ts 45 - temsa · 2016-03-28 · s08-p1: indicates the brake system wiring diagram page 1. sxx-px...
TRANSCRIPT
V
INTE
RCI T
Y
9020-135Y
TMSF6L, TMUF6L
Manuale Collegamenti Elettrici
Valio in motion
TOU
RIN
G
9020-230Y
12 May 2014
EJXU8L1
Electronics and wiring manual
TS 45
2
Note:TS45
3
TEMSA TEMSA HD C12Note:Note: TS45
CONTENTS
Foreword ...................................................................................... 00 > 5- 30Power System .............................................................................. 01 > 31- 42Emergency Stop & Flasher & Starter Safety Systems .............. 02 > 43- 48Engine Control System, Engine Water Cooling & MotorfanSystems ......................................................................................... 03 > 49- 56Transmission & Retarder Systems.............................................. 05 > 57- 66Multıplex Sysem .......................................................................... 06 > 67- 82Displays and Instruments Systems ............................................ 07 > 83- 88Brake System ............................................................................... 08 > 89- 96ABS & ASR System ........................................................................ 09 > 97-102Air Suspension System ................................................................ 10 >103-108Door Systems ............................................................................... 11 >109-112Air Condition System .................................................................. 12 >113-118Heating & Defroster System ...................................................... 13 >119-124Window and Mirror Systems ...................................................... 14 >125-130 Wiper and Washer Systems ........................................................ 15 >131-134 Lights System ............................................................................... 16 >135-150 Audio-Video & GPS-Navigation Systems.................................... 17 >151-158
Accessories ................................................................................... 18 >159-164Fire Warning System .................................................................. 19 >165-168WC Unit System ........................................................................... 20 >169-172Reverse Gear Buzzer Systems .................................................... 22 >173-176Alarm and Central Locking System ........................................... 24 >177-180Bacup Sensor & Rear View Camera System .............................. 28 >181-184Invertor System ........................................................................... 30 >185-188Tire Pressure and Tempereture System .................................... 31 >189-194Handycapped Lift System ........................................................... 32 >195-198Lane Trackink System .................................................................. 39 >199-202
AppendixLogicad/User Manual ................................................................. Appendix1 >
Section Section> Sheet No > Sheet No
4
Note:TS45
5
TEMSA TEMSA HD C12Note:Note: TS45 00
FOREWORD0000.1 General Information 00.1.1 GeneralInformation............................................................... 600.1.2 Tools........................................................................................ 700.1.3 Warnings................................................................................. 8-900.1.4 ControlUnitsHandling&RepairPrecautions......................... 1000.1.5 CautionsBeforeServiceWork................................................ 10-11-
1200.1.6 ProceduresforElectricalWeldingApplication....................... 1300.1.7 ProceduresAfterWeldingApplication................................... 1400.1.8 PossiblefailurecausesofKIBES32products.......................... 1500.1.9 SymbolsofSwitchesLenses.................................................... 1600.1.10SocketConfigurations............................................................ 16
00.2 How to Use This Manual 00.2.1 HowtoUseThisManual.......................................................... 1700.2.2 CodingSystemofTheManual................................................. 1700.2.3 WiringDiagramDefinitions.................................................... 1800.2.4 WireCodeDefinitions.............................................................. 1900.2.5 WireColours............................................................................ 20
00.3. Wiring Harness Configurations00.3.1 ChassisWiringHarness............................................................ 2200.3.2 RoofWiringHarness................................................................. 2300.3.3 FrontBodyWiringHarness..................................................... 2400.3.4 EngineRoomWiringHarness.................................................. 2500.3.5 A/C(HVAC)WiringHarness..................................................... 2600.3.6 SocketConnectionPlaces....................................................... 2700.3.7 SpareCable(ChassisWiringHarness)...................................... 2800.3.8 DiagnosticConnectors............................................................ 29
6
Note:TS45
The Aim of this User’s Manual
TheElectricalWiringManualispreparedtoexplainhowtoserviceyourvehicle inthesafestandmostefficientway.
Safetyinstructionsgiveninthismanualareintendedtoprotectpersonsandproperties.
Therefore, before operating the vehicle or beforecarrying out any maintenance work, read thismanualcompletelyandcarefully.
Any injury or damage arisen from noncompliancewith the safety instructionsgiven in thismanual istheresponsibilityofthetvehicle’sowner.
ThismanualisintendedtobeusedcommonlyforallvariantsofTS45CumminsEPA13(EJXU8L1).There-foresomepropertiesofyourvehiclemaynotcom-plywiththoseindicatedinthismanual.
Service and Maintenance
Theserviceandmaintenanceoperationsshouldbecarriedoutbyauthorizedservicesandbeincompli-ancewithTEMSAdirectives.
00.1.1 General Information
Use of Genuine Parts and Accessories
Forasaferandlongerservicelifeofthevehicle,useonlyTEMSAgenuinespareparts,accessoriesorpartswhichhavebeenapprovedandtestedbyTEMSA.
All genuine parts have been approved by TEMSAbymeansoftestingtheirreliability,enduranceandsafetyfactors.
TEMSAdoesnottakeanyresponsibilityforanyinjuryordamageduetouseofnon-approvedthirdpartyproducts.
Any alteration of the vehicle may interfere withsafetyfeaturesbuiltintothevehicleandmayleadtoanaccidentresultinginseriousinjuryordeath.
WARNING
Technical information and properties ofthe vehicles stated within this ElectricalWiring Manual are valid on the date ofissue. TEMSA reserves the right to makeanynecessarychangestothefeaturesofits products without giving any advancenotice.
Note:
7
00TS 45
00.1.2 Tools
GeneralTools
Multimeter
MitsubishiDiagnosticTool(MUTIII)
DAFEngineDiagnosticTool(DAVIE)
KIBESK-LineInterfaceCableMANEngineDiagnosticTool(MANCAT)
ConnectionWireCUMMINSEngineDiagnosticTool(INSIDE)
8
Note:TS45
00.1.3 Warnings
CAUTIONThis symbol is used in conditions which maycausedamageor injury ifnecessarymeasuresarenottaken.
WARNINGThis symbol is used in conditions which maycauseseveredamageorfatalinjuryifnecessarymeasuresarenottaken.
DANGERThissymbolisusedtoindicatedanger.
VISUAL INSPECTIONThis symbol is used to inform the user that avisualinspectionisnecessary.
Symbol ListOperatingInstructionsinthismanualincludesthefolowingsymbols,warningwordsandsigns:
Note:
9
00TS45
00.1.3 Warnings
WARNINGTodisconnectaconnectorneverpulltheharness.
Safety PrecautionsThe following safety instructions must be strictlyobserved.
2.Todisconnectlockingtypeconnectorspushitinthedirectionindicatedbyanarrow.
1.Holdtheconnector.
3.Toconnectalocktypeconnector,plugituntilaclickisheard.
10
Note:TS45
00.1.4 Control Units Handling & Repair Precautions
CAUTIONObserve the following precautions when handling or servicing the control units (Engine EDC, Re-tarder ECU, etc.).a) Make sure that the control units does not
contact directly with rain-water, car-washing water etc. If the control units soaks, wipe it immediately.
b) Avoid unnecessary removal or painting of the cover.
c) To remove the control unit from the vehicle, follow steps mentioned in the 0-08.
d) Apply arc welding for the repair of the vehicle parts steps mentioned in the 0-09.
CAUTIONSBesuretousecorrecttoolsinthecorrectplaceforservicingasmentionedbelow:a)UseFuseHolderforremovingoffuses.b)Use Multimeter or a 24V Controllamp tosearch for short-circuits if vehicle has notmultiplexsystem.
c)If there isamultiplexsystem,rememberthatthereisalways12VcheckvoltageinDiagnosticSystem. Therefore use only Multimeter tocheck whether the circuit of the system isshort or open. Do not use Control lamp orothers.Otherwiseyoucouldmakeamistaketounderstandtheshortoropencircuit.
d)Use diagnostic tool to check Engine EDC orUPEC. (Note: A diagnostic tool for CumminsEngineisnotexisting).
e)Use Kibes Runtime Software and K-Lineinterface cable to check Multiplex systemcontrol.
CAUTIONCautionsduringwashingthevehicle:a)Beforewashingthevehicle,makeeveryelectri-calequipmentwaterproof(bycoveringitwithvinylsheetetc.)
b)Donotwashtheelectricalharnessandwater-proofconnectors.
CAUTIONDuring washing the vehicle do not splashpressuredwaterinFuseRoomandtothebattery.
00.1.5 Cautions Before Service Work
CAUTIONPrecautionsformultiplexSystemprograminstal-lationFollowing instructionsmustbestrictlyobservedduringinstallationofprogramtothesystem.• Donotinstallprogramtothesystemifthere
isapersonunderthevehicle.• Iftheprograminstalledtothesystemwhile
thevehicleisinliftingposition,liftingvalvescanreleaseairandvehiclecangodown.
• Power supply should not be closed whileinstallingprogramtothesystem.Waituntiltheinstallationiscompleted.
• Program shouldnotbe installedwhileen-gine is in operating conditions.Otherwiseenginestopsunsuitableconditions.
Note:
11
00TS45
00.1.6 Cautions Before Service Work
Multiplex System Functional Checks
CAUTIONExternalnodediagnosis:ToAUS_ID_PLUS,a2Wbulbinconnectionwitha24Vpowersupplycanbeconnectedforfunctionalchecks.
Connector
Ground
24 V Check Lamp
ON
OFF
normal operation
1500 ms200 ms 400 ms
fail safe operation
Configurationrequest
Error Conditions Cause of Failure
“FAILSAFE”Operation CAN-connectionfailedduringoperation
ConfigurationrequestIncorrctnodeID,incorrectnodetypeornewnode(nodeyetprogrammed)
OFFVoltageSupplyorCANalreadydefectiveornotpresentwhenturningonornodedefective.
ON Nodedefective,VoltagesupplyOK.
12
Note:TS45
00.1.5 Cautions Before Service Work
CAUTIONSBeforeservicingofelectricalsystemsfollowthebelowmentionedsteps:• TurntheIgnitionkeytoOFFposition.• TurntheBatteryCutOffswitchtoON
position.• Checkthesystemfailure.Note:RememberthatBatteryCutOffSwitchisanOPTION.
CAUTIONSBeforeservicingofElectronicControlUnits(ECU)followthebelowmentionedsteps:• TurntheIgnitionkeytoOFFposition.• TurntheBatteryCutOffswitchtoON
position.• DisconnetallconnectorsofElectronic
ControlUnit• Checkthesystemfailure.Note:RememberthatBatteryCutOffSwitchisanOPTION.
Note:
13
00TS45
00.1.6 Procedures for Electrical Welding Application
CAUTIONSBeforeelectricalweldingofthevehicle,followthebelowmentionedsteps
1.TurntheignitionswitchtoOFFposition.
5.Touch and joint negative and positive cablesof vehicle to discharge static electric in theharnesses.
4.DisconnectBatterypositive(+)terminal.
6.Disconnect connectors of all Electronic ControlUnits.
3.DisconnectBatterynegative(-)terminal.
2.TurnthebatterycutoffswitchtoONposition.
7.After the above mentioned steps are finishedweldingprossescanbeappliedsafely.
14
Note:TS45
00.1.7 Procedures After Electrical Welding Application
CAUTIONSAfter electricalwelding of the vehicle, followthebelowmentionedsteps
1.ConnectallconnectorsofallElectronicControlUnits.
3.ConnectBatterynegative(-)terminal.
2.Disjoint negative andpositive cables of the ve-hicle.
4.ConnectBatterypositive(+)terminal
5.TurntheignitionkeytoONposition.
6.TurntheBatteryCut-OffswitchtoOFFposition.
7.Nowvehicleisreadytostart.
Note:
15
00TS45
00.1.8 Possible failure causes for KIBES 32 products
CAUTION
-WeldingonthevehiclewhenKIBES-32productsareconnectedtotheharnessofthevehicle-Vehiclehasbeenstruckbylightning-ESD(electro-staticdischarge)bytouchingofconnectorpinsbyapersonwithoutprotectionagainstESD(e.g.ESDshoes)-ExchangeofKIBES-32productduringconnectiontopower.(Beforeexchange,theKIBES-32producthastobedisconnectedfrompower[e.g.switchoffbattery])-OverstressofoutputsofKIBES-32products.SomeexamplesonbaseoftheMUX2-BorMUX2-Maredescribedbelow.
16
Note:TS45
00.1.9 Symbols of Switches Lenses 00.1.10 Socket Configurations
GlassHeaterSwitch AuxiliaryLampSwitchRoofHeaterFanMotorSwitch
MirrorHeaterSwitch RoomLampSwitchReverseGearHornCancelSwitch
HazardSwitch ReadingLampSwitchDoorBuzzerCancelSwitch
DestinationPlateLamp DriverLampSwitch SchoolBusLampSwitch
LiftingSwitch WC WCPowerSwitch BusStopBrakeSwitch
ASRSwitch ElectricalCurtainSwitchConvectorControlSwitch
ExhaustBrakeSwitchSTOPSTART
EngineStart-StopSwitch
EconomySwitch
ABSSwitch UDS UDSSwitchStairsFanControlSwitch
RetarderSwitchPark&RoomLampSwitch
WiperWaterSwitch
AutoLubricate FrontFogLampSwitch FrontDoorSwitch
HornSignal RearFogLampSwitch RearDoorSwitch
CentralLockSwitch MotorfanFloorSwitch DriverGlassSwitch
PreheaterSwitch
Note:
17
00TS45
00.2.1 How to Use This Manual 00.2.2 Coding system of the Wiring Manual
This manual consists of following parts.1)GeneralInformation2)SystemChapters3)Appendix
On General InformationCautionsbeforeservicework,warnings,symbolsofswitchlens,symbolsanddefinitions,configurationofsocketsandwiringharnessconfigurationsareshown.
On System ChaptersWiringdiagrams,locationsofcomponents,spesifications,troubleshootingandOEMwiringdiagramsareshown,On Appendix SoftwareDownloading&OnlineTest,OEMdocu-mentsareshown.
S08-P1: Indicates the brake system wiring diagram page 1.
SXX-PX
Indicates the number page of the system
Sheet (Wiring Page)
Indicates the name of the system (or section)
Indicates the short code of the system
For example: “03” indicates engine control system
“09” indicates ABS/ASR System
For example: “P3” indicates Wiring Page 3.
18
Note:
Code Spanish Français
01G001 Batería 1 Batterie1
01G002 Batería 2 Batterie1
01K002 Relé del Interruptor del Aislamiento Principal
Relais Contacteur Principal De Sécurité
01K012 Relé del Encendido (Panel de Relés Frontal)
Relais De Reveil (Panneau De Relais Avant)
01K016 Relé Kl15 de 12V Relais 12V Kl15
01K020 Relé de alimentación de 12V KI 30 12V Kl 30 Relais d’alimentation
01K021 Relé de alimentación de 24V KI 30 24V Kl 30 Relais d’alimentation
01K022relé para permitir que el vehículo se detenga cuando su velocidad sea inferior a 5 km/h
Relais permettant au véhicule de s'arrêter lorsque la vitesse est inférieure à 5 km/h
01K026 Relé de diagnóstico de amortiguación de voltaje
Relé de diagnóstico de amortiguación de voltaje
01MF004 Alimentación del Panel de Relés Kl30 Alimentation Du Panneau Des Relais Kl30
01MF006 Alimentación del Aire Acondicionado Alimentation Du Climatiseur
01MF007 Alimentación del Panel de Relés Kl15 Alimentation Du Panneau Des Relais Kl15
01MF009 Alimentación del Kl30 1 Alimentation 1 Du Kl30
01MF022 Alimentación del Elevador Puissance Du Mecanisme De Levage
02K026 Relé de activación KL 30 KL 30 Relais d’activation
05A026 Grupo de Diodos y Resistencias Bloc De Diodes Et De Resistances
07A001 Grupo de Instrumentos Combiné D'Instruments
12M002 Motor del Calefactor del Condensador Moteur Soufflante Du Condenseur
32A007 Elevador para Minusválidos (Carroll) Mecanisme De Levage Des Handicapes (Carroll)
TS45 TS45
00.2.3 Wiring Diagram Definitions
(103Br)_+
12V
01G001
_+
01G002
12V
01S001
01MF03230A24
V12
V
001
400
900
Battery 1
Battery 2
Main Manual Battery Switch
01K020
01K002
01K021
01M
F007
125A
01M
F028
100A
01M
F029
100A
001
004
Rela
y Pa
nel 2
4V K
LKL
+15
Pow
er
24V/
110V
Inve
rter
Po
wer
1
24V/
110V
Inve
rter
Po
wer
2
ZR32A
06A002
(E-15)
11-0
9(R)
11-1
02F
11-0
2(R)
11-1
02E
02K024
11-0
9(R)
11-0
2(R)
KL 30 Reactivity Relay
(E-13)
(D-2)
11-02A(R)
13-4
7B
11-1
02J
11-5
3
11-5
4
11-1
02K
02K026KL 30 Activation Relay
01K027
13-4
7
11-0
8(R)
11-1
02D(
R)
11-1
02C(
R)
11-0
1
24V KL 30 Direct Supply Relay
11-09(R)
11-53(B-12)
11-02B(R)
11-5
4
07A001
600
601
01K016 12V KL 15 Relay
11-5
5A
(Br)
11-01A
11-55
Rela
y Pa
nel 1
2V K
L+15
Pow
er
NC14-01
AC33-02
13-47
11-6
0
11-54A
11-54B
FB-0
9(2)
10A
100
01M
F004
125A
Copper Busbar
(Ignit
ion
ON)
01S0
02
800
Copper Busbar
12V
KL+
30
Pow
er
Battary SwitchRelay
01M
F037
30A
FB08
(01)
01M
F022
60A
LIFT
POW
ER
S32-P1
Lift
Pow
er
Rela
y Pa
nel K
l30
Pow
er (2
4V)
Kl30 Power 1
Eng.
ECU
Pwr
S01-P3
Fuse
Blo
ck
S01-P4
S02-P1
FB11
, FB12
, FB14
Inve
rtor
Pw
r30
A003
S30-P1
Inve
rtor
Pw
r30
A004
S30-P1
FB1,
FB2,
FB3
24V
KL+
15
S01-P3
Rela
y Pa
nel 1
2V-K
L 15
01K0
26Sw
.Dam
ping
Rel
ay
S01-P5
FB 1
312
V KL
+15
S01-P3
02K003Emergency Sw. KL 15 Cut-Off Relay
11-1
02B
11-0
7
11-0
1
11-6
0
(E-17)
01X005-A4 Connected
01M
F034
80A
01M
F036
50A
01M
F035
125A
01X008
01M
F033
125A
600
01M
F009
300A
24V
KL+
30
S01-P3
01M
F006
200A
Hvac
Sys
tem
Pow
er C
able
24V
KL+
30
S12-P1
FB4,
FB5,
01X005-B
24V KL 30 Supply Relay
12V KL 30 Supply Relay
NC34-01
FB10
500
Fuse
Blo
ck
S01-P4
FB09
300
400
601
For
12V
KL
15 P
ower
12M
002
FB09
(2)
Fuse
Blo
cks
S01-P4
Copper Busbar
S01-P4
24V
KL+
30
S01-P2
01X0
05 -
CRe
ar R
oom
Kl3
0 Po
wer
(24V
)
P
0
20
4060
80
100
1200
5
1015
20
25
30
0 1/11/2
40 12080
rpmx100ASMET
STOP ! RABS
Copper BusbarCopper Busbar
Voltage Stabilizer01N008
24V12VGND
(Equalizer)
Copper Busbar
Copper Busbar
GND
GND
GND
GND
GND
GND
200W
01K012 Wake-Up Relay
11-6
1B
(Br)
700
GND
FB15
, FB1
6
S01-P4
WAK
E UP
KL+
15
11-01A
13-0
4B
414
2 05A026
FB-0
1(08
)24
V KL
+15
S
w.P
wr.
S01-P5
1N5408
1N54
08
06A001MUX 1.1
1N54
08
(E-2)
11-61
11-6
1A11
-55A
IN RELAY PANEL
32A0
07
(1)
11-5
5
Copper Busbar
86b 86a
85
88 88a
86b 86a
85
88 88a
86a
85
88 88a
Fuse
Blo
ck
S01-P4
FB11
(7) FB
6,FB
7,FB
8
900
500
Copper Busbar
Copper Busbar
Fuse
Blo
cks
Fuse
Blo
cks
Fuse
Blo
cks
Fuse
Blo
cks
4321 5 4321 5 4321 5 4321 5
30878685 30878685
Power System S01-P1
03/20/2014
TS45 Epa13 Wiring
CY 9020-230Y 04/15/2014YA SS
A B C D
1
2
3
4
A B C D
1
2
3
4
File nameChecked byDesigned by Approved by - date Date
Edition Sheet
Scale
RevNo Revision note CheckedDate Signature
00
TEMSA GLOBALSANAYİ VETİCARET A.Ş.
Notes: 1) Refer to Section 6 and Section 7 for hardware pin-out of MOKI, ZR32, MULTIPLEXERS and CAN Lines.2) Refer to page XXX in general information section for the locations of connectors3) As the Multiplex units are controlled by special algorithm,in case needed, the latest vehicle program should be downloaded from online system E-DOC .4) This booklet is published for serial production vehicles. Refer to E-DOC online to access the most up-to-date booklets by entering vehicle VIN number.
1:1
Fuse
Blo
cks
PowerInputorOutput
KL31:GroundKL58:ParkLampKL30:BatteryPowerKL15:IgnitionPower
Thetableshowsthedefinitionsofthecodesthatareonthediagraminmanylanguages.
12M002:Indicatesthecodeofthecom-ponent.
S12-P1:Indicatesthenumber.(S12-P1=System12-WiringPage1)
01MF032:indicatesthefusename.
30A:indicatestheampervalueoffuse.FusedefinitionandlocationareshowninPowerSystem.
Whilelookingtothewiringdiagramonmanual,youwill seetwos.Ontherighthandsideyouwill seeelectricalwiringdiagram.Somesymbolsandcodesexsitsonthediagram.Onthelefthandsideyouwillseetheexplanationsofthecodesonthetable,Bylookingtothepartno,youcaneasilyfindthecom-ponentcodeanddefinitions.
01K003:Indicatesthecodenumberforthecomponent.
E2:indicatestheposi-tionofthecomponentondiagram.(Exam:A1,B3)
IMPORTANT : CODE NUMBERS OF COMPO-NENTS DO NOT REPRESENT PART NUMBERS
Note:
19
00TS45
00.2.4 Wire Code Definitions
WirecharacteristicasillustratedinFigureA.• Background:White• 25-01:WireCode• 2,5:WireSize2,5mm2
Ifthereisnotanynumberinparenthesis,wiresizeis1mm2.
25-01A 25-01B
25-0125-01
WirecharacteristicasillustratedinFigureBWiresizeisindicatedwiththecrosssectionalareaofconductor.
2.5RW2,5:Crosssectionalareaofconductoris2,5mm².RW:BackgroundcolourisRED,StripecolourisWHITE
Nowiresizeisshownforashieldingwirebutismarkedwith“SHIELD”andwiresencasedintheshieldareshowninanellipseofline.
A B C D E
Shield
Isolation of Conductor
Wire core Conductor (+)
B (Stripe)
WBackgroundColour
2,5RW
Stripe Colour
Background colour
Wire Size
25-01 (2,5)
Wire Size
Wire Code
Background
(White)
( )
Shieldwiresareindicatedasshownbellow(FigureC)todistinguishthemfromotherwires.Wire colours are shown with the capital letter ofeachcolour.Whenthecapitallettersofthecoloursarethesame,theywillbeidentifiedasfollows:
RRedLBlueBrBrown
Whereastripeisaddedtothewirecolour,acombi-nationoftwocapitallettersisused.e.g.:RY(Yellowstripeonredbackground)WB(Blackstripeonwhitebackground)
20
Note:TS45
00.2.5 Wire Definitions
BACKGROUND & STRIPE COLOURS
B Black LgR LightGreen/Red VY Violet/Yellow
BG Blcak/Green LgY LightGreen/Yellow W White
BL Black/Blue LgW LightGreen/White WB White/Black
BR Black/Red LO Blue/Orange WG White/Green
Br Brown LR Blue/Red WL White/Blue
BrB Brown/Black LW Blue/White WR White/Red
BrW Brown/White LY Blue/Yellow Y Yellow
BrR Brown/Red O Orange YB Yellow/Black
BW Black/White OL Orange/Blue YG Yellow/Green
BY Black/Yellow P Pink YL Yellow/Blue
BrY Brown/Yellow PB Pink/Black YR Yellow/Red
G Green PG Pink/Green YW Yellow/White
GB Green/Black R Red
GL Green/Blue RB Red/Black
GR Green/Red RG Red/Green
GY Green/Yellow RL Red/Blue
GW Green/White RW Red/White
L Blue RY Red/Yellow
LB Blue/Black V Violet
LG Blue/Green VG Violet/Green
Lg LightGreen VR Violet/Red
LgB LightGreen/Black VW Violet/White
TS45Note:
21
00
VEHICLE HARNESS SYMBOL
00.3. 00.3.1 Chassis Wiring Harness ................................................................................ 2200.3.2 Roof Wiring Harness ..................................................................................... 2300.3.3 Front Body Wiring Haness .......................................................................... 2400.3.4 Engine Room Wiring Harness ................................................................... 2500.3.5 A/C (HVAC) Wiring Harness ........................................................................ 2600.3.6 Socket Connection Location ................................................................... 2700.3.7 Spare Cable (Chassis Wiring Harness) .................................................... 2800.3.8 Diagnostic Connectors ................................................................................ 29
22
Note:TS45
Note:
ELECRIC ROOM
Harness Symbolxxx Component Label
ENGINE & TRANS. DIAGNOS
REAR VIEW MONTOR
DRIVER SPEAKER
12V PLUG
MIRROR CONTROL
LEFT DIR. IND. LAMP LEFT REARGEAR LAMP
LEFT BRAKELINING SENSOR
LEFT 1 LUGGAGELAMP
LEFT 1 LUGGAGELAMP SW.
LEFT 1 LUGGAGELAMP
LEFT 1 LUGGAGELAMP SW.
LEFT 3 LUGGAGELAMP SW.
LEFT 3 LUGGAGE LAMP
LEFT PARK LAMP 2
LEFT 4 LUGGAGE(A/C CONDENSER ROOM)
LAMP SW.
LEFT 4 LUGGAGE LAMP
DIR. IND. REAR LEFT
C
C
A ABB
D
D
• MODULE SUPPLY• SUCTION LINE HOSE HEATING• BACKFLOW LINE HOSE HEATING• PRESSURE LINE HOSE HEATING
D.E.F. DOSINGINJ. VALVE
LEFT MARKER LAMP
LINNIG COOLING CLUTCH VALVE
14 PIN ENGINE CONNECTION
96 PIN ENGINE J2 CONNECTOR
MUX 2.1PARK SENSOR ECU
PUMP WATER
FIRE WARNING SENSOR
LINING SENSOR 2.RIGHT BRAKEABS SPEED SENSOR
LINING SENSOR RIGHT BRAKE
DIR. IND. REAR RIGHT
Tag Axle SteeringFluid Preesure Sensor
LINING SENSORLEFT BRAKE
LINING SENSOR 2.LEFT BRAKE
AXLE UNLODING SENSOR
AXLE UNLOADING SENSOR
(These red arrows show the approximate locations of labels on harnesses.)
MEDIUMLUGGAGE LAMP
RIGHT 4LUGGAGE LAMP
RIGHT 4LUGGAGE SW.
RIGHT PARK LAMP 2
RIGHT 3LUGGAGE LAMP
RIGHT 3 LUGGAGELAMP SW.
RIGHT 2 LUGGAGE LAMP SW.
RIGHT 2LUGGAGE LAMP
RIGHT 1LUGGAGE LAMP SW.
RIGHT 1 LUGGAGE LAMP
FUEL TANKSENSOR
FIRE WARNINGSENSOR
CENTRAL LOCK VALVE
FIRE WARNING SENSOR
STEP LAMPS
• MICRO SW1• MICRO SW2 SAFETY
DOOR CONTROL SWITCH
FRONT DOOR SEC. PRESSURE SW
RIGHT DIRECTION
RIGHT REAR GEAR LAMP
FRONT DOOR VALVE
FRONT DOORVALVE
FRONT DOORPRESSURE SW
KNEELINGVALVE
LIFTING VALVE
RIGHT BRAKELINING SENSOR
AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP
HUMIDITY DRYER(HALDEX)
AIR DRYER
REAR FUSE BLOCKS
00.3.1 CHASSIS WIRING HARNESS
TS45Note:
23
00
Note:
(These red arrows show the approximate locations of labels on harnesses.)Harness Symbol
xxx Component Label
FRONT MARKERLAMP 1
FRONT MARKERLAMP 2
FRONT MARKERLAMP 3
FRONT MARKERLAMP 4
FRONT MARKERLAMP 5
RIGHT SIDEMARKER LAMP 1
DRIVER LIGHTING
CLK-02WC & SEALTBELT WARNINGDISPLAY
MONITOR. 1
LEFT LUGGAGE RACK
RIGHT LUGGAGE RACK
• REI AMPLIFIER• SPEAKERS• SPEAKER CONNECTOR• BLAUPUNKT
FRONT SIDE LEFT MARKER LAMP 1
MUX 1-4
MONITOR 4
MONITOR 2MONITOR 3
MONITOR 5
AFTER COIL SENSOR
INSIDE TEMP.SENSOR
RIGHT SIDE MARKER LAMP 2 RIGHT SIDE MARKER LAMP 3
LEFT SIDE MARKER LAMP 3
REAR MARKERLAMP 1
REAR MARKERLAMP 2
REAR MARKERLAMP 3
REAR MARKERLAMP 4
REAR MARKERLAMP 5
LIFT SOCKET
LEFT SIDE MARKER LAMP 2
MULTISET
INTERIOR LAMPS
DRIVER LIGHTING
READING LAMPS
SPEAKER
ON/OFF SWITCHES (FOR PASSENGER)
WC INTERIOR LAMP
LAMP (FOR LIFT)
00.3.2 ROOF WIRING HARNESS
C
C
A ABB
D
D
24
Note:TS45
• ENGINE & TRANS. DIAGNOS
Note:
(These red arrows show the approximate locations of labels on harnesses.)Harness Symbol
xxx Component Label
WIPER MOTOR
• THROTTLE PEDAL• BRAKE PEDAL
CONTROLSTEERINGVALVE
DRIVER CURTAIN
C
C
A ABB
C
C
ENGINE & TRANS. DIAGNOS
REAR VIEW MONTORDRIVER SPEAKER
12V PLUG
MIRROR CONTROL
D
D
00.3.3 FRONT BODY WIRING HARNESS
• ENGINE & TRANS. DIAGNOS• ABS DIAGNOS (Blink Code)• KIBES DIAGNOS• WABCO ABS DIAGNOS• TRE PRESSURE DIAGNOS• BATTERY SAVING SWITCH
• MUX 1-2 & MUX 1-2• WIPER CONTROL MODULE
• OUTSIDE KNEELING BUZZER
RIGHT SIDE MARKER LAMP 1
• RIGHT DRL LAMP• RIGHT SIGNAL LAMP• RIGHT HIGH BEAM LAMP• RIGHT LOW BEAM LAMP• RIGHT PARK LAMP• HORN 2
DEFROSTER
AUDIO / VIDEO
TRE PRESSURE LG
PASSENGER CURTAIN
FRONT MARKER LAMP 5
FRONT MARKER LAMP4FRONT MARKER LAMP 3FRONT MARKER LAMP 2
FRONT MARKER LAMP 1
DRIVER LIGHTING
• LEFT DRL LAMP• LEFT SIGNAL LAMP• LEFT FOG LAMP• LEFT HIGH BEAM LAMP• LEFT LOW BEAM LAMP• LEFT PARK LAMP
HORN 2 • AIR HORN• PRESSURE SENSOR• (10 PSI) NBS SENS. ALISON• SW 1 STOP LAMP• SW 2 STOP LAMP• PARKING BRAKE SW• SENSOR 1 AIR PRESSURE• SENSOR 2 AIR PRESSURE• SENSOR FOOT RETARDER
PARKING BRAKE RELEASE
LAMP SIDE DOOR
WIPER WATER MOTOR
VALVE FRONT DOOR
RIGHT MIRRORLEFT MIRROR
TS45Note:
25
00
Note:
(These red arrows show the approximate locations of labels on harnesses.)
Harness Symbol
xxx Component Label
• MODULE SUPPLY• SUCTION LINE HOSE HEATING• BACKFLOW LINE HOSE HEATING• PRESSURE LINE HOSE HEATING
D
D14 PIN ENGINE CONNECTION
96 PIN ENGINE J2 CONNECTOR
INDICATOR LAMP
POSITION&STOP LAMP
STOP LAMP
BACK UP LAMP
AMBIENT AIR TEMP. (ENGINE)
SAFETY SW.
FIRE WARNING SENSOR
REGEN FORCE SW.
ENGINE ROOM LAMP
RESERVE TANK
BACK-UP BUZZER
LICENCE PLATE LAMP
REAR MARKERLAMP 1
REAR MARKERLAMP 2
REAR MARKERLAMP 3
REAR MARKERLAMP 4
REAR MARKERLAMP 5
ENGINE START & STOP
SOLENOID VALVEETHER INJECTION
FUEL HEATER
WIF
WC OCCUPIED LAMP
FIRE WARNING SENSOR
ENGINE ROOM LAMP
BACK UP LAMP
STOP LAMP
POSITION&STOP LAMP
INDICATOR LAMP
RIGHT MARKER LAMP
REAR MARKER LAMPS
STARTER
ATERNATOR POWER CABLES
LEFT MARKER LAMP
PUMP WATER
C
C
A ABB
D
D
00.3.4 ENGINE ROOM WIRING HARNESS
26
Note:TS45
00.3.5 A/C (HVAC) WIRING HARNESS
A/C Harness
A/C Pipes
EVAP 3
EVAP 4
EVAP 1
EVAP 2
• MVC1• MVC2RS485
ExternalDiagnostic
MVCCONTROLLER
RIGHT SOLENOID
LEFT SOLENOID
CAN CONNECTOR
C77-1
DRIVER LLSSelonoid Valve
CONDENSER
A/C RELAY BOARD 1A/C RELAY BOARD 2
COMPRESSORROOF WATERVALVE
FLOOR WATERVALVE
Condenser Power and Ground Cables
xxxxx Harness represents the symbol onthe label.
C17-03
FLOOR VALVESOCKET
CONNECTIONCONNECTOR
Evaparator Power and Ground Cables
INSIDE TEMP.SENSOR
FLOOR TEMP.SENSOR
Note:
(These red arrows show the approximate locations of labels on harnesses.)
Harness Symbolxxx Component Label
AFTER COIL SENSOR
TS45Note:
27
00
F.BODY
F.BODY
C17-01
C37-01
C34-01C34-02C34-03C34-04
CSP-01
C34-05
INVERTER RINVERTER L
C14-01C14-02C14-03C14-04C14-05
CSP-01
C14-06C14-07
CHASIS
C17-03
C14-08
C16-01C16-03C16-04
33-0233-01
C35-07 C35-06
LIFT
ALISON
35-0235-01
Rear Elecric room
Rear Mega fuses
or C35-06 right
RT-1SC-01
C66-01
Electric Room (Relay Panel)
in Swbox
Indicates the socket number: C14-01
C: Connector (Socket) 1:1.Area 4:4.Area
-01:1. Connector
SW.& MOKI HARNESS
STALK SWITCHES
CXX-XXLABEL
C14-11
AV-02 Audio/Video
Area 1 : Elecric RoomArea 2 : Rear Elecric RoomArea 3 : Front Body & ChassisArea 4 : Middle ChassisArea 5 : RoofArea 6 : Engine RoomArea 7 : HVAC System
Socket and Cable number
DPF SENSORTABLECONNECTOR
D.E.F.DOSING INJ.VALVE
SCR SENSORTABLECONNECTOR
C66-01
SPARE
00.3.6 SOCKET CONNECTION LOCATION
28
Note:TS45
(These red arrows show the approximate loca tions of labels on harnesses.)Harness Symbol
xxx Component Label
Electric Room (Relay Panel)
in Swbox
00.3.7 SPARE CABLE ( CHASSIS & ENGINE ROOM WIRING HARNESS )
A H
J S
H A
S JSPARE CHASIS CSP-01
A
J
H
SCSP-01H
A
SJ F.BODY
HA
SJ
F.BODY
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08
SP-13SP-14SP-15SP-16
SP-11SP-12
SP-09SP-10
(Blue)(Blue)
(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)
(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
(Blue)(Blue)
AB
s
AB
s
AB
s
AB
s
AB
s
AB
s
Note:
B
E
D
C
AS
To starter
RFB-08(8)
10A
06A005MUX 1.3
(Br)
GND
13-26
13-04A
13-04B
33-184
KL +30
Spare Cables for Alcolock Unit
IGNITION
From ignition switch
(A-11)
13-26
TS45Note:
29
00
Note:
(These red arrows show the approximate locations of labels on harnesses.)Harness Symbol
xxx Component Label
MUX 2.1
KIBES & WABCO DIAGNOSTIC CONNECTORS
MUX 1.1
ZR32A
MUX 1.4
3.Area
00.3.8 DIAGNOSTIC CONNETORS & MULTIPLEX UNITS
MUX 1.2
MUX 1.3
• ENGINE & TRANS. DIAGNOS• ABS DIAGNOS(Blink Code)• KIBES DIAGNOS• WABCO ABS DIAGNOS• TIRE PRESSURE DIAGNOS• BATTERY SAVING SWITCH
ENGINE & TRANS. DIAGNOS
MOKI
30
Note:TS45