training purposes only jem fpef ov 21409 jmu-064205 (ver. 1.3) 1 jem fpef ov 21409 fluid physics...

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1 Training Purposes Only JEM FPEF OV 21409 JMU-064205 (Ver. 1. 3) JEM FPEF OV 21409 Fluid Physics Experiment Facility (FPEF) Overview Notice : This technical data is furnished on the condition that it will be used by and disclosed to the receiving Cooperating agency and its contractors and sub contractors only for the purposes of fulfilling the cooperating agency’s responsibilities under the Space Station Intergovernmental Agreement (IGA) and Memorandum of Understanding (MOU). It shall not be used for any other purpose, nor disclosed or retransferred to any other entity or government without prior written permission of the Japan Aerospace Exploration Agency (JAXA). Instructo r: Yuki Kawai Takashi Yamasaki ([email protected]) ([email protected] p)

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Page 1: Training Purposes Only JEM FPEF OV 21409 JMU-064205 (Ver. 1.3) 1 JEM FPEF OV 21409 Fluid Physics Experiment Facility (FPEF) Overview Notice : This technical

1 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

JEM FPEF OV 21409

Fluid Physics Experiment Facility (FPEF) Overview

Notice : This technical data is furnished on the condition that it will be used by and disclosed to the receiving Cooperating agency and its contractors and sub contractors only for the purposes of fulfilling the cooperating agency’s responsibilities under the Space Station Intergovernmental Agreement (IGA) and Memorandum of Understanding (MOU). It shall not be used for any other purpose, nor disclosed or retransferred to any other entity or government without prior written permission of the Japan Aerospace Exploration Agency (JAXA).

Instructor: Yuki Kawai    Takashi Yamasaki

([email protected]) ([email protected])

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2 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Explain what kind of phenomenon can be observed by FPEF.

Explain the functions of Experiment Cell.

Explain how Gas Ar (GAr) will be supplied to/wasted from Experiment Cell.

List three observation equipments in FPEF.

Explain the function of Lamps.

Explain two functions of FPEF Control Equipment.

Purpose of FPEF

FPEF Interfaces

Functions and components of FPEF

Objectives

After this lesson the trainee will be able to:

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3 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Contents:

- Purpose of FPEF

- FPEF Interfaces

- FPEF Major Architecture

- FPEF Major Components

- Interfaces in FPEF

- Acronyms

Appendix:

- FPEF Specifications

- Connectors/QDs Interfaces in FPEF

Page

4

5

6

7

16

18

20

21

Lesson Outline

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4 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

The main purpose of FPEF is to observe and measure Marangoni convection in the liquid bridge.

LiquidBridge

Lower

Higher

Heating disk (High Temp.)

Surface Tension

Cooling disk (Low Temp.)

FPEFFPEF

Experiment CellExperiment Cell

Purpose of the FPEF

Marangoni convection is driven by the difference of the liquid surface tension, and surface tension is higher at low temperature part than at high temperature part.

FPEF is used in combination with Experiment Cell, and provides following capabilities.

Form the liquid bridge and generate Marangoni convection. Observe and/or Measure Marangoni convection.

Accomodate Experiment Cell. Observe/Measure Marangoni convection in three ways.

Control and measure temperature of Experiment Cell. Provide resources to Experiment Cell.

Provide telescience operation and sequential control automation.

Experiment CellExperiment Cell

FPEFFPEF

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5 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Water

Power

Communication

Avionics Air

Gas Exhaust

Gas Supply

Video

Ryutai rack

PPDB

AAA/SD

MTLModerate Temperature Water Loop

PDH/JCP

JEM System

CGSE

PDU-b2

GAr

PLT

Ground

(Command and Telemetry)

(Command, Telemetry and Parameter file)

Waste Gas Line

FPEF

Note: Interfaces among equipments in Ryutai Rack are not shown in this figure.

PLT is not used in nominal operations.

Avionics Air

Command/Telemetry

Parameter File

IPUVideo

Ryutai rack

FPEF

IPU

PPDB AAA/SD

Main Power

Experiment CellWaste Gas

FPEF Interfaces

Silicone Filter

Silicone Filter

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6 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Experiment Cell

3-D Camera

Front Cover

Experiment cover

Control Equipment

Lamps and Fiber Optic Cables

Motor Driver

Observation equipments

Front covers

FPEFFPEF

Cooling Water and Gas Line

IR Imager

2-D Camera

FPEF Major Architecture

Silicone Filter

Video Switcher

Experiment Cell

FPEF

Experiment cover

Ryutai rack

Silicone Filter

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7 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Experiment Cell

FPEF Major Components

Experiment Cell contains experiment sample.

Experiment Cell has the heating disk and the cooling disk, forms liquid

bridge, and creates temperature gradient between the disks.

The design of Experiment Cell depends on the experiment purpose.

- has unique observation/measurement system. - has unique disk size. e.g. 30, 50 mm in diameter - has unique sample. e.g. Silicone oil, small particles

Crew member assemble/disassemble Experiment Cell.

Crew exchange Experiment Cell/sample cassette.

Installed to FPEF

Install to Install to FPEFFPEF

Experiment Cell has Ar/waste gas, cooling water,

power, communication and video interfaces with FP

EF.

FPEF

Experiment Cell

Mechanical interfaces

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8 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Experiment Cell

Experiment Cell (Cont’d)

Heating disk

Connecters and QDs with FPEF

Liquid bridge

Install to Install to FPEFFPEF

FPEF Major Components (Cont’d)

Cooling disk

Gas QD

Water QD

Cooling diskHeating disk

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9 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

3-D Camera

Mirror CCD Camera

2-D Camera

IR Imager

Observation equipments

FPEF Major Components (Cont’d)

CCD Camera

focusdiaphragm

CCD Camera (three)

Aux light

Crew will install IR Imager into FPEF

IR Imager Power Harness

IR Imager Video Harness

(FPEF GM)

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10 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

FPEF Major Components (Cont’d)

Observation equipments (Cont’d)

3-D Camera

IR Imager

2-D Camera

Heating disk side (transparent)

Cooling disk side

Liquid bridge

observes small particles in liquid bridge by three CCD cameras. 3-D Camera also can move backward and forward according to depth of field.

observes whole shape of liquid bridge.

measures surface temperature of liquid bridge.

Mirror Case

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11 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Lampslight liquid bridge inside of Experiment Cell through two Fiber Optic Cables.

Video Switcherreceives video images from 2-D Camera, 3-D Camera, IR Imager, and Experiment Cell. Some of these images are switched and transferred to IPU.

Fiber Optic Cable (two)

FPEF interfaceExperiment Cell

interface

Motor Driver

drives 3-D Camera and cooling disk in Experiment Cell.

FPEF Major Components (Cont’d)

IPU interfaces (5 channel) (output)Experiment Cell video interfaces(input)

IR Imager video interface(input)

Lamp 1

Lamp 2

Limit Switch

When Experiment Front Cover is attached, Experiment can be conducted.

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12 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Control Equipment

Control Equipment provides following functions

- receives power from Ryutai rack PPDB and supplies power to components in FPEF and Experiment Cell.

- Communicates with Payload Data Handling Unit (PDH) and controls components in FPEF and Experiment Cell.

FPEF Major Components (Cont’d)

Control EquipmentExperiment Cell power/ signal interfaces

1553B interface IR Imager power interface Ground use only

Control Equipment

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13 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Front Cover

Stowage ConfigurationStowage Configuration

Operations ConfigurationOperations Configuration

IR Imager

IR Imager

Experiment Cell

Experiment cover

FPEF Major Components (Cont’d)

Front covers

Front CoverExperiment Cover Plate

Experiment Cover Body

- is used during launch and storage. - is used during experiment. - has 1553B cable pass through and Silicon Filter interface.

Silicon Filter interface

1553B cable pass through

Velcro

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14 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Cooling Water and Gas Line

FPEF Major Components (Cont’d)

- FPEF has cooling water line to cool down the Control Equipment and Experiment Cell.

- FPEF provides Gas Ar supply and waste gas vent functions to replace the air inside of Experiment Cell by Ar gas.

Fluid interfaces

Fluid interfaces

Cooling water interfaces for Experiment Cell

Gas Ar supply interface to Experiment Cell

Waste gas interface from Experiment Cell through Silicone Filter

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15 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

FPEF Major Components (Cont’d)

Silicone Filter

- removes silicone oil vapor from waste gas from Experiment Cell.

- is installed in the right side of FPEF.

Silicone Filter FPEF Silicone Filter UnitFPEF Silicone Hose AFPEF Silicone Hose BFPEF Silicone Cover AFPEF Silicone Cover B

Silicone Cover BSilicone Cover A

Ryutai Rack (upper part)

Silicone Hose A

Silicone Filter Unit

Silicone Hose A QD

Rail for Silicone Cover

Silicone Filter Unit

Silicone Hose B

FPEF Silicone Filter

Experiment Cell

GAr IN

GAr OUT

Bolts

Experiment cover

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16 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

3-D Camera 3

3-D Camera MotorForword Lim Sw1

Forword Lim Sw2

Backword Lim Sw1

Backword Lim Sw2

3-D Camera 1

Limit Switch

3-D Camera 2

2-D Camera

3-D CameraController

Strobe Controller

Lamp 1

Lamp 2

2-D CameraController

Photochromic CameraController

Sync

Video

Sync

Video

Power/Control

Sync

IR IMAGER VIDEO J 08

IPU INTERFACE

VIDEO SYNC J 09

Control

Power

Power

Control

Video

Power

Control

Video

Power

Control

Video

Video

Video

IR IMAGER POWER J 15

ControlPowerPower Control Power Power/Control/Moniter

VIDEO J 620POWER J 200

Auxlight

Video Switcher

IR ImagerControl Equipment

Moniter

1553B J 301

GROUND USE

ONLY

TRANSFORMER POWER J 10

DIGITAL I/O J 11

TEMP SENSOR

J 12

HEATER POWER J 13

EXP CELL VIDEO J 310

POWER J 01

VIDEO J 03

RS-232C J 02

Motor Driver

Rear Side

Front Side

Interfaces in FPEFPPDB

Experiment Cell ( uses some of these interfaces)

Fiber Optic Cable

Fiber Optic Cable

(to PDH)

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17 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

P

Pt

ExperimentCell

Symbol NAME Symbol NAME

Manual Valve QD

Solenoid Valve Orifice

Regulator Pt temp sensor

Relief Valve CP Cold Plate

Filter Accumulator

Pressure Sensor

F

S

S

M

F

Control Equipment

SiliconeFilter Unit

S

M

F

P

Pt

GF2

GPS1

GRV2 GRV1

GPR1GOF1

Low Pressure

GAr Line

Middle Pressure

GAr Line

Cold plate WOF1

WOF2

PT1

Experiment Cell FPEF

SV1

GF1

SV2

WV1WA1

OD1/4”

OD1/4”

OD1/4”

OD1/4”

FPEF Rack

GAr Supply Line

Ar:0.5 ~ 0.79 MPa[73 ~ 114psia]

Waste Gas Line

INCooling Water :0.69 Mpa(100[psia])(MAX)

OUT

Cooling Water

Differential Pressure : 33+0

-1[kPa]

COOLANT WATER SUPPLY

COOLANT WATER RETURN

Interfaces in FPEF (Cont’d)

GAr IN

GAr OUT

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18 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Acronyms

AAACCDFPEFGArIPU IRMTLPDHPDUPLTPPDBSD

Avionics Air AssemblyCharge Coupled DeviceFluid Physics Experiment FacilityGas ArgonImage Processing UnitInfraredModerate Temperature LoopPayload Data Handling UnitPower Distribution UnitPayload Laptop TerminalPayload Power Distribution BoxSmoke Detector

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19 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Appendix

- FPEF Specifications - Connector Interface Part

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20 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Spectral response; 8~ 14μm

Measurement range; 0~ 100℃Time resolution; 30flames/sec

IR Imager (Surface Temperature Measurement Equipment)

CCD Camera (1ch)

Lamp source; 15W×2, 60Hz

2-D Camera (Liquid Bridge Form Observation)

CCD Camera (3ch)

Lamp source; 15W×2, 60Hz

3-D Camera (3-D Flow Rate Measurement)

1 / 4 Payload Drawer: W482×H621×D660mmDimensions

SpecificationsItem

FPEF Specifications

User Interface -Analog/digital interface

-Digital communication interface

-Power interface

-Video output interface

-Gas/ cooling water interface

-Motor drive interface

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21 Training Purposes OnlyJEM FPEF OV 21409JMU-064205 (Ver. 1.3)

Front view of FPEF

POWER J01(Exp Cell Motor I/F)

LAMP 1, LAMP 2

VIDEO J620(Exp Cell CCD Camera I/F)

COOLANT WATER SUPPLY

GAr IN

1553B J301

IPU INTERFACE

TRANSFOMER POWER J10,DIGITAL I/O J11,TEMP SENSOR J12,HEATER POWER J13

COOLANT WATER RETURNGAr OUT

IR IMAGER VIDEO J08

IR IMAGER POWER J15GROUND USE ONLY

VIDEO SYNCJ09

EXP CELL VIDEO J310

Connector and QDs Interfaces in FPEF