top drive
TRANSCRIPT
MODEL 8050AC-712 TOP DRIVE DRILLING SYSTEM
SECTION 7: CERTIFICATIONS
CANDOC 8050AC-712 MANUAL S/N 399 MANUAL_01
COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.
ALL RIGHTS RESERVED
This Top Drive System is protected by one or more of the following US patents and foreign counterparts: US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd. Printed in the United States of America
SUN Serial Number: 399
SERIAL NUMBER OF MAJOR COMPONENTS Component Serial #/ Identification # Drilling Motor VV05110001A
Motor Pinion 25804-02-7
Spindle SPM01185
Quill QLM01370
Main Housing BHM01203
Upper Link Support ULSM01236
Outer Sleeve OSM01271
Split Ring SPRM01349
Upper Link ULM01917
Upper Link ULM01918
Upper Link Pin ULPM02914
Upper Link Pin ULPM02915
Upper Link Pin ULPM02918
Upper Link Pin ULPM02922
Bail BLM01287
Inner Bearing Race BRM01763
Sun Drilling
S/N 399 8050ac-712
09/18/06 S/N 399 1
VERTICAL RUN TEST SUMMARY ♦ LUBRICATION
Verified By: Mike Reaper Date: 09/18/06 ♦ TOP DRIVE HYDRAULIC PRESSURE SETTINGS
Verified By: Mike Reaper Date: 09/18/06
♦ IDM DRIVE
Verified By: Mike Reaper Date: 09/18/06
♦ PLC PROGRAM BIT CHECK
Verified By: Mike Reaper Date: 09/18/06
800 hp Drive ♦ VERTICAL RUN TEST – TEMPERATURE AND PRESSURE DATA:
RPM Torque (ft-lb)
Duration (hrs.)
Comments Date Completed:
80 0 0.5 hr. Leak test and warm up 09/18/06
80 15,000 1.0 hrs. 45% continuous torque 32% continuous pwr. rate
09/18/06
120 30,000 7.0 hrs. 81% continuous torque 93% continuous pwr. rate
09/18/06
Tested By: Mike Reaper
Vertical Run Test Summary
09/18/06 S/N 399 2
♦ CONSOLE DRILLER’S RECORDER OUTPUT
Description Nominal Parameter Reading
RPM 4-20 mA or 0-10 V 4-20 mA TORQUE 4-20 mA or 0-10 V 4-20 mA
Verified By: Mike Reaper Date: 09/18/06
♦ A.D.S (PANELVIEW) MESSAGE TEST
Verified By: Mike Reaper Date: 09/18/06
♦ PROGRAM INTERLOCKS
Verified By: Mike Reaper Date: 09/18/06
♦ TOP DRIVE AIR FLOW (U – TUBE):
Description Nominal Parameter Acceptance Criteria Reading * Motor Top Pressure
U-Tube Reference data only Reference data only 6.0" H²O
* Motor Bottom Pressure U-Tube
Reference data only Reference data only 1.0" H²O
♦ TORQUE TEST:
Maximum Motor Torque: 50,000 ft-lbs Maximum Torque Boost: 24,000 ft-lbs Maximum Total Connection Torque: 74,000 ft-lbs Maximum Brake Holding Torque 52,000 ft-lbs
Verified By: Mike Reaper Date: 09/18/06
Vertical Run Test Summary
09/18/06 S/N 399 3
♦ ELECTRICAL CHECKS: (low power)
Current draw: Auxiliary motors Description Current Draw Run Trip Set @ Blower 10.5 Amp 20 Amp Lube Pump 1.6 Amp 4.0 Amp Lube Cooler N/A Amp N/A Amp HPU1 (compensating) 8.8 Amp 25 Amp HPU1 (loaded) 20.1 Amp 25 Amp HPU2 (compensating) 8.9 Amp 25 Amp HPU2 (loaded) 19.9 Amp 25 Amp TDSU A/C #1 16.7 Amp 30 Amp TDSU A/C #2 16.5 Amp 30 Amp
Verified By: Mike Reaper Date: 09/18/06
♦ NOISE AND VIBRATION MONITORING Run the Top Drive at each specified speed for 10 minutes and record the following:
SPEED D.B
Reading LUBE press
(After 10 minutes
LUBE TEMP (After 10 minutes
COMMENTS (How does it
sound?)
_80_RPM (30% of max)
87.2
40
41.6°C Good
_160_RPM (60% of max)
90.2
40
42.6°C
Good
_265_RPM (100% of max)
90.4
35
44.2°C
Good
Verified By: Mike Reaper Date: 09/18/06
CERTIFICATE ON NON-DESTRUCTIVE TESTING
Date: 10/16/2006
It is hereby certified that the product identified on the reverse side of this certificate have been non-destruct tested by certified competent authority in a manner consistent with the regulating test standard listed below, with test results as indicated. TEST TYPE MAGNETIC ULTRASONIC RADIOGRAPHIC PARTICLE EXAMINATION EXAMINATION CDTL JOB NO. J10686 CUSTOMER ORDER NO. 399 CUSTOMER NAME SUN
________________________
Supervisor, Quality Assurance
PART TRACE CODE METHOD RESULT
Spindle @ Split Ring SPM01185 MPI No Indications
Quill - Threads QLM01370 MPI No Indications
Main Bearing Housing BHM01203 MPI No Indications
Upper Link Support ULSM01236 MPI No Indications
Outer Sleeve OSM01271 MPI No Indications
Split Ring SPRM01349 MPI No Indications
Upper Link ULM01917 MPI No Indications
Upper Link ULM01918 MPI No Indications
Bail BLM01287 MPI No Indications
NAME SIGNATURE
INSPECTION DOCUMENTS REVIEWED BY:
Jeremy Johnson
CUSTOMER REPRESENTATIVE: N/A
N/A
Tested By: Jeremy JohnsonTest Date: 09/19/2006
Job No.: J10686
S/N 399 MUDFLOW SYSTEM PRESSURE TEST
0
1000
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6000
0 100 200 300 400 500 600
TIME (sec)
PRES
SUR
E (p
si)