toyota c-hr€¦ · manual reference number: aim 003 981-0 part number: vehicle code: model year:...

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Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001 (Seat heater power harness kit) 55900 - F4180 (A/C controller) **X*OR-AH*N*W 2016/10 Toyota C-HR Seat Heaters (RHD) Installation instructions

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Page 1: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual reference number: AIM 003 981-0

Part number:

Vehicle code:

Model year:

PW5B1-10002 (Seat heater main kit),PW5B1-10000 (Seat heater main harness kit),PW5B1-10001 (Seat heater power harness kit)55900 - F4180 (A/C controller)

**X*OR-AH*N*W

2016/10

Toyota C-HRSeat Heaters (RHD)Installation instructions

Page 2: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 � of 43

Revision record Rev. No. Date Page Picture Update New Deleted Steps

Page 3: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 3 of 43

EN DE

ES FR

IT PT

NL DA

NO SV

FI CS

Page 4: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 4 of 43

HU PL

EL RU

TR BG

ET LV

LT RO

SL SK

Page 5: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 � of 43

Page 6: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 6 of 43

APW5B1-10002

PW5B1-10000G

PW5B1-10001I J

K

K

F

B C

D

E

F

L M N

O

H

15 A 25 A

30x

35x

1x

2x 2x

I 1

G1 G2

G3

G4G5

C1

D1

C2

D2

C3

D3

I 2

J 1

J 3

J 4

J 5

J 2

87510-F4010

82191-F4010 (RH)

1x

1x 1x

1x

1x6x

1x

1x2x 1x 2x

2x

82192-F4010 (LH)

87530-F4010

B1

A1 A2

backrestcushion

Page 7: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 7 of 43

10/12/14 mm

10312: Avery Dennison Mark III Fine Fabric Pistol (grip tool)

10070: Avery Dennison Fine Fabric Replacement needles

Heavy duty all steel 10446-2: Avery Dennison T-end Fabric fasteners (Nylon) 7mm

7mm35x

10

Reference:

(mm)

3

1

1

0,2

PZ415-0JGB9-00

TORX 50

Page 8: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 8 of 43

INFO

ROUTING

55900-F4110 55900-F4180

A/C controller A/C controller

J 4

G 3/4

J 5 G5

C3

C1C2

G2

G1

D3

D1D2

J 1/2/3

G

D

J

C

I 1

I 2

I

I

PW5B1-10001

PW5B1-10002PW5B1-10001 PW5B1-10000

Page 9: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 9 of 43

3

1

2

10 mm

TORX 50 4x

3

2

1

4

TORX 50 4x

3

2

1

4

Page 10: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 10 of 43

4

1010

10 10

10

10

1

1

1

1

1

1

1

1

1

2

5

1

3

4

6

8

10

21 20

9,1

9,2

22

2324

25

26

27

11

12

13

14

15

16

17

18

19

7

9

=

=

=

=

10 =

10 = =

=

Page 11: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 11 of 43

5

6

G2

G3

G4

G 5

G

G

6

F5x

F2x

= =

Page 12: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 12 of 43

7

8

G1

G

F4x

F3x

G

==

Page 13: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 13 of 43

10

INFO

9 Hybrid

Hybrid

9Hybrid

12Conventional

21

F3x

3

I

I12 mm

12 Nm

I 1

Page 14: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 14 of 43

11 Hybrid

I 2

I

13

I

I

F

F5x

1

13

I 2

Page 15: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 15 of 43

13

12 Conventional13

I

2

1

I

1

5

4

I

I 2

F2x

6

12 mm

12 NmI 1

F6x

3

3

2

13I 1

Page 16: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 16 of 43

15

14

F3x

I

I 2

I 2

F2x

I

I

Page 17: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 17 of 43

16

F3x

I

I 2

I

I

I 2

Page 18: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 18 of 43

18

17

I 2

I

I

18

2

1

3M

I 2

J 1

J 2

J 3

J

LI

4

K

Page 19: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 19 of 43

19

G

G

I

I

J

2J 4

G4

3

K 4

J 2

G 3

10 mm

8,5 Nm

6

G

J

G3

7

J 2

F2x

1

5H

Page 20: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 20 of 43

21

20

GI

G5 J5

J G

G

I J G

F4x

Page 21: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 21 of 43

22

4

12 11

6

1

G5

G

J 5

J

23

6

BO

B-WO-W5

5

10

Reference:

(mm)

3

1

1

0,2

24

3

PIN461112

2 3 4

2 3 4

4

12 11

6

F2x

7

Page 22: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 22 of 43

23 5

F1x

6

42

J 5

J

1

3

11 8 6

Page 23: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 23 of 43

25

24

I

J G

A/C controller newly ordered

F2x

Page 24: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 24 of 43

26

G

F6x

I J G

GJ

I

Page 25: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 25 of 43

27 28

3029

2

1

3

2

1

1x

Page 26: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 26 of 43

31

32

2

2

1

1

3

4

Page 27: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 27 of 43

33

34

35

12

1 2

Page 28: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 28 of 43

36

37

2

1

3 3

14 mm

4x

4x

Page 29: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 29 of 43

38

39

2

30x1

Page 30: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 30 of 43

40

41

cushion

A1 A2

17x

2x

1

2

A

30x 1

2

Page 31: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 31 of 43

42

43

backrest

2

30x1

B1

18x

2x

1

B

2

Page 32: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 32 of 43

44

45

1

1

30x2

14 mm42 Nm

2

Page 33: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 33 of 43

46

47

2

3

1

1

4x

Page 34: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 34 of 43

48

49

50

1 2

2

1

12

Page 35: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 35 of 43

51

52

3

2

4

1

1x

Page 36: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 36 of 43

53

1

5

BA

C (RHS)

D (LHS)

E

B1

B1

A1

A1

C/D2

C/D1

A2

A2

2

3

4

C1/D1

C2/D2

C3/D3

Page 37: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 37 of 43

54

B A

C (RHS)

D (LHS)

C3/D3

58

E

(LHS)

59 (RHS)

Page 38: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 38 of 43

55

56 57

2

12

1

3

Page 39: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 39 of 43

58

TORX 50 4x

3

1

2

37 Nm

4

Page 40: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

Manual Ref. no. AIM 003 981-0 40 of 43

59

60

10 mm

5,4 Nm

1

2

TORX 50 4x

3

37 Nm

4

Page 41: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

41 of 43Manual Ref. no. AIM 003 981-0

CHECK SHEET

Model / Year Seat heatersToyota C-HR (RHD) 2016/10

Page 1 of 3

Serial Number

CLICK

8,5 Nm 1x

Serial NumberCLICK

12 Nm 1x

5,4 Nm 1x

Serial NumberCLICK

37 Nm 8x BA

P/N = OK

=B=A

12 mm

14 mm

S S

10 mm

TORX 50

Serial Number

CLICK

Serial Number

CLICK

42 Nm 8x BA

Page 42: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

42 of 43Manual Ref. no. AIM 003 981-0

CHECK SHEET Page 2 of 3

BA

1

2

3

123

1

2

3

123

4

4

6 Sec.

ON OFF

ENGINESTARTSTOP

PUSHON

LOC

K

ACC

STA

RT

2

1

4

5

32

4

3

5

1

No DTC

Page 43: Toyota C-HR€¦ · Manual reference number: AIM 003 981-0 Part number: Vehicle code: Model year: PW5B1-10002 (Seat heater main kit), PW5B1-10000 (Seat heater main harness kit), PW5B1-10001

43 of 43Manual Ref. no. AIM 003 981-0

CHECK SHEET Page 3 of 3

1OK =

OK =

Min.

2

3

5

1

1

OK

2 OK

3 OK

4

2 3 ...

5 OK

6 OK

4

6

+2 C

= OK

= NOK

+

SEAT COVER SEAT HEATER

= OK = OK

12 V