trace-safe ® water blocking tracer wire for underground utilities. a chase corporation company

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  • Slide 1
  • TRACE-SAFE Water Blocking Tracer Wire for underground utilities. A Chase Corporation Company
  • Slide 2
  • Subsidiary of Chase Corporation (NYSE:CCF) NEPTCO established 1953 Headquarters in Pawtucket, RI Key markets served Telecommunication / Underground Utilities TRACE-SAFE, MULETAPE, Detectable MULETAPE Wire & Cable, Fiber Optic Cable Systems NEPTAPE Shielding Tapes for copper cables LIGHTLINE & FLEXLINE strength elements for FO cables Electronic Packaging COVERTAPE & WAFERTAPE NEPTCO Who are we?
  • Slide 3
  • TRACE-SAFE is a high strength, water blocked, easy to install and locate tracer wire. Per Consolidated Edison, TRACE-SAFE is the 21 st century technology in tracer wire. TRACE-SAFE is your best option for any tracer wire application. Why?... What is TRACE-SAFE ?
  • Slide 4
  • Tracer wire is often damaged during installation or in service. All conventional tracer wires consists of a single conductor protected by a single insulation. The slightest void in the insulation creates a water path that leads to shorting while locating and corrosion. In many cases splicing methods are not durable enough. There are no universal standards for tracer wire or connectivity. This leads to variability and inconsistent locating results. TRACE-SAFE multi-layer construction and simple to use reliable connectors address concerns that lead to tracer wire failure. Why TRACE-SAFE ?
  • Slide 5
  • TRACE-SAFE was designed to outperform the competition in the following areas: Corrosion resistance Strength Handling Abrasion, crush & impact resistance Lightning Connectivity Locating TRACE-SAFE is setting the standard by providing solutions. Third party testing includes a report from the Gas Technology Institute and other industry experts. NEPTCO Listens to Customers
  • Slide 6
  • See the difference!
  • Slide 7
  • TRACE-SAFE stops water penetration before it can get to work destroying your tracer wire. Tin plating PE insulation on the conductor Water blocking yarns 30 mil HDPE overall insulation TRACE-SAFE passes telecom industry standard 3-meter water head test. Required by Verizon, ATT and most underground fiber optic cables. Salt spray corrosion testing confirms tin plated copper is superior to copper and CCS tracer wires. ( ASTM B117-03 Salt Spray Accelerated Test) 4 Levels of Protection Against Corrosion
  • Slide 8
  • Tensile strength of 1,800 lbs. 12 ga. extra high strength CCS = 1120 lbs. 10 ga. hard drawn solid copper = 462 lbs. Retains full strength after being kinked. GTI simulated kink test or wrapping wire around a nail. TRACE-SAFE = 1,800 lbs. 12 ga. Extra high strength CCS = 440 lbs. 10 ga. Hard drawn solid copper = 443 lbs. TRACE-SAFE weighs only 20 lbs./mft. 12 ga. Extra high strength CCS weighs 26 lbs./mft 12 ga. Solid copper weights 29 lbs./mft Strong & Light Weig ht
  • Slide 9
  • TRACE-SAFE is user friendly Flexible No spring back Stays where its put No wire stripping No special tools required Handling
  • Slide 10
  • Abrasion tested by GTI, TRACE-SAFE outperforms the closest competitor by almost double. (ASTM 4373) TRACE-SAFE survives potential damaged caused by crushing and impact during installation. (UL1581) It takes less than 500 lbs. of pressure to compromise the insulation of a conventional tracer. A 5 lb weight, dropped from 24 above a conventional tracer wire will split the insulation. And what about TRACE-SAFE? Its takes over 4,000 lbs. of pressure and the drop test does not breach the insulation. TRACE-SAFE is durable in service!
  • Slide 11
  • UL 1581 in Action The Rock The Rock in Action 12 awg Cu. Wire Exposed
  • Slide 12
  • If struck by lighting the 19 gauge copper wire will disintegrate at the point of the strike. The current will not travel down the tracer damaging your pipe as shown below. Plastic pipe using standard tracer after lightning strike TRACE-SAFE DOES NOT TRANSMIT LIGHTNING!
  • Slide 13
  • In the same way as, a chain is only as strong as its weakest link, one bad connection can disable your tracer wire system. TRACE-SAFE connectors provide consistent terminations. Insulation displacement connector technology Gel filled and corrosion resistant Safe, fast and reliable way to splice or terminate your tracer wire Eliminates wire stripping Any connection can be made in seconds. No special tools required Connectors available for all situations End to End Splices Main line to lateral splice Locating clip Integration to your existing tracer wire TRACE-SAFE Locating System
  • Slide 14
  • End to End Main to Lateral Locating Clip
  • Slide 15
  • Slide 16
  • TRACE-SAFE locate ability is equal to or better than conventional tracer wires, using standard locating equipment and techniques. (chart next slide) Easily located at lower frequencies. Locating With TRACE-SAFE
  • Slide 17
  • Electrical Conductivity of Materials* Silver 105% Copper 100% Gold 70% Aluminum 61% Brass 28% Zinc 27% Nickel 22% Iron 17% Bronze 7-15% Lead 7% Steel 3-15% *International Annealed Copper Standard TRACE-SAFE = Accurate Locating Other than silver, copper is the BEST conductor to use in a tracer wire! Copper Clad Steel TRACE-SAFE
  • Slide 18
  • NEPTCO Water Blocking Tracer Wire-The Superior Alternative NEPTCO RT1801W 12 AWG Cu FAR END GROUND 1.RT1801W is a superior locating means:2. Far end ground provides best results. A) 9.5 KHz, with far end ground3. 512 Hrz signal is weak, far end ground Directional Boring & Locate Trials performed at: B) 38/80 KHz with or without far end ground improves locate performance. Staking University|Manteno,Illinois|Mike Parilac--President
  • Slide 19
  • NEPTCO Water Blocking Tracer Wire-The Superior Alternative NEPTCO RT1801W 12 AWG Cu NO FAR END GROUND 1.RT1801W is a superior locating means:2. Far end ground provides best results. A) 9.5 KHz, with far end ground3. 512 Hrz signal is weak, far end ground Directional Boring & Locate Trials performed at: B) 38/80 KHz with or without far end ground improves locate performance. Staking University|Manteno,Illinois|Mike Parilac--President
  • Slide 20
  • TRACE-SAFE, one product, for all applications. Open trench, directional boring, pipe bursting Unmatched performance delivers savings during installation and in service. High Strength Corrosion resistant Impact, crush & abrasion resistant Lightning protection TRACE-SAFE connectors Faster and safer to install Gel filled, no stripping, works with your existing wire. Fast, accurate and reliable locating results. Lower installation costs. TRACE-SAFE Advantages
  • Slide 21
  • TRACE-SAFE is the only tracer wire to be independently tested to the following: Corrosion - ASTM B117-03 Salt Spray Accelerated Test Environment National Exposure Testing, Sylvania, OH Detection - McGlaughlin Verifier G2 Digital Locater Staking University, Manteno, IL (www.underspace.com) Mike Parilac: President [email protected] (815-465-7814)[email protected] Lightning - TIA/EIA 455-81-92, Lightning Damage Susceptibility for FO Cables with Metalic Components Lightning Technologies, Inc., Pittsfield, MA Connectors UL Grounding and Bonding, UL467-2007 Standard for wire connectors, UL486A, UL486B 2003 Operating salt spray, ASTM B117-09 Electric Motion Company, Winstead, CT Tensile, Abrasion & Corrosion Tracer Wire for HDD Applications Report Gas Technology Institute, Des Plaines, Il Link to summary, http://www.otd- co.org/Documents/OTD_Tracer_Wire_for_HDD_SummaryReport-02-06-2013.pdf Third Party Test Locations
  • Slide 22
  • References GTI Report Dennis Jarnecke, (847)768-0943 [email protected]@gastechnology.org Connector testing Electric Motion John Carrozzo, (860)379-8515, cell (860)480-3708 [email protected] Duke Energy Matt Weber (513)287-2988