ts-ssc 91-190 ac loss measurements of ssc model … · 2013-03-15 · currents are erased. the...

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TS-SSC 91-190 AC LOSS MEASUREMENTS OF SSC MODEL MAGNETS AT FERMILAB Joe Ozelis Fermi National Accelerator Laboratory 5/14/91 The AC loss of a superconducting magnet can be determined by simultaneously measuring the voltage across the magnet and current through the magnet during a ramp cycle. Integration of the product V*I with respect to time over a closed current cycle yields the energy loss. Previous methods required a "bucking" coil which subtracted the inductive component of the magnet voltage before the magnet voltage and current could be integrated. For these measurements, we have instead digitally integrated the product V*I using high sensitivity digital integrating voltmeters, eliminating the need for a "bucking" coil, and substantially simplifying the measurement system. A measurement run typically consists of a set of 10 ramp cycles for each ramp rate to be studied. Data is not taken until after 3 cycles have elapsed, so that previously induced magnetization currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar ramp. A simple sawtooth-type ramp was used with 5 second dwells at I min (50A or 500 A), and Imax (5000 A): These ramps were executed for a series of ramp rates, ranging from 30 Nsec to 300 Nsec. A set of bipolar tests were also performed using a sawtooth ramp with 5 second dwells at Imin (-5000 A), Imax (5000 A), and I = 0 A. Energy loss over a cycle was measured for ramp rates in the range 60 Nsec to 300 Nsec. For the unipolar ramp cycle from 500 to 5000 A, we conclude that the loss is essentially a linear function of the ramp rate. The loss due to hysteresis in the superconductor is about 60 Joules, . while the ramp rate dependence is found to be about 0.220 J/Nsec. This ramp rate dependence arises from losses due to eddy currents in the superconducting cable and the iron laminations of the magnet yoke, both of which increase with increasing ramp rate. These results are in good agreement with simple calculations performed for the expected energy loss of 40mm SSC dipoles. For the unipolar ramp where Imin = 50 A, both the superconductor hysteresis and ramp rate dependence have increased as a result of the larger range in field strength for this cycle. The superconductor loss has now increased to 66 Joules, while the ramp rate dependence has increased to about 0.260 J/Nsec. The ramp rate dependence and superconductor loss are both expected to increase with the increase in field change, and our result agrees with this prediction. The bipolar data show both larger hysteresis losses and eddy current losses, due to the field reversal that occurs during this ramp cycle.The superconductor hysteresis loss has changed from about 60 J to 188 J, an increase of about a factor of 3. The ramp rate dependence also has changed to 0.348 J/Nsec. These results are not surprising, as one would expect that bipolar hysteresis losses would be greater than their unipolar counterparts, as the area enclosed by a typical hysteresis curve (and, therefore, the energy loss associated with executing such a curve) in the bipolar case is generally greater than twice that of the unipolar case. This is due to the extra area of the curve where the magnetizaton is non-zero as the external field crosses the vertical axis when polarity is reversed. Our present measurement sensitivity is about 5%, and this is expected to be improved. In the future we will measure the AC losses of 50mm aperture SSC model dipoles, under various unipolar and bipolar ramp conditions, including ramp cycles designed specifically for the operation of the HEB of the SSC. These future results will help establish design guidelines for the HEB, by providing estimates of the energy losses associated with bipolar operation, and, therefore, the refrigeration requirements of the HEB.

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Page 1: TS-SSC 91-190 AC LOSS MEASUREMENTS OF SSC MODEL … · 2013-03-15 · currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar

TS-SSC 91-190

AC LOSS MEASUREMENTS OF SSC MODEL MAGNETS AT FERMILAB

Joe Ozelis Fermi National Accelerator Laboratory

5/14/91

The AC loss of a superconducting magnet can be determined by simultaneously measuring the voltage across the magnet and current through the magnet during a ramp cycle. Integration of the product V*I with respect to time over a closed current cycle yields the energy loss. Previous methods required a "bucking" coil which subtracted the inductive component of the magnet voltage before the magnet voltage and current could be integrated. For these measurements, we have instead digitally integrated the product V*I using high sensitivity digital integrating voltmeters, eliminating the need for a "bucking" coil, and substantially simplifying the measurement system.

A measurement run typically consists of a set of 10 ramp cycles for each ramp rate to be studied. Data is not taken until after 3 cycles have elapsed, so that previously induced magnetization currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar ramp. A simple sawtooth-type ramp was used with 5 second dwells at I min (50A or 500 A), and Imax (5000 A): These ramps were executed for a series of ramp rates, ranging from 30 Nsec to 300 Nsec.

A set of bipolar tests were also performed using a sawtooth ramp with 5 second dwells at Imin (-5000 A), Imax (5000 A), and I = 0 A. Energy loss over a cycle was measured for ramp rates in the range 60 Nsec to 300 Nsec.

For the unipolar ramp cycle from 500 to 5000 A, we conclude that the loss is essentially a linear function of the ramp rate. The loss due to hysteresis in the superconductor is about 60 Joules,

. while the ramp rate dependence is found to be about 0.220 J/Nsec. This ramp rate dependence arises from losses due to eddy currents in the superconducting cable and the iron laminations of the magnet yoke, both of which increase with increasing ramp rate. These results are in good agreement with simple calculations performed for the expected energy loss of 40mm SSC dipoles.

For the unipolar ramp where Imin = 50 A, both the superconductor hysteresis and ramp rate dependence have increased as a result of the larger range in field strength for this cycle. The superconductor loss has now increased to 66 Joules, while the ramp rate dependence has increased to about 0.260 J/Nsec. The ramp rate dependence and superconductor loss are both expected to increase with the increase in field change, and our result agrees with this prediction.

The bipolar data show both larger hysteresis losses and eddy current losses, due to the field reversal that occurs during this ramp cycle.The superconductor hysteresis loss has changed from about 60 J to 188 J, an increase of about a factor of 3. The ramp rate dependence also has changed to 0.348 J/Nsec. These results are not surprising, as one would expect that bipolar hysteresis losses would be greater than their unipolar counterparts, as the area enclosed by a typical hysteresis curve (and, therefore, the energy loss associated with executing such a curve) in the bipolar case is generally greater than twice that of the unipolar case. This is due to the extra area of the curve where the magnetizaton is non-zero as the external field crosses the vertical axis when polarity is reversed.

Our present measurement sensitivity is about 5%, and this is expected to be improved. In the future we will measure the AC losses of 50mm aperture SSC model dipoles, under various unipolar and bipolar ramp conditions, including ramp cycles designed specifically for the operation of the HEB of the SSC. These future results will help establish design guidelines for the HEB, by providing estimates of the energy losses associated with bipolar operation, and, therefore, the refrigeration requirements of the HEB.

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AC LOSS MEASUREMENTS in MODEL MAGNETS at FERMILAB

- --- -----·-·----~--·-· ·---------··---- - ·-· · ·· -

May 14, 1991

Joe Ozelis

M. Lamm T. Jaffery J. Strait M. Wake

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MEASUREMENT TECHNIQUE :

•USE SENSITIVE DVM's TO SIMULTANEOUSLY MEASURE v MAG AND IMAG

• DIGITALLY INTEGRATE (V*l)dt OVER A CLOSED CURRENT CYCLE

•TRIGGER VOLTMETERS SIMULTANEOUSLY USING EXTERNAL TRIGGERING; SUPPLY TRIGGER PULSES USING A DIGITAL WAVEFORM GENERATOR

ADVANTAGES :

•DRIFT OF ANALOG INTEGRATOR ELIMINATED

• USE OF "BUCKING COIL" TO BALANCE OUT THE INDUCTIVE COMPONENT OF VMAo NO LONGER NEEDED --- A TIME-CONSUMING AND CRITICAL OPERATION

• SIMPLER MEASUREMENT SYSTEM; FEWER COMPONENTS

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Bl polar Swttch Magnet ... ____

' .. ... _, ... _, P.S.

,_, Shunt

_,, Magnet _, ... .,, ... - _;:' ~ -..... I y y y ""\. ----- .... 0-7KA

-DVM 1 --- _.

Wovetek - -- OVM 2 ---

D ,, PC GP:tB Bus

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FIRST MEASUREMENT EFFORTS (MAGNET DSA321)

GOALS :

• BASIC EVALUATION OF THE MEASUREMENT METHOD

• ONE POWER SUPPLY VS. 2 POWER SUPPLY OPERATION

•INPUT FILTER FREQUENCY (4, 100, 1000 Hz) EVALUATION

• 2 DIFFERENT DATA ACQUISITION RATES AND 2 DIFFERENT INTEGRATION TIMES (4.5, 14 Hz; .016, .167 s)

• PERFORM SOME MEASUREMENTS AT DC CURRENT, AND WITH P.S. OFF, TO DETERMINE ANY OFFSET

RESULTS :

• OPERATION WITH SINGLE POWER SUPPLY BEITER; DUAL POWER SUPPLY OPERATION EXHIBITS "GLITCH11

IN I= f(t), WHICH LEADS TO A LARGE SPIKE IN VMAG

• 4 AND 100 Hz FILTERS ARE BETIER, AS WAS AN INTEGRATION TIME OF 10 PLC's (0.167 s)

• NO NOTICEABLE ENERGY LOSS @ DC

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SECOND MEASUREMENT EFFORTS (MAGNET DS0315)

GOALS:

• MEASURE ENERGY LOSS FOR TWO DIFFERENT RAMP RATES: 100 NS AND 300 NS

• AGAIN LOOK AT 2 DIFFERENT INTEGRATION TIMES (0.016 and 0.167 s) ·

• AGAIN STUDY EFFECTS OF DIFFERENT DATA ACQUISITION RATES (4.5, 15, AND 38 Hz)

• PERFORM MEASUREMENTS WITH AND WITHOUT THE INDUCTIVE COMPONENT OF VMAo SUBTRACTED OUT BY USING THE "BUCKING" COIL FOR CERTAIN RUNS

RUN PARAMETERS :

• MODIFIED SAWTOOTH RA:MP FROM 500 - 5000 - 500 A 5 SECOND DWELLS AT IMIN AND IMAX TO FACILITATE DATA ANALYSIS

• 100 Hz FILTER USED ON INPUTS, ONE POWER SUPPLY ONLY

• WAIT 3 COMPLETE GYCLES-BEFORETAKING-DATA, SO THAT PREVIOUS MAGNETIZATION EFFECTS ARE

. ELIMINATED

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RESULTS :

•BEST REPRODUCIBILITY OBTAINED WITH NPLC = 10, AND fr = 4.5 Hz

• L\E FOR DC RUNS IS SMALL (== 1 J)

• GRAPHICAL ANALYSIS OF fVdt YIELDS A FIGURE-OF­MERIT CRITERION: DISCONTINUITIES IN fVdt RESULT FROM NOISE IN V MAG AND YIELD AN ADDED (FALSE) CONTRIBUTION TO AE

•NO APPARENT BENEFIT TO USING THE "BUCKING" COIL - AS LONG AS THE CRITERION DESCRIBED ABOVE IS

FULFILLED, NO DIFFERENCE IN AE

•FLATTOPS @ IMIN AND IMAX IMPROVE THE "ROBUSTNESS" OF THE DATA ANALYSIS ALGORITHM - REDUCED ERRORS IN DETERMINING THE ENDPOINTS OF AN INTEGRATION CYCLE .

• "REASONABLE" VALUES FOR HYSTERESIS LOSS AND RAMP RA TE DEPENDENCE

THESE PRELIMINARY RESULTS WERE ENCOURAGING, AND INDICATED THAT FURTHER STUDY WAS WARRANTED ...

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0 .100 200 300 400

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THIRD MEASUREMENT EFFORTS (MAGNET DS0315 · AGAIN)

GOALS :

• MEASUREMENTS OF L\E AS A FUNCTION OF RAMP RATE (dl/dt = 30, 50, 100, 150, 200, 250, 300 A/sec) USING OUR "STANDARD" RAMP: 500 - 5000 - 500 A

• MEASUREMENTS WITH IMAX= 6500 A (REQUIRED MODIFICATIONS TO PS CONTROLLER)

• STUDY EFFECTS OF LOW RESISTANCE TO GROUND AT VARIOUS POINTS IN THE MEASUREMENT CIRCUIT

• ADDED LOSS MECHANISM - Cu BAR INSERTED IN BORE OF MAGNET, TO DETERMINE SENSITIVITY AND ACCURACY

. • UNIPOLAR RAMP RA TE STUDIES WITH IMIN = 50 A,

RATHER THAN 500 A

• BIPOLAR TESTS, USING :

---11STANDARD" RAMPS : 0 + 5000 A, VARIOUS RAMP RATES

--- SSC "HEB II RAMPS

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RESULTS :

• ~E vs dl/dt RESULTS LOOK QUITE REASONABLE -WE GET A HYSTERESIS LOSS OF ABOUT 60 J, AND A RAMP RATE DEPENDENCE OF ABOUT 0.220 J/A/sec

• MEASUREMENTS WITH IMAX= 6500 A ARE REASONABLE ~E = 100 J@ dl/dt = 100 Ns (compare to 84 J for "std" ramp @ dl/dt = 100 A/s)

• NO OBSERVED EFFECT WHEN SYSTEM RESISTANCE TO GROUND IS CHANGED AT VARIOUS POINTS IN THE CIRCUIT - VARIATION IN LOSS MEASUREMENT IS 5 J, COMPARABLE TO OUR REPRODUCIBil.JTY

• UNIPOLAR RAMPS WITH IMIN = 50 A : SHOWS BOTH LARGER HYSTERESIS LOSS (66 J) AND LARGER RAMP RATE DEPENDENCE (0.260 J/A/sec)

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150

100

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0 I I I I I I I I I I I I I I I I I I I I I

0 100 200 300 400

Ramp Rate (A/sec)

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o---~,___ _____________ ~r-t--t-__________ ___

0 100 200 300 400

Ramp Rate {A/sec)

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• COPPER BAR STUDIES :

-ADDED LOSS SCALES AS CONDUCTIVITY (cr);

THE POWER DISSIPATED IS GIVEN BY :

(Lamm, Haddock)

WHERE a = conductivity, L = length of bar, w =width of bar, h =height of bar,

CALCULATIONS SHOWED THAT ADDED LOSS AT ROOM TEMPERATURE TO BE BELOW MEASUREMENT SENSITIVITY

:. PERFORM MEASUREMENTS AT 77 K, 4.2 K

MEASURED AND EXPECTED ADDED LOSS (LIB*) FOR OUR "STANDARD" RAMP@ 100 A/sec:

T(K) p ( = l/a) * AE CALC (J) * .

AE MEAS (J)

------------ ----------------- ------------------- -----------------300 1.71 E-8 0.4 =: 0

77 1.4 E-9 5 =: 3 - 4 4.2 3 E-10 23 =: 20

THESE RESULTS ARE QUALITATIVELY IN GOOD AGREEMENT - WE MUST MEASURE cr OF OUR BAR AT 77 KAND 4.2 K TO ACHIEVE A MORE ACCURATE COMPARISON

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50-r--~-t---1---t--1~--t--T-t--.--t--t--T----+--t--+--+--+---+---t

0 100 200 300 400 Ramp Rate (A/sec)

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• BIPOLAR STANDARD RAMP : RAMP RA TE STUDY WITH dl/dt = 60, 100, 150, 200, 250, 300 A/sec; SYMMETRIC RAMP WITH 5 SECOND DWELLS AT IMIN, IMAx, AND AT I= 0

(DWELL AT I= 0 IS DICTATED BY BIPOLAR SWITCH OPERATION)

RESULTS:

HYSTERESIS LOSS = 188 J

RAMP RATE DEPENDENCE = 0.35 J/A/sec

QUALITATIVELY, THIS SEEMS REASONABLE --­

QUANTITATIVELY, WE HAVE NO REAL CALCULATIONS FOR COMPARISON

•BIPOLAR SSC "HEB" CYCLES :

- STILL TO BE ANALYZED

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\\ ,.. ., . ~Th. Bi-Polar Ramps : 0 --+ ± 5000 A

400-· . .. . . ·--- -·· . .. ---

300

200

······ ..... ... ···-··· · · .. .............. ... ....... .. -~ r:rl

•-:> 100 ...,. . -- Linear Fit: AE 0= 188 J; AE/AI = 0.348 J/A/s

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01 t t I I I I I I I I I I I I I I I I I I

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FUTURE STUDIES

NEXT LIKELY MAGNET- DS0314 (40 mm)

• STANDARD UNIPOLAR RAMP RATE STUDY

• STANDARD BIPOLAR RAMP RA TE STUDY

• EFFECTS OF DIFFERENT AB

• EFFECTS OF DIFFERENT Bo

• COMPARISON WITH ACCURATE CALCULATIONS FOR LOSS OVER ONE OF OUR "STANDARD" CYCLES, FOR A SHORT MAGNET

THEN --- THE NEXT 50 mm MAGNET (DSA324)

• STANDARD UNIPOLAR RAMP RA TE STUDY

• STANDARD BIPOLAR RAMP RA TE STUDY

• BIPOLAR STUDIES

• COMPARISON WITH CALCULATIONS ...

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BIPOLAR AND UNIPOLAR

TESTS OF 1.5m MODEL SSC

COLLIDER DIPOLES AT

FER MIL AB

Joe Ozelis

1 July 1991

T. Jaffery M. Lamm J. Strait M. Wake

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INTRODUCTION

The objectives of these studies were twofold :

• To study the AC losses of SSC model dipole magnets, under unipolar and bipolar ramp conditions, and ....

• To measure the magnetic field harmonics, especially B2, under unipolar and bipolar ramp conditions.

The motivation ?

• The AC losses are an important design consideration for the SSC HEB (High Energy Booster), since the booster will be ramped in a bipolar AC fashion through many cycles as protons and anti-protons are injected into the main ring. These losses will add measurably to the steady-state refrigeraton requirements of the HEB.

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Though the HEB magnets are not the same as the main ring SSC dipoles, they are similar enough that the data would be useful. Also, the measurement technique could be evaluated.

• The normal sextupo.le (B2) affects the chromaticity and the tune-shift of the beam during injection - both of which deplete tune­space, and can lead to greater beam loss and emmitance.

Therefore, since B2 must be known and carefully controlled so that the booster can be operated in the most efficient manner, it was important to measure it under bipolar operating conditions similar to those being considered for the SSC.

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. 'f \ a.('~ , f"-e . \I "\~

First - a shortAtutorial on AC losses ...

There are 4 primary mechanisms that produce AC losses:

1.) Superconductor Hysteresis (Magnetization)

2.) Eddy Currents in the Cu matrix of the cable

·3.) Hysteresis in the iron yoke

4.) Eddy currents in other components of the magnet (Cu wedges, collar laminations, etc.)

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Eddy Current Mechanisms :

Mechanisms 2,3, and 4 are "normal" - i.e., they are treated in most texts on E&M, and the fundamental explanation for 2 and 4 is basically that of:

Faraday's law of Induction: ~ = ==- -- --==== ;;;

f'E·<li = - d<I>/<lt = - <l/<lt j n.<lA = v 5

This induced voltage leads to currents, called "eddy" currents, in the conductive components of the magnet that are linked by the change in flux as the field is ramped up/down.

Just like any other current flowing in a resistive medium, eddy currents dissipate energy (heat) through Joule heating :

T _......__ !

-,/ - > - ·""

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The power dissipation can be written as : (Lamm, Haddock)

P = cr B2 (geometrical factors)

where a is the conductivity of· the conductor carrying the eddy currents

• B . is the rate of change of the

magnetic field

·and the geometric factors describe the mutual inductance (flux linkage) between field producing conductors and various magnet components.

The gissipated energy_ is simply the pow.er integrated with respect to time over a closed cyclt:? . ·

LlE =- S ~ .Lt .. j P u

L:\~ := ~8 6

of. 4 \),, ''° 41.41\ AA...,~

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Iron Ma2netization :

The other "normal" energy loss mechanism (3) is the magnetization loss, or hysteresis loss, in the iron yoke ...

The energy dissipated per unit volume over a closed cycle through iron hysteresis is given by:

w = ~H·d:B with 1l = applied field and B = magnetic induction

This energy dissipation arises from the m­qrdering of magnetic domain8= (regions of aligned spin) - domains with spin oriented in the favored direction will grow, while oppositely oriented domains will decrease in

• size.

Lo:W applied field : Reversib~ process, no energy loss

H

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High field:

~J C, _, ' ! ' c ' . ~ ... J..,

Irreversible process - motion of domain walls may be hindered by crystal defects or impurities: ~nergy barrier to be overcome in increasing domain size, and in returning to un-magnetized state.

Also - at very high fielg, doma~ rotation talces place - domain structure difficult to re-form.

"P~~ ~"f!O~ ~

~---- .. 'r .-! ! ~ .'-(

,. ~t°f:"' ~ I • ·• .....,..,_.

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Superconductor Hysteresis :

Recall the Critical-State model : ..

Screening currents flow in a superconductor, sit _the critical current density Jc,. in order to exclude the external field. The current density does not change in response to changes in the external field - only the current density distributio~ chang~~ !

One-dimensional model : I

I I

'\ 1

/

. I / / - "· ·."'\. I / . _....._ __ !

--'--' ___.·· ....__...... '\._/ __ .. · ___ -.......__ f-L..\J ~ 0 ' 4.. flsN ~QA.11~ fJ

( i"' ' I' .? .-." l" l •\': r • J'- • ·-·-. """"''""- •. ~ ..,,

!f

.L' -r

I I'

,

' I I' ., /' ,

/ \. I ' " ' / ·, I ' .• .J...-/ •.

""' /

I I

I -a. 0

E":<..T:; ~-';.~ L ~ ~ -:: ·-1~ 7J ~ ,? ~ ' • ,,,. { • • '-t""' • ....._ • ...._ .. , • .._ • •

Chang~ in the e_xte.maLfieJ_g produce flu..x mo~i<?Jl - leaving the la~ice in an excited ~tate.

~! - r . - -..,..., : . • ' . ; '' - . ~. i . .. '"' ' ..... ;:;.. . .. - .-. . . . . .. .

.

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.. le

Effect of ~hanging transport current: :

Changes in the transport current flowing in a superconductor lead to additional losses called self-field losses. They are due to the added flux motion from the changing field produced by chan__ges in the transport current flowing in the conductor itself. The re-distribution of screening currents (or superconducting eddy currents), in response to changes in transport current, involve flux m._otion - which again dissipates energy.

( ~,. -1 .. ~ '; ' .

- A.. -a.. 0 a.

' - 4L - ~ 0 f I ~-:~ ' , /1 -!c. ~--""'"""" ... A f j-. Jj - lr>O ) 3". Ji .. 17 L. 0 - --,, -·

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The situation is further complicated by coupling between filaments in a strand, and between strands in a cable :

• Coupling between filaments affects the screening current distribution

•Eddy currents flow in.the resistive (Cu) matrix of strands, adding to losses

In general, the losses are difficult to calculate, due to the various interactions between the loss .mechanisms, and the components of the magnet.

Summarizing:

Cable : SC Hysteresis loss Filamentary coupling Eddy currents in Cu

Laminations : Eddy currents in collar and yoke Magnetization (hysteresis) in iron yoke

Cu wedges : Eddy currents

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AC LOSS MEASUREMENTS --­

MEASUREMENT TECHNIQUE :

• USE~ENSITIVE DVM's TO SIMULTANEOUSLY MEASURE V MAG AND IMAo

• DIGITALLY INTEGRATE (V*l)dt OVER A CLOSED CURRENT CYCLE

•TRIGGER VOLTMETERS SIMULTANEOUSLY USING EXTERNAL TRIGGERING; SUPPLY 1RIGGER PULSES USING A DIGITAL WAVEFORM GENERA TOR

ADV ANT AGES :

• DRIFT OF ANALOG INTEGRATOR e .IMINATED

• USE OF "BUCKING CQU_/' TO BALANCE OUT THE INDUCTIVE COMPONENT OF VMAG W LONGER NEEDED --- A TIME-CONSUMING AND CRIDCAL OPERATION

• SIMPLijR MEASUREMENT SYSTEM; FEWER COMPONENTS

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Bl polar Switch Magnet

~~----;-., "' P.S. .... ,,

Shunt "' .... Magnet "' ' ..... . "' ' - ~ ~ -I y y y~ -----0-7KA

. -DVM 1

_.

-- -Wavetek - - -

DVM 2 --~

D '' PC

.

VA~ GPIB Bua ....

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FIRST MEASUREMENT EFFORTS (MAGNET DSA321)

GOALS:

•BASIC EVALUATION OF THE MEASUREMENT METHOD

• QNE POWER SUPPLY VS. ]..POWER SUPPLY OPERATION

•.INPUT FILTER FREQUENCY (4, 100, 1000 Hz) EV ALUATIOi'

• 2 DIFFERENT DATA ACQUISITION RATES AND 2 DIFFERENT INTEGRATION TIMES (4.5, 14 Hz; .016, .167 s)

. • PERFORM SOME MEASUREMENTS AT DC CURREN.T,

AND WITH P.S. OFF, TO DETERMINE ANY OFFSET

RESULTS :

• OPERATION WITH SINGLE POWER SUPPLY BE'I*l'ER; DUAL POWER SUPPLY OPERATION EXHIBITS "GLITCH" IN I= f(t), WHICH LEADS TO A LARGE SPIKE IN VMAG

• 4 AND 100 Hz FILTERS ARE BETl'PB, AS WAS AN INTEGRATION TIME OF 10 PLC's (0.167 s)

• tlQ NOTICEABLE ENERGY LOSS @ DC

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SECOND MEASUREMENT EFFORTS (MAGNET DS0315)

GOALS:

• MEASURE ENERGY LQSS FOR 1WO DIFFERENT RAM? RJ\TES : 100 NS AND 300 NS

• AGAIN LOOK AT lDIFFERENT INTEGRATION TIMES (0.016 and 0.167 s)

• AGAIN STUDY EFFECTS OF DIFFERENT DATA -ACQUISffiON RATES (4.5, 15, AND 38 Hz)

• PERFORM MEASUREMENTS WITH AND WITHOIIT THE INDUCTIVE COMPONENT OF VMAo SUBTRACTED OUT BY USING THE "BUCKING" COJkFOR CERTAIN RUNS

RUN PARAMETERS :

• MODIFIED SAWTOOTH RAMP FROM 500 - 5000 - 500 A 5 SECOND DWELLS AT IMm AND IMAX TO FACILITATE DATA ANALYSIS

• 100 Hz FILTER USED ON INPUTS, ONE POWER SUPPLY ONLY

• WAIT 3 COMPLETE CYCLES BEFORE TAKING DATA, SO THAT PREV101IS MAGNETIZATION EFFECTS ARE ELIMINATED

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RESULTS :

•BEST REPRODUCIBUJTY OBTAINED WITH NPLC = 10, AND fr = 4.5 Hz

• LIB FOR DC RUNS IS SMALL (= 1 J)

•GRAPHICAL ANALYSIS OF JVdt.YIELDS A FIGURE-OF­MERIT CRITERION: DISCONTINUITIES IN fVdt RESULT • FROM NOISE IN VMAa AND YIELD AN ADDED (FALSE) CONTRIBUTION TO dB

• NO APPARENT BENEFIT TO USING THE "BUCKING" COIL - AS LONG AS THE CRITERION DESCRIBED ABOVE IS

. FULFILLED, NO DIFFERENCE IN LIB

• FLA 'ITOPS @ IMIN AND IMAX IMPROVE THE "ROBUSTNESS~' QF THE DATA ANAIXSIS AI.Cll)RJTHM - REDUCED ERRORS IN DETERMINING THE ENDPOINTS OF AN INTEGRATION CYCLE

• "REASONABLE" VALUES FOR HYSTERESIS LOSS AND RAMP RA TE DEPENDENCE

THESE PRELIMINARY RESULTS WERE ENCOURAGING, AND INDICATED THAT EURTliER STUDv WA~ WARRANTED···

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0. 15

0.10 -

0.05 -

~ - 0.00 • c °' 0 E -0.05 ..._, ->

-0. 10 -

-0.15 -

-0.20

0

0 .14

0.12

0.10

O.OB

0 • 0.06 • I >

0.04

0.02

0 .00

- .02 0

DS2315_030_45_ 1.EI004 . I . . I . . I . . I . I

-V(mognet} --... l - -

.

IOOl

I'

·-·-~··-···--··--- -·- ·~--·----- ···-·-·······-----

I . 1000

1000

.

I I

t • . ' -2opo \

' ' I 1

~ (

I r 3000 \

I (A) (

\

I ( I

.

I .

' ' DS2315~030_45_ 1.EI004

'

2000 3000

I (A)

I

5000

5000

. 40

I- 20

- 0

I- -20

I- -40

. -60 6000

6000

-"' ' ~ --0 ~

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--• c 0 0 E ->

u • " I >

0.4

-0.3 - --

0.2 -0.1 -0.0

-0.1 --0.2 --0.3 --0.4 .

0

055315_ 100_45-2.EI007 . I . I I I . . I

I V(magnet)

~

Idol

f -----------

I

--------- - ---- - -----------------~

I . I . I . I . I .

1000 2000 3000

I (A)

5000

DS5315_ 100_45_2.EI007

. 150

~ 100

-50

0

,_ -50

- -100

-150 6000

0.12;-;:=:===:::::==::=:::~:----_._---._.._._ __ ..___._ __ .......... __._ ______ -'--t"

I - IV - L•ldotf dl I 0.10

0.08

0.06

0.04

0.02

0.00

0 1000 2000

" b OOl) "

3000

I (A)

R"~

5000 6000

-" ' < --0 "O

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. '

I

•!

I ·~

--, ......_,, {/) {/)

0 _J

>-­rn s.... Q)

c . LJ

"

.,

· ENERGY LOSS AS A FUNCTION OF RAMP RATE Magnet DS031 5

I

2 0 Q T - --.. - .... __ :.. __ ...:..____ ........ :.... · · · ·

• Un-Bucked • Bucked .

l 50 _J_ '

1 00

I ...... - ·--· .,- . --·-----

' .. --: .. -·· ---···-·· - -- ···-··· ----··--·-·---- . . __ .... ----·-~

.. -~··-··· .-···---· .. ...

• 50+ ·. Reading Rate = 4.5 Hz."

~E 0 = 81.03 J .

d(llE)/ di = 0. 138 J /A/ ~ec O-f-·--1·-·· .. ·· I .. ··--:., .... . .. _ , ....... , . ... , · I ·· . , .. . . I ... l ·····-·I· ....... . .... ,, , __ .. , .... ·I··--...... _.,,,,. ...... -, .......... ,._ .. ..

0 100 200 300 400

Ramp Rate (A/sec}

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THIRD MEASUREMENT EFFORTS (MAGNET DS0315 - AGAIN)

GOALS:

• MEASUREMENTS OF&: AS A FUNCTION OF RA~ RATE (dl/dt = 30, 50, 100, 150, 200, 250, 300 A/sec) USING OUR "STANDARD" RAMP: 500 - 5000 - 500 A

• MEASUREMENTS WITH IMAX= 6500 A (REQUIRED MODIFICATIONS TO PS CONTROLLER)

• STUDY EFFECTS OF LOW RESISTANCE TO GROUND AT · VARIOUS POINTS IN THE MEASUREMENT CIRCUIT

• ADDED LOSS MECHANIS~ - Cy BAR INSERTED IN BORE OF MAGNET, TO DETERMINE SENSITIVITY AND ACCURACY

• UNIPOl.,AR RAMP RATE STUDIES WITH IMIN = 50 A, RATHER THAN 500 A

• BIPOLAR TESTS, USING :

--- "STANDARD" RAMP~ : 0 ± 5000 A, VARIOUS RAMP RATES

SSC "HEB" RAMPS

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RESULTS :

•AH ys dl/dt RESULTS LOOK QUI'I'E REASONABIS­WE GET A HYSTERESIS LOSS OF ABOUT 60 /, AND A RAMP RATE DEPENDENCE OF ABOUT 0.22Q J/A/sec

• rvIBASUREMENTS WITH IMAX= 6500 A ARE REASONABLE AE = lOAJ@ dl/dt = 100 AJ.s. (compare to W for "std" ramp @ dl/dt = 100 A/s)

•NO OBSERVED EFFECT WHEN SYSTEM RESISTANCE TO GROUND IS CHANGED AT VARIOUS POINTS IN THE CIRCUIT - V ARIATIQN IN LOSS MEASUREMENT IS 5 J, COMPARABLE TO OUR REPRODUCIBILITY

. • UNIPOLAR RAMPS WITH IMTN = 50 A : SHOWS BOTH

LARGER HYSTERESIS I ass (66 D AND LARGER RAMP RATE DEPENDENCE (0.260 J/A/sec)

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,,,-.... ~ ...__,, Q) ,...... (.)

~ u

"" f/l. Vl 0 ~

~ bD ~ Q)

~ rzl

Energy Loss as a Function of Ramp Rate (Magnet DS0315)

200 •

150

100

50 • (AE )0= 60 J ; aE/aI = 0.228 J/A/s

0 I I I I I I I I I I I I I I I I I I I I I

0 100 200 300 400

Ramp Rate (A/sec)

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,,.-..... ~ .............

VJ VJ 0 ~

>. bl) h Cl> i:i ~

Energy Loss as a Function of Ramp Rate (Magnet DS0315)

200,---~~~~~~~~~~~~~~~~---

150

100

50 linear fit: AE = 65.7 J; AE/AI = 0.260 J/A/s

( :tm1...> .::: S'O A )

0 I I I I I I I I I I I I I I I I I I I I I

0 100 200 300 400

Ramp Rate (A/sec)

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• COPPER BAR STUDIE& :

-ADDED LOSS SCALES AS CONDUCTNITY (cr);

THE POWER DISSIPATED IS GNEN BY:

P = ((crB2w3h)/12)L (Lamm, Haddock)

WHERE cr = conductivity, L =length of bar, w = width of bar, h = height of bar,

CALCULATIONS SHOWED THAT ADDED LOSS AI BOOM TEMPERATURE TO BE BELOW MEASIIREMENJ SENSITIVITY =

---------------- ...

. ~:.· PERFORM MEAS~MENTS AT 77 K, 4.2 K

~ASURED AND EXPECTED ADDED LOSS (LIB*) FOR OUR "STANDARD" RAMP@ 100 A/sec:

T(K) p ( = 1/cr) . * * L\E CALC (J) LiE MEAS (J)

300 1.71 E-8 0.4 = 0 77 ~ 2.'32.~ -'! x 3. 0 = 3 - 4

4.2 ~fCI. 3.1 G-Jo fl[" 22 . .3 = 20

rNEws FLAHI! ____/ MEf/SUU.!> VALVES

\ THESE RESULTS ARE QUALITATIVELY IN GOOD ~ AGREEMENT - WE MUST MEASURE a OF OUR BAR

AT 77 KAND 4.2 K TO ACHIEVE A MORE ACCURATE COMPARISON

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~ / """':> .... .1

~

Q) ...... 0 ~ u

'-.... tll en 0

...:t ~ bD ~ Q}

~ Pil

Energy Loss as a Function of Ramp Rate (Magnet DS0315)

200----·--· • No CU bar A Cu bar @ 300 K • Cu bar 0 77 K • Cu bar @ 4.2 K

150

• 100

'\,.

Linear Fits No Cu bar

--- Cu bar @ 300 K --· Cu bar 0 77 K

w - Cu bar 0 4.2 K

50 I ' ' ' ' I I • ' I I • I I I I I • • • I 0 100 200 300 400

Ramp Rate (A/sec}

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•BIPOLAR STANDARD RAMP: RAMP RATE STUDY WITH • dl/dt = 60, 100, 150~ 200, 250, 300 A/sec; SYMMETRIC RAMP WITH 5 SECOND DWELLS AT IMIN, IMAX, AND AT I= 0

(DWELL AT I= 0 IS DICTATED BY BIPOLAR SWITCH OPERATION)

. RESULTS:

HYSTERESIS LOSS = 188 J ....

RAMP RATE DEPENDENCE = 0.35 J/A/sec .

QUALITATIVELY, THIS SEEMS REASONABLE --­

QUANTITATIVELY, WE HA VE NO REAL CALCULATIONS FOR COMPARISON - - - - - - - - -

•BIPOLAR SSC "HEB" CYCLE~ : RAMP IS A COMPLEX BI­POLAR RAMP SUPPLIED BY SSCL, BEING CONSIDERED FOR USE IN THE HEB ... CURRENT RANGE IS +/- 6400 A, WITH FLA TIOPS AT Imin AND Imax , AND AT I = 0.

WE MEASURED AC LOSS AS A FUNCTION FO RAMP RA TE FOR dl/dt = 90, 113, 170, 226, 283, AND 339 A/sec.

RESULTS:

HYSTERESIS LOSS: 212 J

RAMP RATE DEPENDANCE: 0.563 J/A/sec

- /J ,. • I -r' ,,,,,,,, :e ll~ ( /'-.· ·.,,. ·.j ,I,...,, .. • ...... ·~-:::- ~·- • A

, ...,,. - -::-- . ~ • 1:,,~,,,tl\J~a/ :::: " , EED _,,..Ll/ - 1 -.,.1' ~- .. -,,-r- - ~

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...--. ~ '-""' rn fl)

0 ~

~ bl) ~ Q)

~ ~

400

300

200

100

Energy Loss as a Function of. Ramp Rate (Magnet DS0315)

~\ STb.'' Bi-Polar Ramps : 0 --. ± 5000 A . ... .. - . ..... .. -- - - · .. ---

... .. ... ... .. . .. . , . . . • • ..• - .. .i• • .

. -- Linear Fit: AE 0= 188 J; ~E/AI = 0.348 J/A/s

•' ••'•· •· • • OoO, ... H o ..... . .. ...

0 ,- I I I I I I I I I I I I I I I

0 100 200 300 400

Ramp Rate (A/sec)

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~ t-:> ......._,,,

Q) ....-4 ()

~ u "'-C/l

rn 0 ~

~ OD S... Q)

~ ~

Energy Loss as a Function of Ramp Rate (Magnet DS0315)

500,----~~~~~~~~~~~~~~~~~--

400

l -• 300

200

100! Bi-Polar !!E~_gycl~_.# ~.

AE = 212 J 0

a (aE)/ai· = o.563 J/A/s

0 f I I I I I I I I I I I I I I I I I I I I

0 100 200 300 400

Ramp Rate (A/sec)

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/VobJ - ON 70 •• ,

HARMONICS MEASUREMENTS :

THE MAGNETIC FIELD CAN BE DESCRIBED AS AN INFINITE SERIES OF "MULTIPOLES" ...

By - iBx = L (Bn - iAn)((x + iy)/r0 )0 for n = 0 ----> oo

where An and Bn are the skew and normal coefficients, and r0 is the reference radius, chosen as 1 cm for SSC dipoles.

The x and y directions are chosen so that Ao is zero for I * 0 and B0 is +ve for I = +ve.

MAGNETIC FIELD HARMONICS MEASUREMENTS WERE PERFORMED ON MAGNET DS0315 JJSING OUR "STANDARD" UNIPOLAR AND BIPOLAR RAMPS ...

1.) I= 500A ~--> 5000A ---> 500A,

2.) I = 50A ---> 5000A ---> 50A, and

3.) I= OA ---> 5000A --->OA ---> - 5000A ---> OA

at dl/dt = 100 A/sec.

FIELD HARMONICS WERE MEASURED USING THE STANDARD LAB2 MAGNETOMETER - 6Hz ROTATING MORGAN COIL, V/F CONVERIBRS, ETC ....

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RESULTS :

THE ORIGIN OF _HYSTERESIS IN THE MAGNETIC MULTIPOLES IS THE HYSTERESIS IN THE SUPERCONDUCTOR --- IT IS MOST EASJL Y OBSERVED lli_THE NORMAL SEXTUPOLE cev .

FROM THE PLOTS OF B2 AS A FUNCTION OF CURRENT, WE FIND:

1.) THE SEXTUPOLE SHOWS INVERSION SYMMETRY, . - ~

I.e.,

\ B2 (I) = - B2 (-I) I ·2.) UNIPOLAR B2 CJJRVES LIE ON TOP OF BIPOLAR B2

!:DRYE- NO APPARENT DEVIATION IN B2 AS A FUNCTION OF RAMP RANGE, TYPE.

SO ... NO REAL SURPRISES HERE.

( N<Tr~ :

\lfl"HSJi~ ~ J.:: 0 • . . )

4

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a:: w I-w :L 1-4

I-z w u ~

I.')

(f) (f) ::> < (.!)

..

. NORMAL SEXTUPOLE (GAUSS) DS0315aEA012A

PROBE 11 HEASURED 10-APR·91 11:00:56 10 ..-.----..--------.-----.--...---.-..--..--.-...--.---,--.--.---.------------

5

0

-5

-10 I I I I t I I I I I I I I I I I I I I I I . I I I I I I I I I I

-6000 -4000 -2000 0 2000 4000 6000

CURRENT (AMPSl

l) #. \ t 1 ' l it. 4 .;..:. ( ~. 0 o -*> ~ i)t).c 4 ) 0 .K.41n.P

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m 0 0

(\J 0 <D

~

0 <C w 0 q.

0 ~ Q

O · lD v ~ ~

(Y)

0 0 -...

()) 0 ~ CD

0 0 0 in 0 (\J 0 ';? ,......,

0 - (f) -~-

0.... \/) OI :L

()) ~ < t a. ......., ()) ~ 0 I-0

. ::::i - z ,.... < ffi w • .J

(!) ~ a:: ,,,_. < a:: '--.

-...; ~ 0 ~

W= 0 u 0

~w (\J ~ co I

o~ -.., Q_ a. . -I'· ::::i 'CJ

0 ~ I-- 0

0 -x '¢ ""-I -w __.)

())

_J 0 0

<C 0

:L 0 0 LO o<D ........ I ........ I

0::: I

0 z

~313WI1N3J 1 ~ ssnv9

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NORMAL SEXTUPOLE (GAUSSJ OS0315aEA013 PROBE ll HEASUREO lO·APR-91 12a36:58

10 r-T""--.-.,-,..~,.-..--.-............. --.-~.-.------.--.-..---.--.-"'T'"""'-r-r--.-.~---_...,

~ 5

w I-w :L ...... I-z w 0 u ..........

~

(f) (/) :'.) <( (.!)

-5

-10 ...__.___.__..............___.._.._.___.._...____.___.__..L--L__.__..1-L__.__..L--L_._ ............... __.__......_.__.__ ............... _....__.

-6000 -4000 -2000 0 2000 4000 5000

CURRENT (AMPS)

Bl f ' f1 r. Ai'< ( ( . .'> ---~ :!:. S\.:>~o A) RA-HP

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'' , . ., * ~ ~~'~

~

" \ \ _\.

a* ++ +-+~ a a ~ x x ~·

• • D B

a II

a ll

• II

• lil

• a • ~D •• ,

• • • • • •

s.. s.. «:l ~o 0 0. 0. ·-..... c: s.. c: ::::::> c:a

::::::> -0. 0 0. 8 0.. s <cc < 0 0. 0013 00< 0 lQ '° I o loo 000 lQ lQ lQ

x+•

• • •••

0 0 0 ~

0 0 0 C\2

0

0 0 0 N I

0 0 0 ~ I

0 '---'L...........IL-..l---L---L--l.---1---1----1-1.--L--L---L----1...--1..---1...--L--L-L_J g

0 ~

0 lO I

oco ~1 I

Page 54: TS-SSC 91-190 AC LOSS MEASUREMENTS OF SSC MODEL … · 2013-03-15 · currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar

CONCLUSIONS :

_AC LOSS MEASUREMENT TECHNIQUE SEEMS REASONABLE - GET GOOD AGREEMENT BETWEEN ,

EXPECTED RESULTS AND MEASUREMENTS, WHERE CALCULATIONS EXISTo

SIGNAL INTEGRITY IS OF PRIME IMPORTANCE IN ENSURING VALID, REPRODUCIBLE RESULTS.

BIPOLAR LOSSES ARE GREATER THAN UNIPOLAR LOSSES.. AS EXPECTED, BOTH THE SC AND IRON HYSTERESIS AND THE EDDY CURRENT LOSSES ARE GREATER UNDER BIPOLAR OPERATION.

THE FIELD HARMONICS OBEY INVERSION_ ~YMMETRY, i.e, Bn (I)= - Bn (-1), AS EXPECTED~

FUTURE STUDIES :

UNIPOLAR AND BIPOLAR LOSS STUDIES ON 50mm SHORT MAGNETS (DSA3~, DSA326 ... ), USING OUR "STANDARD" CYCLES, AND SSC HEB CYCLES.

COMPARISON W/ CALCULATIONS ...

.MEASUREMENT SYSTEM IMPROVEMENTS (DATA RATE, SOFTWARE, SIGNAL FILTERING ... )

AND IN A RELATED VEIN .... STUDIES OF B2(t) AFTER BIPOLAR CYCLES ?

-.. ..... f a~n~ l'"~ ~ utt•~ BtP0vit1t o,P~,.., - lJtE?" l<tJ(Jy rHt4r-

f3'1.. ( .(:) t> ~ e-r a~ o 'o-.> fi I 'b (b ~ '1' I - .

Page 55: TS-SSC 91-190 AC LOSS MEASUREMENTS OF SSC MODEL … · 2013-03-15 · currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar

~

i3:= .....__,

s.... Q)

~ 0

P-t

Power Dissipation as a Function of Ramp Rate (Magnet DS0315)

4--~~~~~~~~~~~~~~~~~---.

3

2

1

• Unipolar Ramp

£ Bipolar Ramp

• Unipolar Ramp {50 - 5000)

Unipolar slope: 2.48 E-5 - - - Bipolar slope: 1.68 E-5 .-/' . - · -· - Unipolar slope (50 -5000) : 2 .76 E-5 ~·_..,,./

---

.,,,,.. _..... . ,.,.--· .,,,,. •. .,,,,. .

.,,,,..~ .,,,,.. . . / . ." ./. ---:- --

..._ ----· --- -

0 ~ 11j1I11I11IIj1I1-1 11I11f1 I I I 11IIIjI111 1111 I 11 I I If

0 1E4 2E4 3E4 4E4 5E4 6E4 7E4 8E4 9E4 1E5

(Ramp Rate)2 (A/s)2

Page 56: TS-SSC 91-190 AC LOSS MEASUREMENTS OF SSC MODEL … · 2013-03-15 · currents are erased. The first set of measurements performed were ramp rate studies of the AC loss for a unipolar

.....-. ~ ~

J..i Q)

~ 0

0-t

.. +- · .. ~,;=/ ~= ~~~ ~ ~~

Power Dissipation as a Function of Rarrip Rate (Magnet DS0315)

4-.-------··--

3

2

1

• Unipolar Ramp (500 - 5000)

A Bipolar Ramp

• Unipolar Ramp (50 - 5000)

Lines represent 2nd order fits

· -~~ ,,....t/ ~ >//

.~.,,,.,..,,,.,."'• .....

/ /

/

/ /

/ /

0 pm ·~ -r;···· =---::-, I I I I I I I I I I I I I I I I 100 200 300 400

Ramp Rate (A/s)