turnkey pcb flex interconnect assemblies · pcb/flex interconnect assembly facilities overview...
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Turnkey PCB/Flex Interconnect Assemblies
What are Integrated Flex Assemblies?Rigid or flexible plastic substrates, with integrated electronic circuits, connectorized and ready for immediate customer use
Why Choose Board or Flex Assemblies?Flex assembly vs round wire assemblies
1. Less weight and bulk2. Virtually eliminates wiring errors3. Total installed cost is less4. Tightly assembled electronic packages5. Dynamic (Flex in application)6. Direct in 3 different axes
Complex Wiring Replacement
§ Lower total installed cost§ Reduced size/weight§ Easier termination and
installation of multiple connectors
§ Wiring errors virtually eliminated
The 3 Types of Connectorized Assemblies
The Flex Assembly
The Rigid Board Assembly
The Rigid Flex Assembly
Flex Quick Reference Guide
Rigid Board Quick Reference Guide
Flex Design and Quote Process
Step 1A: Select PC Tail Interconnect TypeRectangular
HiPer-D24308straight HiPer-D24308rightangle
HiPer-DCombostraight
HiPer-DComborightangle
Series79Micro-Crimp
MWDMMicro-D
Series89Nanominiature
AlphaLink
Step 1B: Select PC Tail Interconnect TypeCircular
SuperNineCOTS
SuperNineSpecial
Series970PowerTrip
MIL-DTL-38999QPLHermetic
Series80and811MightyMouse
Series88SuperFly
SuperSealRJ45/USB
Nanominiature Circular
Step 2: Define Style of PCB Terminations
Thru Hole
Surface Mount
Straddle Mount
ZIF
Pogo
Step 3: Define Mechanical Schematic
§ Customer Supplied 3-D file to determine “keep out areas”
§ “Napkin Sketch” with rough idea of routing
§ Customer Supplied 2-D DXF
Step 4: Define Electricals
§ To approximate layer count, we need a wiring diagram complete with signal types, currents, and shielding requirements
§ Can determine ROM pricing
PCB/Flex Interconnect Assembly Facilities OverviewFootprint: 9,305 sq. ft.Capacity: 50 panels per dayProcesses: Photo, Wet, MechanicalPanel Size: 9 x 12: 70%
12 x 18: 25%18 x 34: 5%
PCB Types: Flex, Rigid, Rigid FlexStandards: IPC 6013 Class III
IPC 6012 Class III
Turnkey PCB/Flex Interconnect Assemblies