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FAM 25-95 Heater Upgrade-Kit

Installation Manual

English (translation of original instructions)

Document No.: 3864591

Imprint

FAM25-95 Heater Upgrade Kit en(us) /16

MoWa FAM25-95 Heizer Upgrade-Kit 3864591 en(us) 2013-08-08 2013-08-08

Imprint

Publisher and responsible for the content:

HYDAC FILTER SYSTEMS GMBH

Postfach 1251

66273 Sulzbach / Saarland

Germany

Telephone: +49 (0)6897 509 01

Telefax: +49 (0)6897 509 846

E-Mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken, HRB 17216

Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Telephone: ++49 (0)6897 509 1511

Telefax: ++49 (0)6897 509 1394


© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.

All details are subject to technical modifications. Technical specifications are subject to change without notice.

Content



Content

Imprint............................................................................................................2

Documentation Representative ...................................................................2

Content ..........................................................................................................3

Qualifications of personnel / target group ....................................................4

Checking the scope of delivery ...................................................................5

Using the heater upgrade kit........................................................................6

Tools required to remove / install the heater................................................6

Exploded view / overview ............................................................................7

1. Preparing the unit for reconstruction ...................................................10

2. Mechanical reconstruction.....................................................................10

2.1. Mounting the heater............................................................................10

2.2. Mounting the ETS temperature sensor ...............................................11

3. Electrical reconstruction........................................................................12

4. Carrying out an endurance test .............................................................12

5. Attaching the notice-label ......................................................................12

6. Filling out and returning the test report................................................13

Customer Service .......................................................................................13

Content



Qualifications of personnel / target group

Persons who work with the upgrade kit must be aware of the associated hazards when using the power unit.

Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work.

The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel.

These operating instructions are intended for:

Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards.

Activity Person Knowledge

Hydraulic installation,

Electrical Installation,

maintenance,

troubleshooting,

repair,

Specialist personnel

Safe handling/use of tools

Fitting and connection of hydraulic lines and connections

Training in electrical engineering and many years of experience

Fitting and connecting electrical lines

Comprehensive knowledge of the electrical components to be installed

Knowledge of the final inspections required on the unit

Product-specific knowledge

Operation

operations control

Specialist personnel

Safe handling/use of tools

Product-specific knowledge

Knowledge about how to handle operating media.

Checking the scope of delivery



Checking the scope of delivery

The following items are supplied:

Qty Description

1 heater

8 screws

1 Temperature sensor, ETS

1 Box with - Electrical components, - Cables, - Small parts, - etc.

1 Electrical circuit diagram

1 Document case, including: - Installation manual (this document) - Configuration setting instructions 3243599, - Test report 3244399 - "Notice: Conversion" sticker

Using the heater upgrade kit




You can use the heater upgrade kit to extend the working range of the existing FAM.

The existing FAM does not achieve the desired dewatering rate or the existing FAM is for cleaning and dewatering a different fluid (contrary to its initial use).

NOTICE

Selective fuse protection too low after reconstruction

Selective fuse protection trips continuously

► Check the selective fuse protection after reconstruction

Tools required to remove / install the heater

The following tools are necessary for removing and installing the heater:

1x Wrench WS 10 mm

1x Wrench WS 13 mm

1x Wrench WS 14 mm

1x Wrench WS 17 mm

1x Wrench WS 19 mm

1x Wrench WS 24 mm

1x Wrench WS 27 mm

1x Wrench WS 32 mm

1x Wrench WS 36 mm




Exploded view / overview




Item Qty Description

1 1 heater

1.1 8 Screw

1.2 8 Washer

1.3 8 Spring washer

1.4 8 Nut

2 1 Flat gasket

2.1 8 Washer

2.2 8 Spring washer

2.3 8 Screw

3 1 Vacuum column lid

4 1 Plate

5 1 Temperature sensor, ETS

5.1 1 Connector cable with plug

6 1 Oil mist separator

6.1 1 Screw connection

7 1 Vacuum column cable guide

8 1 Screw plug

9 1 Vacuum column cover

10 1 Vacuum column filling level display

11 1 Vacuum column

1. Preparing the unit for reconstruction



1. Preparing the unit for reconstruction

Observe the following steps in order to prepare the unit for reconstruction:

Step Description

1. Empty the vacuum column (10) completely in manual mode. In doing so, observe the filling level display (9) on the vacuum column (10).

2. Switch off and disconnect the power unit from the power supply. Make sure that it is not live.

4. The unit is now ready for reconstruction.

2. Mechanical reconstruction

Observe the following steps for mechanical reconstruction:

2.1. Mounting the heater

Proceed as follows to dismantle the vacuum column:

Step Description

Unscrew the oil mist separator (6) at the screwed fitting (6.1) from the lid (3).

1. Undo the eights screws (2.3) with snap rings (2.2) and washers (2.1) from the lid (3) of the vacuum column.

2. Remove the lid (3) from the vacuum column.

3. Unscrew the eight screws (1.1), washers (1.2), snap rings (1.3) and nuts (1.4) from the cover of the lid (3).

To do this, remove the cover (9) and the screws and dispose of them in an environmentally sound manner.

Place the gasket (2) under the flange of the heater (1).

Insert the heater (1) through the opening in the lid (3) and align it correctly with the flange. Make sure that the screw type conduit fitting (1) fits on the cable guide (7).

Screw the heater with the eight screws, M16x90 (1.1), from the scope of delivery, the washers (1.2), snap ring (1.3) and nuts (1.4) and the plate (4) firmly onto the lid (3).

Insert the heater (1) with lid (3) mounted from above in the vacuum column. Align the holes on the lid (3) with the vacuum column and insert the eight screws, washers and nuts (2.1 … 2.3) by hand and then tighten them cross-wise.

2. Mechanical reconstruction



Screw the oil mist separator (6) at the screwed fitting (6.1) of the lid (3) in place and tighten it firmly.

4. The installation of the heater in the vacuum column is complete.

2.2. Mounting the ETS temperature sensor

Proceed as follows to mount the installed cover of the vacuum column:

Step Description

1. Unscrew the screw plug (8) from the vacuum column.

2. Screw the temperature sensor (5) into the vacuum column and tighten it to a torque of 20 Nm.

3. The installation of the temperature sensor (5) on the vacuum column is complete.

3. Electrical reconstruction



3. Electrical reconstruction

Observe the following steps for electrical reconstruction:

Step Description

1. Install and connect all electrical components from the scope of delivery without exception, according to the enclosed electrical circuit diagram.

2. Use the cable guide (7) on the vacuum column for the supply line to the heater (1).

3. The electrical installation is completed.

4. Connect the unit to the power supply and switch on the unit at the main switch.

5. Activate the "Heater" option at the operating panel of the control. Details are available in the instructions on "Configuration settings, FAM 25-95“ 3672014 from the scope of delivery.

6. The electrical reconstruction is completed and the "Heater" option is activated at the control.

4. Carrying out an endurance test

Proceed as follows to carry out the endurance test:

Step Description

1. Activate an operating mode with heater at the operating panel.

2. Run the unit for 4 hours in this operating mode.

3. Monitor the unit during the test with regard to the electrical and / or mechanical reconstruction and leaks.

4. After 4 hours without an error, the permanent test is completed.

5. Attaching the notice-label

After the reconstruction, the unit's type plate is no longer equivalent to the unit status. As a notice for future repairs / service and when ordering spare parts, stick the enclosed notice-label (2) next to the type label (1) of the power unit so that it is clearly visible.

6. Filling out and returning the test report



6. Filling out and returning the test report

Fill out the enclosed test report according to the values you measured. Also note down your first name, name and date of the reconstruction. Fill out the required fields legibly in block letters.

Send back the test report.

HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saar

Germany

or by e-mail to:

[email protected]

Customer Service

HYDAC SERVICE GMBH Friedrichsthaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz

Germany

Telephone: ++49 (0)681 509 883

Telefax: ++49 (0)681 509 324


Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Telephone: +49 (0)6897 509 01 Telefax: +49 (0)6897 509 846 E-Mail: [email protected] Homepage: www.hydac.com

Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering

Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-Mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice. The trademarks of other companies are exclusively used for the products of those companies.

HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: [email protected]

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