tm 9-783b medium tractor m1 (allis-chalmers hd-7w), 1942
TRANSCRIPT
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2,1942
onofthe
eAllii-ChalnunManufacturingCompany)
ructions
31-7
eddata...4-58-16
andcontrols6-2417- 30
9
ce31 4040 46
rvation....41 4247
as49-5251-53
nstructions
mainte-
pment.... 54-5557-59
6991-121
122-135
7-80136-143
equipment..81-92144-174
ments93-96175-179
0180-185
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utches101-104186-190
s105-106191-193
94-196
eassembly110-114197-206
e-off115-116207-210
tionand
nt123-129216-228
2229-230
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ructions
ndinstructionsarecontainedinthis
hargedwiththeoperation,lubrication,and
ediumTractorM1(Allis-ChalmersHD-7W).
ntenancerequiringspecialfacilitiesorpar-
bilityofordnancepersonnel.
uctionsforoperatingand caringforthe
ofinstructionsformakingadjustmentsand
ructionsshouldbefollowedin detailto
performance.
esisavailableinsectionXXV.
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LATEDDATA
10).
f thecrawlerortrack-layingtypeand
hwayorcrosscountrytravelevenunderthe
onspresentedbymountains,swamps,sand,or
seofitsrelativelylowcenterofgravity,the
pesassteepas 30degreesdependingonthe
dtheload beingpulled.
dbya water-cooled,3-cylinder,valve-
gine.Amultiplespeedtransmissionisused,
angingfrom2.64milesper hourto8.35miles
eedof3.14milesperhour atfullthrottle
khasa capacityof120gallonswhichper-
erationwithoutrefueling.
omplishedbymeansofsteeringclutches
tedinthe centerofthetractorwithineasy
hlevercontrolsamultiple disksteering
erisdeliveredfromthetransmissiontothe
vablecushionsandsafetystraps andwill
randone otherman.
ntedonthe frontofthetractorandis
ertake-offfromthetractortransmission.
ertake-offis justaheadoftheseat andin
.
onthetractorincludesbatteries,elec-
ts,milemeter(odometer),engineairheater
oldweatherstarting,fireextinguisher,snatch
etools.
bers.Theserialnumberof thetractor
utchinspectioncover,andalso ontherear
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ATEDDATA
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LATEDDATA
ractorMl
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TractorMl
nthe rightsidejustbelowthe top.The
ndona bronzeplateontheright sideofthe
nor.
power:
63.9
STOP"notch)61.6
9,310 Ib
STOP"notch)10,320Ib
16,300Ib
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LATEDDATA
TractorMI
teroftracks)5 ft3in.
6 in.
6in.
wbar.-20%in.
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iumTractorMI
speeds anddrawbarpull):
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LATEDDATA
STOP"notch)(speedsanddrawbarpull):
0Ib
25Ib
Ib
0Ib
(estimated)3ft
tminimumspeed):
terclutchand steeringclutch
rclutchandsteeringclutch
gability(estimated)27deg
ngability(estimated)30deg
estimated)30deg
e17in.
3-71RC14).
.)213
ottle) 2,000
n"STOP"notch)1,750
800to1,200
s(eachclutch)22
es(eachclutch,sqin.)914.5
5 ft7in.
.)2,412
s(pershoe) 4
ts%6 in.
6 in.
ngs2%6in.
34
psi)5.75
heelsand idlersTaperedroller
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redrum)38fpm
(maximum)562
0
dgal)23/4
al)5%
dgal)6Vfc
gal)1%
ng(U.S.std gal)1
td qt)2V4
.S.stdqt)2
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SANDCONTROLS
..............6
e..............................7
se.............................8
..............9
s(temperaturenormal)...........10
s(temperature40Fto0 F)........11
s(temperaturebelowOF).........12
..13
.........14
1>
............17
...18
..............................19
...............................20
.21
..22
ACTOR.
tionforanyshortageordamagewhich
ntransitor instorage.
ORFORUSE.
oilbath cuptomakesureit containsthe
ofoil(par.69).
eenginecrankcase,transmissioncase,
kreleasespringhousing,winchgearhousing,
g.
ofthe tractorwiththegreaseprescribed
eptionoftruckwheels,tracksupportrollers,
uirethe gradeofengineoil(nofDiesel oil)
dmustbe filledbymeansofa specialflushing
etractor.Theserollershavebeenfilled with
oretractorisputintooperation,theyshould be
illedtoremoveanymetalparticleswhich
acturingoperationandhaveloosenedduring
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ontruckwheel,frontidler,and supportroller
V.NOTE:Alllubricationpointsarepainted
f necessary,withthecorrectfueloil.
ntopreventthe entranceofdirtorforeign
ank.
thcleanwater.CAUTION:Removethe
ermostathousingwhilefillingcoolingsystem.
outofmotorblockwhilewateris putin.
tercomesoutofthe holeandfinishfilling.In
dardantifreezesolutioninthe coolingsystem.
eddaily andkepttotheproperstrength for
es.Theantifreezeusedshouldhaveahigher
eoperatingtemperature.
IESFORUSE.
ththetractor containdryplatesbutno
escrewedintightandmust remainsountil
ctrolyte.Keepventplugsandsealingdisks
batteryforservice;thendiscarddisks.
ocatedontopor underventplugs,and
allplugsare open.
veseparatorswithelectrolyteofnot
lyteisfurnishedwithtractor.)
our; thenifliquidlevelhas fallen,add
.Screwventplugsinplace.Wipe offany
20hoursat14 amperesbeforeplacing
ging(neveraconstantpotentialcharger)for
ACTOR.
tha lightloadduringthefirst 60hours.
operation,thetractorshouldbestoppedand
ndnuts,and thesteeringclutchthrow-outand
entschecked(pars.104band100).
TRUCTIONS(TEMPERATURE
ratingcontrolsand instruments.
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NSANDCONTROLS
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gengine,theoperatorshould checkthe
tor:
seoillevel.
ezesolutionincoolingsystem.
se boltsandnuts.Thisis especiallyneces-
enmadesincethe previousoperatingperiod.
ypulling backonshuttercontrollever.
olforward.
"STOP"notch.CAUTION:Seethatmas-
offaredisengagedandgearshift leverisin
soonasengine firesandbeginstorun, close
speed andallowenginetowarmup.When
hes160F,openradiatorshutter;shuttershould
eratingtemperatureof160Fto180 Fismain-
pressureshouldbe between25and35on
ngat fullgovernedspeedandheatedtonormal
ressuremaydropto5onthe gagewhenengine
opressure mayregisterforabout15seconds
hepressuredoesnotrise tobetween25and35
onditions,theengineshouldbestoppedandthe
uelpressureatfull governedenginespeed
nthegage.Operatethrottleto meetvarious
TRUCTIONS(TEMPERATURE40F
temperaturesofzerooralittle belowby
hengineandbatteriesarein goodconditionand
eproperviscosity.
s"IN"positionandopenthrottle to"STOP"
pumpplunger byturningV4tol/2 turn
by pressingonthebuttonat leftsideof
operatepumpwithsmoothevenstrokes.These
erformedsimultaneouslyinorderthatprac-
hroughthe airheaterwillbeburned,reducing
airboxtoa minimum.Ifthestarteris not
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SANDCONTROLS
oxygenintheenginewillsoonbe exhausted;
andrawfuelwill bepumpedintotheengine.
peratedforashortperiodafter enginestarts
ngsmoothly.
TRUCTIONS(TEMPERATURE
ero,itmay benecessarytousetheengine
emblyonenginein placeofoneofthe
this hasnotbeendonepreviously(fig.14).
dinto twopartsbyabaffle.The heaterexten-
part.Theloweropeningis forexhaustof
ionthroughtheairbox.
heater.
ll caseabout%fulloffuel oil,thesame
ofthe tractor.
relytopreventleakage.
poundspressurewithhandpump.
enext topreheaterfan.
tothesocketonfrontof cowlwhichis
battery.Theheaterfanshouldstart imme-
theconnectionismaintained.
ontubeorspout,andopenneedlevalveuntil
ected.Ignitespraywitha matchorothermeans.
ontube.
e topofintakeelbowandturn coverback.
iontubeintointakeelbow(fig. 14).Openair
blowhotgasesinto engineairboxandwill
ylinders.Fortheproperlengthof timeto
e followingchart:
LeaveHeaterOn
enin operationfortheproperlengthof
dlevalveandairregulator plate,removeplug
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SANDCONTROLS
ter
nintakeelbowandfastenitsecurely.Startthe
theengineairheaterin thesamemanneras
erconditions.CAUTION:Donotattempt
eenginepreheaterhasbeenremovedandthe
urelyreplaced.
used towarmupengineforeasy cranking
bustionbyfurnishingwarmairtothecylinders.
ssarytousetheengineair heaterasthisunit
isdrawnintothe combustionchamber.
on tractor.
landpull fuelshut-offcontrolallthe
CH.
areengaged,openthe throttleandpull
ersteadilyuntilall slackistakenupbetween
ever backquicklytofullextenttolock
on.
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terinUse
utchinaneffort topullanoverloadat
sivewearontheclutchdiskfacingsbyshifting
essary.Donot letengineidleexceptwhen
lutchdisengaged.Ifitis necessarytokeep
orisnotin motion,shiftgearsintoneutral
.
issionhasfourforwardandonereverse
.Thegearshiftleverhas5 positions.
(figs.15and16),show thepositionofthe
nyofthe4 forwardspeedsorreverse.
terclutchlever forwardandshiftgears
nthe masterclutchleverispushedforward,
gcarrieragainst theclutchbrakeassembly
t,thusbringingthe transmissiongearstoa
pingofthe gearsenablestheoperatorto
ears.Onceaspeedhas beenselectedandthe
hergear shiftingshouldnotbedoneuntil the
edandthetractorstopped.
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SANDCONTROLS
ram
erPositions
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hetransmissionrequireslittleattention
operoillevels.Lubricatinginstructionsare
ransmissioncaseshouldbewashedwith
time thegreaseischanged.Fillto theproper
eratethe tractorinlowgearfora fewminutes,
ccomplishedbytheuseofsteeringclutches
eringleverstodisconnectpowerfromeither
e desireddirectionbypullingbacktothe
eron thesidetowardwhichtheturn istobe
eclutchonthatside andshouldbedonequickly
siveclutchwear.CAUTION:Donotrelease
yforward.Donotoperatetractorwithsteering
ged.Avoidexcessivewearofthesteering
engagingthesteeringclutchessmoothlyand
AKES.
esarefor retardingthespeedorholding
heturnstationarywhenthesteering clutch
rmakingtheturn.Alwaysreleasethesteering
hebrakewhenmakingaturn.Thesteering
ervicebrakesforretardingthespeedofthe
radeandtohold tractorstationary.
.
ownsteepgradeswiththeloadpushing
steeringclutchesisoppositetothatof atractor
dto makeaturntowardtheright,the left
eleased.Theenginebeingconnectedtothe
eretardingitsprogresswhiletheleft trackis
faster.
dwhenthe loadispushingthe tractor,
oppositethesideonwhichtheclutchis
RWATER.
eeringclutchcompartmentsaredry
ovidedwithdrainholestodrain outanyoil
ompartmentsbyoverlubricationorother
operation,theseholesare tobeleftopen.
ater,orextremedustyor sandyconditions,
eplugged withtheplugsprovidedwiththe
anceofdirt orwater.
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SANDCONTROLS
orintowater,the operatorshouldestimate
willbe,thekind offootingthetractorwill
engthof timethetractorwillbe inthewater.
esdeep,andtimepermits,the 2largepipe
the2drainholes inthebottomofthe trans-
ventwaterfromgettinginto thesteering
smallpipeplugshouldbeinstalledin the
utchcompartment.Withtheseplugsinstalled,
eratingin wateruptoadepth ofabout35
bladeswhenatthelowestpointare 36
measuredfromthetipof thegrousers).As
othitthe water,nodamagewillresult.If
ater,theangleofthe bladesissuchthat
intotheradiator.
plugsshould beremoveddailytoallow
htaccumulateinthecompartmentstodrain
tingonthe brakebandsorclutchfacings.
t,the plugsmayberemovedtodrainthe
stalledinthemorning.Inspectthefinaldrives
h,andrefillthecaseas oftenasthelubricant
mudor water.
asterclutchandsteeringclutchcompart-
tin tractortoolboxwhenremovedtoprevent
mwith tractorwhenneededagain.
ONTROLS.
Withgearshiftlever inneutralposition
ged(leverpushedforward),engagewinch
onoutsideleveron rightfender.(Itmaybe
drumslightlyby pullingbacklightlyonthe
rfor thewinchclutchjawstoengage.)Then
tleverbackuntil thelockonthelever
(unwindingpositionfor unreelingcablefrom
rake,engagethemasterclutch,andthecable
Unreeljust enoughcablesothatthehook
anddisengagethemasterclutch.
s attached,pushpowertake-off
ckcatchesinrearnotch (windingposition).
ing thebrakepedalsdownhardandlock
allocklever.Engagemasterclutchandcable
NOTE:Winchcanbeoperatedineitherof
actorauxiliarygearshiftlever.In"DIRECT"
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chrunsathighest speed.In"INDIRECT"
44 percentofthespeedwhenin "DIRECT"
ngincreaseinlinepull isobtained.Use
erclutchsothatslackin cablewillbetaken
blebreakageorexcessivestrainon winch.
oundevenlyandsmoothlyonthe drum.
gmasterclutch.Ifloadis tobemoveda
eheldtaut whenmasterclutchisdisengaged
akeonthewinchwormshaft.If cableis
ted,movetractoraheadtorelievestrainso
ndcableup,releasewinchclutch,andpull
erintoneutralposition(lockinmiddlenotch).
deleveron fender)bypushingitforward.
inchclutchwhenwinchisunderload.
brakeisused onlytocontrolthedrum
andor ifanothermachineispullingonthe
N:Besurewinchclutchis disengagedif
ay.
tobeparked,especiallyona slopewhere
ing,thetractorfootbrakeshouldbe setby
ownas possibleandliftingpedallocklevers
emonthe tractorisdesignedtooperate
edvehicleandthoseonthe tractor.Proper
ttherearofthe tractor.
tswitchatleft ofdashhasthreepositions
ights.Whentheknobispulled outtothe
tlightsare turnedon.Forregularservice
he topoftheswitchmustbe presseddown
esecondstop.Tousethe stoplightonly,for
onand pullknobfullout.This lightgoeson
asterclutchleverispushedforwardtodisen-
donbypullingout onknobmarked
otlightunlessotherl ightshavebeen
hingknobsallthe wayin.
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SANDCONTROLS
selectricallyoperated.Asmallauto-
osedbyoil pressureassoonasthe engineis
e reaches5pounds.Thesmallhandat thetop
rtrotating.Thishand istoindicatewhenthe
.
centerofthedial recordthenumberof
tedandare ofthreedifferentlengths.Total
eadingthenumbereachhand haspassedin
aclocktoseewhichnumberthehour hand,
econdhandhave passedandtherebytell
res1,000hours ofoperationforitto
00fora completerevolution.Asshownin
een"2"and"3,"whichindicatesover2,000
icatesthatthefirst numeralinthenumber
,"followedby threeothernumeralsindi-
othertwohandswhichinturn showhow
00thatthe tractorhasoperated.
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requires 100hoursofoperationforit to
0hoursfor acompleterevolution.Inthisillus-
3"and"4,"whichindicatesover300 hoursthat
00.Thesecondnumeralthenwillbe"3."Now
ongesthand todetermineinthesameman-
be addedtothe2,300indicatedbythe other
res1 hourofoperationforit topasseach
0 hourstopasseachnumeralor100 hours
Hereitstandson thesecondmarkpast"9"
obe addedtothe2,300sothat thecorrect
eftofdialwill continuetorotateforap-
rengineisstoppedor untiloilpressuredrops
(odometer)islocatedatthe leftsideof
edshouldbeenteredin logbookforrecord
sdrivenby aflexiblecableextendingfrom
transmissioncasetoaspurgear drivenbya
ofthelowertransmissionshaft.
Referto paragraph23onreadingof
rshouldbe readinexactlythesamewayas
tmileswill benotedinsteadofhours.
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ctionsforusingarms27
orlubricatedbyordnancemaintenance
nillustrations30
ninstructionsfortheMediumTractorM1
republishedfortheinformationandguidance
rsedeallpreviousinstructions.
sforallpointstobe servicedbytheusing
onguide,whichspecifiesthetypes oflubri-
rvalsat whichtheyaretobeapplied.
ONINSTRUCTIONSFORUSING
andaccompanyingnotesgivedetailedlubri-
garmpersonnel.
EDAND/ORLUBRICATEDBY
EPERSONNELONLY.
pumpis packedatassembly.Ifdisas-
kbearingswithGREASE,ballandroller
kallball bearingswithGREASE,special,
earingswith GREASE,special,high
armatureshaftsurfaceswithOIL,engine,
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ed
Points
ted
ows.
I.,
GI.
M-.
40'''
cationofWINCH
DLUBRICANTSTOBEUSED
HOOD
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dServiceInstructionsonindividualUnitsandParti.
ricationandServicebelow0,referto SecffionXXIII.
eapplyinglubricant.(Winchfittingsonly)Lubricateuntilnewlubricantis
nlessotherwisespecified.CAUTION:Lubricateafterwashingtractor.
hours,checklevel.Every8to 30hours,dependingondustconditions,clean
ark withusedcrankcoseoilorOE.crankcasegrade.Twiceayear,remove
dreoil.Cleanair pipesandreassemble.Keepallconnectionstight.Every8
required,emptyprecleaners.CAUTION:Donotallowd1rtlevel toriseabove
cleanersisessentialtoprolongedenginelife.
lywhenengineishot.Refill tofULLmarkon gage.Runengineafewmin-
CAUTION:Besurepressuregageindicatesoil iscirculating.SeeTable.
,checklevelwithtractoronlevelgroundand,if necessary,addlubricantto
sualinspectionforleakageandreportleakagetoOrdnanceMaintenance
drefillasind1catedat pointsongu1de.Whendraining,drainimmediately
ours,cleanandreo1lgauzein powertake-offfillpipewithOE,crankcase
tone-halfcapacitywithOE,SAE10.Operatemechanismwithincases
andredrain.Replacedrainplugsand refillcasestocorrectlevelwithlubricant
ON:Bearingsontheupperpowertake-offshaftaresplashlubricated.Ifthe
wertake-offdisengaged,thesebearingsw1llreceivenolubrication.Powertake-
ast onceadayandoperatedfora fewminutestoinsurethatthesebearings
RS,IDLERSANDTRUCKWHEELS Removeplugsand flushwithGO,
TION:Servicefront1dlerswith5strokeseach,tracksupportrollerswith3-1/2
eelswith4strokeseach,using ACflushinglubricator.
OWOUTBEARINGSToreachfittings,removedriver'sseatandtoolbox.
CLUTCHCOMPARTMENTS Daily,afterusing tractorremoveplugsto
placeplugs.CAUTION:Besurethatplugsareinplacewhenoperatingin deep
sterclutch Washingofclutchunitsaboutevery240hours isessential
thefollowingprocedure:Lubricatethrowoutbearingsuntiltheyarefilled.
ofsteeringclutchcompartment.Fillcompartmentwith5gal.ofSOLVENT,
eltoabout4in.belowsteering clutchshaft.Startengineandruntractorback
eswithoutreleasingsteeringclutches.Stoptractorand draineachcom-
ndrefillwithsameamountofcleanSOLVENT,dry-cleaning.Operatetractor
s,releasingbothsteeringclutchesasoftenaspossible.Drainand permit
clutchthrowoutbear1ngsandmechanism.Drain,flushandrefillfinaldrive
specifiedonLubricationGuide.
agefuelfilterlocatedunderseat; secondstagefilterondash;thirdstage fil-
500hours,dependingonoperatingconditions,removeandrenewele-
ndthefiltershellsin goodcondition.Daily,opendraincockstoremovesedi-
d,lubricateoutboardbearingthroughoilerwith OE,SAE30.
hcrankcaseoilchange,cleantheoilfilter. Aftercleaningfilter,refillcrankcaseto
ngineafewminutesand recheckoillevel.
ginfilter baseanddrainfilterbody.Removenutfromtop offilter
l, Removefilterelements.WashelementsinSOLVENT,dry-cleaning,being
tortelements.Dry allpartsandreassemblefilter.
Ifslidingclutchsticks,washandreoilwithOE,crankcasegrade.
muddyconditions,thesliding jawclutchmustbecleanedfrequently
segrade,toinsuresmoothoperation.
ery60hours,lubricatecontrolshaftsandcleviseswithOE,crankcasegrade.
OLUBRICATIONSERVICE Waterpump,tracks,clutch,pilotbearing,chain.
cationGuide
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paring!)!
eeTable)
g
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ation
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WOUTBEARINGS
tings
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tings
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kWheelWithFlushingLubricator
uckWheels
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RDS.
structionsarecloselyfollowed,proper
actoryresultsarenotobtained,areport willbe
cerresponsibleforthemaintenanceofthe
cordoflubricationservicingwillbekept
RICATIONILLUSTRATIONS.
helocationoflubricationfittingsandthe
sarelubricated.
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CE
on33
34
oursofoperation35
hoursofoperation36
indeepsnow,..".37
insandyterrain38
indeepmud... 39
inwater40
ficiency,itisnecessarythatthetractorbe
atregularintervalsinorderthatdefectsmaybe
,andthenecessaryadjustmentsmadebefore
astingsorother metalpartsmayoften
depositsafter-thecompletionofarun.Gen-
ldbenotedatall inspectionperiods,andparts
ausetheyarenearlywornoutshouldbereported
s.
TION.
ted,the operatorororganizationpersonnel
g:
agetodetermineenginecrankcaseoil
"FULL"mark,add1quartofthecorrectoil
w"FULL."SeesectionIVfor correctlubricant.
reezesolutionincoolingsystem.Addwater
watercanbeseenwhenradiatorcapis
forlooseboltsornuts, especiallyifrepairs
previousoperatingperiod.
drives.Keepfilledtolevel offillerplug.
bricant.
evel.Thislevelshouldbe keptbetween
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CE
onbayonetgage.SeesectionIVforcorrect
tortoolequipment.Reportanytoolsor
g.
fire extinguisher.
evers workfreelyandcorrectly.
ndbrakesareinoperatingcondition.
,whichtractorispulling,is securely
blesorchainsarein place.
struments.Oilpressuregageshouldread
ro,ammeterzero,etc.
entsumps(figs. 26and27).
OPERATION.
eita habittoglanceoftenatthe operating
partsoftractorarefunctioningproperly.He
onsof abnormaloperationoftheengineand
tuate,thecauseshouldbeimmediatelydeter-
esoperatingtemperature(170to180F),oil
35pounds,fuelpressure20to 30poundsat%
uttershouldbe regulatedtokeepengineat
masterclutchengagesanddisengages
d toengageclutchisasit shouldbe(50to
unning).
ootbrakesshould becheckedforclear-
sshouldbedetectedandcorrectivemeas-
PERATION.
uldbeinspectedaftereachday ofopera-
ghtupto"FULL."
vel.
vel.
l level.
evel.
.
pwaterlevel3/ inchaboveseparators.
27).Emptydirt outofcompartment.
cup,clean,andrefillto properlevel.
entsumps(figs. 26and27).
nuts,or brokenparts.
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EACH50HOURSOFOPERATION.
ent(par.99).
outadjustment(par.103b).
106).
djustment(par.111b).
etybrake(par.116b).
rankcaseandcleanlubricatingoilfilter
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CE
ratinghours
ndcleandirt
tionormore
ondition.
entshould
mehigher
ilterelements
condstage
uelfilter
ssure indi-
ed.
elinbatteries,
tilledwater
el3/8"
pofbatteries
terpumpdrain
eopenedto
Whenfilling
ustbere-
eslevelof
pe.Drain,
temevery
wateranddirt
atedunder
Thisshould
tingperiod.
ctions
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CE
ACH100HOURSOFOPERATION.
ent(par.83i (2)).
r.76 e).
nections.
beisnot clogged.Removeandclean,
ter underseat(figs.23and 24).Install
ssary.
PERATIONINDEEPSNOW.
enoperatedin deepsnow,thefollowing
e:
now,install the2largepipe plugsinthe
ofthetransmissioncasetopreventsnowfrom
utchcompartment.Thesmallpipeplugshould
oleofthemasterclutchcompartment
asbecomehard-packedinthetrackopen-
ers,andtruckwheelsfor anydamage.
leforanydamagewhichmayhavebeen
hiddeninthe snow.
PERATIONINSANDYTERRAIN.
enoperatedin sandyterrainordustladen
ginspectionsshouldbemade:
removeanyaccumulateddirt.
cleanand refillwithnewoil,if necessary.
ers.Cleanfiltersorreplacefilteringele-
PERATIONINDEEPMUD.
enoperatedin deepmud,itshouldbe
dremoved,andthefollowinginspections
ngstodetermineif theyhavebecome
veanymudpresentandlubricatepart.
wheelsforfree movementtodetermine
ayintobearings.
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PERATIONINWATER.
forany lengthoftime,thetractorshould
standfor ashortwhile.Thedrainplugs in
ckreleasehousing shouldbeloosenedand
any waterordirthasenteredthese housings.
tincoldweatherwhenthe watermight
hasenteredthesecompartments,theyshould
drefilledwith cleanoil.
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SERVATION
mustbekeptof eachmotorvehicle
epartment.ForthispurposetheMotor Book
O.FormNo.7255),generallycalled"Log
vehicleandmustaccompanyitatall times.
pleterecordofthe vehiclefromwhichvalu-
ngoperationandmaintenancecosts,etc.,is
ncommandersmustinsistthatcorrectentries
bituallybe keptinacanvascovertopre-
orsoiled.
epagebearingarecordofassignment
entering acombatzone.Allotherreferences
rdingtheidentityof theorganizationmust
hesourcesofgreatestwearto avehicle.
reallowedto accumulate,particleswillsoon
surfaces,causingunnecessarywearand,if
ed,willsoon causeseriousdifficulty.When
nyotherunit inmakingrepairsandreplace-
ofinspection,workingjointsorbearingsur-
dirt andgritthatmight finditswaytothe
stbecarefullyremoved.Thetoolsmustbe
ysbetakentoeliminatethe possibilitiesof
eopeningwiththesleeveor otherpartof
keddirtandgrit, hardenedgrit,orroadoil,
ng,appliedwithcloths(notwaste)or a
ntokeep waterfromenteringelectrical
r,generator,etc.Detailedinformationonclean-
0.
gswhichhavebecomecloggedshouldbe
a pieceofwire.Woodshouldneverbeused
s arelikelytobreakoffand permanently
cularcareshouldbetakentocleanand decon-
vebeencaughtinagas attack.Seesection
ygasfor detailsofthisoperation.
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es48
ntedbeforeissuetothe usingarmsand
ryearwillordinarilybeamplefor protection.
ismaterielwillbe paintedwithENAMEL,
erless.Theenamelmaybeappliedover>ld
d oilpaintpreviouslyissuedbythe Ordnance
s insatisfactoryconditionforrepainting.
suallyissued readyforuseandare
They maybebrushedonsatisfactorilywhen
nalpackageconsistencyorwhenthinnedno
umewithTHINNER.Theenamelwill spray
dwith15percentbyvolumeofTHINNER.
sedasathinnersinceit willimpartaluster
.)Ifsprayed,itdrieshardenoughfor repaint-
eshardin16 hours.
npaintingiscontainedinTM9-850.
TING.
materielisin poorcondition,itismore
aintfromthesurfacethantouse sanding
terstripping,itwillthenbe necessarytoapply
nishing,shouldbeusedonwoodasa
amel.Itmaybe appliedeitherbybrushing
atisfactorilyasreceivedoraftertheaddition
ntbyvolumeofTHINNER.Itwillbe dry
utes,andhardin5 to7hours.Forspraying,
tmorethan15percentby volumeofTHIN-
eappliedtothe PRIMER,synthetic,refin-
hours.
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-inhibiting,forbaremetal,shouldbeused
suse andapplicationissimilartothat out-
e.
paintingdependspartlyontheselection
olargelyuponthecareusedi npreparing
g.All partstobepaintedshouldbe freefrom
e,oil,andalkali,andmust bedry.
FACES.
dofcleaning,theyshouldbe washed
ingofl/zpoundofSODAASHin 8quarts
alentsolution,thenrinsed inclearwaterand
odpartsinneedof cleaningshouldbetreated
e alkalinesolutionmustnotbeleft onfor
ndthe surfacesshouldbewipeddryassoon
Whensurfaceofthe tractorisinfair condi-
ots,thebadplacesshouldbetouchedwith
-drab,lusterless,andpermittedtodry.The
sandpaperedwithPAPER,flint,No.1,and
nthetic,olive-drab,lusterless,appliedand
beforethematerielis used.Iftheequipment
tsshouldbethoroughlysandedwithPAPER,
ivena coatofPRIMER,synthetic,refinish-
r atleast16hours.Theywill thenbesand-
No.00,wipedfreefromdustand dirt,and
thetic,olive-drab,lusterless,appliedand
beforethematerielis used.
AGE.
jorconsiderationinpaintingordnance
tionsecondary.Thecamouflageplanatpresent
ctors:color,gloss,andstenciling.
aintedwithENAMEL,synthetic,olive-
schosentoblendinreasonablywellwith the
essenamelmakesavehicledifficultto
lativelygreatdistancesoverland.Avehicle
sypaintcanbedetectedmoreeasily andat
ncilnumbersonvehicleshavebeenelimi-
ephotographedfromtheair.A blue-drab
whichcannotbeso photographed.Itisilleg-
sexceeding75feet.
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e.
bbingmustbe avoided,asitwillsmooth
gloss.Thevehicleshouldnot bewashedmore
ouldbetakento seethatthewashingis done
softrag.Thesurfaceshouldneverbe rubbed
t,oragloss willdevelop.
vehicles,paintedwithlusterlessenamel,
eswerekeptwhenglossypaintwasused.A
asesthecamouflagevalue.Greasespotsshould
T,dry-cleaning.Whateverportionofthespot
uldbeallowedto remain.
ax-treatedtarpaulinsonthesidesof a
gloss,whichshouldbe removedwith
intingwitholive-drabpaintwill beneces-
e-drabpainttwiceyearly.
s,thepaintmaybecomesothickas to
es,presentinganunsightlyappearance.If
eold paintbyuseof alime-and-lyesolution
r REMOVER,paintandvarnish.Itis
eoflyeor otherpaintremoverbecompletely
uipmentbeperfectlydrybeforerepaintingis
thattheuse oflyesolutionsbelimitedto
onwood,thelye solutionmustnotbeallowed
r morethanaminutebeforebeingthor-
rfacewipeddry withrags.Crevicesor
ledwith puttyandthewoodsandpapered
facesthuspreparedshouldbepaintedaccord-
phs44 and45.
NGDEVICES.
oilholes,andsimilarlubricatingdevices,
inchindiameterat eachpointoflubrication
EL,synthetic,gloss-red,inorderthatthey
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AS
tomotivemateriel52
RES.
stantdangerofgasattack,unpaintedmetal
dwithengineoil.Instrumentsareincluded
otectedbyoilfromchemicalcloudsorchem-
nisexcluded.Carewillbe takenthattheoil
anvasfittings.Materielnot inusewillbe
araspossible.Ammunitionwillbe keptin
acticallynoprotectionagainstmustard
oilcloth,forexample,willbe penetrated
ger theperiodduringwhichtheyareex-
gerofwearingthese articles.Rubberboots
tedwithmustardgasmayoffer agrave
emseveraldaysafter thebombardment.
resistpenetrationmorethananhour,but
han this.
sof materielthathavebeenexposedto
ndlewisitemustbe cleanedassoonaspos-
leaning,orALCOHOL,denatured,and
then becoatedwithengineoil.
chemicals(mustard,lewisite,etc.)from
psshouldbetaken:
ES.
onsacompletesuitofimpermeablecloth-
kwillbeworn.Immediatelyafterremovalof
withsoapandwater(preferablyhot)must
havecomeincontactwithmustard,ifeven
ardgetsintotheeye,or ifthevaporof mustard
perativethatcompletefirst-aidmeasuresbe
utesafterexposure.First-aidinstructionsare
21-40.
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mustardwillbe decontaminated.Ifthe
sbeenexposedtovaporonly,itmaybe
ngintheopenair,preferablyinsunlight,for
e cleanedbysteamingfor2hours.If the
sbeencontaminatedwithliquidmustard,steam-
required.Variouskindsofsteamingdevices
aterialsavailableinthefield.
materielofdirtthroughthe useofsticks,
urnedorburied immediatelyafterthisopera-
terieliscoatedwithgreaseor heavy
dberemovedbeforedecontaminationisbegun.
otheravailablesolventsforoil shouldbe
endsof sticks.
ntedsurfacesofthematerielwithbleach-
gonepart AGENT,decontaminating(chlo-
water.Thissolutionshouldbeswabbedover
oughlywithwater,thendryand oilallsur-
ndall unpaintedmetalpartsexposedto
edecontaminatedwithAGENT,decontam-
xedonepartsolidtofifteenpartssolvent
RIDE).Ifthisisnotavailable,usewarm
gsolutionmustnotbeused,becauseof its
metalsurfaceslightlywithengineoil.
econtaminating(chlorideoflime),isnot
etemporarilycleanedwithlargevolumesof
ardlyinginjointsor inleatherorcanvas
ythis procedureandwillremainaconstant
materielcan beproperlydecontaminated.
materielinthis mannerliesunchangedonthe
tthecontaminatedareabeplainlymarkedwith
donment.
minatingofmaterielcontaminatedwith
ompoundsintothesoil,poisoningmanywater
eithermenoranimals.
bingthathasbeen contaminatedshould
thbleachingsolution.Intheeventthis treat-
benecessaryto burnorburysuchmateriel.
ndecontaminationiscontainedinFM
8,1941,Decontamination.
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AS
SFORAUTOMOTIVEMATERIEL.
en subjectedtogasattackwiththeengine
ouldbe servicedbyremovingtheoil,flushing
ng,andrefillingwiththe propergradeof
hionswillbediscarded.
entsthoroughlywithbleachingsolution
neinthe field.Operatorsshouldconstantly
ningunderconditionsofhightemperatures,
emustardor lewisite.
cleswillbedecontaminatedwithbleach-
aybenecessaryafterthisoperation.
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nstructions
NMAINTENANCE
ceandrepairsbythe crewandotherunits
minedbytheeasewithwhichtheprojectcan
ountoftimeavailable,weatherconditions,
mentavailable,theskillofthepersonnel,and
hmaybepresent.
owareincludedin orderthatthename
rrectlyinterpretedbythosedoing thework.
eaning,lubricating,tighteningboltsand
adjustmentsofsubassembliesorassemblies
kingrepairstoa part,subassemblyor
telydisassemblingthesubassemblyorassem-
eavyweldingor riveting,machining,fitting,
emovingthepart,subassembly,orassem-
placingit withaneworreconditionedor
ecasemaybe.
intenancedutieswhichmaybeperformed
:
fler(par.60)Replace
Adjust
ar.57)Replace
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NMAINTENANCE
ce
eor replace
s(par.67)Repairor replace
ce
Clean
rreplace
ceorreplace
Replace
place
replace
place
dflush
r.74)Replace
eplace
r.71)Replace
e
e
e,service,orreplace
Replace
orreplace
e
orreplace
ce
unit(par.84)Replace
ce
par.85)Replace
MENTS
4)Replace
ge(par.93)Replace
r.96)Replace
5)Replace
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ar.99)Adjustorwash
mbly(par.100)Adjust
03-104)Adjustorwash
Adjust
09)Adjust
MEASSEMBLY
eandaline
Replace
ar.111)Adjust
113)Replace
2)Replace
112)Serviceor replace
)Adjust
eplace
48)
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UIPMENT
4
ATION(fig.29).
e furnishedasstandardequipment
rried
HD-7(1)Inbox
(1)Inbox
seatbackcushions)(4)Inbox
ckcushion)(2)Inbox
usedwithvalvelifterand
ntool box
pe(1)In box
hhose,levertype(1)In box
nsistingof:
ectortiming(1)
1)
RE,probing
of:Intool box
6-in.andV2-in.(1)
n.and1V16-in.(1)
-in.and25/32-in.(1)
n.and3/4-in.(1)
.and1Vl6-in.(1)
and1Vi-in.(1)
goilsforusein positiveseal
,andfinaldrives(1)Inbox
hhose(1)Inbox
nbox
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UIPMENT
rried
box
box
ctorremoval(1)Intool box
attachingseatbackcushion)(4)..Inbox
g(1)Intoolbox
)Intoolbox
PUMP,water(1)Intoolbox
toofbox
ntoolbox
ntoolbox
olt(1)Intoolbox
ntoolbox
(1)Intoolbox
in(1)Intoolbox
tools andequipmentshouldbekeptin
dconditionmaybe knownatalltimes.Items
eableshouldbeimmediatelyreplaced.Alltools
leanedandinproper conditionforfurther
totheir location.
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troubleshooting,removal,and
fler60
ON,DATA,TROUBLESHOOTING,
TION,
torisawater-cooled,2-cycleDieselwith
fersfromthe conventional4-strokecycle
nly2strokesofthe piston,1upand1 down,
ycleinsteadof4strokes asinthe4-cycle
ne,intakeandexhaustoccurtogetherwhen
ofitsstroke;everyupstrokeis acompression
deliverspower.Thustheintakeandexhaust
neareeliminated.The2-cycleengineexhausts
cylinderswithfreshair,notbythe pumping
but bymeansofarotaryblowermountedon
eanddrivenfromthe enginecrankshaft.As
fitspowerstroke,theexhaustvalves(2 for
erheadopento allowtheburnedgasesto
overstheintakeportsin thelowerpartof
n eachcylinderliner)topermitfreshair
,forcingburnedgasesoutthroughtheexhaust
erwitha newchargeoffreshair(fig.30).
compressionstroke,itclosesofftheintake
lose,andthechargeof airiscompressedinto
hiscompressioncausestheair tobecomeex-
eselfuel isinjectedintothishot compressed
forethepistonreachesthetopof itsstroke.
otairand burns.Theexpansioncausedby
esformedforcesthepiston downonitspower
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ofEngineShowingCirculationofAir
eadilyaccessible.Ontheright-handside,
or'sseat,is locatedtheblower,enginegover-
oil filterandcooler,andwaterpump(fig.31).
ter,andgeneratorare mountedontheleft-
terpumparedrivenbythe lowerblower
neratorare drivenbyV-beltsfromapulley
ndtiminggear coverarebolteddirectly
derblock(fig.34).Lifterhooksare pro-
ofthe cylinderhead.Theseassistgreatlyin
ofthe engine.
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TER
ER
LER
OSE
SEANDOILCOOLERCONNECTION
gine
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ine
otors3-71RC14
approx.),dry1,550Ib
2,000rpm82.0
.
uin.
percylinder2
rankingrotation)132
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e
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td 11qt
edfromoperator'sseat):
ise
se
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se
crankshaftspeed:
CESSIVEVIBRATIONOFENGINE.
firing.
supply.
d
ngine.
rs.
g).
ons.
ar64).
gtem-
gin
s.
, f,
71c
dge.
escopeofoperatingorganization.Notifyordnancepersonnel.
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nt.
stment.
g).
XHAUST.
viced.
askets
9).
andd).
asket
8b,c,
g).
ande).
ar.58b).
HAUST.
s.Checkfuelsystem.
mbustion* Inspectforcauses.
ualizeinjectors(par.66g).
KNOCKS).
tingrod* Replacebearings,
g).
ande).
escopeofoperatingorganization.Notifyordnancepersonnel.PublicDomain,Google-digitized
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Remedy
.Adjustvalveclearance
mbustion* Inspectforcauses,
Tractor.
4-m.(2)
n
NCH,open-end,ll/1e-m.
NCH,open-end,7/8-in.
CH,open-end,1-in.
Hsocket,V2-in.
ORREMOVALOFENGINE.
nenginecrankcase,andshut-offfuelat
k.
.
eachcornerofhood.Prybolts fromclips.
pipe.NOTE:Removeboltatleft rearcorner
s.70and 71).
ERS.
screwsfromleftfrontfender,also1bolt
t frontfender.Removefenders.
ESHAFTGUARDANDBRACKET.
NCH,%-in.
mfrontendofwinchdrive shaftguard
e3boltsfromrearofguard(two3A-\n.and
toffguard(fig.35).Removethe2capscrews
nginesupport(fig.36),(7/B-in.wrench).
thecorresponding2capscrewsfromopposite
e2 remainingcapscrewsholdingradiator
wrench).
escopeofoperatingorganization.Notifyordnancepersonnel.
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chDriveShaftGuard
pScrewsfromWinchDrive
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NDOUTLETWATERCONNECTIONS.
NCH,socket,V2-in.
ndslidehoseonto radiatorinletpipe(screw-
ewsfromenginesupportbottomcover(fig.
ovecover.Remove2capscrewsfromlower
oolerinlet(V2-in.wrench).
LY.
ingfanassemblytobalanceweightcover.
erpulley,tiltradiatorforward,andlift out
.37).
Assembly
RCONTROLANDHEADLIGHTWIRES.
ontrolrod.Disconnectheadlightwiresat
erator.
SSEMBLY.
previouslyloosenedholdingradiatorto
earoundradiatorassemblyunderheadlights,
andlift offradiatorassembly(fig.38).
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iatorAssembly
CLUTCHCONTROL.
movepinholdingclutchcontrolrodto
ESSUREGAGELINE.
.
gelinefromenginebeneathblower(fig.39).
NES.
.(2)
fromfuelpumpto secondfuelfilter.Dis-
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gLubricatingOilPressureGageLine
D
pScrewfromCliponThermoGagetine
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el pump(figs.66and61).Disconnectfuel
ge fuelfiltertothird stagefuelfilter.Dis-
agelineat topofthirdstage filter.Disconnect
nderneathrightsideofcowl.
OGAGETUBEANDLINE.
Hopen-end,"/^-in.
efromrearofwatermanifoldandremove
engine rearlifterbracket(fig.40).Replace
clipis removed.
ECONTROLSANDWIRES(figs.41and 42).
edalatstarting motorswitch(pliers).Dis-
ontshut-offrodat throttleshaftbyremoving
atterycableatbatteryandstartingmotor
sconnectammeterwireatvoltagecontrol
ATER(fig.42).
%6-in.(2)
ineatcheckvalveon heatercover(two
veclipfromcylinderblockendplate,holding
nut frombolt(%6-in.wrench).Remove2
ver(V2-in.wrench),removecover,anddis-
ench).
HRELEASEBEARINGGREASETUBE.
ubetomasterclutchreleasebearingand
masterclutchcompartment(fig.44).
AKEHOSE(Seefig.31forlocation).
ushhose,backontoairintake elbow.
MFRONTENGINESUPPORT.
H,15/16-in.
ds offrontenginesupport(fig.43).
sbetweenthelowersideofenginesupport
heseshimssotheymay beusedagainwhen
ractor.
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gThrottleRod
BREATHERTUBE.
vernorbreathertubeandlifttube from
g. 85).
WSFROMFLYWHEELHOUSING.
H,3/4-in.
sholdingflywheelhousingtoenginespacer
NOTE:Fourofthesecapscrewswillbe
themasterclutchhousingthrough2 inspection
cer(fig.115).Removeclutchcoverplatesby
mcoversandliftoff covers.Alsoremove2cap
hcoverandremovecover(3/4-in.wrench).
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HeaterFuelL/neClip
bracketeyesof engineatbothendsof
semotorjustenoughto slideitahead.Reach
gandenginespacerandremove12capscrews
ywheel(%6-in.wrench).Pushclutchassem-
neassemblyfromtractor(fig. 45).
emovedEngine.Beforeinstallingengine
tandgreasefrom theenginesupportand
ent.Atthesametime,inspecttheenginesup-
cerandmasterclutchcompartmentandas-
m,andifanyrepair workisnecessaryonthem,
alled.Checkenginespacerandenginesupport
ghtandthat nonearemissing.Checkbolts
oenginesupporttosee iftheyaretight.Repair
iresorfuel lines.
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tsfrontFrontEngineSupport
GGREASETUBE
pScrewHoldingEnginetoSpacer
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inefromTractor
Tractor.
g
n.
n.
n.
6-in.
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TCHONCLUTCHSHAFT,(fig.46).Place
nclutchshaft,takingcaretoseethat slotson
ceon slidingblocksonreleaseyokeand
lacedon thereleaseyokesothatflangesare
nstalldrivenplateassemblyon clutchshaft
enplateassemblytowardfrontoftractor.
OSITION(fig.45).
ocket,%6-in.
lowerengineevenlyinto enginesupport
kingsurethatend ofclutchshaftengagespilot
nstallthe10 capscrewswithlockwashers
ssembly(%6-in.wrench).
FRONTENGINESUPPORT.
8-in.
ossiblewithoutraising frontofenginebe-
MasterClutchonClutchShift
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tandenginesupportbracket.Thenraisefront
e shimtoeachside.Installthe 2boltswith
enginesupportandshimsto enginesupport
SEMBLYTOFLYWHEEL.
ngWRENCH,socket,%6-in.
utchinspection,coverholesintransmis-
asterclutchassemblyagainstflywheel,lining
ackplatewithholesin flywheel,andinstall
kwashersholdingmasterclutchto flywheel
heenginewillhavetobeturnedwhile
swithenginecrankingwrench.
UTCHCONTROLROD.
H,^6-in.
otterpinholdingmasterclutchcontrolrod
ransmissioncase.Adjustmasterclutchand
section17.Insert clutchthrow-outbearing
ntransmissioncase(fig. 44),andinstalllock
COVERS.
rusing4capscrewsand lockwashershold-
aseandinstall the2coverplateswith4 cap
rplatetospacerassembly(fig.115).
NE.
.
inetofitting incylinderblockbeneath
(figs.61and66).
n.(2)
el pump.Installandconnectoutletfuel
wercouplingonsecondstagefilter.Install
eattop ofsecondstagefiltertothird stage
ngine.Connectthereturnfuelline tofitting
wl.Connectfueloilpressuregage linetotop
IRSHUT-OFFROD.
offrodat longshut-offleveratrearof
otterpin (fig.41).
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ROD.
odtoleverto shortshut-offleveratrearof
otterpin (fig.41).
EHOSE.
bowontoairintaketubeandtighten hose
GAGELINE.
Hopen-end,^-in.
dercapscrewholding rearenginelifter
ne (fig.40).Insertthetubein thefitting
enthetube nut.
COVER.
H,V2-in.
H,open-end,9/16-in.
etocoil (3/8-in.wrench)andinstallair
ewswithlockwashers(V2-in.wrench).Con-
eckvalvecliptoairheatercoverwiththe
airheaterfuellineto checkvalve(two%6-in.
fuellinetolowerleft boltonrearcylinder
3/8-inchnut andlockwasheronbolt(%6-in.
WIREANDSTARTERCABLE.
dbatterycabletostartingmotorswitchpost
WIRETOVOLTAGECONTROLUNIT.
eterwiretovoltagecontrolontopofgen-
MOTOR.
onstartingmotorswitchleverandinstall
OMSTARTINGMOTORTOBATTERY.
tteryterminalandtightenclampbolt
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ASSEMBLYINTOPLACE.
adiatorassemblyinto position,atthesame
ercontrolrodinto placethroughleftside
g. 38).Installthe2 (1oneachside)cap
nthelowerfront cornerofradiatorshell,but
rews.Tilt radiatorforwardasfaraspossible,
es,andlowerfan assemblyintoposition
wswithlockwasherssecuringfanassembly
ndtiltradiatorbackinto anuprightposition.
ESHAFTGUARDBRACKET.'
ardbracketoverwinchdriveshaft,and
oldingwinchbrackettoradiatorshelland
port(fig. 36).
RODANDLIGHTWIRES.
screwson rightsideofradiator,holding
port(%-in.wrench),andinstall pin,holding
dtoshutter leveronlefttopside ofradiator
he2headlightblackoutlight wirestotheir
rator.Tightenallcapscrewsandbolts(%-in.
OUTLETHOSES(seefig.31forlocation).
NCH,socket,V2-in.
crewsholdingradiatoroutlet hoseatlower
atorconnection(screwdriver).Shellacgasket
andinstallthe2 capscrewsandlockwashers
ectiontooilcooler(V2-in.wrench).Shellac
water manifoldoutlet.Tightenhoseclamp
NOTE:Thelowerwaterhoseconnection
ghopeningof enginesupportbottomcover,
nplace.
PORTBOTTOMCOVER.
sedrainplugis tight.Installcoverand
ndlockwashersholdingengine supportbot-
rt(fig.97).
DERS.
kwashersand2capsscrewswithl ock
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olRodConnectionatRadiator
ender.Install1 boltwithlockwasherand
hersholdingright frontfender.NOTE:
eftfrontfendertorear fenderalsoholdsthe
cableclip.
ESHAFTGUARD.
ENCH,3/4-in.(2)
thlockwashersholdingfrontendofguard
),2boltswithlockwashersholdingguardto
wrenches),and1 boltwithlockwasheron
nches)(fig.35).
edraincocks.Fillradiatorwithclean
Removepipeplugfromsideof thermostat
oruntilwaterruns outofholes.Replaceplug
crankcasewith11quartsofrecommended
ubricationchart.
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S.
ENCH,open-end,V2.-in.
n.
datthis time.Removerockerarmcover,
dfollowprocedureoutlinedunderinjector
.
kallwires,fuelline,andcontrolsto be
edandtight,openvalveunderfueltank,and
etonllthesecondand thirdstagefuelfilters
ewithstartingmotor untilfuelpumpfills
tarts,checkallfuel,oil, andwaterconnec-
rsforleaks.Observefuelandoil pressure
eregisteringthecorrectpressures.Install
encoverbolts.
pipeandintopositionon cowlandradiator
ownboltsat eachcornerofhood.NOTE:The
ornerofhoodislocatedinside thebatterybox.
BLY.
kerarms foreachcylinder.The2
haustvalvesandthe centerrockerarmoper-
kerarmassemblyoperatesona separateshaft
AspecialV2-inchhollowcapscrewholdseach
d.Theremovalofthese2 capscrewspermits
dfromtheshaft andtheshaftremovedfrom
erarmsmaythenbe laidback,givingaccess
assemblies.Therockerarmassembliesmay
m personneliftheyarebrokenor worn.
Assembly.
1n.WRENCH,open-end,%6-in.
n.
n.
toparagraph66d(1)and figures70and
MCOVER.Unscrewthe2handscrewshold-
nderheadand liftoffcover.
CKNUTS.
n.
evisonpushrods(see fig.45forlocation)
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ELLINES.
n.
ectorsatbothendsof linesandremove
ngcapson fittingsfromwhichlineswere
neRemoved
MBRACKETS.
holdingtherockerarmassemblyto cylinder
s(fig.49).
oveshaftbyslidingitoutof rockerarms
MASSEMBLIES.Unscrewclevisesfrompush
ms.
pen-end,%*-in.
ENCH,open-end,V2-in.
socket,%-in.
SONPUSHRODS.Screwthepushrods
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pScrewsfromRockerShaftBrackets
o thattheendofthe rodisflushwith the
ftheclevis(fig.50).NOTE:Thisis very
mallclearancebetweenthevalveheadand
thepistonis atthetopof itsstroke.Itis
triketheheadofthe valve,resultingincon-
erarmisnot screweddownfarenough.The
ardenedballstud andballseatwhichform
HROCKERARMS.Iftheoriginalshaftis
he greatestevidenceofwearup.
BRACKETS.
haft,smoothsidetowardsrockerarms,
wsdownfirmly.As thebracketsaretightened
getherallowingonlyslightclearancebetween
ets.Atotalof 0.003-to0.006-inchclearance
RFUELLINES.
.
sandinstallthefuel lines.
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kerArm
ANCE,TIMEANDEQUALIZEINJECTOR.See
aranceadjustmentandparagraph66for
ing.
learanceisimportantbecauseofhigh
velopedinaDieselengine.Toolittleclearance
on,"missing,"andeventualburningofthe
omuchclearanceresultsinnoisyengine
veclearanceis0.010-inchatoperatingtem-
nceisadjustedbyturningthepush rodin
changesthelengthof therod.Turnthepush
valvelashclearance(lengthenrod),andto
nce(shortenrod).Followthesteps outlined
rancecorrectly.
6-in.
PENVALVE"POSITION.Rotatethe
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otoruntil theinjectorplungerisfully
rarmdown).
ETWEENROCKERARMANDPUSHROD.
pen-end,V2-in.
n.
ageandadjusteachpush roduntilthe
nthe valvestemandtherockerarm(fig.51).
ceAdjustment
.WRENCH,open-end,V2-in.
locknut.Checkagaintoseeif 0.010-inch
dbetweenthevalvestem androckerarm.
tonfeelergage.
eachcylinder.
orisofthe mechanical,flyball,orfly-
o controlengineidlingspeedandtolimit
nderthevariableloadrequirements.
ustedunnecessarilybecauseoffailureto
tiesinengine performancemayresultfrom
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reoftenaredueto othercauses.Agovernor
illseldomrequireattention;therefore,unwar-
governorismostvigorouslydiscouraged.
shouldnot attemptanyadjustmentor
nor.Allotherpossiblecausesofirregular
ldbeeliminatedfirst,andifthe governoris
e,reportit tothenexthigherauthority.
ANDMUFFLER.
eexhaustmanifoldisin onesection
headby4%6-inchstuds,nuts,and special
tedtothe manifoldwith4Vi-inchcapscrews
portedatfrontend byasupportstrapfrom
bawdy
sket.
muffler.
emanifold.
n.WRENCH,socket,3/4-in.,with
extension
AMP.
n.WRENCH,socket,%6-in.
amparoundmuffler.
WRENCH,socket,3/4-in.
holdingmufflertofront support(fig.52),
kelbowtomuffler,andthe 4capscrewsholding
fold(fig.53),and removemuffler.
withextension
ts holdingmanifoldtocylinderheadand
g. 54).
n.WRENCH,socket,y4-in,with
extension
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pScrewsfromMuffler
pScrewsfrom/MufflerElbow
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austManifoldandMufflerasOneUnit
nifoldand head.Removethenutsand
head andplacenewgasketsonstuds.Shellac
Placemanifoldonstudsandtighten allnuts
WRENCH,socket,*A-in.,with
thlockwashersthroughmufflerelbowand
AMP.
6-in.WRENCH,socket,%6-in.
erbody,installbolts,lockwashersandnuts,
TLETPIPE.
ckwashersholdingexhaustoutlet pipe
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..62
...63
s..............................67
......................69
sofa fuelsupplytank,sedimentsumps,
njectors.The120-gallonsupplytankis
umps,drains,andafuelshut-offvalve.The
assembly,ismountedonabracketbolted
derseat.Therearealsotwo otherfilters:
,fastenedonthe backsideofcowl,andthe
dto theengine.Thefuelpumpis boltedto
isdrivenby thelowerblowerrotorshaft.
S
agram
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hebottomofthefuel tankandthrough
fuelpump.Thefuel isthenforced,under
throughthesecondandthird stagefuel
nifoldonthesideof thecylinderhead.From
,underpressure,to theinjectorsthrougha
dinthe injector.Thesurplusfuelleavesthe
porousbronzefilter,and returnsthroughthe
ldand fuelreturnlineto thefueltank.This
eloilhelpsto cooltheinjectors,warmsup
pocketsin thefuelsystem.
kislocatedat therearofthe tractor
U.S.standardgallons.Careshouldbetaken
el thatallhoses,funnels,orcontainersused
m enteringandcloggingthefuellinesand
thebottomof thetank(fig.56)are pro-
to drainout,withaminimumwasteof fuel,
ttles tothebottom.Dirtandwater will
hesesumpsandcanbe drainedout.Drain
uldbeopeneddaily,preferablyafterthe trac-
rmore,orovernight.In freezingweather,
rainthewaterfromthesedimentsumps and
nddamagedueto freezing.
shouldbedrainedandflushedoutperi-
wheneveranaccumulationofrustor dirtis
torshould beonlevelground.Removethe
etankand pourabout10gallonsof clean
tit drainout,flushingthedirt andrustwith
available,flushingmaybe donebyinserting
n thebottomofthetankwherethe sedi-
d.Usenewgasketsandshellacbothsidesof
sedimentsumpsbackonthe tank.
56).
mentsumps hasbeenexplainedinthe
H,socket,%6-in,with
fromtankinto cleancontainers.
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imenfSumps
ove3capscrewsandlockwashersfrom
mentsumps.
ETS.Cleanoldgasketsofffueltankbefore
mps.
with
acbothsidesofgaskets,placeoneoneach
thcapscrewsandlockwashers.
offueloilthrough theinjectorsinthis
ctorscool.Thefuelpump circulatesapproxi-
er hourthroughtheinjectionsystem.Ifthis
easeandgettoo low,thereisapossibilityof
ctorsbecauseofoverheating.Asthefuel filters
ntityoffuelcirculatingthroughtheinjectors
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ithinthenormalrangeand theoperation
ufficientfuelisbeing suppliedtotheinjectors,
ethetrouble:
nfuellines andfuelmanifoldcarrying
ee thatreturnfuelmanifoldandreturnfuel
tedinanyway.Tocheckthereturn flow,
dlookintotank.Whenthe engineisrunning
shouldbeanampleflowof fuelintothe
dinanypart offuelsystemasoutlined
ythattheporousbronzefilters inthe
heinjectorswill havetoberemoved.
alizetheinjectors,andadjustexhaust
d,66e,66 f,66g,and58 b).
bly.
Thefirststagefuel filterassemblycon-
rboltedtotheright rearfender.Afuelline
to thisassemblyandanotherleadsfromthe
.Acottonwoundfiltering elementisused
lFilterAssembly
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6-1n.WRENCH,open-end,3/4-in.
-in.WRENCH,open-end,%-in.
n.WRENCH,open-end,%-m.
tankanddisconnectthefuel linesfrom
offilterassembly.
mTractor.
6-in.
holdingbrackettoplateon fenderand
r.
n.
holdingfiltercupto clampringandremove
mcup(fig.58).
vethedirtyor cloggedelementandclean
fueloil.Replaceoldelementwithnewone.
eandirtyor cloggedelement.Itisnot
ntireassemblytoreplacefilterelementThe
ymerelyremovingthefiltercupfrom the
embly,leavingbalanceofassemblyinstalled
n.WRENCH,open-end,3/4-in.
6-in.WRENCH,open-end,7/8-in.
.
6-m.
ercupandsecurecup tofilterheadwith
hers.Usenewgasket.
ctor.
n.
onfenderwith2 capscrews.
lterAssembly.
n.WRENCH,open-end,%-in.
chend fittingoffilterassembly;open
elsupplytank,startengine,and inspect
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tStageFuelFilterCup
FuelFilter
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.
Thisfilteris locatedbackofthecowl
ndsboltedtothecowl.Itis connected
etsideandto thethirdstagefuelfilter on
oundfilteringelementis usedinthisfilter.
-in.
n.
.
outletfuellines fromfilterheadfittings
gFuelLinefromSecondStageFuelFilter
wl.
n.WRENCH,socket,%e-in.
gfilter mountingbandstocowlandremove
.
n.
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FuelFilterDisassembled
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ds.
n.
mountingbandsandslidebandsoff filter
.Loosenandremovecoverhold-down
Liftoutfilterelement.
filtercaseoutwithcleanfueloil before
ethatdraincockis notclogged.Thisdrain
erydaytodrain sedimentandwateroutof
ementonly,thefilterassemblyshouldbe
and onlythehold-downclampandcover
n.
andSecureCover.Placenewfilter
wgasketbetweenbodyandcoverand
wnclampandscrew.
onFilter.Placebands onfilterandinstall
ngnutsloose.
n.WRENCH,open-end,7/8-in.
n.WRENCH,socket,9/16-in.
MBLYONCOWL.Installboltsthrough
andstartnuts.Tightenmountingbandbolts
n.
ne,fillthe filterwithfuel(thiswill save
ertopumpfuelto fillfilter),andconnectout-
rtengineandcheckforleaks.
vingthesecondstagefuelfilter passes
stagefuelfiltertothe intakefuelmanifold
hird stagefuelfilteralsois ofthereplaceable
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elFilterDisassembled
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.
n
n.
omthefittingson thefilterhead(fig.64).
rain filterbyopeningdraincockat
.64).
ewholdingfiltercasetofilterhead and
rdStageFuelFilterCase
ingheadtocylinderheadand liftofffilter
.Liftoutelementandspringfrom filter
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rdStageFuelFilterElement
eanfuel oilafterremovingtheelement
placedwithoutremovingthefilter assem-
ovingthe retainingscrewwhichwillallow
beremoved(figs.64and65).Use new
newelement.Fillcasewithfueloil before
d.
odrain sedimentandwaterfromfilter.
n.
n.
erheadwith2 capscrews.
Install thespringandnewcartridgein
ed"TOP"up,and fillthecasewithfuel.
bletypesoffiltercartridgesaresuppliedfor
filter.O,neisa cottonwoundtypesimilarto
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thefilterslocatedundertheseat.A steel
chofthese cartridges,andwhenthistype
ashershould beplacedonthehollowstud
he gasketandfilterareinstalled.
headandontopof element;installretain-
pto head(fig.65).
.
outletlines tothefilterheadfitting.
mpisa positivedisplacement,vane-
herearend coveroftheblowerandis
rotorshaft. AU-shapedsteelstamping
ssemblyandprovidesasafetyreleaseifthe
ause.
CH,open-end,7/8-in.
RENCH,waterpump
F.
ESFROMPUMP.
n.WRENCH,open-end,3/4-in.
tlinesfrompumpfittings (fig.66).CAU-
doesnot comeoutbeforethenutto prevent
ROMBLOWER.
RENCH,fuelpump
holdingfuelpumpto blower.Usethespecial
screwnearestthecylinderblock(fig.67).
emblyanddrivecouplingforkasa unit
enancewillbeattemptedbytheusing
ENCH,specialfuelpump
.
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gFuelLinesfromFuelPump
pScrewsfromFuelPumpwith
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elPump
ORKONPUMP.Putdrivecouplingfork(arms
endofthepumpshaft.Usea newpapergasket
e.
ENCH,specialfuelpump
heblowerend housing,engagingthedrive
ngplateon thelowerblowerrotorshaft.
nthepumpbodyshould beonthecylinder
e fromthefuelsupplytankconnectedtothe
hepumpbody.
TOPUMP.
ellinesto fuelpumpfittings.
.Startengineandcheckforleaksandfuel
bustion,asmallquantityofaccurately
fuelmustbemixed,neartheend ofthecom-
hargeofair whichhasbeenforcedintothe
sis accomplishedbyaninjectorwhichisa
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ndevice.Thereisone injectorforeachcylinder.
eenginearecalled "unitinjectors"because
ectionpumpandinjectionnozzleor valve.
npumpis threefold:tometerouttheexact
iedtoeachcylinder,toputthat fuelundera
sureproperatomizationor breakingupofthe
t isreleasedintothe highlyheatedairof
injectionatexactlytherightpointin the
tionofaninjectionvalveisto seethatnofuel
until itisat ahighenoughpressureto
ignition,andthatinjectionstopsas soonas
helowestpermissibleinjectionpressure.These
theunitinjectorfor eachcylinderofthis
thiscombinedpumpandinjectorunitishere
e mountedinthecylinderheadwiththeir
ybelowtheheadinto thecombustioncham-
ecylinderhead,holds theinjectorinplacein
beinthehead.Adowelpin intheinjectorbody
ecylinderheadforaccuratelylocatingthe
seatonthelower endoftheinjector,when
n thecylinderhead,formsasealagainstthe
oninthecylinder.
risoperatedbyapush rodandrocker
theexhaustvalves.Asthepistonnearsthe
ke,therockerarmforcesthe injectorplunger
the plungerintothecombustionchamber
ctorspraytip.Theseholes,only0.006inch in
elandbreakit intoaveryfinespray.A faulty
n alossofpower,unevenoperationofthe
smoke.Injectorscanbecut-outin muchthe
outsparkplugs onagasolineengine.With
rremovedandenginerunningat about%
oratatime bypushingdownontheinjector
kofwoodabout V2inchsquare(damage
verisused).Theonethatseemsto haveno
heengine whencut-outwillbethefaulty
vedanda neworrebuiltinjectorinstalled.
WRENCH,socket,%6-in.
n.WRENCH,socket,%-in.
6-in.
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ofInjector
entheboltsonthehoodhold-downstraps
odandpryboltsout ofslot.Removenutfrom
x,andremovethe hood(figs.70and71).
MCOVER.Cleantherockerarmcoverthor-
overbylooseningthe2 handscrewsthathold
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fromHoodBoltInsideBatteryBox
od
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n.
ftheinjectorto beremovedandplace
tings topreventdirtfromenteringthe fuel
MBRACKETS.
movethe2hollowcapscrewsthat hold
othehead andslidethebracketsoffthe
MSHAFT.Slideshaftfromtherockerarms
ybackoutofthe way.Thisshouldbedoneto
s.
AMP.
orclampandliftoffclampwasherand
orremovertoolundershoulderof injector
ts seat;atthesametimedisengagethe
74and75).
ctorClampNut
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ctorClomp
val
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ved
n.
NTHEINJECTORTUBE.Adowel,provided
erswitha holeinthecylinderheadso that
inonly onepositioninthehead.Engagethe
olleveratthe sametime.
RCLAMP.
.
rbody,centeringthesidearms ofthe
themachinedrecessesintheinjectorbody.
verthestud withroundedsidedown.Put
nclampfirmly,usingwrenchwith8-inch
SHAFTANDBRACKETS.
armsandplacea bracketoneachendof
eofbracketstowardrockerarms.Install cap
downfirmly,atthesametimeholding
lyagainstrockerarms,allowingabout0.006-
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n.
sfromfuelfittingsin headandoninjectors
erenginehasbeenstarted,checkforleaks
mcover.NOTE:Theinjectormustbetimed
eclearanceadjusted(par.58)beforethe
dareinstalled.
nd 78).Thetimingofaninjectorcon-
etop oftheinjectorplungerfollowerin
ywhenit isatthetop ofitsstroke.This
daspecial toolcalledatiminggage(in the
to maketheproperadjustment.After
orif therockerarmassemblyhasbeen
mustalwaysbetimedandequalizedbefore
efollowingprocedureshouldbeused to
pen-end,%6-in.
NCH,open-end,V2-in.
TO"OFF"POSITION.Donotallowthe
newiththe startingmotoruntiltheexhaust
hichtheinjector istobetimed arefully
armshavedepressedtheexhaustvalves,the
OSITION(fig.77).
VER,small
e timingholeintheinjectorbody.The
uldbeturned totheleftas faraspossible.
a firmdownwardpressureonasmallscrew-
inthetopof thetiminggageshaft.Make
tthe lowerendofthetiming gageshaftrests
gGage
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g
dyandis notrestingonthecoppergasket
ntheinjector.
NG.
totheright untilthelowershoulderofthe
eedgeof thefollowerguide.Ifthetop of
e notflushandthemarks"C"on thesleeve
hepushrodmust belengthenedorshortened
ment.
78).
1n.WRENCH,open-end,V2-in.
pushrod.Adjusttherockerarmby
erighttoshortenit, whichwillallowthe
ocomeup.Turningthepush rodtotheleft
andwillpushtheplunger followerguide
rkslineup,with asmallallowancefora
swhenthelocknutis tightened,thesleeve
hetopofthetiming shaft.Tightenthelock
mingmarksshouldnowbeexactlyin line
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getheadjustmentslightlyuntilthe marks
stight.
gofInjector
operationconsistsofproperlyadjust-
sto obtainanequalfuelinjectionfromeach
oftheinjectorsisessentialbeforetheyare
stbe-timedandequalizedeverytimeany
edonwhichmightaffectthepositionofthe
mbly.Equalizingisaccomplishedbythefol-
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FORWARD(OPEN).Pushfuelshut-offall
rottleback(open) asfaraspossible.
CREWS.
sonthecontrolrackleversand besure
controltubeandthatthe controltuberotates
NORCONTROLLINK.
ernorcontrollinkandcontroltube lever.
ouldmovefreelyandtheinjectorcontrol
rntothe "NOINJECTION"positionwhen
disconnected.
LRACKANDGEARCLEARANCE.
thetopofthegovernorin fullloadposi-
ustingscrewforNo.1injectorin untilthe
roltubeleveris ^inchoutof linewiththe
ollink (figs.79and80).Turnthe upper
tightenbothscrewslightlyso thatthe%4-
.
ackAdjustment
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ControlRackandGear
ACKCONTROLLEVERS.HoldNo.1rack
njectorcontrolrackin its"IN"positionand
controlleversuntilthe lugsonallrack
theinnerfacesofthe slotsintheinjector
Theadjustingscrewswillbedamagedif
e justscreweddownfirmly,theywill
CONTROLLINK.
rcontrollinkandcontroltubelever,and
allrockerarmcover,startengine,and test
n.
securewithbolts andnuts.
NECTIONS.
ectionsshouldbeinspectedregularlyand
epartsremovedforrepairorreplacedwith
e steeltubing,anditis importanttoavoid
tholdthe fuellinestothe tractortrans-
gineshouldbetight.Practicallyallthefuel
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nectornutsrequiringa7/8-inchopen-end
nnectionisbroken,theengineshouldbe
nnectedagainandinspectionmadefor
uelpressuredueto airbeingdrawninto
efectiveorloose connection.
lipsholdingfuellines topartsofthe
the properplaceswhenlinesarereplaced.
ageoflinesfromvibration.Alwaysusea
onnectingordisconnectingfuellines.
precleaner,modelC-11215,isofthe
tely85percentofthe dirtenteringwithairis
r reachestheoilbathair cleaner.Aglass
syforthe operatortoobservethequantity
compartment,andenableshimtodetermine
mptiedfrom theprecleaner.Ifprecleaner
uldbeimmediatelyreplaced.
6-in.(2)
ofprecleanerandlift offprecleanerassem-
eanershouldbeemptieddaily,oroftener,
Precleaner
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