tmh new product book

www.toyota-forklifts.eu

Toyota Material Handling Range Forklifts and Services

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Stronger together

Toyota Material Handling Europe (TMHE) is the European regional organisation of the Toyota Material Handling Group (TMHG), which is part of Toyota Industries Corporation (TICO), the world leader in materials handling.

TMHE began operating in 2006 to manage the Toyota and BT materials handling business in Europe. With more than 100 years combined Toyota and BT experience, we offer a comprehensive portfolio of counterbalanced forklift trucks and warehouse equipment bearing the Toyota and BT brands.

TMHE has European offices in Ancenis (France), Bologna (Italy), Brussels (Belgium), and Mjölby (Sweden), and production centres in Ancenis, Bologna and Mjölby.

TMHE aims to be close to every one of its customers. Our expanding network covers more than 30 markets across Europe, with 400 sales and service centres and about 4500 highly trained service engineers. Each of our marketing and sales companies is strategically located, offering optimal market coverage and service convenience to keep your business running smoothly and efficiently. Our service centres offer comprehensive customer support, including tailor-made service contracts and 24/7 service availability by agreement.

With Toyota Material Handling Europe, you can count on consistent, high-quality products, services and solutions, wherever you are located. As your materials handling partner, we truly are stronger together.

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Services and Solutions 2• Service solutions 4• Rental solutions 6• Toyota I_Site 8• Used truck solutions 10• Tailored engineering 12Our commitment to the environment 14Toyota Production System 16

Hand Trucks• BT Lifter long-life hand trucks 18• BT Lifter customised hand trucks 20• BT Pro Lifter hand trucks 22• BT High Lifters 24• BT Ministackers 25

Warehouse trucks for horizontal movement• BT Levio W-series powered pallet trucks 26• BT Levio W-series powered pallet trucks 28• BT Levio P-series powered pallet trucks 30• BT Levio S-series powered pallet trucks 32• BT Levio R-series powered pallet trucks 33• BT Staxio double-load handling trucks 34

Warehouse trucks for storage and retrieval• BT Staxio W-series powered stackers 36• BT Staxio W-series powered stackers 38• BT Staxio P-series powered stackers 40• BT Staxio S-series powered stackers 42• BT Staxio R-series powered stackers 43• BT Refl ex N-series reach trucks 44• BT Refl ex R-series reach trucks 46• BT Refl ex E-series reach trucks 48• BT Refl ex F-series four-way reach trucks 50

Warehouse trucks for high-density storage• BT Vector R-series man-down VNA trucks 52• BT Vector C-series man-up VNA trucks 54 • BT Vector A-series man-up VNA trucks 56• BT Radioshuttle for aisle-free storage 58

Warehouse trucks for order picking• BT Optio L-series low-level order picking trucks 60• BT Optio M-series medium-level order picking trucks 64• BT Optio H-series high-level order picking trucks 66

Automated handling systems• BT Autopilot laser-guided trucks 68• BT Autopilot in order picking systems 70

Towing tractors• BT electric towing tractors 72• Toyota Tracto electric and engine powered tractors 74

Counterbalanced trucks• Toyota SAS 76• Toyota Traigo 24 electric counterbalanced trucks 78• Toyota Traigo 48 electric counterbalanced trucks 80• Toyota 7FBMF electric counterbalanced trucks 82• Toyota Traigo HT electric counterbalanced trucks 84• Toyota 7FBCU electric counterbalanced trucks 86• Toyota Tonero engine-powered counterbalanced trucks 88• Toyota 7FG / 7FD engine-powered counterbalanced trucks 90• Toyota 5FG / 5FD engine-powered counterbalanced trucks 92• Toyota 8FGCU / 7FGCU engine-powered counterbalanced trucks 94

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Letting you focus on your core business

With over 100 years combined experience between the Toyota and BT brands we are proud of our reputation for producing innovative and high-quality materials handling equipment. But our commitment and support for our customers has always extended well beyond the supply of a new truck. We have grouped together all of these added-value services and solutions under one common theme – ‘Empowering your Business’.

Put simply, our approach is to provide you with services and solutions that help you to get the most out of your equipment, while allowing you to get on with what you do best – running your business.

That’s why we work every day to deliver practical services and innovative solutions that produce real, bottom-line benefits for your organisation. Whether we are supplying a single spare part or helping to manage your entire materials handling fleet, our objective andcommitment remains the same – adding value to your operation.

Meeting your needsIn today’s rapidly evolving business world we understand that your needs will change and that different customers will have different requirements. Whatever your circumstances you can be confident that we will listen carefully to your individual needs and support you with the skills, the people, the resources and the commitment that empowers you to focus on your core business.

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Services and solutions

“Adding value to your operation.”

Some of the ways in which we could support your materials handling operation include:

• Maintaining your equipment on a Service Contract to maximise uptime and provide operational peace of mind

• Using our Rental Solutions to free up your capital resources and provide you with the flexibility to react quickly to changes in your activity

• Giving you the option of purchasing Approved Used Trucks with the same level of confidence as when you buy our new equipment

• Utilising Toyota I_Site to obtain valuable fleet information and practical support to deliver cost savings, improved productivity and higher safety standards across your entire fleet

At Toyota Material Handling we will continue to develop our range of services and solutions to meet your evolving business needs. Not just when the economy is buoyant but also when things are more difficult.

You can rely on us to provide the services and solutions you need – today and tomorrow.

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Service solutions

Your peace-of-mind is our commitment

Our service commitment is driven by our dedication to continuous improvement or kaizen – one of the core pillars of the Toyota way of doing business. This approach is demonstrated by our ongoing investment in our service infrastructure – or ‘Mobile Service Platform’ as we call it. This combines the benefits of technology with a human approach and links you to our global expertise, experience and resources every time we deliver a part or service a truck.

Service ContractsOur service contracts are all designed to reduce operational risks and help provide you with a trouble-free materials handling operation. This allows you to concentrate on your core business rather than worrying about unexpected breakdowns, scheduling maintenance,ordering parts or managing service engineers.

There are three levels of Service Contract to choose from:

• Safety inspectionDesigned to keep your trucks operating safely and provide protection for your workforce. This contract ensures that your truck always complies with safety standards set by national laws and regulating bodies.

• Preventive maintenanceThis contract is an effective way to prevent unplanned downtime and costly repairs as we take responsibility for maintaining your trucks according to a pre-determined plan as well as ensuring that they meet all safety requirements.

• Full serviceThis contract is designed to take care of all your truck maintenance and repair requirements in order to provide you with the highest levels of operational performance and uptime.

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“Our Full Service contract ensures that the fleet is always operational

and meets all safety requirements.”Árpád DarvasiGeodis

Genuine Toyota and BT partsWe build our trucks using only genuine Toyota and BT parts, so if you want to maintain the built-in quality and reliability of your truck it makes sense to maintain and repair them using exactly the same genuine parts. They will provide you with superior operation as well as preserving the value of your investment over time. They also deliver the quickest and most reliable repairs, minimising downtime and maintaining the safe operation of your trucks.

Driver trainingA skilled and motivated driver not only offers increased productivity, but will also operate more safely – reducing the risk of damage to stock and equipment – or worse still, injuries to people. We offer a complete range of training courses outlining the basics of daily safety checks and maintenance routines, as well as covering safe driving practices and operating techniques.

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Rental solutions

From 1 day to 7 years –always flexible,always responsive andalways economical

Our straightforward objective is to help meet all of your rental requirements; all of the time. We can help you optimise your fleet with anything from a single hand pallet truck to a complete operational fleet, from one day to seven years. We can advise you about combining different rental equipment, different rental periods and different rental plans to provide you with the best overall rental solution.

When you deal with us, you know you are working with a reliable business partner and you will benefit from the global financial resources within the Toyota Industries Group. This means that the relationship will be directly with us, not with some unknown third-party funder.

Core Fleet RentalWe have over 70,000 trucks on our Core Fleet Rental plan. As the name suggests, this rental option is designed to meet your core fleet requirements. You can specify the truck exactly to your requirements and obtain a highly competitive rental price by opting for a longer fixed-term rental period of up to seven years. This rental plan is available on all our Approved used trucks as well as our new trucks.

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“The truck you need, when you need it.”

Short-term RentalIn today’s fast-paced business environment, flexibility is a key requirement. How do you respond quickly to changes in your operating environment or meet urgent requests from your customers? Our Short-term Rental plan can provide the answer as it gives you the flexibility to quickly adjust the size of your core fleet. Alternatively, you may simply need a truck to meet a specific need for a specific period.

Whatever your circumstances, we can usually help. One call will take care of all your needs and give you access to over 20,000 trucks in our Short-term Rental fleet across Europe. Whether you are an experienced logistics professional or you are new to the world of lift trucks, we will quickly and efficiently deal with your enquiry to ensure that you obtain the best solution for your requirements.

Payback RentalThis is a specialist rental plan where we buy your existing fleet from you, providing you with a valuable capital injection into your business. We would then take care of all the details and simply rent your trucks back to you for a fixed monthly payment – with our expertise it really can be that simple.

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More than fleet management

Toyota I_Site is more than fleet management. It is a unique combination of technology, information, expertise and support that helps businesses to manage their materials handling operations more effectively. Our approach is an intelligent partnership in which we work together with our customers to deliver tangible benefits while helping to optimise their operations.

Who needs it?Toyota I_Site is developed to support truck fleet owners who want to focus on their core business. Therefore, Toyota I_Site offers information and on-going support to give customers tangible benefits by providing greater knowledge and control of their entire fleet. This simplifies administration and frees time to focus on other important aspects of their business.

Practical answersWe understand that running a safe, efficient and cost-effective materials handling operation is no easy task. It requires constant analysis and decision-making to control a whole variety of different costs and operational factors.• What is my optimum fleet size?• How can I reduce damage costs?• Which drivers need additional training?• How do I control access to my equipment?

You will constantly need answers to these and other questions as your operation changes to meet different customer demands and business goals. That’s why Toyota I_Site is not simply about supplying you with some clever system and some reports about your fleet. Instead, it is an ongoing support programme that will help you analyse this fleet information and provide you with a faster and easier decision-making process.

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“We have saved around 33% so far, in this first year of

running Toyota I_Site.”Martin Drud NielsenCatering Engros

Toyota I_Site collects information from your truck fleet and the Toyota service database. A Toyota I_Site consultant advises you how to use this information to produce positive results in three key areas of your material handling operations.

1. Reducing operating costsCut damage costs by making sure that trucks are only operated by properly trained and authorised drivers.

2. Improved safetyControlling access to trucks and monitoring truck impacts will also help to reduce accidents and improve safety in the workplace.

3. Increased productivityMonitoring truck utilisation provides an accurate picture of your activity and identifies under-utilised machines and bottlenecks in your operations.

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Used truck solutions

Buy an Approved Used Truck from us and you buy with confidence and real peace-of-mind

As part of the world’s leading manufacturer of new forklift trucks we also understand thatthere are many situations when buying a used truck can provide the best option for yourbusiness. It could be that you need a truck immediately but would prefer to own your truckrather than hire one on short-term rental. Or you may only need to use a truck occasionallyand so a used truck can represent a good value-for-money choice. Even large fleet operators can gain value from used trucks by utilising them to supplement their core fleet and in the process build some flexibility into their operation.

Our guarantee of quality stems from the fact that the only trucks we will accept on to our Approved Used Truck programme are Toyota and BT trucks that have been fully maintained by us from new using only genuine Toyota and BT parts. This means that we have maintained the built-in quality of these trucks during the whole of their operational life rather than trying to certify their quality by carrying out a list of one-off checks.

You can be sure of an Approved used truck’s quality without having to worry about a complicated classification system that grades trucks according to different levels of quality –with us; ‘Approved’ says it all in one single word.

It also means that every Approved used truck will undergo an individual preparation programme based on our intimate knowledge of the truck. We believe that this not only guarantees the quality, safety and performance of our Approved used trucks but also helps toprovide you with value-for-money pricing.

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“Toyota Approved says it all.”

Approved Support PackagesEvery Approved used truck also comes with a choice of fl exible support packages to give you additional peace of mind and to help protect the value of your investment.

These support options include:• A comprehensive Approved used truck warranty plan *• An Approved used truck exchange plan *• An Approved used truck ‘try before you buy’ plan *• A specialist Approved used truck service plan *

And of course, all Approved used trucks are also eligible for any of our rental plans and service contracts in exactly the same way as our new trucks.

A partner to rely onWith an Approved used Toyota or BT truck, you know you’ll always get top-quality products and back-up from a reliable and secure business partner. You can also be sure that you will receive the same levels of support and have access to the same services as those enjoyed by our new truck customers.

* Terms and conditions apply and may vary from country to country.

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The need to adapt

Forklift trucks have been the established method for moving and storing goods for decades, and while the basic concept of a unit load conveyed by two forks has largely remained constant, the types of truck employed have evolved in the quest for improved use of space and maximum productivity at the lowest cost. As a result, the industry has developed a wide range of products to suit differing needs, whether it’s loading/unloading, transportation, movement of goods in manufacturing, order picking or straightforward storage.

Toyota Material Handling Europe has a long history of working closely with customers to adapt trucks to match precise requirements. Dedicated facilities within their production units are able to interpret customer needs and design optimal solutions. There are generally four main reasons that drive the need to adapt:

Adapting to the working environmentThere are obvious examples where the working environment will demand change to a standard truck. Food manufacturing requires the highest standards of hygiene, and trucks can be built of stainless steel, allowing regular pressure washing and resisting corrosion. In contrast, milling environments demand adaptation to protect equipment against the ingress of dust.

Adapting to the loadIn some operations adaptation can be required to deal with the type of load being handled. Less stable consignments may require additional support to ensure safe and efficient handling. This could involve specially designed stability aids, with for example overhead support to steady the load from above, or a lateral tilt facility to ‘nest’ the load. A frequent example of this is high-stacked roll cages of products such as dairy cartons, which demand high and fast throughput without risk of spillage. In some cases the load may not be palletised at all, instead using side clamps, which can be an effective way of lifting large unit loads such as domestic appliances.

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Special Products

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“Our biggest customers rely on our ability to supply new

technical and logistical solutions.”Zita MajorEuropean Key Accounts

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Adapting to the processWhile material handling equipment is principally employed in storage and distribution industry, there are also requirements in situations where straightforward lifting and lowering of a load is insufficient. In manufacturing, fork lift trucks can be adapted to fulfil a variety of tasks. The process may require a tool, component or raw material to be fed or loaded in a way that could involve rotation, inversion or other manipulation. This type of adaptation is also within the scope of TMHE’s special product development units.

Streamlining the processImprovements in logistics may in some cases be calculated in fractions of cents, but the consequential commercial impact measured in multi-digit units of currency. A slight adjustment to the way something is handled may only appear to gain a few seconds, but when that process is repeated many times per hour, per shift, per week and per year the time savings can be impressive, impacting on both manpower and equipment costs.

This is the other reason why progressive companies often choose to adapt trucks to precisely suit the needs of their operations.

For example, an adapted workspace within the cab of a truck can streamline a process, ensuring that the tools and equipment required to support the flow of an operation are in the right place at the right time.

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Our commitment to the environment

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TMHE believes that environmental responsibility is a cornerstone of good business practice. In line with the Toyota Industries Corporation (TICO) Environmental Action Plan we design-in environmental improvements to our equipment and processes to limit environmental impact throughout the four product life cycle stages: development, manufacturing, operation and recycling. Technologies currently being evaluated are designed to maintain the excellent productivity and performance of our products.

TMHE’s production centres in Ancenis (France), Bologna (Italy) and Mjölby (Sweden) are all ISO 14001 certified. With its emphasis on eliminating waste, the Toyota Production System (TPS) helps to reduce the environmental impact of our manufacturing activities. CO2 emissions, water consumption, waste-water generation and landfill quantities have all been reduced, while recycling levels for packaging, water and scrap have been raised. Hazardous substances and air pollutants have also been reduced.

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Our commitment to the environment

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In addition to an extensive range of emissions-free electric warehouse equipment and counterbalanced forklifts, TMHE uses catalytic mufflers and diesel particulate filters for its engine-powered trucks. All engine powered forklifts and towing tractors comply with the new European Directive 97/68/EC emission stage IIIa exhaust emission standards.

Moving towards the creation of a recyling-oriented society, Toyota Material Handling is continuously raising the recyclable level of its products at end of life. The Toyota Tonero counterbalanced forklift is 99% recyclable, while recyclability levels of reach trucks and hand pallet trucks exceed 90%.

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The Toyota Production System and what it means for your business

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The Toyota Production System is an expression of The Toyota Way. It empowers team members to optimise quality by constantly improving processes and eliminating unnecessary waste in natural, human and corporate resources. TPS influences every aspect of Toyota’s organisation and includes a common set of values, knowledge and procedures. It entrusts employees with well-defined responsibilities in each production step and encourages every team member to strive for overall improvement.

Just-in-time – smooth, continuous, optimised workflowsThe Toyota Production System fulfils customer demand efficiently and promptly by linking all production activity to real marketplace demand. Just-in-time production relies on finely tuned processes in the assembly sequence using only the quantities of items required, only when they are needed.

A smooth, continuous and optimised workflow, with carefully planned and measured work-cycle times and on-demand movement of goods, reduces the cost of wasted time, materials and capacity. Team members can concentrate on their tasks without interruption, which leads to better quality, timely delivery, and peace-of-mind for Toyota’s customers.

Jidoka – building-in qualityWhen it comes to quality, there is no room for compromise in the Toyota Production System. The TPS principle of jidoka builds quality checks into each step of the production process. By ensuring that all processes are visible, jidoka helps ensure that abnormalities are made visible and addressed immediately.

Maintaining quality throughout the production process has helped to build its reputation for quality. TPS empowers each Toyota team member to check for quality, to point out and fix any inconsistencies or defects, and to prevent inferior quality products from being passed on to the customer. And the TPS advantage does not end when the customer takes delivery. Toyota’s high-quality products mean customers benefit from better productivity, less downtime and a greater return on their investment.

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Toyota Production System

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Kaizen – improvement is a continuous processIn many organisations the process of change can be challenging. At Toyota change is a way of life, thanks to the company’s fundamental philosophy of continuous improvement known as kaizen. Kaizen means that all team members throughout the organisation are continuously looking for ways to improve operations, and people at all levels in the company support this process of improvement.

Kaizen is one of the foundations of the Toyota Production System – not only a process but also an attitude. Toyota’s constant striving for improvement ensures that its customers will always enjoy excellent products that use the most advanced and reliable technologies. Toyota also works with its customers to achieve improvements in its services to them, to optimise their investment in Toyota products.

The environment – Toyota’s commitmentThroughout its wide range of activities Toyota always considers the environment as part of its daily operations. Its policy is to analyse the effects of every stage in its products’ lives: development, manufacturing, operation, and recycling.

Toyota has a policy in place to reduce CO2 emissions, use resources more efficiently, and reduce environmental risk factors. Considering the environment at all four stages of a product’s life is the responsible approach and leads to real environmental benefits for Toyota’s customers with respect to their responsibilities towards environmental issues.

TPS is concerned with health and safetySafety is always the focus in all of the complementary philosophies and practices that make up TPS. Not just a priority but a necessity. The tireless effort to do things in the best possible way could never progress if safety were to be compromised by apparent efficiencies. When processes are improved to increase quality, safety is also improved.

Toyota maintains health and safety for its team members so they can concentrate on their jobs delivering the best quality products and be more efficient.

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BT Lifter long-life hand trucks The BT hand pallet truck range has been setting standards in strength and performance for over 60 years and today’s BT Lifter range from Toyota Material Handling Europe maintains these values. Manufactured at TMHE’s dedicated production facility in Sweden, BT Lifters are proven to be the most durable – lasting up to fi ve times as long as other makes in work-cycle tests – meaning that BT Lifters offer by far the lowest lifetime cost.

TMHE is committed to minimising the environmental impact of materials handling. BT’s approach to hand pallet truck design and manufacture refl ects this commitment, both in the way it builds trucks and as a result of their long operating lives, reducing renewal rates and, therefore, the impact of truck disposal. Again leading to the lowest possible lifetime cost.

BT Lifter LHM230• Lifetime guarantee on the fork frame• Max. capacity 2300 kg

BT Quick Lifter LHM230Q• Two pump strokes will elevate a

one-ton load• Max. capacity 2300 kg

BT Heavy Lifter LHM300• Max. capacity 3000 kg

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Hand trucks

“We found that BT Lifters did not wear so much in our

demanding environments.”Zdeněk GabrhelHamé

Environmental c alculationIn any typical life cycle fi ve other hand pallet trucks would be required to do the work of one BT Lifter:= 5 x less manufacturing process= 5 x less distribution= 5 x less disposal cost= 5 x less negative environmental

impact

Facts about manufacturing in Sweden:• Toyota Production System (latest manufacturing processes)• quality components• high effi ciency• low energy consumption• low waste output• no toxic pollutants

Options and customisations The BT Lifter LHM230 is available with many options, including:• Bogie fork wheels• Handbrake (pictured right)• Load support (pictured far right)• Parking brake• Pen and paper holder• With coldstore oil• Wet specifi cation version

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Customised hand trucksA truck for every application…Whether it is a standard version, a standard option or a customised truck for your specifi c needs, we will deliver the best solution.

BT Lifter Ultra Low LHM075UL• Min. fork height of just 35 mm• For applications using low-clearance

pallets and load ledges to maximise space

• Max. capacity 750 kg

BT Lifter Silent LHM230SI• Does not exceed noise levels of 60

dBA in use• For early morning and late night

deliveries in residential areas• Max. capacity 2300 kg

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Customisations – a part of our range• Customisations are made at our

factory in accordance with the Toyota Production System (TPS)

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Hand trucks

“A product of ‘steel’ in harsh environments and

varying temperatures.”Willy HansenNortura i Bardufoss

BT Stainless Lifter LHM200ST The BT Stainless Lifter (right) is designed for corrosive environments and applications that demand a high standard of hygiene. Its structure is long-lasting high-grade stainless steel.

BT Lifter Galvanised LHM230G The BT Lifter Galvanised (far right) is an economical alternative to the Stainless Lifter for semi-wet environments.

BT Lifter with scale LHM200SC The BT Lifter with scale provides high-accuracy ‘legal for trade’ weighing during the handling process.

BT Lifter with weight indicator LHM230WI For applications in which +/–20 kg accuracy is acceptable.

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BT Pro Lifter Be unique, with less effort…The innovative Pro Lifter offers the most signifi cant technical innovation in hand truck design. Ease-of-use reaches new levels with up to two-thirds less effort required to move the load thanks to BT Pro Start technology.

BT Pro Lifter LHM230P• Unique easy-start function requires

up to 67% less effort to start the truck moving

• Max. capacity 2300 kg• Also available with Quick-lift option

The BT Pro Lifter’s secret is that it allows the operator to use a downstroke on the handle to get the truck and load moving. A connecting rod between the handle and the wheels can be engaged to give the truck a controlled push start. This is also particularly useful when negotiating low obstacles on the fl oor.

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Hand trucks

“Our employees are very satisfi ed with the BT Pro Lifter M as it

makes their work a lot easier.”Witold JareckiSun Garden

BT Pro Lifter M

BT Pro Lifter M LHT100• Electric drive for close to effort-free

travel in both forward and reverse• Max. capacity 1000 kg

The BT Pro Lifter M (LHT100) combines the versatility and compact size of a hand pallet truck with an electric motor and built-in charger for near-effortless transport. Easy to manoeuvre and virtually maintenance-free, the LHT100 enhances workplace safety and ergonomics. It is ideal for indoor applications in shops, supermarkets, hospitals, libraries, light industry and more.

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BT High LifterBT High Lifter models offer hand-truck versatility with the extra feature of a lift height of over 80 cm. The electric lift model with optional automatic height adjustment is the ideal ergonomic workstation at the end of conveyor lines or in process environments.

BT High Lifter HHL100• Elevating forks with electric lift• For use as an ergonomic workstation,

eg, when sorting or picking• Max. capacity 1000 kg

BT High Lifter HHM100• Elevating forks with manual lift• Max. capacity 1000 kg

BT High Lifter Galvanised/Inox HHM100I• Stainless steel for corrosive

environments• Elevating forks with manual lift• Max. capacity 1000 kg

BT High Lifter Galvanised/Inox HHL100I• Stainless steel for corrosive

environments• Elevating forks with electric lift• Max. capacity 1000 kg

The HHL100 with automatic height adjustment (right) uses a photocell to maintain the load at a constant height, meaning the top of the load on the forks is always within comfortable reach. The HHM100I stainless steel High Lifter (far right) is designed for the most demanding corrosive environments, or applications in which it may be pressure-washed for hygiene.

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Hand trucks

“We chose a BT Ministacker because of the outstanding

reliability and product quality.”Torgny EnströmStrömsholmen

BT Ministacker

BT Ministacker SHM080 / SHL080 (pictured)• SHM080 has Quick-lift for loads up

to 200 kg• SHL080 has electric lift for more

intensive operation• Max. capacity 800 kg• Max. lift height 1.6 m

The BT Ministacker (SHM080 / SHL080) is a light-duty pallet truck and stacker designed for low frequency stacking up to 1.6 metres. Ideal for use in small stores and shops, this compact machine is suitable for block stacking, for use in racking, or to serve as a work-table.

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BT Levio W-series 1300 kg load capacity

The BT Levio LWE130 is a compact powered pallet truck that provides safe, easy horizontal pallet movement in low-intensity applications. Whether transporting goods in an office, retail store, print shop or similar operation, the BT Levio LWE130’s light 250 kg weight, compact size and 1300 kg load capacity make it ideally suited for a wide range of uses.

The Levio’s easy-to-use controls, ergonomic steering and maintenance-free batteries with built-in charger are designed for operators with all levels of experience. Optional in-vehicle charging makes this electric pallet truck perfect for use on lorries, too. The LWE130 features the unique BT Castorlink system for optimum stability. The castor wheels rotate within the truck’s body profile, providing added safety for the driver and load.

LWE130• Max. capacity 1300 kg

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Warehouse trucks for horizontal movement

“The LWE130 is easy for our female operators

to manoeuvre.”Vojtěch KopeckýCentral Sticks

The emergency stop button and the lead for the built-in charger are easily accessible to the operator (left).

Optional bogie fork wheels (centre) ease operation on uneven surfaces.

BT Castorlink connects the castor wheels (bottom), further enhancing stability.

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BT Levio W-series 1400 kg–2500 kg load capacity

The BT Levio heavy-duty W-series sets a new standard for pedestrian powered pallet trucks. The concepts of simplicity, safety and durability informed the design process throughout, resulting in a truck that is easy to use all day, every day. All models are built around BT Powerdrive – an advanced integrated drive and control system that delivers excellent ease-of-use, performance, and efficiency. The ergonomically designed control arm ensures that the operator is always a safe distance from the truck, and can see the fork tips, without compromising manoeuvrability. It also houses much of the trucks’ control circuitry – CANbus wiring connects it to the latest motor controller and AC drive motors. The benefit is smooth and easy control of all truck functions, and reduced component complexity, for increased reliability. The BT Castorlink system provides excellent stability in operation. Capacities range from 1400 to 2500 kilograms.

LWE140 / LWE160• Max. capacity 1400 kg / 1600 kg




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“We have simple needs and the LWE140

is ideal for us.”Gonzalo TorresCooperativa San Rafael

LWE200 with platform• Max. capacity 2000 kg• For lower intensity long-distance use• Control arm design is optimised for

platform use

Fork tips are visible from the operating position.

The centrally placed control arm incorporates much of the BT Powerdrive technology and offers easy, intuitive control.


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BT Levio P-seriesBT Levio P-series powered pallet trucks combine high load capacities with operator platforms and class-leading compactness, for heavy-duty pallet handling in intensive applications.

The BT Powerdrive integrated drive and control system ensures a smooth and intuitive response to driver inputs as well as excellent energy efficiency and the BT Powertrak system ensures that drive-wheel grip is always optimised according to load weight, for sure-footed performance, and the standard flip-down driver platforms make light work of long distance runs. BT’s unique five-wheel chassis design ensures stability at all times.

LPE200• Flip-down platform for intensive/long

distance applications• Max. capacity 2000 kg

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“The LPE200s are versatile machines.”

Árpád DarvasiGeodis

LPE240• Heavy-duty for the most demanding

applications• Flip-down platform• Max. capacity 2400 kg

A choice of guardsThe LPE200 and LPE240 models are available with full fixed sideguards. Both can also be specified with a rear backrest. Folding sideguards on both models (optional on the LPE200) offer protection to the operator without compromising the advantages of the flip-down platform to manoeuvrability, meaning that the operator can dismount and control the truck as a pedestrian in the tightest corners.


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LSE200• Compact for maximum

manoeuvrability• Max. capacity 2000 kg• Also available with short mast for

double load carrying (see p. 34)

BT Levio S-series / R-seriesFor the most intensive applications BT Levio stand-in (S-series) and seated cab (R-series) models offer the highest levels of comfort and safety. S-series models offer full protection for the operator in intensive applications while maintaining compact dimensions. R-series models are designed for long-distance handling of multiple loads speeds of up to 19.9 km/h. The pedals on R-series models are laid out as in a car for intuitive operation and maximum safety.

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“With the LRE300 our productivity increased

by more than 30%.”M. PonsLCM

LRE200• Max. capacity 2000 kg

LRE300• Max. capacity 3000 kg• Fork lengths up to 3.6 m for high-

speed transit of multiple loads

LRE300T• Twin motors and extra battery

capacity for unrivalled performance• Max. capacity 3000 kg• Fork lengths up to 3.6 m for high-

speed transit of multiple loads


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SWE200D• Very stable and compact – ideal for

loading/unloading• Max. capacity on support arms

2000 kg• Max. capacity for double load

1200 kg + 800 kg• Max. lift height 2.1 m

BT Staxiofor double load handling

These trucks are designed for doppelstock applications, in which loading and unloading, or general horizontal transport, is made highly efficient by carrying two loads at once – one on the forks, the other directly below on the elevating support arms.

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“Our BT Staxio SPE200Ds are compact and can cope

with confined working areas.”Robert DavstedtNowaste Logistics

SPE200D• Very stable and compact – ideal for

loading/unloading• Flip-down operator platform• Max. capacity on support arms

2000 kg• Max. capacity for double load


SSE160D• Stand-in design ideal for long travel

distances, eg, cross docking• Short mast designed specifically for

double loads• Max. capacity on support arms 1600 kg• Max. capacity for double load



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HWE100• Compact design for low-intensity use• Max. capacity 1000 kg• Max. lift height 2 m

BT Staxio W-series 1000 kg load capacity

The BT Staxio HWE100 is a compact yet versatile walk-with stacker that can also function as a pallet truck, order picker and adjustable worktable. Its easy-to-use controls, ergonomic steering, and maintenance-free batteries with built-in charger are suitable for operators with all levels of experience. The HWE100 features the unique BT Castorlink system with castor wheels that rotate within the truck’s body profile for smooth operation and added protection of the operator and load. The HWE100S offers the same features as the HWE100 but also has straddle arms for handling different pallet sizes. Both models have a load capacity of 1000 kg.

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Warehouse trucks for storage and retrieval

“A compact and stable truck that provides good ergonomics every day.”

Person Oddvin DrøppingTine

HWE100S• Straddle fork version of HWE100 to

handle all pallet types• Max. capacity 1000 kg• Max. lift height 2 m

The emergency cut-off button is easily accessible to the operator, as is the built-in charging lead and convenient storage trays (right).

The support arms HWE100S (far right) are adjustable to suit a variety of load carriers.

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BT Staxio W-series 800 kg–1400 kg load capacity

The high-capacity BT Staxio W-series sets a new standard for pedestrian powered stackers. The concepts of simplicity, safety and durability informed the design process throughout, resulting in a truck that is easy to use all day, every day. All BT Staxio models except the SWE080L are available with a ‘Panoramic view’ mast, which offers an unprecedented view of the load or fork tips. Capacities range from 800 to 1400 kilograms and lift heights up to 4.8 metres. All BT Staxio trucks can be configured to match the needs of the application with a choice of chassis widths and battery compartment size.

All BT Staxio models feature a central tiller arm and 5-point chassis for class-leading manoeuvrability and stability. A flip-down platform is optional on all models except the SWE080L.

SWE100• Max. capacity 1000 kg• Max. lift height 3.3 m

SWE120L / SWE140L• Elevating support arm versions

with superior ground clearance for work on uneven floors and ramps

• Can also be used for double loads

• Max. capacity 1200 kg / 1400 kg• Max. lift height 4.5 m / 4.8 m

SWE120 (pictured) / SWE140• Pictured with ‘Panoramic view’ mast• Max. capacity 1200 kg / 1400 kg• Max. lift height 4.5 m / 4.8 m

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SWE080L• Monomast – easy to reach around,

eg, when stacking shelves• Elevating support arms for superior

ground clearance• Can also be used for double loads• Max. capacity 800 kg

(2000 kg on support arms)• Max. lift height 1.58 m

SWE120S• Straddle support arms for adjustable

width over the forks for mixed or bottom-boarded pallet handling

• Max. capacity 1200 kg• Max. lift height 4.5 m

Click-2-CreepThis function allows the truck to be manoeuvred with the handle in the upright position – very useful in confined and busy spaces.

Unique 5-wheel chassisUnlike their competitors, all BT Staxio models have a central tiller arm and 5-wheel chassis. This makes them easier to control and more stable, especially on ramps.


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BT Staxio P-series

BT Staxio P-series stackers feature flip-down operator platforms for intensive long-distance pallet transport. All models also benefit from a central tiller arm and 5-point chassis for class-leading manoeuvrability and stability, and BT Powerdrive – the advanced integrated drive and control system that delivers excellent ease-of-use, performance, and efficiency.

Many BT Staxio models also feature Sensi-lift step-less lift/lower for fast, accurate and safe placement of loads. BT Staxio trucks can be configured to match the needs of the application with a choice of chassis widths and battery compartment size.

SPE200L• Max. capacity 2000 kg• Max. lift height 3.95 m

SPE125L / SPE160L (pictured)• Max. capacity 1250 kg / 1600 kg• Max. lift height 5.4 m• Elevating support arm versions with

superior ground clearance for work on uneven floors and ramps

• Can also be used for double handling

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“We use the SPE125L for sensitive goods and in busy

areas, ensuring safety.”Stefan ZenkerCyberport

SPE125 (pictured) / SPE160• Max. capacity 1250 kg / 1600 kg• Max. lift height 5.4 m / 5.4 m

SPE135S• Straddle support arms for adjustable



Flip-down platformAll BT Staxio models are designed for intensive applications and include operator platforms as standard for long-distance/intensive use.

RWE120• A pedestrian reach truck with moving

mast• Straddle support arms for adjustable



SPE200• Max. capacity 2000 kg• Max. lift height 3.95 m


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SSE135 / SSE135L• Stand-in design• Max. capacity 1350 kg (675 kg + 675 kg)• Max. lift height 6.3 m

BT Staxio S-series / R-series

These specialised trucks designed for the most intensive stacking applications complete the BT stacker range. The BT Staxio S- and R-series provide overhead guards and stand-in or fully seated operation. S-series models offer full protection for the operator while maintaining compact overall size. R-series models are designed for the highest-intensity stacking applications. ‘L’ models have elevating support arms for work on uneven floors and ramps and can also be used for handling double loads.

SSE160 / SSE160L• Max. capacity 1600 kg (800 kg

+ 800 kg)• Max. lift height 6.3 m

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“An ergonomic truck that improves safety

and productivity.”M. ColardLes Crudettes

SRE135 / SRE135L• Seated design • Max. capacity 1350 kg (675 kg + 675 kg)• Max. lift height 6.3 m

SRE160 / SRE160L• Seated design• Max. capacity 1600 kg (800 kg

+ 800 kg)• Max. lift height 6.3 m

The visibility window adds to the S-series’ high safety standards


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BT Reflex N-seriesBT’s Reflex family is designed to deliver the lowest possible handling cost through the combination of safety, high productivity, exceptional driveability, and an unrivalled reputation for durability and reliability – with measured availability levels exceeding 99%. At the same time safety is central to the design of the trucks, with a host of advanced features.

Designed for block stacking and lower-intensity applications, the BT Reflex N-series has the benefit of a narrow chassis for applications using drive-in racking or block stacking, and an economical price.

RRE160M• Max. capacity 1600 kg• Max. lift height 8.5 m



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José Manuel LeivaSumobel Europa

Unique to BT, Reflex N offers PIN-code entry as standard to ensure that the truck is only used by authorised personnel.

“With BT we have won in all respects.”

The design of the cab not only provides panoramic vision for the operator but also provides excellent protection. The operator is fully contained within the profile of the cab.

The absence of carbon brushes and power contacts in its AC drive motor increases uptime (right).

The latest CAN technology also keeps parts to a minimum (far right).


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BT Reflex R-seriesThe BT Reflex R-series offers the highest acceleration, braking, and lifting performance, which is easy to program and control thanks to its intelligent man-machine interface. Productivity enhancing features include 360° steering with adjustable wheel, optional height indicator and optional height pre-selection.

The advanced and unique Transitional Lift Control (TLC) system ensures completely smooth and shockless lifting and lowering, which means that the exceptionally high lift and lower speeds are fully realiseable. AC power brings low operating costs and long work-cycles. A full range of truck chassis and mast configurations is available, with capacities up to 2500 kilograms and lift heights of 12.5 metres.

RRE180• Max. capacity 1800 kg• Max. lift height 11.0 m





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The advanced 360° steering system on all BT Reflex trucks allows exceptional manoeuvrability.

“We have two reach trucks working inside

the cold store.”

The optional E-bar is designed to carry ancillary equipment, offering standard interfaces and a built-in power supply.

Standard mini-levers allow fingertip control of each fork movement (right).

An optional multifunction control unit (far right) can be selected, depending on the preference and experience of your drivers.

José Mª DelgadoFaccsa


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BT Reflex E-seriesBuilding on the specification of the Reflex R-series (see previous page), for high-lift applications BT offers the E-series with its unique tilting cab system as part of a Driveability+ formula. This allows the operator a clear view of the fork tips at height, reducing neck and shoulder strain and allowing faster and more accurate fork positioning. A Productivity+ formula allows a top speed of 14 km/h, while the Safety+ formula offers a range of enhanced safety features, including electronic performance control, to suit the handling situation.

RRE160E• Max. capacity 1600 kg• Max. lift height 10.5 m





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The BT Reflex E-series’ unique tilting cab does something vital – it allows the operator to see the fork tips at height without having to move his head from its natural position. Over a typical shift this can have significant benefits including reduced neck strain, greater accuracy, greater productivity, greater safety and reduced damage risk.

“We’re very glad to have BT Reflex on our site.”

All BT Reflex N-, R- and E-series models are available with cold store specification, including fully enclosed and heated cabin, for operation in temperatures down to –35°C.

Howard CobbConstellation Europe


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BT Reflex F-seriesFor long load handling TMHE offers the BT Reflex F-series reach truck, which features a front-facing driving position and a hydraulic fork spreader as standard equipment. The FRE270 can also handle conventional pallets with ease.

FRE270• Max. capacity 2700 kg• Max. lift height 8.0 m• Fork spread 0.54–2.22 m

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“The F-series is easy to use and manouvre and handles

heavy loads at all heights.”Bård ByeCoop Obs! Bygg.

Though BT Reflex F-series is based on the R-series reach truck it has the advantage, for long load handling, of the driver facing in the same direction as the forks.

The cabin is spacious and comfortable, and the controls offer fingertip operation, for precise and effort-free load handling.

The BT Reflex F-series can spread its forks over a range of 0.54 m to 2.22 m.


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VRE125 / VRE150• Max. capacity 1250 kg / 1500 kg• Max. lift height 11 m• Turret head for versatility

BT Vector R-series For ‘man-down’ work in very narrow aisles the new BT Vector R-series is based on the advanced BT Refl ex reach truck, whcih means it too enjoys class-leading lift/lower smoothness and speed thanks to Transitional Lift Control (TLC). An aisle camera system and an improved mast design both increase visibility, for improved safety.

The BT Vector R-series is available with traditional turret-head fork design and also shuttle forks – which require a lesser aisle-width and allow high-speed lateral pallet handling. Both models can be used with rail or wire guidance.

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Warehouse trucks for high-density storage

VRE125SF• Max. capacity 1250 kg• Max. lift height 11.3 m• Shuttle forks for pallet placement/

retrieval at highest lateral speed

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5

The size of the drive-wheel on the BT Vector R-series has been substantially increased, reducing wear and improving the ride quality.

The AC motors are brushless and the oil fi lter only needs to be changed after 3000 working hours.

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VCE100 / VCE120• Max. capacity 1000 kg /

1200 kg (up to 6.5 m)• Lifts 600 kg / 500 kg up to 9.5 m• Small footprint

BT Vector C-seriesThe BT Vector C-series range offers state-of-the-art solutions to the most demanding warehousing operations, in which high productivity is a constant requirement. Designed to easily fit into VNA sites, not only does the extent of the range ensure the optmum application fit, but even delivery and commissioning is simple, straightforward and fast, with a drop-down mast design that eliminates the need for heavy lifting during installation. With travel speeds of up to 12 km/h the BT Vector C-series outperforms comparable 3-wheel combi trucks. The design of the hydraulic system on BT Vector C-series trucks has also been optimised not only for high lift/lower performance, but also to conserve energy. The result is long operating shifts before battery recharging is required thanks also to the high capacity batteries and regenerative braking and lowering.

54

VCE135 (with Triplex mast)• Max. capacity 1350 kg (up to

11.35 m)• Lifts 1000 kg up to 13.6 m

VCE135 (with Duplex mast)• Max. capacity 1350 kg (up

to 8.6 m)• Lifts 800 kg up to 12.6 m

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The BT Vector C-series is built around the BT Totalview concept, with clear visibility throughout the driving and handling process.

All truck movements are fingertip-controlled – light, responsive and effortless. This allows for fast and accurate handling.

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5BT Vector C-series controls can easily be switched between seated and standing positions, to suit each operator and application.

The twin control panels allow easy access to the forks for order picking.

The BT Optipace system optimises travel speed according lift height allowing high speed elevated travel without compromising safety.

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VCE150A• Max. capacity 1500 kg (up to

10 m)• Lifts 1000 kg up to 14.8 m• Unique articulated design

maximises space• BT Advanced Lifting System

BT Vector A-seriesAdvanced VNABT Vector A-series is the ultimate VNA truck, offering the greatest productivity, the highest energy efficiency and the most effective use of space, setting a completely new standard when it comes to driving down costs. The BT Vector A-series’ unique articulated chassis allows it to drive between aisles using a transfer aisle up to one metre narrower than that required by a non-articulated truck, which can result in up to 60 extra pallet positions per aisle.

The BT Advanced Lifting System dramatically reduces the energy required for lifting, and combines with the low overall truck weight and regenerative braking and lowering to create a machine that can comfortably perform two full working shifts on just one battery charge. This also results in an excellent power-to-weight ratio, which means that the BT Vector A-series offers the highest levels of productivity currently available from this type of machine.

The combination of advanced space utilisation, productivity and energy efficiency, as well as advanced driveability and stability means that the BT Vector A-series sets a unique standard for driving down costs in high-density storage.

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VCE125ASF• Max. capacity 1250 kg• Unique articulated design maximises

space• BT Advanced Lifting System• Shuttle forks for pallet placement/

retrieval at highest lateral speed

The staggered design of the quadset chassis improves stability, allowing greater capacity at height as well as improving ride on poorer floors. Effective floor loading is less than that for equivalent three-wheel designs.

The control panel has a large, easy-to-read colour display and is fully adjustable.

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RS 150• Max. capacity 1500 kg• Pallet sizes: - 800 mm x 1200 mm - 1000 mm x 1200 mm - 1200 mm x 1200 mm

BT RadioshuttleBT Radioshuttle is a radical, high-performance, solution for efficient handling of goods in high-density racking. It allows extremely cost-effective use of expensive warehouse space – ideal for temperature-controlled stores. An electrically powered load carrier that transports goods in and out of storage tunnels within specially designed racking. While the BT Radioshuttle unit transports the load operators are free to work elsewhere. There is a range of units for different pallet sizes and several units can be controlled easily from one transmitter. The BT Radioshuttle delivers the highest available performance standards for this type of solution.

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“BT Radioshuttle is superior to conventional

drive-in racking.”Ian LancasterDraper Tools

Each unit has rechargeable batteries, is operated by wireless remote control, and can be quickly and easily transferred between different storage locations by a conventional forklift truck. Built-in sensors precisely control shuttle and pallet position in the storage tunnels, to ensure maximum density of storage. The system is suitable for both fi rst-in fi rst-out (FIFO), and fi rst-in last-out (FILO) operations.

Laser scanners and light and sound signals ensure personal safety. The unit has fork guides, for secure transport, and use of the remote control requires a PIN-code, to prevent unauthorised use.

BT Radioshuttle units are sealed to prevent liquid ingress.

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BT Optio L-seriesorder picking at the 1st level

The BT Optio L-series range of advanced low-level order pickers is designed for intensive picking in demanding environments. All BT Optio L-series models are built around BT Powerdrive – the advanced integrated drive and control system that delivers excellent ease-of-use, performance, and effi ciency. The optional E-bar allows easy PC-mounting on all models.

OSE120• Max. capacity 1200 kg• E-man steering• Elevating forks for better ergonomy• Available with step-up kit• Fork lengths up to 2.35 m (to handle up

to three roll cages or two Euro pallets)

60

OSE250• Max. capacity 2500 kg• E-man steering• Available with step-up kit• Fork lengths up to 2.9 m (to handle up

to four roll cages or two Euro pallets)

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Warehouse trucks for order picking

“A key feature is the E-man steering.”

István BernulaRossmann

OSE120CB• Max. capacity 1200 kg• E-man steering• CB version can be used like a

counterbalanced truck for stacking as well as for conventional order picking

E-man steering systemA unique mini tiller arm offers power assisted steering that can be safely operated with only one hand. An optional feature is that the whole control unit can be moved towards either side of the truck, helping in ‘walk-with’ use. The offset position of the tiller arm also makes reversing easier.

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OSE200X• Max. capacity 2000 kg• E-man steering• Available with step-up kit• Elevating forks up to 0.8 m• Fork lengths up to 2.85 m

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OSE120P• Max. capacity 1200 kg• E-man steering• Elevating platform and controls for

intensive picking up to 2.6 m• Elevating forks (up to 0.8 m) for

better ergonomy• Fork lengths up to 2.35 m (to

handle up to three roll cages or two Euro pallets)

OSE250P• Max. capacity 2500 kg• E-man steering• Elevating platform and controls for

intensive picking up to 2.6 m• Fork lengths up to 2.9 m (to handle

up to four roll cages or two Euro pallets)

BT Optio L-seriesorder picking at the 1st and 2nd levels

All of these BT Optio L-series models feature elevating platforms for high-intensity order picking at the fi rst and second levels (up to 2.8 metres). P models feature an elevating operator platform, for maximum productivity, and elevating forks up to a height of 0.8 metres. The optional E-bar allows easy PC-mounting on all models.

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“Easy to drive and to work with.

Perfect for the job.”Petri HietalaHeinon Tukku Oy

OSE180XP• Max. capacity 1800 kg• E-man steering• Elevating operator platform and controls

for intensive picking up to 2.6 m• Elevating forks up to 0.8 m• Fork lengths up to 2.85 m

OSE100W• Max. capacity 1000 kg• Elevating platform up to 1.2 m for

man-up picking

OSE100• Max. capacity 1000 kg• Elevating platform up to 1.2 m for

man-up picking• Initial lift allows the load carrier

to be elevated for comfortable operation

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BT Optio M-seriesThe ability to pick individual items at height opens up the whole of a warehouse to more than just full pallet storage. BT Optio M-series medium-level order picking trucks are designed for operations that require order picking in the height range up to 6.3 metres. Optio M-series trucks feature elevating forks, allowing easy placement of picked items on to the pallet or tray. The control panel can be easily switched from facing the forks to facing the mast.

OME100M• Man-up picking from up to 6.3 m

(platform height range 2.0 m – 4.7 m)• Max. capacity 1000 kg• OME100 model (without overhead

guard) offers a maximum 3.35 m picking height (maximum 1.75 m platform height)

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“The OME100 is reliable and safe. A good choice.”

Daniel ŠeligaDura Automotive Systems

OME100MW• ‘Walk-through’ version of OME100M

for bulky items• Max. capacity 1000 kg• OME100W is a similar ‘walk-through’

model of the OME100 (see opposite page)

OME100N (right)• Narrow chassis• Picking heights up to 3.4 m (platform

height 1.8 m)• Max. capacity 1000 kg

OME100NW (far right)• ‘Walk-through’ version of the

OME100N for handling bulky items

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BT Optio H-series

66

The BT Optio H-series is an all-new range designed from the ground up to be the optimum choice in all customer applications. There are two variants: the OME100H for standard high-level order picking and pallet placement, and the OME100HW (see opposite). W models feature a ‘walk-through’ cab to enable easy handling of large items. Two chassis widths and nine cab widths (OME100H) as standard, mean that BT Option H-series can be specifi ed to fi t right in.

The H-series has the highest platform height on the market of 10.5 m. Its spacious cab offers excellent visibility and several convenient storage points. The controls are height-adjustable and the display shows all vital information clearly. Performance from the powerful drive and lift motors is excellent and fully programmable.

AC power means energy regenerationunder braking and lowering, makingBT Option H-series highly effi cient and able to operate for two shifts on one charge in some applications.

OME100H• Man-up picking up to 12 m (platform

height 10.5 m)• Max. capacity 1000 kg• Choice of chassis width: 1050 mm or

1250 mm• Choice of cab width: 1000 mm,

1100 mm, 1200 mm, 1300 mm, 1400 mm, 1460 mm, 1500 mm,1600 mm, 1800 mm

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All BT medium and high-level order picking trucks feature the BT Optipace system, which electronically optimises speed, acceleration, and braking according to the platform height of the truck.

On BT Optio H-series models, BT Optipace also takes account of the load weight. This means that acceleration rates and travel speeds are safely maximised when working at height.

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OME120HW• Man-up picking up to 12 m (platform

height 10.5 m)• Max. capacity 1200 kg• Choice of chassis width: 1050 mm or

1250 mm

Twin control panels (right)• On OME100H models, this option allows the operator to drive

facing either way.

Light control panel• The main controls are on the mast side as standard. In this

confi guration a ‘light’ control panel can be specifi ed on the fork side to control the auxiliary lift.

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BT AutopilotMany companies can benefit from automation in their handling processes. BT’s unique Autopilot concept allows simple driverless operation ideal for repetitive movement of goods. Easy to install and easy to modify, BT Autopilot increases efficiency and saves money.

The LAE and SAE trucks are ideal for manufacturing applications in which similar journeys are made repetitively, for example, delivery of goods between production lines and storage areas, or between conveyor systems. This frees-up expensive human resources for more demanding tasks. Multi-shift applications in particular will benefit from considerable cost savings.

SAE200• Powered stacker• Max. capacity 2000 kg• Max. lift height 1.79 m• Choice of 480 Ah or 600 Ah battery• For use with Europallets or other pallets

without bottom-boards• Ideal for use with roller conveyors

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Automated handling systems

“Autopilot allows us to plan production instead of moving

goods, and it is a safer solution.”Johan HolmstedtEricsson

BT Autopilot models are semi-automatic trucks that can also be used manually. BT Autopilot uses laser-guidance technology and creates routes using a straightforward ‘Teach-In’ program. An operator simply drives the truck through the desired transport routes. The truck memorises the route as it goes, using strategically placed refl ectors to identify its position. New routes and stations can be added or changed, quickly and simply, at any time. Laser guidance and Teach-In technology offer users a simple system with fl exibility, resulting in a cost-effective solution to repetitive long-distance materials handling needs.

LAE240• Powered pallet truck• Max. capacity 2400 kg• Choice of 480 Ah or 600 Ah battery

7

SAE140S• Powered stacker with straddle

support arms• Max capacity 1400 kg• Max. lift height 1.69 m• For use with bottom-boarded and

odd-size pallets• Ideal for use with roller conveyors

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BT Autopilotin order picking systems

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Order picking is labour-intensive and can represent a considerable cost in any distribution system. Building on BT Autopilot technology and integrating it with voice communication and warehouse management systems, BT Automated Order Picking (AOP) can revolutionise the process, increasing productivity by up to 40% and therefore substantially driving down costs. BT AOP uses standard trucks with added automation features and is both scalable and flexible, and able to work alongside manual processes. Cost savings mean that the concept offers a fast return on investment.

The concept is simple. The people in the process are only required to transfer each item from its pick position on to the load carrier. Everything else can be automated.

With BT AOP, the human picker receives instructions via a headset, as determined by the site’s warehouse management system (WMS). At the first picking position there will be a BT AOP truck waiting to receive the items – itself directed there by the site’s WMS.

AOP• Powered stacker• Max. capacity 2000 kg• Max. lift height 1.79 m• Choice of 480 Ah or 600 Ah battery• For use with Europallets or other pallets

without bottom-boards• Optimised for automated order picking

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Automated handling systems

“I am more relaxed and focused on accurate order

picking when I work with AOP.”Marcus SöderlundCOOP

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As soon as the items are placed on the pallet the truck will automatically move to the next picking position, effectively escorting the operator as it does so. When the pallet or roll cage is full, a new truck will arrive to continue the order as the first travels automatically to despatch, allowing the operator to keep on picking.

BT Autopilot technology takes care of navigation and safety and the picker is able to concentrate solely on fulfilling the order rather than negotiating a busy warehouse and continually stepping on and off the truck.

This means a lower risk of work-related injuries, less stress for the operator, fewer picking errors and less risk of damage to goods, trucks, and infrastructure.

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BT Towing Tractors

BT Ergomover Towing Tractor BT Ergomover Order PIcker602 AC-TT / 608 AC-TT 609 AC-TT / 610 AC-TT / 612 AC-TT

• Flexible modular towing solution – highly manoeuvrable truck plus a wide range of trolleys• For picking and moving goods between warehouses and production lines• Can tow multiple trolleys with a total load weight of up to 500 kg (1000 kg if trolleys with brakes are used)• 100+ standard trolley models including shelf, step, platform and parcel

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The lightweight and versatile BT Ergomover can be an order picker and a tow tractor. It can be used on mezzanine floors and in offices and small stores as well as warehouses and features a choice of chassis widths and a wide variety of load carriers, including a version with a step-up facility for higher-level picking. The TSE300 (opposite) is a high-performance towing tractor for more demanding applications.

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BT TSE300 Towing TractorThe TSE300 is a high-performance towing tractor, developed and built with effi ciency, safety and ergonomics as top priorities. BT Powerdrive and E-man steering (see pages 60–61) offer smooth control, adjustable to suit either hand.

The TSE300’s ‘stand-in’ confi guration also makes it perfectly suitable for order picking.

TSE300• Max. capapcity 3000 kg• Max. speed 12 km/h• Stand-in design

TWE100With the TWE100, roll cages weighing up to 1000 kg can be transported with minimal effort, even on rough or uneven fl oors. By reducing the amount of manual effort involved in moving roll cages the TWE100 increases productivity and reduces the risk of strain or injury.

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Toyota Tracto S-series / R-seriesTowing tractors offer highly efficient horizontal goods transport thanks to their ability to effectively carry many loads at once. The Toyota Tracto range of towing tractors covers everything from compact stand-in electric trucks to engine-powered models with towing capacities of 49 tonnes. Strength and durability are common characteristics across the range.

4CBTY2 / 4CBTYk4 (48 V)• Max. capacity 2000 kg / 4000 kg

4CBTY4 (48 V)• Max. capacity 4000 kg

These S-series electric towing tractors feature a ‘stand-in’ design that suits applications that demand frequent mounting/dismounting, such as order picking.

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Towing tractors

4CBT2 / 4CBT3 / 4CBTk4 (48 V)• Max. capacity 2000 kg / 3000 kg /

4000 kg

R-series rider-seated towing tractors are ideal for applications involving longer travel distances. The seat and controls offer comfort to the operator and the trucks themselves are designed for intensive work such as supplying production lines and cross-docking.

CBT4 / CBT6 (48 V)• Max. capacity 4000 kg / 6000 kg

2TG20 (LPG) / 2TD20 (diesel)• Max. capacity 26 t – 39 t

2TG25 (LPG) / 2TD25 (diesel)• Max. capacity 33 t – 49 t

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Only Toyota trucks with SAS know how…

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To drive down costsToyota forklift trucks equipped with SAS use intelligent technologies to reduce your driver and damage costs. It all adds up to a significant reduction in your overall truck operating expenses. And because downtime is reduced and workflow is faster, your productivity increases as well. Only Toyota trucks with SAS know how to move loads safely and drive down costs.

Savings you can seeSAS addresses costs in two key areas: driver costs and damage costs. These areas can collectively account for more than 70% of your truck’s life cycle cost. SAS can deliver immediate savings, protecting your drivers and your bottom line.

Six reasons why SAS delivers savingsAs the focus on workplace safety increases across Europe, SAS stands out as technology that actively reduces the risk of accidents. Unique to Toyota trucks, this patented dynamicsystem comprises 10 sensors, 3 actuators and a controller. SAS constantly monitors forklift operations and automatically takes corrective action when it senses factors that could lead to truck or load instability. Its six advanced functions work together to keep your driver and goods safely on the move – and your productivity on the up.

To steer clear of unnecessary truck damageSwing Lock CylinderSAS reduces risks during turning without compromising productivity. If the truck becomes unstable during a turn, the patented Swing Lock Cylinder automatically locks the rear axle to increase the truck’s stability footprint – greatly reducing the risk of a sideways tip-over. Acting even faster than the most experienced driver, SAS provides excellent stability to help protect operators and keep trucks damage-free.

Please note that Toyota counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when cornering. Consult relevant product brochures for detailed specifications.

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Counterbalanced trucks

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Speed reduction when corneringIf SAS senses the turning speed is too high, it overrides the driver’s instructions and automatically slows the truck to keep the wheels and load in the proper position. Avoiding accidents keeps your drivers safe and your equipment in excellent working condition.

Please note that Toyota counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when cornering. Consult relevant product brochures for detailed specifications.

To drive down goods damageMast Front Tilt Angle ControlSAS prevents both the load and truck from tipping dangerously forward. Mast Front Tilt Angle Control monitors load height and mast position. If necessary, it automatically limits the mast angle to protect the driver and load. This reduces the risk of injury and property damage, supporting lower insurance costs.

Mast Rear Tilt Speed ControlWhen loads are tilted backwards too quickly, they can put the driver, goods and the truck at risk. Mast Rear Tilt Speed Control senses possible risk factors and reduces the mast speed accordingly. The load moves surely and steadily into the right position and work carries on.

Fork Levelling ControlAdjusting the forks to a level horizontal position takes a little extra time – every time. With SAS Fork Levelling Control, the forks are levelled at the push of a button, making work easier for the driver, particularly when loads are at height. This saves time, which increases productivity and saves you money.

To drive down driver costsActive Steering SynchroniserEliminating hydraulic steering slippage helps operators work safely and more efficiently. The SAS Active Steering Synchroniser does this by automatically aligning the steering wheel with the rear wheels. Your drivers work ergonomically and always know which direction the truck will move for safe, productive operation.

“We need to know the trucks can cope easily.”

Philippe JehouletJehoulet Bois

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Toyota Traigo 24The Toyota Traigo 24 range are Toyota’s smallest forklifts – 3-wheel models designed for light-to-medium-duty applications.

The Traigo’s 24’s compact dimensions ensure it can navigate in tight production areas and can stack products in storage systems with narrow operating aisles. The trucks are flexible and durable enough for both indoor and outdoor use.

7FBEST10• Load capacity 1000 kg• Max. lift height 6.5 m



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“We rely on the Traigo 24’s compact size.”

David AdámekSkyport

Compact and manoeuvrableToyota Traigo 24 is designed for easy operation in the tightest spaces. Compact yet powerful, these driver-friendly trucks are at home in factories, warehouses and shops, where their size and flexibility make them ideally suitable to a wide variety of materialshandling applications.

Control on rampsToyota Traigo 24 supports safeoperation when driving on ramps.An active system helps prevent thetruck from rolling backwards orforwards when the operator’s foot isbriefly removed from the pedal. Thetruck holds its position momentarilyuntil the operator can apply thehandbrake.

Floor spaceDespite the Toyota Traigo 24’s small size its uncluttered floor helps to ensure a comfortable driving position for the operator.

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Toyota Traigo 48The Toyota Traigo 48 is an advanced range of trucks for indoor and outdoor use, designed and built to meet the demands of your operation. By talking to truck users Toyota has identified the most important requirements of this type of truck, based on four core values: safety, productivity, driveability and durability. Choose the ideal chassis configuration for your needs. 3-wheels (8FBET) give maximum manoeuvrability, 4-wheels (8FBMT) maximum stability for work on uneven surfaces.

If you still feel the need for additional features, the Traigo 48+ formula offers greater safety, productivity, and durability.

8FBMT16• Load capacity 1600 kg• Max. lift height 7.5 m

8FBET15 / 8FBMT15• Load capacity 1500 kg• Max lift height 7.5 m

8FBEKT16 (compact)• Load capacity 1600 kg• Max lift height 7.5 m


8FBEKT18 (compact)• Load capacity 1800 kg• Max lift height 7.5 m



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“We saw a 70% reduction in fleet damage costs.”

Harry BrunsTNT

Clear visibility all-roundToyota Traigo 48’s interior, roof and mast allow the operator to see the fork tips and beyond, both at low and high levels.

Forward visibilityRepositioning the mast tie-bar provides optimal visibility for loading/unloading and general driving.

Two types of sideways battery extractionFor multi-shift operations Toyota Traigo 48 offers two choices:• Fork pockets for fast extraction with

another forklift (right)• A rollerbed for easy manual extraction

on to a separate table for charging (far right)


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Toyota 7FBMFThe Toyota 7FBMF is an 80 V range delivering maximum power over a wide range of chassis sizes and capacities. With performance levels similar to those of engine-powered trucks, 7FBMF is capable of very heavy-duty multiple load handling, offering customers an emissions-free alternative without sacrificing productivity.

Toyota 7FBMF25 (80 V)• Load capacity 2500 kg• Max. lift height 6.5 m

The complete range:7FBMF16• Load capacity 1600 kg• Max lift height 6.5 m

7FBMF20• Load capacity 2000 kg• Max lift height 6.5 m




7FBMF45• Load capacity 4500 kg• Max lift height 6 m

7FBMF50• Load capacity 5000 kg• Max lift height 6 m

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Toyota 7FBMF40 (80 V)• Load capacity 4000 kg• Max. lift height 6 m

Driver comfort (right)The battery sits under the cabin floor rather than underneath the driver’s seat, allowing a lower step-in height, and a more comfortable driving position with increased legroom.

Multifunction levers (far right)Operators can perform more than one function with these easy-to-use levers for comfortable, productive load handling.

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Toyota Traigo HTFor those operations that prefer electric counterbalanced trucks, Traigo HT now offers the choice of high-performance and high-capacity for heavy-duty work. The Toyota Traigo HT is designed to excel in its safety, productivity, durability and comfort. It extends the Toyota Traigo electric range into new capacities of 6.0 tons to 8.5 tons. Toyota Traigo HT offers ground-breaking productivity, with the highest driving speed in its class. Moreover, in combination with AC2, the high-capacity 1250 Ah batteries mean these all-new models will operate at peak effectiveness for long periods of time. Typical applications are manufacturing, construction materials, and the paper and beverage industries.

8FBMHT70• Load capacity 7000 kg• Max. lift height 6.51 m



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Safe driving, intuitivelyTraigo HT’s all-round visibility is outstanding and its standard pedal layout is the same as in a car, helping the operator to concentrate on the job in hand.

A steering wheel direction indicator on the dashboard (inset) shows the rear wheel position at a glance so the truck always moves in the direction that the operator expects it to. A similar indicator, offered as an option, shows the operator the current tilt angle of the mast at all times, making pallet entry easier and, thereby, faster and safer.

Traigo HT’s compact steering wheel (right) makes turning easier. The Active Steering Synchroniser also helps to deliver the most comfortable driving position.

‘Lift out’ battery extraction (far right) is easily performed for fast changeovers during long shifts.

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Toyota 7FBCU / 8FBCU

Optimising space is a primary requirement in many industry applications. Toyota cushion tyre trucks help you achieve this goal by combining advanced technology with easy handling and high performance in one compact truck range. The electric 7FBCU range has load capacities up to three tons and many options to suit individual requirements. Each model in the range provides the exceptional level of safety, productivity, comfort, and profitability that Toyota is renowned for.

Toyota 8FBCU30 (48 V)• Load capacity 3000 kg• Max. lift height 6 m

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7FBCU15• Load capacity 1500 kg• Max. lift height 6 m




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Easy maintenance, better use of timeThe built-in auto-diagnostic mechanism reports all important truck information, allowing mechanics to quickly pinpointfaults. Moreover, the cushion tyre trucks are designed for easy maintenance. Every part is easily accessible, keeping the forklift’s working time to an absolute maximum.

Virtually maintenance-freeBecause the Toyota AC2 Power System has no brushes or contacts to wear out and require replacement, 7FBCU truckssignificantly reduce maintenance cost and time. Dust contamination is also kept to a minimum, extending motor life.

Cushion tyre trucks have a very short turning radius that is significantly better than standard pneumatic tyre trucks. This allows the compact trucks to make optimal use of the operating space available.

The ‘D2’ pedal option (far right) allows the 7FBCU to fit easily into applications where this pedal configuration is standard.

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Toyota ToneroWith its innovative design and state-of-the-art Toyota engineering, the Toyota Tonero is a major advance in engine-powered forklift trucks. Designed for loading, stacking and horizontal transport applications, with a choice of Toyota LPG and diesel engines that provide reliable productivity and power.

If you still feel the need for additional features, the Tonero+ formulas offer greater safety, productivity, durability and comfort.

8FDKF20 (compact 2.0 t model)• Load capacity 2000 kg• Max. lift height 6.5 m

8FGF15 / 8FDF15• Load capacity 1500 kg• Max lift height 6.5 m


8FGKF20 / 8FDKF20• Load capacity 2000 kg• Compact chassis• Max lift height 6.5 m




8FGJF35 / 8FDJF35• Load capacity 3500 kg• Max lift height 6.5 m

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World-class safetyToyota’s SAS is the world’s first active system for controlling forklift stability. SAS uses intelligent technologies to reduce your driver and damage costs, adding up to a significant reduction in your overall truck operating expenses. SAS helps maintain the stability of the vehicle in all conditions and protects both the operator and load when the vehicle is driving, turning or lifting.

Outstanding all-round visibilityThe interior, roof and mast are designed to give the operator clear visibility right up to the tip of the fork, both when driving and when handling loads from the ground and at height. The Tonero’s swivel seat option (pictured) gives outstanding visibility when reversing.

Mini-levers option (right)Small, easy-to-operate electronic mini-levers integrated into the armrest ensure fingertip control of all material handling functions.

Multifunction levers option (far right)Operators can perform more than one function with these easy-to-use levers for comfortable, productive load handling.


“Our damage costs have been reduced

by over two-thirds.”Chris FosterBoughey Distribution

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Toyota 7FG / 7FDThe Toyota 7FG / 7FD range of engine-powered forklifts is designed to handle light, medium and heavy loads and applications with ease. These multipurpose trucks are suitable for handling both single and multiple loads in indoor and outdoor operations. On 7FG models dedicated Toyota LPG engine provides optimal productivity with reduced exhaust emissions. On 7FD models a powerful six-cylinder Toyota 15Z diesel engine delivers class-leading productivity while meeting the latest European exhaust emission requirements.

7FD35• Load capacity 4000 kg• Max. lift height 6 m

7FG35 / 7FD35• Load capacity 4000 kg• Max. lift height 6 m




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“We chose Toyota because of the reputation of its

trucks for reliability.”Samuel RaseDe Wulf

ORS seat (Operator Restraint System)The fully adjustable seat provides excellent lumbar support for drivers of all sizes. Side wings that offer comfort for the operator’s back when reversing.

Plenty of foot space from the accelerator to the hood helps the operator to remain comfortable while driving.

Mini-lever programmability (right)The optional electronic mini-levers and multifunction levers can be easily programmed using the dashboard display, allowing appropriate settings for each operator and application.

The hood allows easy access to all key parts for servicing (far right).


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Toyota 5FG / 5FDThe Toyota 5FG / 5FD range of engine-powered forklifts is designed for handling heavy loads with ease. The Toyota 5FG / 5FD also boasts minimal vibration and noise for a more comfortable working day. On 5FD models the powerful diesel engine complies with EN 97/68 stage IIIa.


5FG50• Load capacity 5000 kg• Max. lift height 8 m




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“Our Toyota forklifts carry about 100,000 tons every

month, in harsh conditions.”Adam PacholikPolice Chemical Works

Powershift transmissionThe advanced Self-Moving Hydrody-namic Drive (SMHD) gives smooth yet powerful acceleration response. The SMHD features a single speed in both forward and reverse, helping to reduce work for the operator.

The shift lever can be operated with just the fingertips, boosting handling efficiency and reducing operator fatigue.

Powerful enginesThe Toyota LPG engine (1FZ-E) provides reliable power and productivity.

The adjustable seat comes with sidewings as standard for added driver protection and comfort.


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Toyota 7FGCU / 8FGCUOptimising space is a primary requirement in many industry applications. Toyota cushion tyre trucks help you achieve this goal by combining advanced technology with easy handling and high performance in one compact truck range. The LPG engine-powered 8FGCU and 7FGCU ranges cover load capacities from 1.5 tons up to 7 tons, and offer many options to suit individual requirements. Each model in the range provides the exceptional level of safety, productivity, comfort, and profitability that Toyota is renowned for.

Toyota 8FGCU25• Load capacity 2500 kg• Max. lift height 6 m

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8FGCU15• Load capacity 1500 kg• Max. lift height 6 m




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Toyota 7FGCU35• Load capacity 3500 kg• Max. lift height 6 m

Compact sizeThe small ‘footprint’ of Toyota counterbalanced trucks with cusion tyres makes them ideal for work in confined areas such as vehicle loading and unloading.





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TOYOTA MATERIAL HANDLING EUROPE, MANAGING THE TOYOTA AND BT MATERIALS HANDLING BRANDS IN EUROPE

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tmh new product book

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