlon data .................................... . 2:& H Tripod Tl ....................................................... . 2-ep.l 2:8.1 Tropic coral an�a operation ......................... . 8-19c 3-68 Utility circuit brtaker panel

1111mbly ..................................................... . 2·5b(8) Z:fi Utility circuli brtaker panel con·

troll (t.ablt 1-3) ........................................... . 3-2 3·2 Utility panel UMmbly ................................ . z.llg Hl Utility panel UMmbly conuolt and

lndlcaton (table 3-8) ................................ .. 8-2 3-2 UUT conn.Ctor panel:

Deecrlptlon ................................................ . 2·1Sh 2-24 lnatallatlon ................................................ . 6-26c 6-22 Removal .......................... ........................... . 6-26a 5-22 Repair ..................... : ................................... . 5·26b 6-22

TM 9-4985·385-14/1

Van 1tructure, SCTS ................................... .

Verification teat, pneumatic teal con10le .......................................... ............. .

Voltaa•phone monitor panel .... mbly .................................................... .

Voltaa•phone moni!Or panel UMmbly CODUOII and lndieaton (table 3-7) .................................................. .

Walkway, pononnel: Corrective maintenance ............................ .

Dete.rlptlon ................................................ .

Wttkly tchtdule of prevenllv•maln· ttnanee ttrvlctt lor tht SCTS (table 4·6) ................................................. ..

Wlrllll barnett rtpalr, ribbon: Fabrication ot eable ................................. ..

General ........ ............................................. ..

lnatallatlon of cable ................................. ..

Put� required ........................................... .

Removal of dtftcdve cable ...................... ..

Wori.t��lt, UMmbly ,teattr ........................ .

6-68 1>-118 3-17 3-68

3-2 3-2

6t� 5-11� I H 4:2.2

6-2'!d YU 6-2'1a 5·82. 4 6-2'1• D·�S ·2 6-2'1• "-6S 2 S.2'!b ��62 2-12p 2-21

'

Index 11 /(Index 12 blank) '

Digitized by Coogle

TM 9-4935-385-14/1

By Ordw of t.be Seemuy of t.be .V.,:

Oft'leial: ROBERT M. JOYCE

MIIJor O.MNI, United Stot. Anny The Ad/utmtt O.MNI

Distribution:

C21

E. C. MEYER a.-.1, Urtu.l ...

Cltltlf of s.tf

, To be distributed in accordance vtt'h DA ron 12-32, SectiOft U, Direct and General Support Maintenance requinnmta for PlltSRIMG 1a MtaaUe Syat••

Digitized by Goog_le

tm 9-4935-385-14-1

Documents

iss nut

c19152 nut

d jy google tm

coogl tm t4ts5115

rubber atrip s

srubber strip

jumper eap

erploded view f1mjumper