total eclipse chemical management...

P/N 20-09130-00 Rev. E © Hydro Systems Company, Inc. 2014 HydroSystemsCo.com Toll Free: 1.800.543.7184 1

Reference Manual Total Eclipse

Preface

This manual has been written and illustrated to present the basic installation, operation and servicing instructions of the Total Eclipse Chemical Management System. Guidelines will be suggested in reference to the preferred method of installation, however, the variety of equipment and the surrounding environment will dictate the actual installation of the Total Eclipse.

Total Eclipse Chemical Management SystemOnline and downloadable Product Manuals and Quick Start Guides are available at www.HydroSystemsCo.com Please check online for the latest version of this Reference Manual.

WARNING:The Total Eclipse controller is intended to be installed by experienced installers, inaccordance with all applicable electrical and plumbing codes.

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Table of Contents

1 Contoller Specifications .......................................................................................................................3 2 Installation .............................................................................................................................................3 3 Description of Controls and Operator Menu ......................................................................................6 Warranty ...........................................................................................................................................7 4 Operator Menus ....................................................................................................................................8


1. Route MI signal wires through 1/2 inch knock-out on washer (within the wiring area). Secure MI to washer with lock nut (provided). Signal wires are to be connected according to instructions in step two below.

2. Plug J2 cable into MI. Bundle excess J2 cable outside washer and connect other end to J2 connector on rear of Controller.

3. Connect J1 cable from pump module to J1 connector on Controller. The maximum length of J cables should not exceed 75 ft. (22.9 m.) unless using a break out box and hard wiring. Contact Hydro Systems for additional cables, a coupler or detailed instructions.

4. Secure J1 and J2 cables to controller tie-down posts with tie wraps.

Installation

Trigger Supply Signal Connect to: Signal Common Stand ard (US) Group (EU)

Signal 1 Black Wire White/Black Pump 1 Group 1Signal 2 Brown Wire White/Brown Pump 2 Group 1Signal 3 Red Wire White/Red Pump 3 Group 2Signal 4 Orange Wire White/Orange Pump 4 Group 2Signal 5 Yellow Wire White/Yellow Pump 5 Group 3Signal 6 Blue Wire White/Blue Pump 6 Group 4

STEP 1: Install the Machine Interface (MI)

STEP 2: Connect Signal Wires

VoltageThe Machine Interface will work with any signal voltage between 24 – 240VAC or 22 – 24VDC. With DC signals, polarity must be observed. Common is negative. The signals should be positive voltages.

Supply Trigger WiringIdentify the washer supply signals. In Standard or Group Mode of Operation, connect Machine Interface wires to machine supply signals using appropriate terminal connectors. Use table below for reference. (Do not use this table for Event or Occurrence Modes; see Manual.)Trigger Signal Wiring Notes:

WARNING/ADVERTENCIA:Keep MI and communication J cables away from high voltage wires and relays. NEVER parallel the J cables with high voltage lines.

Mantenga M.I. y los cables J de comunicación separados de los cables de alta tensión y relés. NUNCA instale el cable J paralelo con las líneas de alta tensión.

!

WARNING/ADVERTENCIA:Always verify all voltage sources with a meter. Electrical wiring connections for supply triggers are to be done inside the junction box.

Siempre verifique la alimentación de corriente con un voltímetro. Las conexiones eléctricas a los disparadores de suministro (supply) deben hacerse dentro del recinto donde se encuentran los suministros (supply).

TOTAL ECLIPSE Controller SpecificationsSize 5'25" W x 4.0" H x 2.5" D (13.4 cm W x 10.2 cm H x 6.4 cm D)Weight 0.65 lb. (0.30 kg)Power Rating SELV — Power source is pumpstand Data Input Field Size 15 characters maximum input for custom namesPump Capacity 99.99 oz. (2999 ml.) 8 pump (with 3 amount settings per pump) maximumEnvironmental IP Rating – 44 Pollution Category – 2 Installation Category – II Temperature 10° to 49° C (50° to 120° F) maximumHumidity 95% relative humidity, maximum Indoor Installation Approved for indoor use only. Must not be installed outdoors.Altitude Install at or below 6,500 ft.

WARNING/ADVERTENCIA:Disconnect all power to the pumpstand during installation, service, and/or any time pump cabinet is opened. The TOTAL ECLIPSE should be installed by a qualified technician only, in accordance with all applicable electrical and plumbing codes.

Desconecte toda la corriente eléctrica al dosificador durante la instalación, servicio y / o siempre que se abra el gabinete de la bomba. El equipo TOTAL ECLIPSE debe ser instalado sólo por técnicos calificados y de acuerdo con todas las normas de plomería y electricidad que apliquen.

!

• If one or more pump signals are not used, they do not need to be connected. Cap any wires that are not used.

• If you are triggering more than one pump from a single signal, connect all MI signal wires for those pumps to that signal.

• If washer has a single common, wire nut all commons together.

!


STEP 3: Mount the Controller

1. Mount bracket with velcro-style strips, according to the directions at right. Install wall board screws or nuts and allen bolts, if needed.

2. Slide controller down onto mounting bracket until it snaps in place.

3. Install pump module and make all electrical and plumbing connections for the system, but DO NOT apply power to the TOTAL ECLIPSE until you are ready to select a language of operation.

Controller Language Options

Each TOTAL ECLIPSE is shipped with two languages installed: English/Spanish. Additional languages, as they become available, may be obtained by contacting Hydro Systems. If changing from default languages, you will need your language-enabled USB flash drive for the next step.

STEP 4: Select the Controller Menu Language

1. Apply power to pumpstand & power-up Controller. Two available LANGUAGES are displayed. (Optional) To replace the non-English

language, connect a USB flash drive with the new language to the controller’s USB port (under flap on right side of controller).

2. Move the selection box by using the UP or DOWN ARROWS until the correct language is contained within the box.

3. Press ENTER to select a language. All menu and application items are translated into the new language. Text input by the installer (pump and formula name, etc.) remains in the original language and is not translated.

STEP 5: Set the Current Date and Time

1. After the language is set, the DATE & TIME menu appears as YYYY-MM-DD (Year-Month-Day) and HH:MM (Hour:Minute) with the first number of the year selected as the active digit, indicated by the double-arrow cursor.

2. Press the UP or DOWN ARROW to change the active digit. Press the RIGHT ARROW to move the cursor to the next digit. Set all digits until the current Year-Month-Date and Hour:Minute display. NOTE: Time must be set in military time.

3. Press ENTER to save the setting and display the Home Screen.

Installation

Mounting Bracket3 With J1 and J2 cables connected, slide Controller onto mounting bracket until it snaps into place.

1 Attach Velcro-style Strips and Mount

Install Wall Board Screws or Masonry Nuts & Allen Bolts

2 (Optional)

2debracket u

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ountil it snaps into

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EXIT

LEFT RIGHT

UP

DOWN

ENTER

TOTAL ECLIPSE Keypad


STEP 6: Program the Controller via USB Flash Drive

The easiest way to program the controller is to load a previously created set-up file from a USB flash drive onto the controller. Settings that are NOT transferred via a USB drive are: Passwords (Installer & Manager); Machine Name; Company Name; Calibration.

1. Connect the USB flash drive containing set up files that were created in either the Formula Editor or on another controller.

2. From the Home Screen, press ENTER to launch the MAIN MENU.3. Move the selection box to INSTALLER MENU by pressing and holding the DOWN ARROW.4. Press ENTER and input the default Installer Password of 01234, using the UP ARROW to increment the

number and the RIGHT ARROW to move the cursor. 5. Press ENTER to accept the password input. Select DATA TRANSFER from the Installer Menu and follow

the sequence below:

6. Remove USB flash drive. Press EXIT to return to the Installer Menu, in order to prime and calibrate (required) pumps.

STEP 7: Prime Pumps

Press ENTER to start and stop prime. After priming is complete, press EXIT until you reach the Home Screen.

STEP 8: Calibrate the Pumps

You must calibrate all pumps to be used; programmed pumps will not run if they are not calibrated. Use CALIBRATE (VOLUME) only for medium (12 or 18 oz. / 355 or 532 ml. per minute) pumps.

Use CALIBRATE (TIME) for large displacement pumps or for a flush installation. Press START and the timer counts down 20 seconds. DO NOT stop the pump; run it for a full 20 seconds, then enter the amount pumped.

Installation

01234

OK EXIT

1. Select Installer Menu

MAIN MENUEMERGENCY PUMP STOPLOAD SIZE: 200 LB USER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTS INSTALLER MENU �

Default Home Screen

INSTALLER MENUINSTALLER SERVICEINITIAL SYSTEM SETUPPROGRAM FORMULASDATA TRANSFERSET UNITS OF MEASURE

3. Select Data Transfer2. Input Password

INSTL PASSWORD SETUP FILEPOG RestaurantsBLS ServicesEclipse HotelHospital SettingsInternational HotelAA School District

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DATA TRANSFERWRITE REPORTSREAD SETUPWRITE SETUPUPDATE FIRMWAREWRITE ACTIVITY LOG OK EXIT

4. Display Files on USB 5. Send File to Controller

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CALIBRATE (TIME)P1P2P3P4P5P6

DISPENSED VOLUMEENTER AMOUNT PUMPED

00.0 OZ

OK EXIT

6.1 Input Amount Collected

CALIBRATEP2 0.0 20.0WARNING! PLACECONTAINER AT OUTPUT! START/STOP EXIT

6. Run Pump Full 20 Seconds

INSTALLER SERVICESERVICE PUMPSVIEW LOAD WEIGHTVIEW AMOUNT PUMPEDCLEAR DATA LOG


1. Select Installer ServicePUMP CALIBRATIONVIEW CALIBRATIONCALIBRATE (TIME)CALIBRATE (VOLUME)

4. Select Calibration Method3. Select Pump Calibration

SERVICE PUMPSPRIME PUMPPUMP CALIBRATIONNAME PUMPSENTER PRODUCT COSTSDATE TUBE CHANGED

CALIBRATE (VOL.)P1P2P3P4P5P6

5. Select Pump to Calibrate

5. Select Pump to Calibrate

CALIBRATEP2 STOP PUMP AT 8 OZ

WARNING! PLACECONTAINER AT OUTPUT! START/STOP EXIT

6. Collect 8 oz [250 ml]2. Select Service Pumps

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INSTALLER SERVICESERVICE PUMPSVIEW LOAD WEIGHTVIEW AMOUNT PUMPEDCLEAR DATA LOG


1. Select Installer Service 3. Select Prime Pump

SERVICE PUMPSPRIME PUMPPUMP CALIBRATIONNAME PUMPSENTER PRODUCT COSTSDATE TUBE CHANGED

SET PRIME PUMPP1P2P3P4P5P6

5. Select Pump to PrimePRIME

P2

START/STOP EXIT

6. Start/Stop Prime2. Select Service Pumps


Home ScreenThe Home Screen appears after the controller language has been selected or whenever the controller is ac-tive. If no key is pressed for 15 minutes, Power Save turns off the display’s backlight. Press any key to turn the backlight on and resume normal operation. If the controller is powered off, the last formula selected is the active formula on the Home Screen when power is turned back on. See the following graphic for an explana-tion of the information and symbols that may appear on the Home Screen.

Home Screen (Idle)

Formula Quick-SelectTo prevent errors in data logging or chemical dispensing: Select the correct formula before washer operation starts and be sure that all programmed pumps are triggered during the cycle. (Note: A NO CHEMICAL selection exists after Formula 20 that will allow logging of the load count for special operations).

1. From the Home Screen, press EXIT (also called FORMULA SELECT).

2. Press the UP or DOWN ARROW to move the selection box to the correct formula. All formulas appear, but only formulas with programmed pumps are selectable.

3. Press ENTER to start the formula and return to the Home Screen.4. (Optional) Press ENTER to reach the load weight setting.

Description of Controls and Operator Menu

SELECT FORMULAF01 PADSF02 CURTAINSF03 TOWELSF04 BED LINENF05 BLANKETSF06 TABLE LINEN

HYDRO SYSTEMS F03 TOWELS

_ _ 3 _ _ _

1 2 5 6

43

Formula Quick-Select

Press to Move

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Press to Select

Formula

HYDRO SYSTEMS F03 TOWELS

1 2 _ 5 6_ _ _ _ _ _

HYDRO SYSTEMS F03 RUNNING

_ _ 4 _ _ 2

1 2 _ 5 6

Running Formula — Note that formula name is not shown when runningACTIVE Pump — Currently runningComplete — Box indicates that pump has finished its programmed run

HOT KEYS: Formula Quick-Select Main Menu

Pumps

Trigger Signals

Non-Active Signal Qualified

Signal

Receiving Signal (Unqualified)

Company Name (can be changed during Initial System Setup)

Current Formula (or Next Formula to Run) (Formula number appears if no name is input during Initial System Setup)NON-ACTIVE Pump — Not programmed or calibrated; not in formula

READY Pump — Calibrated and has amount(s) programmed

ERROR in Pump — Pump number is not in formula

HOT KEYS: Formula Quick-Select Main Menu

Pumps

Home Screen (Running)


Operator Main MenuTo reach the Main Menu from the Home Screen, press any key (except the EXIT key).

Limited Warranty

Seller warrants solely to Buyer the Products will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture. This limited warranty does not apply to (a) hoses; (b) and products that have a normal life shorter than one year; or (c) failure in performance or damage caused by chemicals, abrasive materials, corrosion, lightning, improper voltage supply, physical abuse, mishandling or misapplication. In the event the Products are altered or repaired by Buyer without Seller’s prior written approval, all warranties will be void. No other warranty, oral, express or implied, including any warranty of merchantablilty or fitness for any particular purpose, is made for these products, and all other warranties are hereby expressly excluded.

Seller’s sole obligation under this warranty will be, at Seller’s option, to repair or replace F.O.B. Seller’s facility in Cincinnati, Ohio any Products found to be other than as warranted.

Limitation of Liability

Seller’s warranty obligations and Buyer’s remedies are solely and exclusively as stated herein. Seller shall have no other liability, direct or indirect, of any kind, including liability for special, incidental, or consequential damages or for any other claims for damage or loss resulting from any cause whatsoever, whether based on negligence, strict liability, breach of contract or breach of warranty.

Description of Controls and Operator Menu

Emergency Pump Stop (stops all pumps and formulas).

Load Weight Menu (displays default load weight for formula. Input actual weight at start of each load).

Selection Box—Move box to select menu item. Press ENTER to launch selected menu.

Print Manager Reports—Input Manager password, then FROM/TO date range.

Installer Programs and Settings—Input installer password.

View Load Count—View the number of loads run for each wash formula. The View Load Count text appears on the screen when the selection box is moved down the screen with the DOWN arrow key.Pump Status—View the status and settings of each pump. The PUMP STATUS text appears on the screen beneath VIEW LOAD COUNT when the selection box is moved down the screen using the DOWN arrow key.

RETURN TO HOME SCREEN: Press EXIT or wait 15 seconds without pressing a key.

�MAIN MENUEMERGENCY PUMP STOPLOAD WEIGHT 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNTPUMP STATUS

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TOTAL ECLIPSE Operator Menus

NOVA CONTROLS

F02 CURTAINS

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EMERGENCY PUMP STOPLOAD WEIGHT 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNT

Main Menu (Emergency Pump Stop)

MAIN MENU

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SELECT FORMULAF01 PADSF02 CURTAINSF03 TOWELSF04 BED LINENF05 BLANKETSF06 TABLE LINEN

Formula Select

Select& Returnto HomeScreen

Home Screen

LOAD WEIGHT

220 LB

(SINGLE LOAD) OK EXIT

Input Actual Load Weight

SET PRIME PUMPP1 PRE-WASHP2 DETERGENTP3 LIQUID BLEACHP4 BLEACH ALTERNATIVEP5 SOUR/CONDITIP6 ENZYME LIFT

Emergency Pump Stop

MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNT

Main Menu (User Prime Pump)

MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNT

Main Menu (Load Size)

EMERGENCY STOP

STOP ALL PUMPSAND FORMULAS

STOP EXIT

PRIME P3 LIQUID BLEACH

START/STOP EXIT

Select Pump to Prime (if enabled) Start / Stop Prime Pump

MGR PASSWORD

OK EXIT

Input Manager Password

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REPORT DATE

OK EXIT

Set Date for Report Header

WASH23 12-10-08

INSERT USB DRIVE

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REPORT NAME

OK EXIT

Set “SAVE AS” File Name & Date

MANUAL FLUSH

START/STOP EXIT

Start/Stop Flush (if flush enabled)

�MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNT

Main Menu (User Manual Flush)

�MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENUVIEW LOAD COUNT

Main Menu (Manager Reports)

Display returns to Main Menu after data transfer is complete.

1 2 3 X 5 6 7 8 8

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�MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 275 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENU

VIEW LOAD COUNT

Main Menu (View Load Count) View Load Count

TOTAL LOAD COUNTF01 PADS 0F02 CURTAINS 0F03 TOWELS 0F04 BED LINEN 0F05 BLANKETS 0F06 TABLE LINEN 0

Guide to Keypad & Menus

Pumping(Flush Off)

More Items Flushing Pumping &Flushing

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MAIN MENUEMERGENCY PUMP STOPLOAD SIZE 180 LBUSER PRIME PUMPSUSER MANUAL FLUSHMANAGER REPORTSINSTALLER MENU

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total eclipse chemical management...

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