tobias keller, vice president excitation products ... · ... vice president excitation products...
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3BHS335164 E01 Rev. E© ABB Group June 4, 2012 | Slide 1
ABB
Tobias Keller, Vice President Excitation Products & Technology, ATPE
ABB excitation and synchronizationA short introduction
© ABB Group June 4, 2012 | Slide 2
ABB
ABB
UNITROL®
MEGATROL
SYNCHROTACT®
UNIREC
Introducing ABB
ABB Switzerland Ltd
Power Electronics
Excitation business
Product portfolio
UNITROL®
MEGATROL
SYNCHROTACT®
UNIREC
Software Tools
© ABB Group June 4, 2012 | Slide 3
ABBIntroducing ABB
© ABB Group June 4, 2012 | Slide 4
100 13.5
2011 380
1988
1883 1891
ABB
A global leader in power and automation technologiesLeading market positions in main businesses
135,000 employees in about 100 countries
$38 billion in revenue (2011)
Formed in 1988 merger of Swiss and Swedish engineering companies
Predecessors founded in 1883 and 1891
Publicly owned company with head office in Switzerland
© ABB Group June 4, 2012 | Slide 5
ABB
Power and productivity for a better worldABB’s vision
As one of the world’s leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.
© ABB Group June 4, 2012 | Slide 6
ABB
ABB
Merging power and automation technologies makes electricity network more reliable, flexible, secure and efficient. Smart grid benefits include:Lower power consumptionGreater use of renewable energyABB’s broad offering in both power and automation technologies positions it uniquely to support this evolutionTransformation of grid to take place over several decades
© ABB Group June 4, 2012 | Slide 7
ABB
137,500
70 , , , , , , AGH
*
Innovation is key to ABB’s competitive advantageLeadership built on consistent R&D investment
More than $1.3 billion invested annually in R&D*7,500 scientists and engineersCollaboration with 70 universities
MIT (US), Tsinghua (China), KTH Royal Institute of Technology (Sweden), Indian Institute of Technology (New Delhi), ETH (Switzerland), Karlsruhe (Germany), AGH University of Science and Technology (Poland)
© ABB Group June 4, 2012 | Slide 8
ABB ABB Switzerland Ltd
ABB
2011 : 33.62011 : 35.7
6,600
ABB Switzerland Overview
Headquarters: Baden, SwitzerlandFocus on
Overall solutions for utilities and industries Power productsAutomation products
Orders in 2011: CHF 3.36 billionRevenues in 2011: CHF 3.57 billion
6,600 employees
Headquarters
Baden
Engineering/ production location
/
1 Schaffhausen2 Klingnau/
Kleindoettingen3 Turgi/Unter-
siggenthal4 Birr 5 Baden/Daettwil6 Wettingen7 Zurich8 Lenzburg9 Molinazzo di
Monteggio10 Quartino11 Deitingen12 Birsfelden13 Geneva
ABB
© ABB Group June 4, 2012 | Slide 10
Lenzburg
34
III
2
13
75
9
Regional sales officeBaden
II ZuzwilIII BernIV LausanneV Pregassona
IV
V
III
1
8
126
11
10
ABB Switzerland Locations
© ABB Group June 4, 2012 | Slide 11
Power Electronics
© ABB Group June 4, 2012 | Slide 12
ACS 1000 / 1000i0.3 – 5 MWACS 50002 – 22 MWACS 60003 – 27 MWMEGADRIVE-LCI2 – 72 MW (or higher)
Mining&Minerals
Marine
Oil & Gas
Power
Metals
Water
BORDLINEPropulsion convertersfor trains and locomotivesBORDLINEAuxiliary convertersfor onboard power supplyBORDLINEBattery chargers
Power Electronics MV DrivesExcitation Systems
Power generationSynchronous motors
MV Power Converter Systems17 Hz rail power convertersAC excitationMV STATCOM
High Power RectifiersAluminum smeltersChlorine electrolysisDC arc furnacesTraction DC substations
Traction
LV Power Converter ProductsActive voltage conditionersBattery and fuel cell convertersMarine frequency converters
MV Power Converter ProductsMV wind power converters…
Power Electronics and MV DrivesBusinessoverview – GlobalProduct Groups
© ABB Group June 4, 2012 | Slide 13
PRU MV Drives
PRU ExcitationPRU Rectifiers
PRU OEM PacksMVD Service Hub
LEC ExcitationLEC RectifiersLEC Power Conv.
LEC ExcitationLEC Rectifiers
LEC RectifiersLEC ExcitationLEC Rectifiers
LEC ExcitationLEC Rectifiers
LEC ExcitationJV Rectifiers
PRU ServiceJV TractionSales MV Drives
Sales MV Drives
Sales MV Drives
Assbly. MV DrivesSales MV Drives
LEC Excitation
Sales MV Drives
Sales MV Drives
Sales MV Drives
PRU Traction Conv.
LEC Traction
PRULECJV
Assbly. MV Drives
LCC Factory in PLPRU Power Conv.
R&D MV DrivesLCC Factory in MX
PRU LV Power Cv.
Power Electronics and MV DrivesGlobal footprint and key locations
© ABB Group June 4, 2012 | Slide 14
ABBABB
ABB , Turgi
ABB Dättwil
ABB ,Lenzburg
Power Electronics and MV DrivesGlobal center of competence (Switzerland)
© ABB Group June 4, 2012 | Slide 15
:
900
Geneva
TurgiBaden
Schaffhausen
ZurichBirr
Lenzburg
Daettwil
Pregassona
Lausanne
Berne
Power Electronics and MV DrivesCenter of excellence
PE and MV Drives center in Turgi, Switzerland: ABB’s center of excellence for power electronics and MV drives
Single location with global responsibilityResearch and DevelopmentSales and MarketingEngineering and Project ManagementProductionService
Number of employees900
© ABB Group June 4, 2012 | Slide 16
Excitation business
© ABB Group June 4, 2012 | Slide 17
ABB
Aija MankkinenAssistant: I. Schwammel
Bahman Kazemi
Hans-Jörg Herzog
Marketing Communication
LEC Support
VAR Support
Product Sales
Component Sales
Sergio NienartowiczPierre Enstedt
Tobias Keller
Development & Support
Product Management
Rudolf Wieser
Sales
Electrical Engineering
Mechanical Engineering
Project Management
Factory
-BangaloreRamesh K.
Electrical
Engineering
Mechanical
Engineering
Commissioning
Michael Locher
Sales Service
Operation Service
ABB SwitzerlandGlobal Product Line Excitation Systems
Global Product Line Excitation SystemsExcitation Products and Technology
© ABB Group June 4, 2012 | Slide 18
Development & Support
Valerijs Knazkins
Georg Meier
Matthias Bächle
Dietmar Ebner
David Stutz
Patrick Vandekerckhove
Product Management
Tobias Keller
Rudolf Moeckli
Werner Zimmerli
Wolfgang Knapp
Tobias Keller
Stephan EgliPeter Moor
© ABB Group June 4, 2012 | Slide 19
Product portfolio
© ABB Group June 4, 2012 | Slide 20
SYNCHRONOUSGENERATORTURBINE
Governor
Excitationtransformer
2
Excitation system
Generator
breaker1
1
Synchronizing
2Protection
Static starter
AC & DCAUXILIARY SYSTEMS
Step up transformer
HV-breaker
HV system Control room
PT’s& CT’s
Aux.Transf.
Starpoint cubicle
LV switchgear
Control systems
Key solutions for power plants
© ABB Group June 4, 2012 | Slide 21
UNITROL®Excitation systems
SYNCHROTACT®Synchronizing equipment
MEGATROLStatic frequency converter and
static excitation system in one package
UNIREC Main Generator Rectifier and Excitation
for on board DC-grid solutions
Excitation systems and synchronizing equipment Brands
© ABB Group June 4, 2012 | Slide 22
:
100%
Excitation systems and synchronizing equipmentProduction site (Turgi)
What ensures high quality and reliability of our products:Professional skills of our workersCollaboration with certified suppliersAll systems undergo 100% functional test before leaving the factory
© ABB Group June 4, 2012 | Slide 23
/
:
:
: 2 x 1,600 MVA
:
: Ifn = 9,750 A / Ufpl = 1,392 V
2001
ReferencesLungmen NPP / Taiwan
Customer: Mitsubishi Electric Corp.
End user: Taiwan Power Corporation
Machine data: 2 x 1,600 MVA
Manufacturer: Mitsubishi Electric
Excitation data: Ifn = 9,750 A / Ufpl = 1,392 V
New installationDelivery year 2001
One of the largest SES worldwide
© ABB Group June 4, 2012 | Slide 24
/ –
:
: 9 x 823 MVA / 50Hz, 9 x 737 MVA / 60Hz
:
: Ifn = 4,824 A, Ufpl = 1,474 V / 60Hz;
Ifn = 3,945 A, Ufpl = 2,356 V
2003
ReferencesItaipu HPP / Brazil - Paraguay
Customer: Itaipu Binacional
Machine data: 9 x 823 MVA / 50Hz,
9 x 737 MVA / 60Hz
Manufacturer: AAP
Excitation data: Ifn = 4,824 A, Ufpl = 1,474 V / 60Hz;
Ifn = 3,945 A, Ufpl = 2,356 V
Plant extensionDelivery year 2003
The largest HPP worldwide
© ABB Group June 4, 2012 | Slide 25
/
:
: 7 x 778 MVA
: /
: Ifn = 3,493 A / Ufpl = 1,173 V
2005
Customer: GEARI
Machine data: 7 x 778 MVA
Manufacturer: HEC / DFEM
Excitation data: Ifn = 3,493 A / Ufpl = 1,173 V
ReferencesLongtan HPP / China
New installation Delivery year 2005
© ABB Group June 4, 2012 | Slide 26
/
:
: 2X1,250MW
:
: Ifn = 9, 265 A / Ufpl = 1,020 V2011
ReferencesHaiyang NPP / China
Customer: Harbin Electrical Machinery Co. Ltd
Machine data: 1,600 MVA
Manufacturer: Harbin Electrical Machinery Co. Ltd
Excitation data: Ifn = 10,169 A / Ufpl = 1,018 V
New installationDelivery year 2011
© ABB Group June 4, 2012 | Slide 27
/
:
: 2X1,250MW
:
: Ifn = 9, 265 A / Ufpl = 1,020 V
(70%
2011
ReferencesSanmen NPP / China
Customer: Harbin Electrical Machinery Co. Ltd
Machine data: 2X1,250MW
Manufacturer: Harbin Electrical Machinery Co. Ltd
Excitation data: Ifn = 9, 265 A / Ufpl = 1,020 V
New installationDelivery year 2011
© ABB Group June 4, 2012 | Slide 28
UNITROL ®
Excitation systemsUNITROL ®
© ABB Group June 4, 2012 | Slide 29
AVRE
SES
Provide variable DC current with short time overload capability
Control generator terminal voltage with suitable accuracy
Ensure stable operation with network and / or other machines
Keep machine within permissible operating range
Contribute to transient stability subsequent to a fault
Communicate with the power plant control system
UNITROL excitation systemsAutomatic voltage regulator system duties
© ABB Group June 4, 2012 | Slide 30
UNITROL ®UNITROL ® 1000 / UNITROL ® 6000
© ABB Group June 4, 2012 | Slide 31
UNITROL ® 1000
Excitation systemsUNITROL ® 1000
© ABB Group June 4, 2012 | Slide 32
UNITROL ® 1000 2011
UNITROL 1000-15 UNITROL 1000-PM40 UNITROL 1000-7Power module
UNITROL 1000 product familyuntil end of 2011
© ABB Group June 4, 2012 | Slide 33
UNITROL ® 1000 2012 2
UNITROL 1010 UNITROL 1020
UNITROL 1000-PM40 (power module)
UNITROL 1000 product familyfrom February 2012
© ABB Group June 4, 2012 | Slide 34
UNITROL ® 1000
UNITROL 1010 UNITROL 1020
Excitation current at 55 °C
55 °C
10 A cont.20 A ceiling
20 A cont. *38 A ceiling
Aux power supply YES YES
Panel NO YES
I/Os I/O8 digital I/Os4 digital input
3 analog inputs2 analog outputs
8 digital I/Os4 digital input
3 analog inputs2 analog outputs
Interfaces USB
RS485Ethernet
(CAN)
USBRS485
Ethernet(CAN)
Mechanicals IP20Low module height
Mounted inside generator
IP20
Mounted inside generator
*) Ie > 15 A requires external capacitor
UNITROL 1000 product familyHardware overview
© ABB Group June 4, 2012 | Slide 35
UNITROL ® 6000
Excitation systemsUNITROL ® 6000 Product line
© ABB Group June 4, 2012 | Slide 36
UNITROL 6080
Channel#1
CC
M60
80
Channel#2
CIO #1CIO #1
Discharge Fieldflashing
SM/SG
1)
1)
1)
PIN
6080
CC
M60
80
PIN
6080
UN6000UN6080
UN6080 AVR and SES
UNITROL 6000 excitation systemsUN6080 control and converter
Compact converter and control unit
Single and redundant configuration
© ABB Group June 4, 2012 | Slide 37
43.75 MVA / 10.5 kVAVR
UNITROL ® 6000 UN6080 AVR, 25-60A
UNITROL 6000 excitation systemsUN6080 AVR, 25-60A indirect excitation
Thermal power plant43.75 MVA / 10.5 kVAVR
© ABB Group June 4, 2012 | Slide 38
-Q02
-Q10 -Q20
-Q12 -Q22
MOV
-Q30
-Q32
BFCRCH 1 CH 2
Aux. Power
Battery
50/60 HzAux.Li
ne
-Q71 -Q72
-K71 -K72
-T04
-V80
-T60 -T63
-F60 -Q80 -F63
-R02
-R08
-A10 -A20 -A30
-Q10 -Q20
-Q12 -Q22
50/60 HzAux.Li
ne
-Q71 -Q72
-K71 -K72
-Q30
-Q32
BFCRCH 1 CH 2
-T04
Aux. Power
Battery
S007
-Q03
-A10 -A20 -A30
-F60 -Q80 -F63
-T60 -T63
-V80
-R02
-V02
-T02
-A02
UN6080 Supply transfer
AC-field circuit breaker
Converter protection and
on-line maintenance
On-line maintenance
DC-field circuit breaker
UNITROL 6000 excitation systemsUN6080 prepared to meet customer requirements
© ABB Group June 4, 2012 | Slide 39
7 MVA / 6.4 kVSES
UNITROL ® 6000 UN6080
UNITROL 6000 excitation systemsUN6080 single channel static excitation
Hydro power plant7 MVA / 6.4 kVSES
© ABB Group June 4, 2012 | Slide 40
UNITROL ® 6800
Excitation systemsUNITROL ® 6800 medium to large SES
© ABB Group June 4, 2012 | Slide 41
UNITROL ®
UN6800
UN6800 SESAC 800PEC
Controlchannel #1
SG
Discharge Fieldflashing
IO Device IO Device I/O device
ControlConvertercontrol
Converter
Backupcontrol &protection
channel #2
UNITROL 6000 excitation systems UN6800 controller and power converter
AC 800PEC controller
Parallel converter operationOptical data link
Thyristor gate control
Measurement signals
© ABB Group June 4, 2012 | Slide 42
UNITROL ® 6800 UNITROL 6800 static excitation system
© ABB Group June 4, 2012 | Slide 43
ABB AC 800PEC Matlab/SIMULINK RTWIEC 61131 ABB Control Builder
600 MHz Power PC CPU (IBM)64 IEEE
UNITROL ®
UNITROL ® 6800 UNITROL excitation systems UNITROL 6800 controller technology
Powerful ABB power electronics controller AC 800PEC Graphical software development with Matlab/SIMULINK RTWIEC 61131 engineering software, ABB Control Builder400 MHz Power PC CPU (IBM)64 bit IEEE floating point calculation
© ABB Group June 4, 2012 | Slide 44
UN6000
Excitation systemsUN6000 Summary
© ABB Group June 4, 2012 | Slide 45
UNITROL 6080
Channel#1
CC
M60
80
Channel#2
CIO #1CIO #1
Discharge Fieldflashing
SM/SG
1)
1)
1)
PIN
6080
CC
M60
80
PIN
6080
ControlChannel #1
SG
Discharge
SM
Fieldflashing
IO Device IO Device I/O device
Control
2
Convertercontrol
Converter #1
Optional
UNITROL 6800
UNITROL ®UN6080 / 6800
UN6800 (SES) UN6080 AVR SES
Basic I/ODirect hard wired
CC
M60
80
PIN
6080
BFCR
Channel # 2
Backupcontrol &protection
UNITROL excitation systems product portfolio Comparison major characteristics UN6080 / 6800
Optical data link
Thyristor gate control
Measurement signals
Optical data link
Thyristor gate control
Measurement signals
to be used alternatively or both
UN6800 static excitation system (SES) UN6080 AVR and SES
© ABB Group June 4, 2012 | Slide 46
UN6800
8 n-1, n-2 ( )
1,600 … 10,000 ADC
UN6080
1 1 2 1+1 ( )
10 … 1,600 ADC
UN6080 AVR SES
UNITROL ®UN6080 / 6800
UN6800 (SES)
UNITROL excitation systems product portfolio Comparison major characteristics UN6080 / 6800
UN6800 static excitation system (SES) UN6080 AVR and SES
UN6800
Single, double, triple redundant control
Up to 8 converters in parallel operation n-1, n-2 (hot standby)
Independent controller and converter redundancy
1,600 … 10,000 ADC
UN6080
Single, double, triple redundant control
1 converter in operation1 or 2 redundant converters 1+1 (cold standby)
Controller and converter operate as one unit
10 … 1,600 ADC
© ABB Group June 4, 2012 | Slide 47
PSS
Excitation systemsPower System Stabilizer
© ABB Group June 4, 2012 | Slide 48
IEEE Standard 412.5 – 2005PSS 2B
IEEE Standard 412.5 – 2005 PSSPSS 4B
(MB) PSS
PSSPSS
(PSS)Power System Stabilizer (PSS)Available types
Acc. to IEEE Standard 412.5 – 2005Type PSS 2BSingle band PSS with fixed parameters
New - acc. to IEEE Standard 412.5 – 2005Type PSS 4BMultiband (MB) PSS with three individually adjustable bands dedicated to the low, intermediate and high frequency modes of oscillations
Adaptive PSSSelf-tuning parameters based on present loading of generator and actual network conditions
© ABB Group June 4, 2012 | Slide 49
UNITROL ®
Excitation systemsUNITROL ® operator interface
© ABB Group June 4, 2012 | Slide 50
(eg, UG, If)
(eg, Vo, Ta)
UNITROL ® 6080/UNITROL ® 1020 (SCP)
UNITROL 6080/UNITROL 1020Service Control Panel (SCP)
Local operation of excitation system
Actual values (eg, UG, If)
Alarms and events
Event recorder
Parameter values and settings(eg, Vo, Ta)
© ABB Group June 4, 2012 | Slide 51
UNITROL ® 6080 / 6800(ECT)
/15“ PC
W x D x H (mm) 483 x 355 x 90
7.3 kg
UNITROL 6080 / 6800Excitation Control Terminal (ECT)
W x D x H (mm) 483 x 355 x 90 Weight 7.3 kg
BenefitsComprehensive data acquisition and representationIndependent data storageSimple and fast troubleshootingPassword protected access levelsSelectable languages
FeaturesLocal and/or remote control terminal Stand-alone industrial PC with 15" color touch screen
© ABB Group June 4, 2012 | Slide 52
UNITROL ® 6080 / 6800(ECT)
UNITROL 6080 / 6800Excitation Control Terminal (ECT)
© ABB Group June 4, 2012 | Slide 53
MEGATROL
MEGATROLPackage solution to start gas turbines and excite their generator
© ABB Group June 4, 2012 | Slide 54
MEGATROL
G
Actual state:
SSD ON
SSD
t
Field weakeningSSD OFF
Ignition
EXC ONSynchronizing
MEGATROL system interaction
Output power SSDGT torqueExcitation currentSpeed
© ABB Group June 4, 2012 | Slide 55
MEGATROL , SSD
Exci
tatio
n C
urre
nt I E
N/A
MEGATROL product LineStatic excitation current, SSD starting power
© ABB Group June 4, 2012 | Slide 56
MEGATROL MEGATROL LightArrangement
© ABB Group June 4, 2012 | Slide 57
MEGATROL
Uni
t #1
Uni
t #3
Uni
t #5
DCS #1 DCS #2 DCS #3 DCS #4 DCS #5 DCS #6
MEGATROL Cross start
© ABB Group June 4, 2012 | Slide 58
SYNCHROTACT®
Synchronizing equipmentSYNCHROTACT®
© ABB Group June 4, 2012 | Slide 59
SYNCHROTACT®
G
SYNCHROTACT 5
CMD
U2
U+U-
f-f+
U1
S99003
GV
AVR
CB
SYNCHROTACT synchronizing equipmentGenerator synchronizing and paralleling of lines
© ABB Group June 4, 2012 | Slide 60
SYNCHROTACT ®
SYNCHROTACT synchronizing equipment Automatic synchronizer and synchrocheck
Synchrocheck
Automatic single channel synchronizing device
Automatic dual channel synchronizing device
Redundant automatic dual channelsynchronizing device
© ABB Group June 4, 2012 | Slide 61
SYNCHROTACT ®
(Modbus, Profibus, IEC61850)
-
- ,
SYNCHROTACTAdvantages and benefits
Highest security against incorrect parallelingRedundant design with two brands of digital signal processors each with its own software architecture
Highest availability with dual channel design
State-of-the-art communication (Modbus, Profibus, IEC61850)
Low engineering costs - all functions in one casing
Low commissioning costs - comfortable HMI, sophisticated PC tool
© ABB Group June 4, 2012 | Slide 62
§
On board DC-gridUNIREC
UNIREC
© ABB Group June 4, 2012 | Slide 63
/Onboard DC gridScope of Supply
Options UNIREC LV
UNIREC
Month DD,
| Slid
© ABB Group
GENREC-L => left side connection
GENREC-R => right side connection
SummaryUNIREC
© ABB Group June 4, 2012 | Slide 65
Onboard DC gridOverview Basic
© ABB Group June 4, 2012 | Slide 66
EXC (Excitation) GENREC (Generator Rectifier)
Onboard DC gridEXC and GENREC
© ABB Group June 4, 2012 | Slide 67
Software tools
© ABB Group June 4, 2012 | Slide 68
UNITROL ®
ECT , CMT 1000
(ECT)
UN5000 UN6000
CMT 1000 CMT1000 UN1000
UN1000
UNITROL software productsECT software, CMT 1000 tool
Excitation Control Terminal (ECT) SWUser-friendly tool for operation, monitoring and maintenance of UNITROL 5000 and UNITROL 6000 excitation systems
CMT 1000 ToolCommissioning and maintenance tool for UNITROL 1000. Enables controlling, monitoring, maintenance and programming of the products
© ABB Group June 4, 2012 | Slide 69
UNITROL ®
SMTS, SMTS-RT 6000
(SMTS) SMTS
(SMTS-RT 6000)
UNITROL software productsSMTS, SMTS-RT 6000
Synchronous Machine Transient Simulation (SMTS) The program allows the user to carry out simulations involving a synchronous machine. SMTS includes model of a turbine and a network.
Synchronous Machine Transient Simulation Real Time (SMTS-RT 6000)The tool enables real time simulation (for studies, training and other purposes) and closed-loop tests of the excitation systems.
© ABB Group June 4, 2012 | Slide 70
Synchronous Machine Transient Simulation Simulation environment