training plans for technical colleges - tvtc · 2020. 10. 20. · department mechanical technology...

Department

mechanical Technology

kingdom of Saudi Arabia

Technical and Vocational

Training Corporation

Director General for curricula

Major

Mechanical

Production

of 109

ش

Semesters

1439 H – 2018 G

TECHNOLOGY DIPLOMA

KINGDOM OF SAUDI ARABIA Technical and Vocational Training Corporation

Director General for Curricula

Curriculum for Department of


Major

Mechanical Production

Training Plans For Technical Colleges

Department






Major

Mechanical

Production

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Introduction

Praise be to Allah who taught (the use of) the pen, Taught man that which he knew not. Peace and

blessings upon our Prophet, instructor and role model, Muhammad Ibn Abdullah, who is sent as a

teacher and guide to people and caller to Allah to bring people out of the darkness of ignorance and

misguidance to the light of knowledge and guidance.

The Technical and Vocational Training Corporation seeks to qualify trained national cadres who are

able to fill technical, technical and vocational jobs available in the Saudi labor market. This interest

comes as a result of the directions requested by the leaders of this country. All these jobs seek to obtain

an integrated homeland that depends first on Allah's success, then on its resources and the strength of

its youth, which has knowledge and faith. Everyone strives for the sake of continuing to reach

developmental progress, so that, by the grace of Allah, the country becomes one of the highest

industrialized countries.

The Director General for curricula has taken a positive step in line with advanced international

experiences to build training programs, according to modern scientific methods that are compatible

with the requirements of the labor market in all its specialties to meet these requirements. This step

consisted of the National Professional Standards Preparation Project, then the National Professional

Qualifications Project. Both projects are the main pillar in building training programs. Standards and

qualifications depend on the formation of specialized committees representing the labor market and the

General Organization for Technical and Vocational Training. The scientific vision must be compatible

with the practical reality imposed by the requirements of the labor market, so that these committees

ultimately come out with an integrated view of a training program more relevant to the labor market,

and more realistic in achieving its basic requirements.

This training plan deals with the "Mechanical Production" in the Department of Mechanical

Technology for trainees of technical colleges to describe the courses of this specialization. This plan

needs to include vital topics that deal with how to acquire the necessary skills for this specialization so

that their skills are to assist them in their practical life after graduating from this program.

The Director General for curricula hopes that this training plan will be a direct contribution to the study

of necessary skills, in a simplified manner free of complication.

We hope that Allah will grant success to those who prepare the training plan and its beneficiaries, for

what Allah wants and pleases.


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Table of Content

No Subject Page

1 introduction 2

2 Index. 3

3 Program description.

4 Program description.

The overall goal of the program.

The detailed objectives of the program.

4 Distribute the training plan to the training classes. 5

5 Cover brief description of specialized training courses. 7

6 Brief description of specialized training courses. 8

7 Cover detailed description of the specialized courses for mechanical production 12

9 Technical Drawing 13

10 Preparatory Workshop 17

11 Measurements 22

12 Industrial safety 28

24 Turning Technology and Cylindrical Grinding 32

25 Milling Technology and Surface Grinding 37

26 Technical Drawing 41

28 Materials science 45

29 CAD: Computer Aided Drawing 50

30 Material testing 54

31 CNC: Computer Numerical Control 60

32 Welding Technology 64

33 Fundamentals of Pneumatic and Hydraulic Control 69

34 CAD-CAM: Computer Aided Drawing 74

35 Forming Technology 79

36 Manufacturing systems 90

37 Quality control 94

38 Cover of appendices of the training plan. 99

39 Supplement of workshop equipment, laboratories, and human energy. 100

40 A statement of the laboratories, workshops and laboratories 101

41 Supplement of workshop equipment, laboratories, and human energy. 101

42 A statement of the laboratories, workshops and laboratories 102

43 Appendix on the proposed evaluation tools. 105

44 References. 108

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Program Description

A diploma in mechanical production in the Department of Mechanical Technology is designed in accordance with the needs of the work mechanism for specialization, and training in this specialization

is carried out in technical colleges, in five semester training classes, the duration of each training semester is eighteen training weeks, with a total of (1632) training hours In addition to (490) hours of

practical training in the labor market, equivalent to (2122) credit hours. Training in this program is carried out on specialized skills in drawing, turning, milling, grinding,

welding, shaping, manufacturing and aggregation in addition to general skills in Islamic culture, Arabic, English, mathematics, computer applications, and getting to know the business world or

(Career guidance, excellence, career behavior and communication skills). A graduate of this program is granted an intermediate university certificate in the mechanical

production specialty from the Department of Mechanical Technology and is expected to work in areas related to industry, support services and machine operation (machinery and production control systems)

and a production supervisor and quality controller and maintenance and spare parts manufacturing

The overall objective of the program

This program aims to provide the trainee with the skills and information necessary to practice work in the field of mechanical production and obtain a sixth level in the national qualifications framework.

The detailed objectives of the program

By the end of this program, the trainee will be able and efficiently to:

It follows the correct safety procedures in the field of work.

Prepare the workplace.

The production process takes place inside the workshops and factories.

Examines product quality.

Prepares reports in the field of specialization.

Carry out regular maintenance of equipment and machinery.

It is indicated in the development of working methods

Training is planned.

It develops its technical and practical experiences.

Department

Mechanical Technology





Major

Mechanical

Production

The Study Distributed on Semesters

1st S

emester

No Course Code Course Name Prerequisites Equivalent No of unites

CRH L P T CTH

1 ENGL 101 English Language -1

ENG 8101 3 3 0 1 4

2 MATH 121 Mathematics

MAT 8121 3 3 0 1 4

3 PHY$ 101 Physics

PHY 8101 3 2 2 1 5

4 VOCA 101

Vocational Guidance & Excellence

VOC 107 2 2 0 0 2

5 ARAB 101 Technical Writing

ARB 101 2 2 0 0 2

6 ICMT 101

Introduction to Computer Applications

CMT101 2 0 4 0 4

7 MMEC 101 Preparatory Workshop

MEC 162 2 0 4 0 4

Total Number of Units 17 12 10 3 25

CRH: Credit Hours L: Lecture P: Practical T: Tutorial CTH: Contact Hours

2st S

emester


CRH L P T CTH

1 ENGL 102 English Language -2 ENGL 101 ENG 8102 3 3 0 1 4

2 MMEC 131 Engineering Drawing MEC 111 2 0 4 0 4

3 MMEC 141 Measurements MEC 163 3 2 2 0 4

4 MMEC 121

Fundamentals of Pneumatic and Hydraulic Control

PHYS 101 MEC 9261 3 2 2 0 4

5 MMEC 145 Materials Science MEC 174 3 2 2 0 4

6 ISLM 101 Islamic Studies ISL 101 ISL 102 2 2 0 0 2

7 MMEC 251

Turning Technology and

Cylindrical Grinding MMEC 101 MEC 170 3 1 4 0 5



Department






Major

Mechanical

Production

3st S

em

este

r


CRH L P T CTH

1 ENGL 103 English Language -3 ENGL 102 ENG SI03 3 3 0 1 4

2 MMEC 232 Technical Drawing MMEC 131 MEC 173 2 0 4 0 4

3 MMEC 246 Materials Testing MMEC 145 MEC 252 3 2 2 0 4

4 MMEC 233 CAD: Computer Aided Drawing MMEC 131 MEC 9251 2 0 4 0 4

5 MMEC 252 Milling Technology and Surface

Grinding MMEC 101 MEC 9172 3 1 4 0 5

6 MMEC 111 Industrial Safety MEC 171 2 2 0 0 2

7 LEAS 101 Learning Skills 2 2 0 0 2



4st S

em

este

r


CRH L P T CTH

1 ETHS 101 Professional Ethics & Comm. Skills VOCA 101 ETH 101 2 2 0 0 2

2 MMEC 271 Welding Technology MMEC 101 MEC 9254 4 2 4 0 6

3 MMEC 234 CAD: Computer Aided Drawing MMEC 233 MEC 9262 1 0 2 1 3

4 MMEC 235 CNC: Computer Numerical Control

MMEC 251

MMEC 252 MEC 9253 2 0 4 0 4

5 MMEC 272 Forming Technology MMEC 101 MEC 9263 4 2 4 0 6

6 MMEC 281 Quality Control MEC 9266 2 2 0 0 2

7 MMEC 261 Manufacturing Systems MEC 9265 2 2 0 0 2



5st S

emester

No Course Code Course Name No of unites

CRH

1 MMEC 299 Co-operative Training 4

Total Number of Units 4

CRH: Credit Hours L: Lecture P: Practical Hours T: Tutorial CTH: Contact Hours

Total Number of Semesters Credit Unites CRH L P T CTH

74 44 52 6 102

Total of training Hours (16×102)+ Cooperative training Hours (490) 2122

Department






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Production

Brief description of the major courses

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Production

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Course

Name Engineering Drawing

Course

Code MMEC 131 CRH 2

Description

An introduction for beginners in engineering drawing from using engineering drawing as a language to create, read and use engineering drawings correctly. The main topics include the identification of engineering drawing tools, training in their use, training in

conducting engineering operations in drawing such as defining the centers of arcs, drawing regular polygons and conical sectors, as well as training in drawing lines and

dimensions of symbols, drawing up and drawing the projections, drawing the complete, clear, topical and managed sectors, and drawing the sculptures in the oxymetric projections And isometric, italic and perspective.

Course

Name Preparatory Workshop

Course

Code MMEC 101 CRH 2

Description

This course is a practical training in which the trainee establishes technically the most important basic skills in the field of specialization as it is prepared to measure the

dimensions and transfer them to the work piece as well as for manual and automatic cutting operations. And it aims to acquire the trainee the foundational technical skills in

the areas of dimensional measurement and manual and automated cutting processes, which are considered a basis for entering into the study of the various production processes, where he trains on how to use the measurement tools, implement the

measurement process accurately and the correct use of the hand tools and perform the following operations) manual cutting with flour - publishing Manual - filing - screw

cutting and familiarity with safety and security rules when dealing with operating machines (drills - lathes - fries)

Course

Name Measurements

Course

Code MMEC 141 CRH 3

Description

The content of this course is an extension of what the trainee learned in simple

measurements in the foundational workshops. The identification of the importance of measurements technology, its historical development, the global systems of units of

measurement, as well as theoretical and practical training necessary to acquire the trainee include practical knowledge and skill on concepts, methods, and methods used in measuring each of: lengths, angles, variations and pairs, surface roughness, shape and

position, and temperatures, Pressure, flow, and basic electrical measurements (voltage, resistance, current) and measurement errors

Course

Name Industrial Safety

Course

Code MMEC 111 CRH 2

Description

This course contains the dictating dangers in factories and workshops, safety rules in the workshops, laboratories and industrial facilities such as protective clothing and

equipment and methods of their use, and a description of the working climate and safety in the field of transporting materials and electrical hazards and how to prevent them, as well as dealing with chemicals and preventive measures from explosions And fires, as

well as the risks of metalworking and means of protection

Course

Name

Turning Technology and Cylindrical Grinding

Course

Code MMEC 251 CRH 3

Description This course includes theoretical information and extensive practical application in the

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workshop to provide the trainee with the knowledge and skills necessary to operate the

turning machines and use them in conducting various turning operations. Through it, the trainee can perform exercises that include the production of different types of turnings, in addition to knowing how to use cylindrical grinding machines, how to install the

cutting tool and safety methods in dealing with these types of machines. Also, it gives the trainee the ability to select the appropriate cutting tool and determine the appropriate

operating conditions (such as speed and feeding) and to achieve the longest life of the cutting tool and the minimum production time, as well as the acquisition of the applied skill necessary for appropriate handling of the cutting machines so that he can choose the

correct and economical method of production.

Course

Name

Milling Technology and Surface Grinding

Course

Code MMEC 252 CRH 3

Description

This course includes theoretical information and extensive practical application in the

workshop to provide the trainee with the knowledge and skills necessary to operate the milling machines and use them in conducting various milling operations. The trainee can produce different types of milling cutters, in addition to training in the use of surface

grinding machines, how to install the cutting tool and safety methods in dealing with these types of machines. Likewise, the trainee acquires the ability to select the

appropriate cutting tool and to determine the appropriate operating conditions such as speed and feeding and how to achieve the longest tool life and the least time for production, as well as acquire the applied skill necessary for proper handling of the

cutting tools to be able to choose the correct and economic method of production

Course

Name Technical Drawing

Course

Code MMEC 232 CRH 2

Description

This course requires familiarity with the basic principles and skills in engineering

drawing, and it is designed to provide the trainee with the knowledge and skills necessary to enable him to implement the aggregate and detailed drawings of technical

equipment, as well as enabling him to analyze these drawings with a view to developing his technical sense and making him able to identify jobs and amend errors. The course includes the following: drawing auxiliary parts in technical equipment, representing

manufacturing processes, drawing symbolic circuits, cam curves and cam accessories, individuals, piping, assembly drawing detailed drawing, and technical graphics analysis.

Course

Name Materials Science

Course

Code MMEC 145 CRH 3

Description

This course contains theoretical information and practical experiences to introduce the basic principles of material composition and engineering composition of metals and its effect on the mechanical properties of metals. The main topics include identifying defects in the composition of metals, recognizing the curves of the balanced phase transformations of metallic alloys and the curve of the phase transformations balanced for iron and carbon, and the identification of heat treatments and their impact on the mechanical properties and internal structure of the steel, as well as introducing the trainee to ferroalloys and some non-ferrous alloys and the basics of corrosion And plastics.

Course

Name

CAD: Computer Aided

Drawing

Course

Code MMEC 233 CRH 2

Description This course enables the trainee to perform the two-dimensional and three-dimensional

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engineering drawings using a computer, specifically AutoCAD system, with the ability

to modify the drawings and control the properties of the components that constitute them. The course includes practical training on the following topics: creating two-dimensional graphics, modifying drawings, adding dimensions and text to drawing,

creating blocks and inserting them into drawing, surface modeling, solid modeling, and group drawing

Course

Name Materials Testing

Course

Code MMEC 246 CRH 3

Description

This course contains theoretical information and practical experiments to define the mechanical properties of materials (especially metals) and their methods of testing. Theoretical content includes the definition of the most prominent destructive tests and

non-destructive tests of materials in terms of their types, applications, description, and accompanying calculations. The practical content includes carrying out experiments to

conduct destructive tests that include tests Tensile, compression, torsion, shock, and hardness testing, as well as non-destructive testing including ultrasound examination, magnetic field examination, and penetration fluid examination

Course

Name

CNC: Computer Numerical Control

Course

Code MMEC 235 CRH 2

Description

This course aims to provide the trainee with the basic principles of digital control technology in the computer and enable him to create and implement programs on the

lathes and fries of digital control. And it contains practical training on how to use the computer digital control technology, as it includes training in the use of coordinate

systems, operation and preparation of lathes and fries of digital control, and making courses in turning, dislocation, and perforation, as well as frying and surface leveling through the creation and implementation of basic operating programs. It also enables the

trainee to read drawings and convert them into programs, write programs in digital control machines and implement pieces of work on them.

Course

Name Welding Technology

Course

Code MMEC 271 CRH 4

Description

This course contains the basics of welding and electric arc welding, whether metal arc welding with inert gas protection (MIG) or electric arc welding using tungsten electrode

with inert gas protection (TIG) and Arc welding, electrical resistance welding, its various uses and symbols, and controls for cast iron and carbon steel It also contains the defects of welding, their types, the reasons for their occurrence, methods of detection

and how to avoid them, as well as susceptible and non-wieldable materials.

Course

Name

Fundamentals of Pneumatic and Hydraulic

Control

Course

Code MMEC 121 CRH 3

Description

This course contains theoretical information and practical experiences to provide the trainee with knowledge and skills about the theoretical and practical foundations of pneumatic and hydraulic control systems, electromechanical and electro-hydraulic and

the basics of programmed control and how to apply it to control systems. Also, the trainee can learn from the types of valves and their symbols, whether pneumatic or

hydraulic, compressors and cylinder types, as well as how to work the pneumatic and

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hydraulic circuits and how to control the speed of the cylinders and the capacity of the

systems. The trainee can apply what he learned through realistic examples that qualify him to work in factories and similar facilities

Course

Name

CAD-CAM: Computer Aided Drawing

Course

Code MMEC 234 CRH 1

Description

This course introduces the trainee to basic information and concepts related to modern

trends in the field of CAD / CAM. This course also contains practical training on how the student can use a computer and a MASTERCAM system to design two-dimensional

and three-dimensional parts, program CNC machines, lathes and straws, and perform simulations of operations. The trainee acquires the basic and necessary skills in using the MasterCam system to design 2D and 3D graphics and programming CNC machines. The

trainee can operate the design and manufacturing program on the computer and how to connect the computer to the CNC machine and operate it.

Course

Name Forming Technology

Course

Code MMEC 272 CRH 4

Description

This course includes theoretical information and extensive practical application in the workshop to provide the trainee with the necessary applied knowledge and skills about the most prominent mineral forming processes and concepts and calculations related to them, with a view to enabling him to compare these processes and evaluate them economically and choose the most appropriate ones when preparing manufacturing plans. The theoretical content deals with plumbing, rolling, blacksmithing, extrusion, drawing, forming of sheet metal and pressing in terms of their description, definition of their classifications, concepts, engineering calculations and related equipment, as well as dealing with the formation of powders, the formation of plastics and their engineering accounts. The practical content includes plumbing, rolling, blacksmithing, extrusion, drawing, sheet metal forming, perforation and boring, plastics injection, blowing, thermoplastic injection, rotational formation, molding and compression.

Course

Name Manufacturing Systems

Course

Code MMEC 261 CRH 2

Description

This course introduces the trainee to the general objectives and basic components of

manufacturing systems and the most important concepts, principles and accounts used in the design and operation of these systems. The course includes the following topics:

Introduction to manufacturing systems and their basic laws, methods of classification of manufacturing systems, modern (cellular (CMS) - flexible (FMS) manufacturing systems - and computer integrated (CIM), assembly line balancing, basic principles for

design of material handling systems and types of equipment Used therein, storage systems in factories, equipment and methods used in them.

Course

Name Quality Control

Course

Code MMEC 281 CRH 2

Description

This course provides the trainee with the concepts, principles, methods and tools used to examine industrial products and measure their quality and extent of conformity with the

targeted quality levels. Course contents include the following: Introduction and basic concepts on quality, the basics of statistics and areas of their use in quality control, control maps and their uses in the field of quality control, inspection and inspection

plans, the ability of production processes, the concept of quality control costs, the concept of comprehensive quality control, and reliability.

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Brief description of the major courses

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Production

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Course


Course

Code MMEC 131

Prerequisite

Training semester 1 2 3 4 5

Credit hours 2

Collaborative

training Contact hours

(Hour/ week)

Lecture 0

Practical 4

Training 0

Course Description

An introduction for beginners in engineering drawing from using engineering drawing as a language to

create, read and use engineering drawings correctly. The main topics include the identification of

engineering drawing tools, training in their use, training in conducting engineering operations in

drawing such as defining the centers of arcs, drawing regular polygons and conical sectors, as well as

training in drawing lines and dimensions of symbols, drawing up and drawing the projections, drawing

the complete, clear, topical and managed sectors, and drawing the sculptures in the oxymetric

projections And isometric, italic and perspective

The general objective of the course:

Giving the trainee the ability to visualize and use engineering drawing as a language to read symbols

and drawings and use them in the right way.

The detailed objectives of the course:

By the end of this course, the trainee will be able to:

1. Prepare the drawing board.

2. It uses mechanical drawing machine or drawing board and ruler T letter.

3. Uses different drawing tools: pencils, triangles, ruler, calipers and divider, protractor, eraser,

rulers, irregular prints and curves.

4. It uses semi-transparent drawing papers and artistic ink pens.

5. Represents geometric figures with drawing.

6. Reads and analyzes engineering drawings. Analyzes engineering drawings

7. Adds dimensions and text to the drawing

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Units (theoretical and practical) Training hours

Theoretical practical

introduction 0 4

Engineering drawing tools 0 4

Engineering operations 0 12

Dimensional drawing 0 8

Vertical projection 0 12

Sectors 0 12

Stereoscopic drawing 0 12

Total 0 64

64

Procedures of Safety Requirements:

1. Checks for suitable lighting and ventilation in the drawing room

2. Checks that there is a fire extinguisher ready to use

3. Improves the use of fire extinguisher

4. Checks for a first aid kit complete

5. It checks the safety of emergency exits

6. Handle cautiously sharpened drawing tools

The detailed approach (theoretical and practical)

hours Content Assessment tools

introduction:

o Introduction to engineering drawing o The importance of engineering drawing

o Engineering drawing uses o Measurement systems o Engineering drawing methods

Quarterly and home

applications

Subject

references 1-None

Engineering drawing tools

o Main tools and their uses:

o Drawing boards o Drawing papers o Drawing pens

o Triangles o Measurement rulers

o Lines in engineering drawing

Quarterly and home applications

Written exams

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o Writing letters

Subject

references 1-None

Engineering operations

o Engineering elements o Plane engineering operations

o Straight line operations, angles o Draw regular polygons o Contact operations

o Draw conical sectors

Quarterly and home

applications Written exams

Subject

references 1-None

Dimensional drawing

o Introduction and special terms: o Stretch lines o Dimension line

o Arrowheads o Numbers and symbols

o Dimensional writing rules o Write the dimensions of solids

Quarterly and home

applications Written exams

Subject

references 1-None

Vertical projection

o Projection theory o Projection angles

o The first corner o The third corner

o Fonts in projection o Distribute the scenes on the drawing paper o Inner and outer corners rotate

Quarterly and home applications

Written exams

Subject

references 1-None

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Sectors

o Sectors goal

o Cross-cutting lines and lashing lines

o Hidden and visible lines

o Parts do not crush in sectors

o Types of sectors

o The whole sector

o Half sector

o Topical sector

o Managed sector

Quarterly and home

applications

Written exams

Subject

references 1-None

Stereoscopic drawing

o Occidental projection

o Symmetric projection

o Dual-standard projection

o Oblique projection

o Perspective projection

Quarterly and home

applications

Written exams

Subject

references 1-None

References 1-N. D. Junnarkar, Machine Drawing, Pearson India 2006

2-M. B. Shah; B. C. Rana, Engineering Drawing, 2nd Edition, Pearson India 2009

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Course

Name Preparatory Workshop

Course

Code MMEC 101

Prerequisite


Credit hours 2

Collaborative training

Contact hours

(Hour/ week)

Lecture

Practical 4

Training

Course Description This course is a practical training in which the trainee establishes technically the most important basic skills in the field of specialization as it is prepared to measure the dimensions and transfer them to the work piece as well as for manual and automatic cutting operations. And it aims to acquire the trainee the foundational technical skills in the areas of dimensional measurement and manual and automatic cutting operations, which are considered a basis for entering into the study of the various productive processes, where he trains on how to use the measurement tools and implement the measurement process accurately and on the correct use of the hand tools and the implementation of the following operations) manual cutting with flour - publishing Manual - filing - screw cutting and familiarity with safety and security rules when dealing with operation mechanisms (drills - lathes - fries)


It aims to acquire the trainee the foundational technical skills in the areas of dimensional measurement

and manual and automated cutting operations, which are considered a basis for entering into the study of the various productive processes.



1. It uses measuring tools

2. Carry out accurate measurement process.

3. Correct use of hand tools

4. It performs the following operations) manual cutting with pastry - manual sawing - filings - screw cutting

5. Familiarity with safety and security rules when dealing with operating machinery (drills, lathes,

fries)

6. Reads technical graphics

7. The required work is performed on the work piece.

8. Explains how the (drill - lathe - milling) works

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Length measurement 4

marking tool (cutting work)) Transfer the dimensions to the

work piece 4

Manual cutting (principle of cutting process) 4

Manual publishing 4

The filings 16

Perforating and finishing holes 4

Cut the spirals manually 8

Operation by operating machines 20

Total 64

64


1. Checks appropriate lighting and ventilation levels in the workshop

2. Checks the availability of a complete first aid kit

3. Checks that there are suitable fire extinguishers ready for use



6. It uses personal protective tools suitable for work such as shoes, bibs, gloves and protective

masks

7. He shall refrain from using tools, machines and equipment unless he is trained in the correct method of use

8. Secures work equipment from falling off

9. Checks the integrity of the manual number

10. Handle cautiously with sharp edges

11. Verify that the working floor is free of oils and liquids

12. It applies safety rules when performing exercises



4

Length measurement

o Dimensional reading of technical drawings.

o Measure with vernier feet o Measurement using a full-vernacular foot

o Measure using elevation feet

Oral exams

Written exams Practical performance

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Subject

references

4

marking tool - Work pieces (Transfer dimensions to a

work piece)

o Definition of the tools of the marking

o Marking tools (steel ruler - marking tool - fork -

caliper - mark).

o Backing surfaces (flat flower).

o Sensitive marking tool

Oral exams

Written exams

Practical performance

Subject

references 1-None

Manual cutting (principle of cutting process).

o Manual cutting process

o Border and cross corners

o Business rules

o Safety rules

Oral exams

Written exams


Subject

references 1-None

4

Manual saw

o Bases of making a manual saw.

o Divide the teeth according to the work

o Manual chainsaw

o Rules for laying feet, straightening the body and

how to hold the saw

o Reciprocating saw

Oral exams

Written exams


Subject

references 1-None

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16

The filings

o File classification

o work table

o Install files to remove and remove them

o Use the vise in fixing the work pieces

o Conducting the filings operation

o Leveling surfaces.

o Orthogonal surfaces.

o Surface finishing

Oral exams

Written exams


Subject

references 1-None

4

Perforating and finishing holes

o Helical drills (puncture pattern).

o Install the work piece and cutting tool.

o Countersinking.

o Reaming.

Oral exams

Written exams


Subject

references 1-None

8

Cut the spirals manually

o Threading process

o Types of screws

o External screws (screw thread).

o Inner spirals (male thread).

o How to choose spirals

Oral exams

Written exams


Subject

references 1-None

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20

Operation by operating machines (foundational

training):

o Turning and milling machine parts and how they

work

o Restore safety when using lathes and fries.

o Fixing work pieces (lathes - fries)

o Install cutting tools (lathes - fries).

o Turning a work piece and controlling work

performance movements.

o Milling work pieces and controlling work

performance movements.

o The importance of regular maintenance of

turnings, milling and performing maintenance

operations

Oral exams

Written exams


Subject

references 1-None

References 1-None

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Course Name

Measurements Course Code

MMEC 141

Prerequisite Training semester 1 2 3 4 5 Credit hours 3


Contact hours (Hour/ week)

Lecture 2 Practical 2 Training

Course Description

The content of this course is an extension of what the trainee learned in simple measurements in the

foundational workshops. The identification of the importance of measurements technology, its historical development, the global systems of units of measurement, as well as theoretical and practical training necessary to acquire the trainee include practical knowledge and skill on concepts, methods,

and methods used in measuring each of: lengths, angles, variations and pairs, surface roughness, shape and position, and temperatures, Pressure, flow, and basic electrical measurements (voltage, resistance,

current) and measurement errors


This course aims to provide the trainee the basic skills in examining, comparing and measuring the

dimensions and angles of the pieces produced and measuring the temperatures, pressure and flow in addition to the basic measurements in electricity



1. It uses various tools and devices to check and measure lengths to an accuracy of 0.01 mm

2. Measure an angle in the most appropriate way to measure angles up to one second

3. Examine the dimensions with different dimensions according to the standard specifications.

4. The dimensions are compared to the different dimensions according to the standard

specifications

5. It measures the roughness of surfaces.

6. Calculates surface roughness variables

7. It measures the shape and position.

8. It measures the temperature.

9. It measures the pressure level

10. It measures the flow in different systems

11. It measures the voltage.

12. It measures the current strength and resistance

13. It defines different methods for measuring dimensions and angles

14. Learn the causes of errors in measurement and ways to avoid them

15. Learn about the importance of accuracy in measurement

16. It explains different methods of measuring temperature, pressure, and flow

17. Determines the difference in the measurement of constant and variable voltage

18. Writes a report on measuring a specific product.

19. It acquires the engineering sense to measure a quantity.

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Dimensional measurement 8 6

Measure the angles 4 4

The disparity 4 4

Surface finishing quality (roughness measurement) 4 4

Measuring the shape and position 2 4

Temperature measurement methods 2 2

Methods of measuring pressure 2 2

Flow measurement methods 2 2

Voltage, resistance and current measurements 2 2

Measurement errors 2 2

Total 32 32

64


1. Checks for suitable lighting and ventilation levels






masks

7. He shall refrain from using tools, machines and equipment unless he is trained in the correct

method of use

8. Securing work equipment from falling


10. Handle with care the number and devices with sharp edges

11. Verifies that the floor of the laboratory is free of oils and liquids

12. Safety guidelines are applied when performing experiments

Department






Major

Mechanical

Production

of 109



8

Dimensional measurement

o Units

o The basic terminology of measurement technology

o Design principles of measuring devices

o Measurement tool r

o Micrometer

o Degrees and types of measuring molds

o Exercises on:

o Use the foot

o Micrometer use

o Use the measurement templates

Oral exams

Written exams


Subject

references

1-Alexius J. Hebra, The Physics of Metrology, Springer-Verlag=Wien

Printed in Germany 2011, 1-22

4

Measure the angles

o Methods for measuring angles

o Use the universal protractor

o Use an angled rod

o Methods for measuring the angles of inclined

surfaces

o Exercises on:

o Use the universal protractor

o Use a pocket rod

o How to measure inclined angles

Oral exams

Written exams


Subject

references

1-Alexius J. Hebra, The Physics of Metrology, Springer-Verlag=Wien


Department






Major

Mechanical

Production

of 109



4

o 3- Disparities and marriages

o Variations

o Basic definitions

o Representing the range of tolerances

o Tolerance tables

o Pairs

o clearance pairs

o Interracial pairs

o Transitional pairs

o Pairs specific system

o Column basis system

o Hole foundation system

o Marginal determinants

o Exercises on

o Identify the clearance pairs

o Determine the intrusive pairs

o Determine transitional spouses

Oral exams

Written exams


Subject

references 1-None

4

Surface roughness measurement

o Introduction to surface finishing quality (surface

roughness).

o Surface flatness rating

o Measures of roughness

o Various methods for measuring surface finishing

o Compared to standard samples

o Surface quality meter

o Terms used to measure roughness

o The relationship between the depth of roughness

and the tolerance allowed

o Exercises on

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109



o Measurement of roughness using standard samples

o Measuring roughness using a roughness measuring

device

Subject

references 1-None

2

Measuring the shape and position

o introduction

o Types of geometric inequalities

o Measurement devices for engineering differences

o Measure the situation

o exercises

Oral exams

Written exams


Subject

references 1-None

2

Temperature measurement

o Thermometers

o Thermocouple

o Electrical resistance thermometer

o Semiconductors

o Exercises on:

o Use a thermometer

o Dual thermocouple use

o Use a electrical resistance thermometer

Oral exams

Written exams


Subject

references

1- Alexius J. Hebra, The Physics of Metrology, Springer-Verlag=Wien


2

Pressure gauge

o Manometers

o Bourdon tube

o Calibration with dead load

Oral exams

Written exams


Subject

references



Department






Major

Mechanical

Production

of 109



2

Flow measurement

o The Finchy

o Aperture

o Rotameter

o The hot wire

o Bitot tube

Oral exams

Written exams


Subject

references



2

Basic measurements in electricity

o Ohm's Law

o Measurement of continuous and frequency voltage

difference with voltmeter

o Measuring resistors

o Measure the current intensity in meters

o Practical exercises to measure current and voltage

Oral exams

Written exams


Subject

references



2

Measurement errors

o Measurement devices properties

o Sources of error

o Ways to avoid errors

Oral exams

Written exams


Subject

references 1- none

References

1-Fundamentals of Dimensional Metrology (Paperback), By Roger H. Harlow, et.al,

Thomson Delmar Learning; 4 edition (August 15, 2002). ISBN-10: 0766820718,

ISBN-13: 978-0766820715.

2-Alexius J. Hebra, The Physics of Metrology, Springer-Verlag=Wien Printed in

Germany 2011

Department






Major

Mechanical

Production

of 109

Cou

rse Name Industrial Safety

Course

Code MMEC 111

Prerequisite


Credit hours 2

Collaborative

training Contact hours (Hour/ week)

Lecture 2

Practical

Training

Course Description

This course contains the dictating dangers in factories and workshops, safety rules in the workshops,

laboratories and industrial facilities such as protective clothing and equipment and methods of their use, and a description of the working environment and safety in the field of transporting materials and electrical hazards and how to prevent them, as well as dealing with chemicals and preventive measures

from explosions And fires, as well as the risks of metalworking and means of protection.


This course helps to know the types of risks, accidents and injuries in laboratories, workshops and

industrial facilities, and to be familiar with safety goals in the industrial and professional fields.



1. Industrial security rules stems in workshops and laboratories

2. Knows safety goals

3. He knows the importance of safety in the industrial field

4. Understand the importance of safety

5. Generates occupational health



Introduction to industrial safety 2 0

working conditions 4 0

Protective clothing and equipment and methods of use 4 0

Electricity hazards and how to prevent them. 4 0

Chemicals handling. 4 0

Risks of metalworking and welding works and means of

prevention. 6 0

Safety in material transportation 4 0

Fires and their combustion, gases and dangers 4 0

Total 32 0

32

Department






Major

Mechanical

Production

of 109


1. Checks the suitability of lighting and ventilation levels in the hall







2

Introduction to industrial safety

o Definitions

o Potential dangers in factories and workshops

o Primary precautions in industrial safety

Oral exams

Written exams


Subject

references

4

working conditions

o The importance of the place and work environment

o Safe workspace specifications

o Arranging and cleaning work sites

Oral exams

Written exams


Subject

references None

4

Protective clothing and equipment and methods of use

o Overalls and types, petticoat

o Safety shoes and their types

o Gloves and their types

o Protective glasses and their types

o Helmets and their types

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109



o Noise-resisting devices

o Aprons

Subject

references 1-None

4

Electricity hazards and how to prevent them

o The effect of electric current on the human body

o The causes of electric accidents

o Precautions against electrical hazards

Oral exams

Written exams


Subject

references 1-None

4

Chemical circulation

o Gases, fumes and harmful dust and its hazards

o Harmful chemical fluids and their hazards

o preventive measures

Oral exams

Written exams


Subject

references 1-None

6

Risks of metalworking and welding works and means

of prevention.

o Work on machines and number of pieces

o Determine safety methods when using welding

Oral exams

Written exams


Subject

references 1-None

4

Safety in the field of transporting materials

o Determine safety rules in the transportation and

handling of materials.

o Transportation, packaging and tying containers

Oral exams

Written exams


Subject

references 1-None

Department






Major

Mechanical

Production

of 109



4

Fires, combating them, gases and their dangers

o Fires and fighting them:

o Types of fires, safety precautions against fire

o Types of fire extinguishers and methods of their

use,

o Precautions to be provided in the extinguishing

devices.

o Gases and their hazards:

o Air pollution

o Common gases and their hazards

o Symptoms of gas poisoning

o Gas prevention

Oral exams

Written exams


Subject

references 1-None

References

1-Safety and Health for Engineers (Hardcover), By Roger L. Brauer, Wiley-

Interscience; 2 Sub edition (December 23, 2005), ISBN-10: 0471291897, ISBN-13:

978-0471291893.

2-The Safety Officer's Concise Desk Reference (Hardcover), by Daniel Patrick

O’Brien, CRC (July 30, 2001), ISBN-10: 1566704073, ISBN-13: 978-1566704076

Department






Major

Mechanical

Production

of 109

Course

Name Turning Technology and Cylindrical Grinding

Course

Code MMEC 251

Prerequisite


Credit hours 3


Contact hours

(Hour/ week)

Lecture 1

Practical 4

Training

Course Description

This course includes theoretical information and extensive practical application in the workshop to provide the trainee with the knowledge and skills necessary to operate the turning machines and use

them in conducting various turning operations. Through it, the trainee can perform exercises that include the production of different types of turnings, in addition to knowing how to use cylindrical grinding machines, how to install the cutting tool and safety methods in dealing with these types of

machines. Also, it gives the trainee the ability to select the appropriate cutting tool and determine the appropriate operating conditions (such as speed and feeding) and to achieve the longest life of the

cutting tool and the minimum production time, as well as the acquisition of the applied skill necessary for appropriate handling of the cutting machines so that he can choose the correct and economical method of production.


It aims to familiarize the trainee with the rules of cutting metals, making use of the technical information recorded in the operations and acquiring the applied skill to deal with the cutting machines so that he can choose the correct and economical way of production


By the end of this course, the trainee will be able to: 1. Determines the appropriate operating conditions for different cutting operations. 2. Operate the machines in the right and proper way.

3. Manages machines in sound and correct ways. 4. Performing various lathing operations.

5. He plans the product. 6. Determines the time for the required operation stages

7. It specifies the required operating stages 8. It achieves the long life of the cutting tool.

9. It achieves the least production time

10. Evaluates product quality 11. Choose the appropriate mode of operation.

12. Know the effects on the economic aspects of employment

Department






Major

Mechanical

Production

of 109



Cutting 2 0

Cutting tools for turning and cylindrical grinding 3 0

Turning 6 40

Cylindrical grinding 4 16

Cooling and lubrication 1 0

Comprehensive final exercises 8

Total 16 64

80








masks

7. He shall refrain from using tools, machines and equipment unless he is trained in the correct method of use








2

Cutting

o Cutting theory

o Definition of operation, its types and uses o Kinds of parts

o Cutting movements

Oral exams


Department






Major

Mechanical

Production

of 109



o Categorical limit

o Generated heat

o Cooling and lubrication

o Practical exercises

o Safety measures

Subject

references

1-Heinz Tschatsch, Applied machining technology, Springer Dordrecht

Heidelberg London New York, 2009, 1-17

3

Cutting tools for turning and cylindrical grinding.

o Types of cutting tools

o Materials for cutting tools.

o Cutting tool properties

o Cutting tool engineering.

o Cutting tools are damaged

Oral exams

Written exams


Subject

references



46

Turning

o Lathe parts

o Cutting conditions (feeding - cutting depth, cutting

speed - rotating speed).

o Time to cut.

o Lifetime of the categorical limit

o Cutting force

o Cutting power

o List the number and tools necessary for

implementation

o Arranging and planning the sequence of operations

for turning (operations).

o Selection of possible operating conditions for

turning (cutting speed - feeding - rotating speed -

cutting time)

Practical Training

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109



o Identify the parts and components of the turning machine and screw threads and their functions.

o Work performance movements. o Safety instructions and rules when working on

lathe machines.

o Cooling and lubrication training o Cut-off limit (pens, cutting materials)

o Methods of fixing artifacts on the lathe. o Recommended values for cutting speed, rotating

speed, and feed rate.

o Economic factors (roughening turning + smoothing turning).

o Facial turning (frontal or transverse). o Longitudinal turnery. o Turning of slopes and entraining sewage

o Inclined (passive) turnery. o Turning and cutting.

o Forming turn o Drilling and boring (application of safety rules

during drilling - selection and installation of screw

drills (drilling tool)) o sequin

o Cut out external spirals. o Cut the inner spirals. o Internal turning and extending holes.

o Decentralized Turning o Example of operation.

Subject

references



20

Cylindrical grinding

o Grinding machine parts o Grinding materials.

o Grinding discs (materials - fixation). o Grinding operations.

o Practical Training

Oral exams


Department






Major

Mechanical

Production

of 109



o Cylindrical grinding. Practical Training

o Learn about cylindrical grinding machines o Training in refrigeration and lubrication o Learn about the most important parts and

functions. o Safety instructions and rules when working on

cylindrical grinding machines. o Install work pieces. o Preparation of machine controls.

o Suitable cutting conditions for external cylindrical grinding (cutting speed - feeding - cutting depth).

o Grinding an external cylindrical surface o Abrasive exercise

Subject

references 1-Heinz Tschatsch, Applied machining technology, Springer Dordrecht Heidelberg London New York, 2009, 249-294,

1

Cooling and lubrication

o Heat distribution. o Coolant fluids.

o Cooling methods

Oral exams Written exams


Subject

references 1-Heinz Tschنtsch, Applied machining technology, Springer Dordrecht Heidelberg London New York, 2009, 349-352

1

Comprehensive final exercises

o Types of cutting tools o Materials for cutting tools. o Cutting tool properties

o Cutting tool engineering. o Cutting tools are damaged



Subject

references

References 1-Heinz Tschatsch, Applied machining technology, Springer Dordrecht Heidelberg London New York, 2009,

Department






Major

Mechanical

Production

of 109

Course

Name Milling Technology and Surface Grinding

Course

Code MMEC 252

Prerequisite MMEC 101


Credit hours 3

Collaborative


Lecture 1

Practical 4

Training

Course Description

This course includes theoretical information and extensive practical application in the workshop to

provide the trainee with the knowledge and skills necessary to operate the milling machines and use them in conducting various milling operations. The trainee can produce different types of milling cutters, in addition to training in the use of surface grinding machines, how to install the cutting tool

and safety methods in dealing with these types of machines. Likewise, the trainee acquires the ability to select the appropriate cutting tool and to determine the appropriate operating conditions such as speed

and feeding and how to achieve the longest tool life and the minimum production time, as well as the applied skill necessary for proper handling of the cutting tools to be able to choose the correct and economic method of production.


It aims at the student’s knowledge of the rules for cutting metals and making use of the technical information recorded in the process of operation and acquiring the applied skill to deal with the cutting

machines so that he can choose the correct and economical way of production



1. Determines the appropriate operating conditions for different cutting operations.

2. Operate the machines in the right and proper way.

3. Manages machines in sound and correct ways.

4. Performing various lathing operations.

5. Performs product planning processes.

6. Determines the time for the required operation stages

7. Determines the required stages of operation

8. It achieves the long life of the cutting tool.

9. It achieves the least production time

10. Evaluates product quality

11. Choose the appropriate mode of operation

12. Know the effects on the economic aspects of employment

Department






Major

Mechanical

Production

of 109



Milling 8 44

Surface grinding 4 20

Funky ways to run 4 0

Total 16 64

80








masks


method of use








52

Milling

o Milling uses

o Milling tools

o Milling machines

o Cutting conditions

o Cutting movements

o Kinds of milling

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109



o Calculate the cutting time, cutting force, and cutting power of milling types

Practical exercises

o Identify the parts and components of the milling machine and their functions.

o Horizontal, mooring and university milling machines (general).

o Work performance movements. o Safety instructions and rules when working on

milling machines.

o Cutting edge (milling knives and cutting materials).

o Ways to fix the milling clips to the machine. o Ways to fix the artifacts to the milling machine. o Adjust orthogonal and flatness before work.

o Recommended values for cutting speed, rotating speed, and feed rate.

o Economic factors (cutting roughness + smoothing cutting).

o Surface leveling, orthogonal adjustment, and

dimensional setting. o Milling the inclined bright.

o Angular shoulder milling. o Sewer milling (justice, Khabouri, V, T) o Using the partition device

o Division of regular surfaces (quadrilateral, hexagon, etc.)

o Open gear gears direct partition (direct partition gears).

o Opening the gear teeth is a simple division (using

perforated discs). o Open teeth of the toothed newspaper.

o Final exercise

Subject

references 1-Heinz Tschatsch, Applied machining technology, Springer Dordrecht Heidelberg London New York, 2009, 173-224

24

Surface grinding

o Surface grinding applications

o Surface Grinding Machine Parts o Surface grinding wheels

o Abrasive cutting conditions

Oral exams


Department






Major

Mechanical

Production

of 109



o Grinding time o Safety factors

Practical exercises

o Surface grinding machines and their most important parts, accessories and functions.

o Specifications of grinding stones and their components and their meanings.

o Safety instructions and rules when working on surface grinding machines.

o Work piece installation methods.

o Suitable cutting conditions for surface grinding (cutting speed - feeding - cutting depth).

o Grinding stone leveling. o Grinding flat and flat surfaces. o Final exercise

Subject

references



4

Unconventional operating methods

o Operation with water

o Laser operation o Electric discharge operation o Electrochemical operation

o Plasma operation o Electron beam operation



Subject

references

1-Hong Hocheng and Hung-Yin Tsai, Advanced Analysis of

Nontraditional Machining, Springer New York Heidelberg Dordrecht London 2013

References

1-Heinz Tschنtsch, Applied machining technology, Springer Dordrecht Heidelberg

London New York, 2009, 2-Hong Hocheng and Hung-Yin Tsai, Advanced Analysis of Nontraditional

Machining, Springer New York Heidelberg Dordrecht London 2013

Department






Major

Mechanical

Production

of 109

Course


Course

Code MMEC 232

Prerequisite MMEC 101


Credit hours 2

Collaborative


Lecture

Practical 4

Training

Course Description

This course requires familiarity with the basic principles and skills in engineering drawing, and it is designed to provide the trainee with the knowledge and skills necessary to enable him to implement the aggregate and detailed drawings of technical equipment, as well as enabling him to analyze these

drawings with a view to developing his technical sense and making him able to identify jobs and amend errors. The course includes the following: drawing auxiliary pieces in technical equipment,

representing manufacturing processes, drawing symbolic circles, cam curves and cam accessories, individuals, piping, assembly drawing, detailed drawing, and technical graphics analysis


The ability to implement integrated assembly and detailed drawings including prefabricated parts, tubes or cams and their personnel with drawing the symbolic circuits of them and representing data and operations on them while developing the student's technical sense and enabling him to implement and

analyze the assembly and detailed drawings of technical equipment



1. Performs technical drawings of parts commonly used in technical installations.

2. Represents data and operations on technical drawings.

3. Draws hydraulic and pneumatic circuits.

4. Draws the curve for the accessories of the different cams.

5. Paints and tubes for different surfaces.

6. Draw and read structural sections

7. Performs aggregate drawings of technical installations.

8. Carries out detailed drawings of technical installations.

9. Analyzes technical graphics.

10. Provides suggestions for technical drawings

11. List the types of auxiliary parts in fittings.

12. Determines marriages and uneven outages.

13. Sequences the assembly process

14. List the types of camera accessories

15. Manual drawing is executed

16. Choose a suitable board

17. The drawing is distributed on the drawing board

Department






Major

Mechanical

Production

of 109



Drawing of auxiliary pieces in technical installations 0 8

Manufacturing / Production Representation. 0 8

Draw symbolic circles. 0 8

Engineering curves and cams. 0 4

The Individual. 0 8

Pipe drawing 0 4

Assembly drawing 0 12

Detailed drawing 0 8

Technical graphics analysis 0 4

Total 0 64

64


1. Checks for suitable lighting and ventilation in the drawing room

2. Checks that there is a fire extinguisher ready to use


4. Checks for a first aid kit complete


6. Handle cautiously sharpened drawing tools



8 o Drawing the auxiliary pieces in the technical

installations Oral exams

o Drawing pieces that are commonly used in

technical installations such as: o Bolts and nuts with square head and hexagon head.

o Tension springs and pressure springs. o Screws of various types. o Gears of various kinds

Written exams


Subject

references None

8

Manufacturing / Production Representation

o Identify ways to represent and write data and

dimensions according to the ISO specifications for the following:

o Duplications and tolerances. o Operations



Department






Major

Mechanical

Production

of 109

o Surface roughness.

o Thermal processing o Seam welding and rivets. o Spirals and scarecrow.

o For recesses and rinses

Subject

references None

8

Draw symbolic circles.

o Drawing hydraulic circuits. o Drawing of pneumatic circuits. o Draw simple circuits of electricity.

o Drawing simple electronic circuits



Subject

references None

4

Engineering curves and cams

o Types of camera accessories. o Camera displacement curves.

o Simple harmonic slope displacement curve. o Cycloid motion displacement curve. o Uniform velocity displacement curve



Subject

references None

o Individual shapes such as: cylinder, cube, pyramid, cone

o Individual medium shapes. o Prismatic quadruple and hexagon prism, cylinder,

incomplete pyramid and diagonal truncated pyramid..

Subject

references None

4

Draw the tubes

o Drawing straight tubes.

o Draw curved tubes.

o The intersection of pipes is equal and of different

diameters.

o Corrugated tubes

Oral exams

Written exams


Subject

references None

12

Assembly drawing

o Identify the main stages of the assembly process

o Carry out exercises to assemble drawings of

technical installations such as valves, clamps,

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109

spindles, drilling and milling equipment, forming

molds

Subject

references None

8

Detailed drawing

o Carry out exercises to remove detailed drawings of

technical equipment

Subject

references None

4

Technical graphics analysis.

o Analysis of the functional performance of the

installations based on a group drawing.

o Identify duplications and discrepancies outside the

permissible range and make correction

suggestions.

o Know the sequence of the assembly process.

o Determine the high-load parts in the combined

installation

Oral exams

Written exams


Subject

references None

References

1-The basics of engineering drawing (Abbas Bayoumi Mustafa) 2-Engineering drawing (Ragheb Al-Badrawi).

3-Engineering drawing technology (Firth and Vander Willigen). 4-The technical drawing book for electricity (General Organization for Technical

Education). 5-Technical Drawing (12th Edition) (Hardcover) by Frederick E. Giesecke, Alva Mitchell, Henry C. Spencer ,Ivan Leroy Hill , John T. Dygdon , James E. Novak , and

Ivan L. Hill. Prentice Hall; 12 edition (August 15, 2002) ISBN-10: 0130081833, ISBN-13: 978-0130081834

6-Mechanical Drawing: Board & CAD Techniques by French, Thomas E, et.al. Glencoe/McGraw-Hill; 13 edition (February 13, 2002) ISBN-10: 0078251001, ISBN-13: 978-0078251009

Department






Major

Mechanical

Production

of 109

Course

Name Materials Science

Course

Code MMEC 145

Prerequisite


Credit hours 3

Collaborative


Lecture 2

Practical 2

Training

Course Description

This course contains theoretical information and practical experiences to introduce the basic principles

of material composition and engineering composition of metals and its effect on the mechanical properties of metals. The main topics include identifying defects in the composition of metals, recognizing the curves of the balanced phase transformations of metal alloys and the curve of the phase

transformations balanced for iron and carbon, and the identification of heat treatments and their impact on the mechanical properties and internal structure of the steel, as well as introducing the trainee to

ferroalloys and some non-ferrous alloys and the basics of corrosion


Acquainting the student with the basic principles of the crystal structure of metals and its effect on some properties of the material, as well as identifying thermal treatments and their effect on the internal

structure of crystal minerals. Acquainting the student with the basics of erosion



1. It is a sample for microscopy

2. Examines a sample under a microscope

3. Write down the results

4. The cooling curve of the metals is depicted on crystallization processes.

5. Determines the temperatures and cooling rates appropriate for a specific heat treatment, for a

specific carbon steel alloy.

6. Understand the relationship between the atomic structure of engineering materials and how they affect some chemical, electrical, and mechanical properties.

7. Explains the relationship between crystal structure and vector / crystal levels.

8. He explains the importance of the influence of linear defects on cold forming processes.

9. It generates the relationship between heat treatments

10. Understand how thermal pastes affect the internal composition of the treated alloy.

11. Understands the basics of wear.

12. Knows methods for preventing corrosion

13. Understand the fundamental principles of the creditor.

Department






Major

Mechanical

Production

of 109



An introduction to the composition of the atom and the

formation of matter 2 0

Links between atoms 2 0

Engineering composition or crystal structure of solid metals 4 0

Defects in solid materials 4 0

Phase transformations of metals 6 0

Carbon steel alloy thermal treatments 6 8

Corrosion of metals 4 2

Plastics 4 0

Basic principles of how to choose a sample for microscopy 0 8

Microscopy 0 6

Cooling curves 0 8

Total 32 32

64


1. Checks the plant's lighting and ventilation levels






masks


method of use




11. Safety rules are applied when performing experiments

Department






Major

Mechanical

Production

of 109



2

An introduction to the composition of the atom and

the formation of matter

o Composition of the material Oral exams

o Atomic structure

o Orbits o Ions

Written exams

Subject

references None

2

Links between atoms

o Main links (ionic, covalent & metallic) o Secondary links

o Examples of how the bonding energy of atoms affects some properties of materials (mechanical, chemical, or electrical)

Oral exams

Written exams

Subject

references None

4

Geometric structure or crystal structure of solid

metals

o Crystalline cell unit o Cell unit variables

o Harmonic number o Coefficient of atomic congestion o Crystal Vector

o Crystalline levels

Oral exams

Written exams

Subject

references None

4

Defects in solid materials

o Raster flaws o Spaces and homogeneous interpolation

o Exotic atoms in solids o Linear defects (dislocations) o The importance of eruptions in the formation

process o Factors affecting the movement of dislocations

o Types of eruptions o Surface defects


Subject

references None

Department






Major

Mechanical

Production

of 109



6

Phase transformations of metals

o Balanced phase transformation schemes

o Freezing or crystallization in metals and alloys

o Homogeneous

o Heterogeneous

o Solid phase transformations

o Ferrous alloys (carbon steel)

o Non-ferrous alloys

o Copper and aluminum alloys

Oral exams

Written exams

Subject

references None

14

Carbon steel alloy thermal treatments

o the basic Concepts

o Its types

o The equation

o Fermentation

o Hardening

o Review


o Perform the following operations:

o Fermentation

o The equation

o Hardening

o Review

Oral exams

Written exams


Subject

references None

6

Corrosion of minerals

o Basic concepts of corrosion

o Electrochemical corrosion of metals

o Types of corrosion

o Corrosion rate

o Ways to avoid / control erosion

Oral exams

Written exams


Subject

references None

Department






Major

Mechanical

Production

of 109



Practical exercises

o Preparation of the sample / chemical solution o Measurement / calculation of corrosion rate

Subject

references None

4

Plastics

o Creditor component interactions o Plastic composition

o Types of plastics



Subject

references None

6

Selection and preparation of a sample for microscopy

o Introducing the basics of selecting and preparing a sample for microscopy.

o Sample selection o Cut out the sample o Attribution (incubation) of the sample

o Emery o Smoothing (polishing)

o Etching (Manifesting)



Subject

references None

6

Microscopy

o Learn the basics of optical microscopes

o Perform a microscopic examination of the samples shown

o Record the results and then analyze them

Oral exams


Subject

references None

6

Cooling curves of crystallization of metals

o Introduction to types of ovens o Drawing a cooling curve for pure metals and a

binary alloy

Oral exams


Subject

references None

References

1-Osman M. Dawood, Muhammad M. Al-Najjar et al. Fields of Materials Engineering, King Abdulaziz University, Jeddah 2000

2-Donald R. Askeland: The Science and Engineering of Materials, PWS, Boston, 1994.

Department






Major

Mechanical

Production

of 109

Course

Name CAD: Computer Aided Drawing

Course

Code MMEC 233

Prerequisite


Credit hours 2

Collaborative


Lecture

Practical 4

Training

Course Description

This course enables the trainee to perform the two-dimensional and three-dimensional engineering

drawings using a computer, specifically AutoCAD system, with the ability to modify the drawings and control the properties of the components that constitute them. The course includes practical training on the following topics: creating two-dimensional graphics, modifying graphics, adding dimensions and

text to drawing, creating blocks and inserting them into drawing, surface modeling, solid modeling, and group drawing


Enabling the student to make two-dimensional and three-dimensional engineering drawings using a computer.



1. Turn on the computer

2. The program is drawn by AutoCAD

3. Computer and AutoCAD system are used for 2D and 3D graphics.

4. He explains the importance of computer aided drawing.

5. It is called well-known programs in this field

6. It explains the basic components of an AutoCAD system.

7. Describes what the main AutoCAD system interface contains

8. It implements 2D graphics that contain multiple shapes.

9. It adds dimensions and text to the drawing.

10. It creates blocks and insert them into the drawing.

11. Adjusts the graphics.

12. Controls the properties of the graphics component elements

13. Creates 3D graphics.

14. Creates sectors and projections.

15. Collects the elements and symbols included

16. Prints graphics

Department






Major

Mechanical

Production

of 109



introduction 0 8

Create two-dimensional graphics 0 8

Graphics modification 0 8

Add dimensions and text to the drawing. 0 4

Create blocks and insert them into the drawing. 0 4

Surface Modeling 0 4

Modeling Solid 0 16

Assembly Drawing 0 8

Definition of how to prepare the drawing for the printing process 0 4

Total 0 64

64







6. Maintains a safe distance between his eyes and the computer screen

7. Sits in the correct way to avoid back and joint problems



8

introduction

o Possible uses of computer aided drawing software o Commonly used programs for computer aided

drawing. o The advantages of computer aided drawing in

comparison to the traditional method of drawing

Oral exams


o Introducing AutoCAD system o The basic components of the system and

requirements for its operation.

o AutoCAD interface and its windows and menus. o Activate and deactivate Toolbars.

o Setting the boundaries of the drawing area with an order

o Drawing Limits and Units

Subject

references None

Department






Major

Mechanical

Production

of 109

8

Create two-dimensional graphics

o Definition of absolute and incremental Cartesian and polar coordinate systems.

o Drawing simple shapes (point, lines, compound

lines, circles, arcs, missing pieces, rectangles, polygons, curves)

o Use utilities such as the Grid (and Grid) GRIPS (Object Snaps) and SNAP.

o Integrated graphics setup with simple and complex

shapes. o Create layers and use them to organize Layers



Subject

references None

8

Graphics Adjustment:

o Use Modify commands to make adjustments to simple shapes.

o Erase, Copy, Move o Array, Stretch, Rotate

o Trimming, symmetry, parallel posting: Trim, Break, Mirror, Offset

o Dismantling Complex Shapes Into Simple Shapes

Explode. o Chamfer and Smoothing Angles Chamfer, Fillet.

o Scale Resize

Oral exams


Subject

references None

Add dimensions and text to the drawing:

o Create different dimensions in 2D graphics. o Add texts to the drawing. o Modify dimensions and texts and control their

properties o Peel operations



Subject

references None

4 Definition of masses, their importance and uses.

o Make and Insert Blocks.

o Attributes



Subject

references None

4

Surface Modeling

o Primary 3D surfaces: box, pyramid, prism, ball,

cone, cylinder ... 3D Surface Primitives o Create surfaces with orders: Revsurf, Tabsurf,

Rulesurf, Edgesurf

Oral exams


Department






Major

Mechanical

Production

of 109

Subject

references None

16

Modeling Solid

o Create 3D graphics o Definition of methods for creating graphics for 3D

objects. o Primitives: ball box, cylinder, cone, ring, wedge.

o User coordinate systems (UCS). o 3D Views: Aztomed view, top, front and side

view.

o Boolean Operations Draw using Boolean Operations: integrate, subtract, intersect. Union,

Subtract, Intersect o Create 3D object graphics from 2D graphics by

extrusion method and by changing height and

thickness and by rotating the axis (Extrude, Thickness, Revolve)



o Modify solids with rotations, symmetry, 3D

replication, and 3D Operations 3D Array, Mirror 3D, and rotate 3D alignment.

o Sections and their creation

Subject

references None

8

Assembly Drawing

o Inserting equipped symbols (pneumatic, hydraulic,

etc.) from the Design Center such as pegs, nuts, rings and nails.

o Use the SCALE command to resize symbols. o Use the ALIGN command to straighten and align

the parts



Subject

references None

4

Definition of how to prepare the drawing for the

printing process

o Model Space and LAYOUT (Paper Space) o Insert a Title Block.

o 3D extraction for 3D graphics. o Add dimensions to solids.



Subject

references None

References

1-AutoCAD2000 (or Later)User’s Guide, Autodesk,Inc.

2-3D design using AutoCAD - translation and preparation by Eng. Ayman Sayed Darwish, Shuaa for Publishing and Science, Syria, Aleppo.

Department






Major

Mechanical

Production

of 109

Course

Name Materials Testing

Course

Code MMEC 246

Prerequisite


Credit hours 3

Collaborative


(Hour/ week)

Lecture 2

Practical 2

Training

Course Description

This course contains theoretical information and practical experiments to define the mechanical

properties of materials (especially metals) and their methods of testing. Theoretical content includes the

definition of the most prominent destructive tests and non-destructive tests of materials in terms of their

types, applications, description, and accompanying calculations. The practical content includes carrying

out experiments to conduct destructive tests that include tests Tensile, compression, torsion, shock, and

hardness testing, as well as non-destructive testing including ultrasound examination, magnetic field

examination, and penetration fluid examination


This course aims to introduce the student to the different methods of testing materials and used to

identify the mechanical properties of engineering materials and conduct experiments on these methods

and infer mechanical properties.



1. Checks the tensile testing machine.

2. Equip a tensile testing machine

3. Run the tensile testing machine

Department






Major

Mechanical

Production

of 109

4. Examines, prepares and operates the tester machine.

5. Equip the tester machine

6. Turn on the twisting machine

7. Checks the hardness testing machine.

8. Equip hardness testing machine.

9. Turn on the hardness testing machine.

10. Inspect, equip and operate the shock test machine.

11. Equip a shock test machine.

12. Run the shock test machine.

13. It uses the necessary devices to detect faults.

14. The raw materials match the production orders to ensure the quality of the supplied materials

and their conformity with the specifications

15. The actual product is coupled to the standard specifications by performing the necessary tests to

ensure the quality of the product.

16. It performs an operational inspection to measure the product and ensure quality.

17. It conducts experiments on testing the materials used to identify the mechanical properties of

engineering materials.

18. It analyzes test results.

19. It deduces the mechanical properties of the tested materials

20. Prepares technical reports supported by test results.

21. It reads the product specifications



an introduction 2 0

Tensile test 6 8

Pressure test 4 4

Ly test 4 4

Impact test 4 4

Hardness tests 4 6

Non-destructive tests 8 6

Total 32 32

64

Department






Major

Mechanical

Production

of 109







6. It uses personal protective tools suitable for work such as shoes, bibs, gloves and protective masks

7. He shall refrain from using tools, machines and equipment unless he is trained in the correct method

of use




11. Safety guidelines are applied when performing experiments



1

introduction :

o The importance of science of testing materials and

engineering materials.

o Classification science of materials and engineering materials

testing

o Its uses in the industrial fields

Oral exams

Written exams

Subject

references

14

Tensile test

o The goal of the tensile test.

o Stress and excitement.

o Stress and strain curve.

Oral exams

Written exams

Practical

performance

Department






Major

Mechanical

Production

of 109

o Calculation: yield stress - elastic modulus - elastic limit -

maximal stress - breakage limit, ductility.

o The effect of temperature on the tensile test.


o Introducing the tensile testing machine, its specifications and

standard samples.

o Test on different samples.

o Draw the stress and strain curve from the load and elongation

curve

o Conclusion of various mechanical properties: elasticity limit,

Young's elasticity coefficient, proportionality limit, yield

stress, maximum tensile strength, fracture stress.

o Study the effect of increasing the carbon percentage in iron on

tensile results

o Comparison of test results for mild steel, cast, copper and

aluminum.

Subject

references

Horst Czichos, Tetsuya Saito, Leslie Smith, Handbook of materials and

teasting, Springer-Verlag Berlin Heidelberg 2011, 388-407

8

Pressure test

o The goal of the pressure test.

o Pressure test samples.

o Stress and strain curve for pressure test.


Oral exams

Written exams

Practical

performance

Department






Major

Mechanical

Production

of 109



o Steps to take a pressure test.

o Sample pressure test.

o Draw the stress and strain curve for the stress test.

o Compare test results for different samples

Subject

references None

8

Ly test

o The goal of the test

o Short strain

o Torque curve and amount of twist

o Shear elasticity criterion: stiffness titration


o Steps to take the test.

o Draw the torque curve and the amount of twist

o Shear elasticity parameters

o Shear yield strength

Oral exams

Written exams


Subject

references None

8

Shock test

o The goal of the test.

o Description of theory and test machine.

o Test method by

o Calculation of impact energy and durability.

o The effect of heat on the impact test

Practical exercises

o Introducing the test machine and its specifications.

o Method of testing and specification of samples

o Take the test on different samples.

o Compare the test results to several samples.

o Compare the test results for a sample under

different temperatures

Oral exams

Written exams


Subject

references None

Department






Major

Mechanical

Production

of 109



10

Hardness tests

o The purpose of the test o Hardness measurement and comparison methods: o Brinell

o Vickers o Rockwell

o Practical exercises o Hardness tester parts. o Test samples, test methods, and reading results.

o Take the test with: o Rockwell

o Brinell o Vickers

Oral exams


Subject

references

Horst Czichos, Tetsuya Saito, Leslie Smith, Handbook of materials and

teasting, Springer-Verlag Berlin Heidelberg 2011, 366-387

14

Nondestructive tests

o The goal of these tests o The nature of faults and their sources

o Some examination methods: o X ray

o Ultrasound examination of internal mineral defects o Magnetic field examination o Practical exercises

o Ultrasound examination. o Magnetic field examination.

o Examination of penetrating fluids

Oral exams


Subject

references None

References

1-Engineering Materials Tests Professor Dr. Jaafar Al-Haidari, Dar Al-Moataz for Publishing and Distribution, Jordan.

2-Materials Engineering Applied -D. Muhammad Ezz Al-Dahshan and others, scientific publishing and printing press, King Saud University. 3-Horst Czichos, Tetsuya Saito, Leslie Smith, Handbook of materials and teasting,

Springer-Verlag Berlin Heidelberg 2011 4-Engineering Materials, An Introduction to their Properties and Applications

Ashby M.F. and Jones R.H., Parts I and II Pergamon Press, Oxford 1981

5-Courtney, T. H., “ Mechanical Behavior of Materials”, N. Y., McGraw-Hill, 1990. 6-Harmer E., George E. and George F., “ The Testing of Engineering Materials”,

McGrraw-Hill Book Company. 1982.

Department






Major

Mechanical

Production

of 109

Course

Name CNC: Computer Numerical Control

Course

Code MMEC 235

Prerequisite


Credit hours 2

Collaborative


Lecture

Practical 4

Training

Course Description

This course aims to provide the trainee with the basic principles of digital control technology in the computer and enable him to create and implement programs on the lathes and fries of digital control.

And it contains practical training on how to use the computer digital control technology, as it includes training in the use of coordinate systems, operation and preparation of lathes and fries of digital control, and making courses in turning, dislocation, and perforation, as well as frying and surface leveling

through the creation and implementation of basic operating programs. It also enables the trainee to read drawings and convert them into programs, write programs in digital control machines and implement

pieces of work on them.


Providing the student with the basic principles of digital control technology in the computer and enabling him to create and implement programs on digital control lathes and fries



1. He reads the drawings

2. Converts drawings into programs on numerical control machines

3. Writes software in digital numerical control machines

4. Edits software in digital numerical control machines

5. Some minor parts are implemented on numerical control machines.

6. Calculates the necessary parameters for the technical operations of the CNC digital control machine.

7. It lists the differences between traditional machines and digital control

8. List the advantages of digital control machines

9. Calculates the appropriate cutting speed for the operation

10. Calculates the appropriate feeding for the operation process

11. Determines the appropriate zero point on the job.

12. Reads the dimensions on the drawings in a suitable way for digital control

13. He writes the dimensions on the drawings in a suitable manner for the digital control

14. It recognizes the importance of automation in production processes

15. Understand the importance of precision in operations

Department






Major

Mechanical

Production

of 109



Introduction to CNC digital control machine 0 4

Coordinates and basic movement orders in the lathes 0 4

Basic technical commands at the lathes 0 4

Turnkey courses at lathes 0 16

The coordinates and basic movement orders are in the fries 0 8

Ready courses in fries 0 16

Special functions in fries 0 12

Total 0 64

64








masks


method of use






Department






Major

Mechanical

Production

of 109



4

Introduction to CNC digital control machine

o Introduction to computer numerical control systems and their historical development.

o Fixed programmed automation comparison.

o Types of automation: fixed and programmable automation

o DNC, CNC and NC Comparison o Comparison of conventional and CNC machines o Identify the parts of the digital control machine and

the operation keys. o Axes of movement.

o Types of movement. o Zero points (machine, reference, job). o Read the drawings and choose the zero point for

the job.



Subject

references None

4

Coordinates and basic movement orders in the lathes.

o Quadrature Network. o Axes of movement in lathes (X, Z.)

o Basic movement commands. Navigation and cutting G0, G1, G2, G3



Subject

references None

Basic technical commands at the lathes (start and end

of the program)

o Zero Point Transfer Machine and Work G54,

G53,59, G92 o Determine the maximum speed of rotation S

o Determine and calculate the cutting speed, gear, and rotation direction G96, S, T, M4

o Determination of nutrition F

o End of the M30 program



o The introduction and implementation of programs

on a machine

Subject

references None

16

Turnkey Courses Lathes.

o Edit and delete commands and programs

o Longitudinal and Hard Turning Course G84. o Difficulty and cutting cycle G86. o G87 hole cycle.

Oral exams


Department






Major

Mechanical

Production

of 109

o Thread cycle (screw) G85.

o Auxiliary commands - M3, M4, M5, M8, M9

Subject

references None

8

The coordinates and basic movement orders are in the

fries

o Axes of movement in the fries (X, Y, Z.) o Degrees of freedom and their relation to ur number.

o Right-hand rule. o The two types of milling are G17 and G18 o Functions G0, G1, G2, G3, G51-59,.

o Tool radius compensation orders - G40, G41, G42, G43, G44

o Dimensions system G90, G91. o Auxiliary commands M6, M66



Subject

references None

16

o Milling cycles o Writing and editing programs on Freeze o Surface leveling course

o The puncture cycle. o Rectangular pocket cycle

o Circular pocket o Threading cycle o Reaming cycle



o Partition cycle

Subject

references None

12

Special functions in fries

o Repetition.

o Rotation. o The visual opposite.

o Move the scratch. o Zoom in and out. o Sub-programs



Subject

references None

References

1-Introduction to Computer Numerical Control (CNC) (3rd Edition) (Hardcover), By James V. Valentino and Joseph Goldenberg. Prentice Hall; 3 edition (October 1, 2002). ISBN-10: 0130944246, ISBN-13: 978-0130944245.

2-Programming of CNC Machines: Student Workbook [STUDENT EDITION] (Paperback) by Ken Bannister, Industrial Press, Inc.; 2 edition (March 1, 2003)

ISBN-10: 0831131624, ISBN-13: 978-0831131623

Department






Major

Mechanical

Production

of 109

Course

Name Welding Technology

Course

Code MMEC 271

Prerequisite


Credit hours 4

Collaborative


Lecture 2

Practical 4

Training

Course Description

This course contains the basics of welding and electric arc welding, whether metal arc welding with inert gas protection (MIG) or electric arc welding using tungsten electrode with inert gas protection

(TIG) (and oxyl welding, electrical resistance welding, its various uses and symbols, and controls for cast iron and carbon steel It also contains the defects of welding, their types, the reasons for their occurrence, methods of detection, and how to avoid them, as well as susceptible and non-weldable

materials.


This course aims to introduce the student to the basics of welding and its different methods and to give

the student sufficient skill to allocate a production technician as well as to introduce the student to the causes of defects and methods of detection



1. Ensure that the production lines are fed with the raw materials to be manufactured.

2. Check these materials before starting the production process

3. Provide necessary tools and equipment for safety

4. Carry out the required work

5. It applies the product specifications to ensure that the production process proceeds according to the required plans and specifications.

6. Conformity of raw materials with production orders to ensure the quality of the supplied materials and their compliance with specifications.

7. The actual product is coupled with standard specifications to perform the necessary tests to

ensure product quality.

8. An operational examination is carried out to measure the product.

9. Controls product quality

10. Providing the necessary equipment and machinery to carry out welding operations.

11. Operation of the equipment and machinery necessary to carry out welding operations

12. Know the controls for selecting the current strength, voltage difference, welding electrodes,

protection powders and inert gases

13. Preparing technical reports on the production process

Department






Major

Mechanical

Production

of 109



Introduction to welding technology 4 0

Basics of arc welding 4 0

Arc welding with powder protection 4 8

MIG welding 4 8

TIG welding 2 8

Oxy-acetylene welding 2 12

Welding electrical resistance 2 12

Welding operations (thermite, mortar and plumbing and

advanced welding methods - laser, plasma and electronic beam) 4 8

Weld ability of materials 2 0

Welding defects and detection methods 4 8

Total 32 64

96








masks


method of use




11. Gas leakage and welding conductivity are checked before starting the welding process

12. Checks cylinders and pressure reading indicators

13. It applies safety guidelines related to welding operations when performing exercises

Department






Major

Mechanical

Production

of 109



4

Introduction to welding technology

o A brief history of Evolution

o Definition of welding and its types o Welding connections and welding symbol. o Gas and electrical welding safety regulations

Oral exams


Subject

references None

4

Basics of arc welding

o brief history,

o idea o Its types

o Its advantages, o Electrical and polar current



Subject

references None

12

Arc welding with powder protection

o Its types and uses. o equipment

o Powders, composition and role. o Welding execution controls. o Practical Training

o Safety controls applied. o Link preparation.

o Welding implementation. o Welding quality evaluation



Subject

references None

12

Metal inert gas arc welding o Its equipment and controls its operation. o Inert gases, their types and their role.

o Features o Welding execution controls



Department






Major

Mechanical

Production

of 109




o Safety controls applied. o Link preparation. o Welding implementation.

o Welding quality evaluation

Subject

references None

10

Tungsten inert gas arc welding

o Its equipment and controls its operation. o Tungsten electrode.

o Welding execution controls o Practical Training o Safety controls applied.

o Link preparation. o Welding implementation.




Subject

references None

14

Oxy-acetylene welding

o Gases used. o hardware o Welding execution controls

o Practical Training o Safety controls applied.

o Link preparation. o Welding implementation. o Welding quality evaluation

Oral exams


Subject

references None

14

Welding electrical resistance

o Its types and uses.

o Its equipment and use. o Welding execution controls



Department






Major

Mechanical

Production

of 109



Practical Training

o Safety controls applied. o Link preparation. o Welding implementation.


Subject

references None

12

Welding operations

o Thermite welding (idea and implementation) o For welding mortar and plumbing

o Idea, welding wires, implementation controls ( o Advanced welding methods (laser, plasma, and

electronic beam). Practical training in mortar

welding and plumbing o Safety controls applied.

o Link preparation. o Welding implementation. o Welding quality evaluation



Subject

references None

2 Weld ability of materials

o Carbon steel, alloy steel, cast iron and non-ferrous

materials



Subject

references None

12

Welding defects and methods of examination

o Types of defects and their causes o Controls to avoid defects when casting steel and

steel.

o Methods for detecting welding defects o Practical Training

o Knowledge of welding defects and methods of examination

o Types of defects.

o Causes of defects



o Controls to avoid defects when casting steel and

steel.

o Methods for detecting welding defects.

Subject

references None

References 1-

Department






Major

Mechanical

Production

of 109

Course

Name Fundamentals of Pneumatic and Hydraulic Control

Course

Code MMEC 121

Prerequisite


Credit hours 3

Collaborative


Lecture 2

Practical 2

Training

Course Description

This course contains theoretical information and practical experiences to provide the trainee with

knowledge and skills about the theoretical and practical foundations of pneumatic and hydraulic control systems, electromechanical and electro-hydraulic and the basics of programmed control and how to apply it to control systems. Also, the trainee can learn from the types of valves and their symbols,

whether pneumatic or hydraulic, compressors and cylinder types, as well as how to work the pneumatic and hydraulic circuits and how to control the speed of the cylinders and the capacity of the systems.

The trainee can apply what he learned through realistic examples that qualify him to work in factories and similar facilities.


The student should be able to analyze engineering systems as control systems and know the different

capabilities of solving problems with them. He should be able to create simple circuit diagrams of pneumatic and hydraulic systems to solve specific technical problems through laboratory experiments.



1. Explaining the elements of the pneumatic and hydraulic circuits

2. Installing hydraulic and pneumatic control systems

3. Describe the basics of programmable logic control,

4. Describe the basics of sequential control

5. The work of programmatic logic control and sequential control applications in the laboratory

6. Explanation of power and speed control methods in hydraulic systems

7. Conducting some suitable experiments for control systems (neomatic - hydraulic - electromechanical).

8. Explain the basics of control systems

9. Explaining the elements of the pneumatic and hydraulic circuits

10. Installing hydraulic and pneumatic control systems

11. Explanation of power and speed control methods in hydraulic systems

Department






Major

Mechanical

Production

of 109



Basics of control systems 4 0

Pneumatic and hydraulic circuit elements 6 8

Electromagnetic and electro-hydraulic elements 6 8

Sequential control systems 6 6

Introduction to programmatic logic control 6 6

Speed and power control for hydraulic systems 4 4

Total 32 32

64







6. Checks the integrity of electrical connections

7. Safety guidelines are applied when carrying out experiments



4

Basics of control systems

o Control uses

o Control circuits

o Control circuit analysis

o Comparison of pneumatic control and hydraulic

control

Oral exams

Written exams


Subject

references None

Department






Major

Mechanical

Production

of 109



14

Pneumatic and hydraulic circuit elements

o Service unit

o Directional valves

o Pressure valves

o Flow valves

o Valves operation methods

o Cylinders

o Single action cylinder control

o Dual action cylinder control

o Direct control

o Indirect control


o Check the following pneumatic and hydraulic

circuit elements:

o Service unit

o Directional valves

o Pressure valves

o Flow valves

o Methods of operating pneumatic and hydraulic

circuits

o Valves

o Cylinders

o Single action cylinder control

o Dual action cylinder control

o Direct control

o Indirect control

Oral exams

Written exams


Subject

references None

Department






Major

Mechanical

Production

of 109



14

Electromagnetic and electro-hydraulic elements

o A review of simple electrical circuits

o Direct control of single cylinder o Indirect control of a single cylinder o Electrical switches

o Electromagnetic and electro-hydraulic circuits o Logical control

o Practical Training o Examine the elements of the electromagnetic and

electro-hydraulic circuits

o A review of simple electrical circuits o Direct control of single cylinder

o Indirect control of a single cylinder o Electrical switches o Electromagnetic and electro-hydraulic circuits

o Logical control

Oral exams


Subject

references None

12

Sequential control systems

o Functionality o Sequential control circuit o Practical exercises on:

o Sequential control systems o Functionality

o Sequential control circuit



Subject

references None

12

Speed and power control for hydraulic systems

o Speed regulation, pressure setting o Practical training on: o Power and speed control tests for hydraulic

systems o Speed regulation, pressure setting

o Examination of programmable logic control circuit components

o Programmable logic console programming

methods



Department






Major

Mechanical

Production

of 109



Subject

references None

8

Introduction to programmatic logic control

o Programmable Logic Control circuit components


methods

Practical Training

o Examination of programmable logic control circuit

components


methods

Oral exams

Written exams


Subject

references None

References

1- Chris Stacey, Practical Pneumatics, Print publication date: December 2015

3- Training System for Control Technology by FESTO DIDACTIC

Electropneumatics Basic Level Book of exersices with solutions SBN 3 - 8127 - 0891

3- Doddannavar, Ravi, Barnard, Andries, Practical Hydraulic Systems: Operation and

Troubleshooting for Engineers and Technicians, Newnes 2005

4-Fundamentals of Pneumatic Control Engineering A text book from FESTO

DIDACTIC ISBN 3812708515 Inroduction to Pneumatics by H.Meixnber / R. Kobler

Published by FESTO.

Department






Major

Mechanical

Production

of 109

Course

Name CAD-CAM: Computer Aided Drawing

Course

Code MMEC 234

Prerequisite


Credit hours 1

Collaborative


Lecture

Practical 2

Training 1

Course Description

This course introduces the trainee to basic information and concepts related to modern trends in the field of CAD / CAM. This course also contains practical training on how the student can use a

computer and a MASTERCAM system to design two-dimensional and three-dimensional parts, program CNC machines, lathes and straws, and perform simulations of operations. The trainee acquires the basic and necessary skills in using the MasterCam system to eliminate 2D and 3D graphics and

CNC machine programming. The trainee can operate the design and manufacturing program on the computer and how to connect the computer to the CNC machine and operate it


Providing the trainee with the basic and necessary skills in using the MASTERCAM system to

eliminate 2D and 3D graphics and machine programming



1. Turn on the computer

2. Computer design and manufacturing program

3. Runs the MASTERCAM program

4. The computer is connected to the CNC machine in the way available in the lab, either through the automatic network (Ethernet) or via the RS232D cable.

5. He explains the importance of computer design and manufacturing.

6. Known as the most common programs in this field

7. It explains the basic components of the MASTERCAM system

8. It describes what the system contains and what the main interfaces contain for each of these

units.

9. It implements 2D and 3D graphics in the program.

10. It brings graphics from other programs

11. Choose the right cutting tools

12. Establishes suitable operating conditions and conditions such as operating speed, feed rate, cooling quality and raw materials in milling or turning

13. Creates cutting tool paths

14. It generates G Code software

15. Checks programs

16. It is processed before it is sent to the CNC machine for implementation

Department






Major

Mechanical

Production

of 109



CAD / CAM Concepts design and manufacturing concepts 0 3

Operating and exploring the computer design and manufacturing

program 0 6

Design in the MASTERCAM environment 0 9

Turning unit operations: Lathe. 0 12

Milling operations in a unit: Mill 0 12

Check the cutting tool paths and simulate the operation in the

appropriate units: Mill or Lath 0 6

Total 0 48

48







6. Maintains a safe distance between his eyes and the computer screen

7. Sits in the correct way to avoid back and joint problems



3

CAD / CAM Concepts design and manufacturing

concepts

o Automation of design and manufacturing processes

o About the CAD / CAM software most used in

production:

o MASTERCAM

o Pro / Engineer

Oral exams

Written exams


Department






Major

Mechanical

Production

of 109



o Solid Works

o CATIA o SurfCam

Subject

references None

6

Operating and exploring the MASTERCAM

computer design and manufacture program

o The program interface

o Its units o His lists

o Various toolbars. o Design Module o Mill Module

o Lathe Module



Subject

references None

9

Design in the MASTERCAM environment

o Design / Modeling Methods o Mesh frames: 2D, 21 / 2D, 3D Wire Frame

Modeling o Surface Modeling o Solid Modeling

o Electronic graphics exchange: download or bring to the unit

o Design Files from other design programs through the Converters command in formats:

o ASCII, STEP, DWG, DXF, IGES, ProE

o Create and modify drawings within the separate design unit or units of milling or turning using the

usual commands similar to Autocad orders: o Create: Point, Line, Arc, Fillet, Spline, Curve,

Surface, Rectangle, Drafting, Chamfer, Letters,

Pattern, Ellipse, Polygon Modify: Fillet, Trim, Break, Xform: Mirror, Rotate, Scale, Translate

Oral exams


Subject

references None

Department






Major

Mechanical

Production

of 109



12

Turning unit operations: Lathe

o Organization of work, determination of parameters of the cutting tool, its number, speed, feed rate, reference point, type of cooling, zero point, type of

raw material, size of the raw piece ... o Job Setup: Tool and Operation Parameters

o Create a snipping tool path for the following applications

o TOOLPATHS - Rough / Finish Turning

o Facing o Drilling, Grooving

o Thread Cutting



Subject

references None

12

Milling operations in a unit: Mill

o Organization of work and determination of parameters of the cutting tool, its number, speed, feed rate, support point, cooling type, zero point,

type of raw material, and size of the raw piece ... o Job Setup: Tool and Operation Parameters Create

TOOLPATHS Cutting Tool Path o For the following applications: o Contour

o Piercing, sieving, and cutting an IUD o Drilling, Reaming, Thread-Cutting

o Rectangular pocket milling o Rectangular Pockets o Slot Milling

o Circular Pockets



Subject

references None

6

Check the cutting tool paths and simulate the

operation in the appropriate units: Mill or Lathe

o Path scan and application simulation via:

Toolpaths: Operations: Backplot: Verify.



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o Part Program G Code

o Set up the two files NC (Program) G Code and

NCI with the Post command after selecting the

Post Processor compatible with the control system

of the CNC receiving machine for the program.

o Setting the numbers on the computer according to

the control system numbers for the CNC machine

through the commands: Screen: Configure:

Communications: Port, Baud Rate, Handshaking

o Program transmission of CNC machine connected

to one of the two models (Ethernet or RS232) via

Send command

o Implementation and operation of the piece on a

CNC machine

Subject

references None

References

1- Mastercam Mill Training Tutorials V9" by S. Carroll and M. Lendel,

In-House Solutions Inc.

3- "Mastercam Lathe Training Tutorials" In-House Solutions Inc. 1999

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Course

Name Forming Technology

Course

Code MMEC 272

Prerequisite


Credit hours 4


Contact hours (Hour/ week)

Lecture 2

Practical 4

Training

Course Description

This course includes theoretical information and extensive practical application in the workshop to provide the

trainee with the necessary applied knowledge and skills about the most prominent mineral forming processes and

concepts and calculations related to them, with a view to enabling him to compare these processes and evaluate

them economically and choose the most appropriate ones when preparing manufacturing plans. The theoretical

guide deals with plumbing, rolling, blacksmithing, extrusion, drawing, forming of metal sheets, and pressing in

terms of their description, definition of their classifications, concepts, engineering accounts and related

equipment, as well as dealing with the formation of powders, the formation of plastics and their engineering

accounts. The practical use includes plumbing, rolling, blacksmithing, extrusion, drawing, sheet metal forming,

perforation and boring, plastics injection, blowing, thermoplastic injection, rotational formation, molding and

compression.


The aim of this course is to define the rules and foundations of forming operations, as well as to

provide sufficient technical information for these operations



1. Controls the performance of the specific formation method by means of concepts and

conclusions that form after him carrying out a set of experiments and studies related to the

variables and factors affecting each process of formation.

2. He controls the quality of the product by means of concepts and conclusions that form after him

carrying out a set of experiments and studies related to the variables and factors affecting each

process of formation

3. Adjusts the basics of different shaping operations.

4. Choose the appropriate method for producing a specific product.

5. Carries out various plastic forming processes and studies their importance in the industry

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Metal casting 2 4

The basic methods of forming minerals 2 0

Blacksmithing 2 4

Clouds 2 4

Metal extrusion 2 4

Rolling mill 2 4

Perforation and bore 0 4

Metal sheet forming. 8 8

Pistons. 2 0

Powder formation. 2 4

Plastic formation 8 28

Total 32 64

64








masks


method of use





12. Safety guidelines apply when performing exercises

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6

foundry

o Foundry Basics

o Technical terminology of foundry.

o Cooling and freezing curves

o Metal smelting

o Casting system

o Casting mold elevators and feeder selection

o Models

o Design considerations in plumbing

o Smelting and casting

o Melting methods (furnaces - energy sources)

o Template Casting Operations

o Sand casting

o Models

o Types of models

o Sand preparation and testing

o Sand properties and defects

o Sand types

o Sand mold making

o Heart and outfit

o Permanent mold casting

o Casting in permanent thermoforming

o Casting in permanent metal molds

o Centrifugal casting

o Precision casting or plumbing

o Casting in crust molds

o Pouring the lost wax method

o Casting in graphite molds

Oral exams

Written exams


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o Cleaning

o Quality guarantees.

o Engineering calculations for casting


o Sand plumbing.

o Sand preparation

o Models

o the heart

o Sand mold making

o Finishing operations

o Examination

o Security warnings

o Permanent mold casting

o Casting in permanent thermoforming

o Casting in permanent metal molds

o The template

o Smelting and casting

o Product quality

o Operations applications and their scope.

o Centrifugal casting

o Precision casting or plumbing

o Casting in crust molds

o Pouring the lost wax method

o Casting in graphite molds

Subject

references None

2

The basic methods of forming minerals

o The basic rules for forming metals. o Category

Oral exams


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o Powers and pressures

o Formability

o Determine the first heating operations

Subject

references None

6

Blacksmithing

o Manual blacksmithing

o Open Mold Blacksmith

o Locked formwork

o Applications

o The range (possibilities) of smithing

o Calculating the forces required for cold and hot

forming

o Engineering calculations for roads

Practical exercises

o Manual blacksmithing

o Open Mold Blacksmith

o Locked formwork

o Applications

o The range (possibilities) of smithing

o Calculating the forces required for cold and hot

forming

o Engineering calculations for roads

Oral exams

Written exams


Subject

references None

6

Pulling (wires and pipes)

o Withdrawals

o Applications

o Scope (s) for withdrawals

o Calculate the ability and click on

o Molds

Oral exams

Written exams


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o Engineering calculations for withdrawals


o Withdrawals

o Applications

o Scope (s) for withdrawals

o Calculate the ability and click on

o Molds

o Engineering calculations for withdrawals

Subject

references None

6

Metal extrusion

o Extrusion operations.

o Types of extrusion processes

o Applications

o Extent (capabilities) for extrusion

o Calculate the rate of yield in the extrusion

o Calculate the required strength for extrusion

o Calculate extrusion temperatures

o Engineering calculations for extrusion


o hardware

o Material selection

o Factors involved in operations (force, speed)

o Operations evaluation

Oral exams

Written exams


Subject

references None

6

Rolling mill.

o The basics of rolling metal

o Rolling and rolling machines

o Hot rolling

Oral exams

Written exams


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o Cold rolling

o Rolling sectors

o Calculating the required power and powers

o The range (capabilities) of rolling operations

o Engineering calculations for rolling


o The basics of rolling metal

o Rolling and rolling machines

o Hot rolling

o Cold rolling

o Rolling sectors

o Calculating the required power and powers

o The range (capabilities) of rolling operations

o Engineering calculations for rolling

Subject

references None

4

Practical exercises

o Perforation and bore

o Shear operations

o Choice of mold

o The required force

o Fittings

o Operators

Oral exams

Written exams


Subject

references None

16

Metal sheet forming

o cut

o drape

o Roll bending

o Stretch bending

Oral exams

Written exams


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o Blanking

o Lace

o yarn

o Deep clouds

o Hydroforming

o Blasting formation

o Bases and basics of metal formation

o Scope (s) for operations

o Sheet metal formation calculations


o Number and devices

o Empty processing (cutting)

o Model

o Power and speed of clouds

o Lubrication

o Quality of artifacts and influencing factors

o cut

o drape

o Roll bending

o Lace

o Deep pull

Subject

references None

4

Pistons

o Piston components.

o Piston management

o Types of presses.

o Applications

Oral exams

Written exams


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o Number and accessories of pistons


Subject

references None

6

Powder formation

o Fittings


o The template

o Process coefficients (temperature, pressure)

o Quality of works


Practical exercises

o Powder compacting procedure

o Determine the type of powder

o Determine the strength of the glomerulus

o Determine the force of the parcel expelling

o Determine the shape of the piece

o Determination of lubricants

Oral exams

Written exams


Subject

references None

36

Plastic formation

o Rating.

o Extrusion

o Injection

o Bloating

o Thermoforming

o Rotational modulation

o Casting

o Foams

Oral exams

Written exams


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o Molding by pressing and pressing

o Engineering calculations of plastic forming

processes

o Time injection molding

o The temperature required for molding

o Calculate the necessary molding pressure

o Calculating the mass of the molding material

o Table of conditions for molding plastic materials

o Plastic mold design method calculations

o Calculations of mold dimensions and tolerances

o Feed course calculations

Practical exercises

o Plastic injection

o Fittings


o The template


o Quality of works


o Bloating

o Fittings

o The template


o Quality of works


o Rotational modulation

o Fittings

o Process variables

o Examples of operations

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o Casting

o Fittings

o Process variables


o Foams

o Fittings

o Process variables


o Thermoforming of a creditor

o Fittings

o Supply of plastics

o Process variables

o Product quality

o Extrusion

o Fittings

o Extruders

o Heating of plastics

o Process variables

o Applications


o Mold and mold


o Quality of works


Subject

references None

References None

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Course

Name Manufacturing Systems

Course

Code MMEC 261

Prerequisite


Credit hours 2

Collaborative


(Hour/ week)

Lecture 2

Practical

Training

Course Description

This course introduces the trainee to the general objectives and basic components of manufacturing

systems and to the most important concepts, principles and accounts used in the design and operation

of these systems. The course includes the following topics: Introduction to manufacturing systems and

their basic laws, methods of classification of manufacturing systems, modern (cellular (CMS) - flexible

(FMS) manufacturing systems - and computer integrated (CIM), assembly line balancing, basic

principles for design of material handling systems and types of equipment Used therein, storage

systems in factories, equipment and methods used in them.


This course introduces the student to the basic concepts related to manufacturing systems and their

different types, both traditional and modern. It also studies the most important components of the

manufacturing system, such as the internal planner and the systems of material handling and storage,

and to address some important issues in system design



1. Explain and classify the general objectives of the manufacturing system.

2. Describes and classifies the basic components of the manufacturing system

3. It classifies the basic components of the manufacturing system

4. Knows the basic laws of manufacturing systems

5. It explains the basic laws of manufacturing systems

6. Describes the most important modern systems of industrialization.

7. It explains concepts related to modern manufacturing systems

8. It mentions the design stages of cellular systems.

9. Describes the design stages of cellular systems

10. It addresses the issue of cell formation

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11. Describes the assembly lines

12. Addresses assembly line balancing issue

13. It explains the basic functions of material handling systems and the basic principles of its design

14. Names the equipment used in material handling.

15. Describes the different equipment used for material handling

16. It explains possible ways to improve performance for material handling systems

17. He explains the functions and goals of storage systems in industrial plants.

18. Knows manufacturing systems and interior plans.

19. Know the advantages of group technology

20. It studies the flexibility of manufacturing systems and the role of computers in them

21. Knows the principles of material handling and its types of equipment.

22. Know how to choose materials and equipment depending on the specific plant

23. Knows the importance of clustering.

24. Knows how to balance an assembly line

25. Knows storage problems

26. Knows methods for designing stores



Introduction to manufacturing systems 6 0

Classification of manufacturing systems 4 0

Modern manufacturing systems 6 0

Assembly lines 6 0

Material handling systems 6 0

Storage systems 4 0

Total 32 0

32







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6

Introduction to manufacturing systems.

o General objectives and basic components of manufacturing systems.

o The main stages of the industrial production

process and the uses of computers in each of them. o Basic laws of manufacturing systems


Subject

references None

4

Classification of manufacturing systems

o Classification by type of internal plan

o For the factory floor o Classification by type of raw material. o Group production and batch production.

o Continuous production and intermittent production


Subject

references None

6

Modern manufacturing systems

o The group's technology and applications in manufacturing systems are the cellular

manufacturing system. o Compare the cellular system to manufacturing

systems with internal schemes based on the type of

process or product. o Objectives and main stages of the cellular system

design process. o Cell formation in the cellular system using SLCA

and ROC methods

o Brief description on the concept of flexible manufacturing system (FMS) and the types of

flexibility in manufacturing systems. o A brief summary about the concept of the

Integrated Computer Manufacturing System (CIM)



Subject

references None

6

Assembly lines

o Description of assembly lines and the definition of

their distinctive characteristics from manufacturing lines

o Balancing the assembly line and determining the

number of required frames using the RPW method


Subject

references None

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6

Material handling systems

o Introducing the material handling process in the manufacturing systems and its main goals.

o Basic principles for designing material handling

systems. o Types of material handling equipment and their

respective characteristics. o Improving performance for material handling

systems


Subject

references None

4

Storage systems

o The functions and objectives of the storage system

in industrial production facilities.

o Storage facilities and factors affecting their choice

and design.

o The relationship between the material handling and

storage systems.

o Random storage and non-random storage each.

o ABC inventory classification system.

o Central and decentralized storage of a number.

o Designing the internal plan for the storage

compartments

Oral exams

Written exams

Subject

references None

References None

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Course

Name Quality Control

Course

Code MMEC 281

Prerequisite


Credit hours 2


Contact hours

(Hour/ week)

Lecture 2

Practical

Training

Course Description

This course provides the trainee with the concepts, principles, methods and tools used to examine industrial products and measure their quality and extent of conformity with the targeted quality levels.

Course contents include the following: Introduction and basic concepts on quality, the basics of statistics and areas of their use in quality control, control maps and their uses in the field of quality control, inspection and inspection plans, the ability of production processes, the concept of quality

control costs, the concept of comprehensive quality control, and reliability.


This course helps to give the student knowledge of the importance of quality control and its impact on product performance, the tasks of the Quality Control Division and its relationship to other departments

and knowledge of methods used in measuring and ensuring product quality and knowledge of statistical methods used to control quality as well as reliability and the way to measure them.



1. It examines the effectiveness of the production process to ensure that the work is performed in the form, manner and time required to reach it.

2. It tests the devices in the workplace to make the necessary adjustments before starting the production process and to ensure that no stopping during the production period.

3. The non-conforming product, which was found during the inspection process, is screened for

defects that exceed the permissible limit.

4. It provides proposals to increase the quality ratio of all procedures to ensure the level of production quality that gets consumer satisfaction at the lowest cost

5. He explains the basics of quality control.

6. Explains the importance of quality control in the industry

7. Defines quality control methods.

8. Contents define quality control methods as a quality control tool

9. It uses quality control maps, inspection and inspection to control quality

10. It works quality control maps, inspection and inspection for quality control

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Introduction and basic concepts about quality 2 0

Statistical tuning of operations 6 0

Basics of statistics 4 0

Control maps for variables and properties 4 0

Inspection and inspection plans 2 0

Capacity of productive operations 2 0

The concept of quality costs 4 0

The concept of comprehensive quality control 4 0

Reliability 4 0

Total 32 0

32









2

o Introduction and basic concepts about quality

o Quality definitions

o Quality responsibility

o The need for quality

o Quality control costs

o Quality Assurance

Oral exams

Written exams

Subject

references None

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6

Statistical tuning of operations

o Continuous improvement processes

o Frequency distribution o Pareto map o Flow maps

o Map of cause and effect o Test lists

o Scatter maps o Control maps

Oral exams

Written exams

Subject

references None

4

Basics of statistics

o Manufacturing differences o Frequency distribution

o standard deviation o Sample volume o Repetitive distribution technology

o Applications from the industrial and service fields

Oral exams

Written exams

Subject

references None

4

Control maps for variables and properties

o The concept of control maps o Control of production processes

o Create control maps for the medium and the range o Create control maps for mean and standard

deviation

o Practical applications of variables control maps o Concepts of feature control maps

o Create control maps for the number of faults o Make control maps of the defective rate o Applications for feature control maps

o Choose the control map suitable for a specific industrial situation


Subject

references None

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2

Inspection and inspection plans

o Basic concepts for examination plans

o Curve of the properties of the examination plan

o Final average quality

o Batch examination.

o Single preview.

o Double and multiple preview

Oral exams

Written exams

Subject

references None

2

Capacity of productive operations

o Basic concepts of capacity in production processes

o Study the capacity of operations

o Improve the capacity of production processes

o Productivity Capability Report

o Practical applications for productive operations

ability

Oral exams

Written exams

Subject

references None

4

The concept of quality costs

o Definition of quality costs

o The importance of studying quality costs

o Types of quality costs

o Prevention costs

o Evaluation costs

o Internal failure costs

o External failure costs

o Study the costs of quality in a production

institution

Oral exams

Written exams

Subject

references None

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4

The concept of comprehensive quality control

o The development of quality systems

o The concept of comprehensive quality control

o Quality assurance concept

o Total Quality Management

o The fourteen points for Deming

o Crosby's Fourteen Points

o The ten steps to improve the quality of Goran

o Quality standards ISO 9000

Oral exams

Written exams

Subject

references None

4

Reliability

o Quality relationship to the concept of reliability

o Definition of the concept of reliability

o Achieve reliability in industrial products

o Calculate system reliability

o Practical exercises at the expense of reliability

Oral exams

Written exams

Subject

references None

References None

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Appendices and references

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Appendix of lab supplies, workshops and laboratories

A statement of the workshops and laboratories

S# The name of the laboratory/

workshop

Capacity for

training HR

Training courses benefiting from

the laboratory / workshop

1 Measurements Lab 12 Measurements

2 Pneumatic and hydraulic control

laboratory 12

Essentials of pneumatic and

hydraulic control

3 Materials Laboratory 12 Material testing

4 Materials Science Lab 12 Materials science

5 Welding workshop 12 Welding

6 Turning workshop

12 Turning and cylindrical grinding

technology

7 Milling workshop

12 Surface grinding and grinding

technology

8 CNC workshop 12 CNC numerical control

9 Molding workshop 12 Forming technology

10 CAD / CAM lab

15 CAD / CAM design and

manufacture

11 Foundation workshop 12 Foundation workshop

12 CAD-assisted graphic lab 20 CAD aided drawing

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A detailed list of equipment for each laboratory or workshop

Measurements Lab

S# Item Quantity

1 Vernier Caliper 12

2 Micrometer 12

3 Measuring molds 12

4 Vernacular protractor 5

5 Pocket rod 3

6 Optical projector 1

7 Determinants of measurement 12

8 Surface roughness meter 1

9 A device for measuring the shape and position tolerance 1

10 Temperature measurement 2

11 Pressure gauge 2

12 Measuring the rate and speed of fluid flow 1

Pneumatic and hydraulic control laboratory

S# Item Quantity

1 Pneumatic control table with its accessories 12

2 Hydraulic control table with accessories 12

3 Service unit 2

Measurements Lab

S# Item Quantity

1 The general tests machine (tension - pressure - bending) with its accessories 1

2 Hardness Meter (Brinell-Vickers-Recoil) 1

3 Pendulum Impact Device 1

4 Surface defect detector (magnetic), penetrating fluids 1

5 Resistance measuring device 1

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Measurements Lab

S# Item Quantity

1 Sander 6

2 Polishing device 4

3 Hot air dryer 1

4 Support device (heat and pressure) with the support powder 1

5 Cold support tools (powder - liquid - plastic crucible) 4

6 Electronic balance 1

7 Nithal Display Solution

8 Optical microscope with its accessories 1

9 1200 ° C electric oven 1

10 Electric oven 700 degrees Celsius 1

11 Crucible melting furnace (for melting lead and tin) 2

12 Electronic temperature measuring device with thermocouple sensor 2

13 Hardness meter (Recoil) 1

14 Stainless steel sink 1

Welding workshop

S# Item Quantity

1 Electric arc 12

2 Point welding 1

3 Crown welding 5

4 Mig welding 5

5 Plasma cutting machine 2

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Turning and cylindrical grinding workshop

S# Item Quantity

1 Conventional lathe with accessories 12

2 Lathe device (grinding stone) with its accessories 2

3 Cylindrical grinding machine and accessories 4

4 Electric saw 1

Milling and surface grinding workshop

S# Item Quantity

1 General Freeza with its accessories 12

2 A device that divides its accessories 2

3 Surface grinding machine with attachments 4

4 Electric saw 1

CNC workshop

S# Item Quantity

1 CNC machine lathes with accessories 4

2 CNC machine fries with their accessories 4

3 Tool length measuring device 1

4 Computer lab 12 machines equipped with software compatible with CNC machines 1

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Molding workshop

S# Item Quantity

1 Sand foundry and accessories 1

2 Plumbing mold 1

3 Centrifugal casting machine and mold 1

4 Wax casting mold 1

5 Molds for pulling wires and pipes 1

6 Machine and mold for rotating shaping 1

7 Forming piston 1

8 Rolling machine 1

9 Plastic injection machine 1

10 Blowing machine 1

11 Plastic thermoforming machine and mold 1

12 Plastic rotary forming machine and mold 1

13 Plastic pressing machine and mold 1

CAD / CAM lab

S# Item Quantity

1 A computer and its accessories 15

2 Master Cam 15

Foundation workshop

S# Item Quantity

1 Filings table with its accessories 12

2 Multi-speed stand-up electric stand with accessories 3

3 Marking out 2

4 Forming table 2

5 Height setting feet 2

CAD-assisted graphic lab

S# Item Quantity

1 Computer device 40

2 AutoCAD program 40

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Appendix on assessment tools

Definition of assessment:

There are those who define the evaluation as assessing and judging something, as the evaluation is

defined as measuring the impact that training has had on the trainees, and determining the

amount of trainees ’achievement or the outcome they obtained from the training process, habits,

knowledge, skills they acquired, and behavioral changes they have.

Assessment tools and methods:

We can limit ourselves to the following main assessment tools (three tools):

Assessment tools

Oral tests Written tests Practical performance

Short oral

questions

from (trainer and

colleagues)

Oral

dialogue

while performing

the activity

Oral

presentation

and participation

in the

discussion

Dialog

presentation

in the dialogue

readings

Role play

class work Non-class

work Identify the performance

Objective

tests

Article

tests

True and false

questions

Supplement

questions

Multiple

choice

Communication

or pairing

1. Oral tests:

An assessment tool is applied during different educational and training situations to obtain oral

responses from the trainee on a specific issue or topic. This tool aims to test the trainee's ability to use

his previous information and the way to collect and arrange it for oral presentation. This tool is one

method of group thinking that relies on oral discussion to support or reinforce an idea. This tool, in

addition to being an assessment tool, can be used to develop and enhance the trainee's expressive

ability and to enhance his ability to listen and dialogue and his self-confidence. This tool includes all

learning methods and strategies such as:

Short oral questions from the instructor or colleagues

Oral dialogue while performing an activity

Oral presentation and participation in the discussion when presenting training cases or

presenting the work and activities that the group or the trainee has done

Dialog presentation in the dialogue readings.

Role play

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2. Written tests:

An assessment tool is applied through different educational and training situations in which the paper

and pen are used to obtain written responses from the trainee on a specific issue or topic. It aims to test

the trainee's ability to use his previous information and the way to collect it and arrange it to be

presented in written pictures. We can look at tests and editorial works from two aspects:

The first aspect: class work:

These are tests and work that the trainee performs in the class (class or workshop) and with direct

follow-up from the trainer, and the work that the trainer prepares and prepares to implement in the

class, including the tests. Educators have agreed to split the tests that the trainer prepares into two

types:

A. Objective tests: The concept of objective tests is determined by how far they are from the term

subjectivity in its handling of appraised evaluation in a manner that does not differ with the different

ingredient (the corrected). The objective tests usually consist of a large number of short questions that

require specific answers, and each question and answer measures one or part of the subject's particles,

whose validity or error can be estimated with a high degree of accuracy, and given the multiplicity of

questions in one test, it becomes possible to cover large parts. Thematic questions can measure a

variety of mental abilities that reach the highest levels. The objective tests take many forms and forms,

including:

True and False Questions: It consists of a set of statements containing certain practical facts

and requires choosing one answer to judge the phrases right or wrong, answer yes or no, or

judge the phrase as indicating an opinion or fact.

Completion questions: The complement question consists of a sentence or several deleted

phrases, some of which are words, phrases or symbols. It is required to place the appropriate

word or phrase deleted in the empty place and aims to test the learner's ability to remember the

phrases to complete the intended meaning.

Multiple-choice questions: They are the most common and the question consists of a problem

formulated in the form of a direct question or an incomplete phrase and a list of proposed

solutions called optional alternatives. The trainee is asked to choose the correct alternative.

Conciliation or pairing questions: It consists of two parallel columns, each of which contains

a set of phrases, symbols or words, one of which is usually on the right. It is called

Introductions and the second is on the left. It is called Responses and asks the trainee to choose

the appropriate two parallel columns.

B. Article tests: These tests include open questions and leave the trainee the freedom to organize,

arrange, and express answers and information in his own way. They are called essay tests because their

questions usually require writing several lines, and one of the disadvantages of this method is that the

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questions are not specific. The answer to essay questions is according to the type of question. Some of

the questions are freely answered, while some essay questions are directed to restricted answers.

The Second aspect: Non-class work:

It is the written work and activities that the trainee performs outside the classroom situation, which are

works, questions or information that the trainee collects from external sources or through observation

or carrying out specific skills with the aim of enriching his knowledge and training him in various skills

such as solving homework, writing reports, doing research and recording Notes.

3. Practical performance:

It is an assessment tool that is applied during the practice of performing a practical skill or performing a

specific job, and it is divided into:

o Identify: In this type, the trainee’s ability to classify things and assess the basic characteristics

of performance such as specifying samples or choosing the appropriate device and device for a

job, or determining parts of a machine or device are measured and evaluated.

o Actual performance : The trainee is required to perform a specific job or solve a problem.

In both parts (recognition and actual performance), the note is used to evaluate the trainee. The

observation can be documented by using the scorecard and this card is a documentation of the various

parts of the work, its steps and skills. The evaluator places a specific signal or ratio in front of each step

or part indicating the amount of trainee mastery in performance and the time it took to implement.

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References

1- Modern university engineering drawing Author: Ahed Ali Al-Khatib Dar Al-

Khuraiji for Publishing and Distribution Riyadh

2- Graphic Science and Design, Thomas E. French, Charles J. Vierck, Robert J.

Foster McGraw-Hill Book Company

3- Fundamentals of Dimensional Metrology (Paperback), By Roger H. Harlow,

et.al, Thomson Delmar Learning; 4 edition (August 15, 2002). ISBN-10:

0766820718, ISBN-13: 978-0766820715.

4- Alexius J. Hebra, The Physics of Metrology, Springer-Verlag=Wien Printed in

Germany 2011

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Interscience; 2 Sub edition (December 23, 2005), ISBN-10: 0471291897,

ISBN-13: 978-0471291893.

6- The Safety Officer's Concise Desk Reference (Hardcover), by Daniel Patrick

O’Brien, CRC (July 30, 2001), ISBN-10: 1566704073, ISBN-13: 978-

1566704076

7- Heinz Tschatsch, Applied machining technology, Springer Dordrecht

Heidelberg London New York, 2009

8- Hong Hocheng and Hung-Yin Tsai, Advanced Analysis of Nontraditional

Machining, Springer New York Heidelberg Dordrecht London 2013

9- Technical Drawing (12th Edition) (Hardcover) by Frederick E. Giesecke, Alva

Mitchell, Henry C. Spencer ,Ivan Leroy Hill , John T. Dygdon , James E.

Novak , and Ivan L. Hill. Prentice Hall; 12 edition (August 15, 2002) ISBN-

10: 0130081833, ISBN-13: 978-0130081834

10- Mechanical Drawing: Board & CAD Techniques by French, Thomas E, et.al.

Glencoe/McGraw-Hill; 13 edition (February 13, 2002) ISBN-10: 0078251001,

ISBN-13: 978-0078251009

11- AutoCAD2000 (or Later)User’s Guide, Autodesk,Inc.

12- 3D design using AutoCAD - translation and preparation by Eng. Ayman

Sayed Darwish, Shuaa for Publishing and Science, Syria, Aleppo.

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13- Horst Czichos, Tetsuya Saito, Leslie Smith, Handbook of materials and

teasting, Springer-Verlag Berlin Heidelberg 2011

14- Introduction to Computer Numerical Control (CNC) (3rd Edition)

(Hardcover),By James V. Valentino and Joseph Goldenberg. Prentice Hall; 3

edition (October 1, 2002). ISBN-10: 0130944246, ISBN-13: 978-0130944245.

15- Programming of CNC Machines: Student Workbook [STUDENT EDITION]

(Paperback) by Ken Bannister, Industrial Press, Inc.; 2 edition (March 1,

2003) ISBN-10: 0831131624, ISBN-13: 978-0831131623

16- Chris Stacey, Practical Pneumatics, Print publication date: December 2015

17- Training System for Control Technology by FESTO DIDACTIC

Electropneumatics Basic Level Book of exersices with solutions ISBN 3 -

8127 - 0891 – 4.

18- Doddannavar, Ravi, Barnard, Andries, Practical Hydraulic Systems: Operation

and Troubleshooting for Engineers and Technicians, Newnes 2005

19- Fundamentals of Pneumatic Control Engineering A text book from FESTO

DIDACTIC ISBN 3812708515 Inroduction to Pneumatics by H.Meixnber / R.

Kobler Published by FESTO.

20- E. Paul DeGarmo et al, “Materials And Processes in Manufacturing”,

Macmillan Publishing Company 1988

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Printice-Hall, Third Eddition

23- John E. Schey, “Introduction To Manufacturing Processes” McGraw-Hill

Book Company

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