type ms03 - burkert usainstallations and the environment. the product is intended solely for the...
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Operating Instructions
TypeMS03
Conductivity sensor cube
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We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.
© Bürkert SAS, 2014
Operating Instructions 1409/0_EU-ML 00566498 Original EN
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1
Contents
1 AbouttheoperAtinginstructions...........................................................................................................................3
1.1 symbolsused..........................................................................................................................................................................3
1.2 Definitionoftheword"product"....................................................................................................................................3
1.3 Definitionoftheword"system"......................................................................................................................................4
1.4 Definitionoftheword"büs".............................................................................................................................................4
2 intenDeDuse....................................................................................................................................................................................4
3 bAsicsAfetyinformAtion....................................................................................................................................................5
4 generAlinformAtion................................................................................................................................................................6
4.1 contact........................................................................................................................................................................................6
4.2 Warrantyconditions..............................................................................................................................................................6
4.3 informationsontheinternet............................................................................................................................................6
5 Description.......................................................................................................................................................................................7
6 technicAlDAtA................................................................................................................................................................................8
6.1 conditionsofuse...................................................................................................................................................................8
6.2 conformitytostandardsanddirectives....................................................................................................................8
6.3 materialstheproductismadeof..................................................................................................................................8
6.4 fluiddata....................................................................................................................................................................................8
6.5 measurementdata................................................................................................................................................................9
6.6 electricaldata..........................................................................................................................................................................9
6.7 communication.......................................................................................................................................................................9
7 instAllAtion...................................................................................................................................................................................10
7.1 safetyinstructions.............................................................................................................................................................10
7.2 mountingtheproductonthebackplane................................................................................................................10
8 ADjustmentAnDoperAtion..............................................................................................................................................11
8.1 safetyinstructions.............................................................................................................................................................11
8.2 howtoadjusttheproduct.............................................................................................................................................11
8.3 Adjustmentsthatmustbedone.................................................................................................................................12
8.4 generalinformationonthedisplaysoftwaretypeme21..............................................................................12
Type MS03
English
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Contents
8.5 "Device"viewoftheproduct.........................................................................................................................................13
8.6 "function"viewoftheproduct.....................................................................................................................................14
8.7 Detailedviewsofthebüsfunction...........................................................................................................................15
8.8 "parameter"viewofthesensor...................................................................................................................................16
8.8.1 Settingthetemperaturecompensation.........................................................................................16
8.8.2 Configuringthetriggeringofthewarnings...................................................................................17
8.8.3 Configuringthetriggeringoftheerrors........................................................................................18
8.9 "Diagnosis"viewofthesensor....................................................................................................................................18
8.10 "maintenance"viewofthesensor..............................................................................................................................18
8.10.1 Calibratingthecellconstantoftheconductivitysensor...........................................................19
8.10.2 Doinga1pointcalibrationprocedureoftheconductivitysensor..........................................19
8.10.3 Adjustingtheoffsetvalueofthetemperature..............................................................................21
8.10.4 Simulatingsomedata........................................................................................................................22
8.10.5 Readingthedateofthelastcalibration........................................................................................22
8.10.6 Readingthedateofthenextduecalibration...............................................................................22
8.10.7 Settingthetimeintervalbetweentwocalibrations.....................................................................22
9 mAintenAnceAnDtroubleshooting.......................................................................................................................23
9.1 safetyinstructions.............................................................................................................................................................23
9.2 cleaningoftheproduct...................................................................................................................................................23
9.3 troubleshoutingifnomessageisdisplayed.......................................................................................................23
9.4 troubleshootingifthestatusleDoftheproductisredororange........................................................23
9.4.1 Message"Toohighconductivityvalue".........................................................................................24
9.4.2 Message"Toolowconductivityvalue"..........................................................................................24
9.4.3 Message"Toohightemperaturevalue".........................................................................................25
9.4.4 Message"Toolowtemperaturevalue"..........................................................................................26
10 spArepArtsAnDAccessories......................................................................................................................................27
11 pAckAging,trAnsport..........................................................................................................................................................27
12 storAge..............................................................................................................................................................................................27
13 DisposAloftheproDuct..................................................................................................................................................28
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About the Operating Instructions
1 AbouT The operATing inSTrucTionSTheOperatingInstructionsdescribetheentirelifecycleoftheproduct.PleasekeeptheOperatingInstructionsinasafeplace,accessibletoallusersandanynewowners.
theoperatinginstructionscontainimportantsafetyinformation.
Failuretocomplywiththeseinstructionscanleadtohazardoussituations.
▶ TheOperatingInstructionsmustbereadandunderstood.
1.1 Symbols used
danger
Warnsagainstanimminentdanger.
▶ Failuretoobservethiswarningcanresultindeathorinseriousinjury.
Warning
Warnsagainstapotentiallydangeroussituation.
▶ Failuretoobservethiswarningcanresultinseriousinjuryorevendeath.
attention
Warnsagainstapossiblerisk.
▶ Failuretoobservethiswarningcanresultinsubstantialorminorinjuries.
note
Warnsagainstmaterialdamage.
• Failuretoobservethiswarningmayresultindamagetotheproductorsystem.
Indicatesadditionalinformation,adviceorimportantrecommendations.
ReferstoinformationcontainedintheOperatingInstructionsorinotherdocuments.
▶ Indicatesaninstructiontobecarriedouttoavoidadanger,awarningorapossiblerisk.
→ Indicatesaproceduretobecarriedout.
» Indicatestheresultofaspecificinstruction.
1.2 Definition of the word "product"
Theword"product"usedwithintheseOperatingInstructionsalwaysreferstotheconductivitysensorcubetypeMS03.
English
Type MS03
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About the Operating Instructions
1.3 Definition of the word "system"
Theword"system"usedwithintheseOperatingInstructionsalwaysreferstotheOnlineAnalysisSystemtype8905.
1.4 Definition of the word "büS"
Theword"büS"usedwithintheseOperatingInstructionsalwaysreferstothefieldbusdeveloppedbyBürkert.
2 inTenDeD uSe
useofthisproductthatdoesnotcomplywiththeinstructionscouldpresentriskstopeople,nearbyinstallationsandtheenvironment.
▶ Theproductisintendedsolelyforthemeasurementoftheconductivityofthewaterwithina8905system.
▶ Thisproductmustbeprotectedagainstelectromagneticinterference,ultravioletraysand,wheninstalledoutdoors,theeffectsofclimaticconditions.
▶ ThisproductmustbeusedincompliancewiththecharacteristicsandcommissioninganduseconditionsspecifiedinthecontractualdocumentsandintheOperatingInstructions.
▶ Requirementsforthesafeandproperoperationoftheproductarepropertransport,storageandinstallation,aswellascarefuloperationandmaintenance.
▶ Onlyusetheproductasintended.
▶ Observeanyexistingrestraintswhentheproductisexported.
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Type MS03
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Basic safety information
3 bASic SAfeTy inforMATionThissafetyinformationdoesnottakeintoaccount:
• anycontingenciesoroccurrencesthatmayariseduringassembly,useandmaintenanceoftheproduct.
• thelocalsafetyregulationsthattheoperatormustensurethestaffinchargeofinstallationandmaintenanceobserve.
Variousdangeroussituations.
Toavoidinjurytakecare:
▶ topreventanyunintentionalpowersupplyswitch-on.
▶ tocarryouttheinstallationandmaintenanceworkbyqualifiedandskilledstaffwiththeappropriatetools.
▶ tousetheproductonlyifinperfectworkingorderandincompliancewiththeinstructionsprovidedintheseOperatingInstructions.
▶ toobservethegeneraltechnicalrulesduringtheplanninganduseoftheproduct.
▶ nottousethisproductinexplosiveatmospheres.
▶ nottousethisproductinanenvironmentincompatiblewiththematerialsfromwhichitismade.
▶ nottomakeanyexternalorinternalmodificationstotheproduct.
note
elements/componentssensitivetoelectrostaticdischarges
• Thisproductcontainselectroniccomponentssensitivetoelectrostaticdischarges.Theymaybedamagediftheyaretouchedbyanelectrostaticallychargedpersonorobject.Intheworstcasescenario,thesecompo-nentsareinstantlydestroyedorgooutoforderassoonastheyareactivated.
• Tominimiseorevenavoidalldamageduetoanelectrostaticdischarge,takealltheprecautionsdescribedintheEN61340-5-1norm.
• Alsoensurethatyoudonottouchanyoftheliveelectricalcomponents.
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Type MS03
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General information
4 generAl inforMATion
4.1 contact
Tocontactthemanufactureroftheproductusefollowingaddress:
BürkertSAS
RueduGiessen
BP21
F-67220TRIEMBACH-AU-VAL
TheaddressesofourinternationalbranchescanbefoundontheInternetat:www.burkert.com
4.2 Warranty conditions
TheconditiongoverningthelegalwarrantyistheconforminguseoftheproductinobservanceoftheoperatingconditionsspecifiedintheseOperatingInstructions.
4.3 informations on the internet
YoucanfindtheOperatingInstructionsandtechnicaldatasheetsregardingthetypeMS03at:www.burkert.com
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Type MS03
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Description
5 DeScripTionTheconductivitysensorcubeisusedinthesystemtype8905.
Theelectricalandfluidconnectionsaremadeviatheconnectionpanelofthesystemtype8905.
Leverto:
- lock/unlocktheproduct.
- carryoutmaintenanceoperations.
Unlockedposition
Lockedposition
Maintenanceposition
Push-buttonwithmea-suredprocessvariable
Fluidconnections
Electricalinterface
Pin
Adaptationpins
SensorcubestatusLED
Slotforthemicro-SIMcard
Fig. 1: Description of the product
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Type MS03
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Technical data
6 TechnicAl DATA
6.1 conditions of use
Ambienttemperature 0to+40°C
Airhumidity <90%,withoutcondensation
Protectionratingacc.toEN60529
• IP65,whenpluggedinthebackplane
• IP20,asstandaloneproduct
Max.heightabovesealevel 2000m
6.2 conformity to standards and directives
TheproductconformstotheCEdirectivesofthesystemtype8905,onlywhentheproducttypeMS03ispluggedinthesystemtype8905.
6.3 Materials the product is made of
part material
Housing PPE+PS
Seal EPDM
Lever PC
6.4 fluid data
• Typeoffluid
• pHvalue
• Water,withoutparticles:drinkingwater,industrialwater
• pH4to9Minimalflowrate 3l/h;recommended6l/h
Watersamplepressure PN6
Watersampletemperature 0to+40°C,notfreezing
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Type MS03
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Technical data
6.5 Measurement data
Conductivitymeasurement
• Measuringrange
• Measurementdeviation("measurementbias",asdefinedinthestandardJCGM200:2012)
• Linearity
• Repeatability
• Responsetime(t90)
• Measurementsensor
• 50µS/cmto1000µS/cm
• ±2%ofthemeasuredvalue
• ±0.2%ofthefullscale
• ±0.2%ofthefullscale
• <5s
• systemwithtwographiteelectrodes,C=1Temperaturemeasurementforcompensation
• Measuringrange
• Measurementsensor
• 0to50°C
• Pt1000ClassB,nocontactwiththewatersampleMaintenanceintervaloftheexternalreferenceelectrode 12months,nominal,dependingonthewaterquality
6.6 electrical data
Operatingvoltage 24VDCthroughthebackplaneofthesystemtype8905
Powerconsumption 0.8VA
6.7 communication
Internalcommunication throughbüS
ExternalcommunicationbystatusLED accordingtoNAMURNE107
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Type MS03
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Installation
7 inSTAllATion
7.1 Safety instructions
note
riskofdamagetotheproductduetonon-conforminginstallation.
• Theelectricalandfluidicinstallationscanonlybecarriedoutbyqualifiedandskilledstaffwiththeappropriatetools.
• Respecttheinstallationinstructionsforthesystem.
note
riskofdamagetotheproductduetothepowersupply
• Shutdownandisolatetheelectricalpowersourcebeforecarryingoutworkonthesystem.
note
riskofdamagetotheproductduetotheenvironment
• Protecttheproductagainstelectromagneticinterference,ultravioletraysand,wheninstalledoutdoors,theeffectsoftheclimaticconditions.
7.2 Mounting the product on the backplane
TheproductispluggedinthebackplaneofthesystemType8905.
4
3
3
1. Drythesurfaceofthebackplanethatwillbeincontactwiththeproduct.
2. Drythesurfaceoftheproduct.
3. Whilethepush-buttonispushed,turnthebayonetlevertotheright,
ontheunlockedposition,.Donotpushthelevertothemaintenanceposition.
4. Insertthetwoadaptationpinsintheirholesandthenplugtheproductinthebackplane.
5. Whilethepush-buttonispushed,turnthebayonetlevertotheleft,
onthelockedposition, .
Fig. 2: Mounting a product on the backplane of the system
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Adjustment and operation
8 ADjuSTMenT AnD operATion
8.1 Safety instructions
note
riskofdamagetotheproductduetonon-conformingadjustment.
• TheoperatorsinchargeofadjustmentmusthavereadandunderstoodthecontentsoftheseOperatingInstructions.
• TheoperatorsinchargeofadjustmentmusthavereadandunderstoodthecontentsoftheOperatingInstruc-tionsofthedisplaysoftwaretypeME21and/orthecontentsoftheOperatingInstructionsoftheBürkertCommunicatorsoftwaretype8920and/ortheOperatingInstructionsofthecontrollermoduletypeME25.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/installationmustonlybeadjustedbysuitablytrainedstaff.
note
riskofdamagetotheproductduetonon-conformingcommissioning.
• Beforecommissioning,makesurethatthestaffinchargehavereadandfullyunderstoodthecontentsoftheseOperatingInstructions.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/theinstallationmustonlybecommissionedbysuitablytrainedstaff.
note
riskofdamagetotheproductduetonon-conformingoperation.
• TheoperatorsinchargeofoperationmusthavereadandunderstoodthecontentsoftheseOperatingInstructions.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/installationmustonlybeoperatedbysuitablytrainedstaff.
8.2 how to adjust the product
Theadjustmentoftheproductcanbemade:
• eitherwiththedisplayofthesystemtype8905.ThedisplayofthesystemismanagedbythesoftwaretypeME21.Seechap.8.4.
• orwithaPCandtheBürkertCommunicatorsoftwaretype8920.Togetgeneralinformationaboutthesoftwaretype8920,refertotheOperatingInstructionsofthetype8920.
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Adjustment and operation
8.3 Adjustments that must be done
Dotheadjustments:
• aftertheproducthasbeeninstalledinthesystem.
• afterthefluidicandelectricalinstallationshavebeenmadeonthesystem.
• afterthetightnessofthesystemhasbeenchecked.
• afterthesystemhasoperatedforapolarizationtimeof12hours.
• Beforecommissioningtheproduct/systemforthefirsttimeandforthecorrectoperationoftheproductandofthesystem,calibratethecellconstantoftheconductivitysensor.Refertochap.8.10.1.
• Calibratetheproducteverythreemonths.
8.4 general information on the display software type Me21
TheseOperatingInstructionsexplaintheadjustmentsthatarespecifictotheproducttypeMS03.
→ TogetgeneralinformationaboutthedisplaysoftwaretypeME21,refertotheOperatingInstructionsofthetypeME21thatisontheCDdeliveredwiththesystem.
TheOperatingInstructionsofthedisplaysoftwaretypeME21:
• givegeneralinformationonthesoftware,suchas:descriptionoftheuserinterface,structureofthemenus,descriptionofthepossibleviews("Device"viewforexample),descriptionofthenavigationbuttons...
• explainhowtomakethegeneraladjustmentssuchas:thedisplaylanguage,thelocatingoftheproduct...
• explainhowtoconfigureandcustomizethe"Desktop"viewswithvaluesorgraphs.
• givegeneralinformationontheerrormessagesandtheoperatingofthesystemstatuslight.
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Type MS03
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Adjustment and operation
8.5 "Device" view of the product
The"Device"viewshowssomeofthemeasurementdatarelatedtotheproduct.
→ Ifthedisplayshowsa"Desktop"view,tap toaccessthe"Device"view.
→ Todisplaythe"Device"viewoftheproduct,selecttheproductinthelistofdevicesontheleftofthedisplay.
Controller
5648320001
Device 5648320001
Location TreatmentunitNr1 Status N/A
Conductivity 0.00µS/cm Resistivity 2000.00W.m
Temperature 24.10°CBoardtemperature 26.20°C
Deviceview
HMIU
12.08.201416:55
EC
ListofdevicesthatareconnectedtothebüS
Thefollowingdatacanbereadfromthe"Device"viewoftheproduct:
• thedevicesthatareconnectedonthebüSwiththeir"Uniquedevicename".Bydefault,the"Uniquedevicename"isbuiltupwithtwonumbers:theordercodeoftheproduct(forexample564832,fortheconductivitysensorcube)andtheseriesnumber(0001,forexample).
• wheretheproductisgeographicallylocated.
• themeasuredvalueoftheconductivityofthewatersample.
• themeasuredvalueoftheresistivityofthewatersample.
• themeasuredvalueofthetemperatureofthewatersample.
• themeasuredvalueofthetemperatureoftheinternalmeasurementboard.
Table 1: "Device" view of the product
→ Todisplaythe"Function"viewoftheproduct,tap .
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Adjustment and operation
8.6 "function" view of the product
The"Function"viewshowsthefunctionsavailableforaproductand,foreachfunction,themaindatarelatedtoeachfunction.
Todisplaythe"Function"viewoftheproduct:
1. selecttheproductinthelistofdevices,ontheleftofthedisplay,
2. tap .
büS
function büS
Uniquedevicename 5648320001 Location TreatmentUnitNr1
Description Springwater
ConductivitySensor5648320001 12.08.201416:55
CL2 Sensor
"function"viewofthebüs
→ Todisplaythe"Function"viewofthebüStheproductisconnectedto,select"büS"inthelistofdevicesontheleftofthedisplay.
→ Tap toaccessthe"Parameter"view.Seechap.8.7.
Sensor
function Sensor
Conductivity 0.00µS/cm Resistivity 2000.00W.m
Cellconstant 0.94
Temperature 24.10°COffset 0.00°C
ConductivitySensor5648320001 12.08.201416:55
büS
Cl2
"function"viewofthesensor
→ Todisplaythe"Function"viewofthesensor,select"Sensor"inthelistofdevicesontheleftofthedisplay.
→ Tap toaccessthe"Parameter"view.Seechap.8.8.
Table 2: "Function" view of the product
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Adjustment and operation
8.7 Detailed views of the büS function
Table 3: "Parameter" view of the "büS" function
parameter büS
BasicSettings UniqueDeviceName 5648320001
TreatmentUnitNr1
0
0
Location
Description
Physicalgroup
Logicalgroup
Conductivitysensor5648320001 04.04.201412:21
Groupingsettings
"parameter"detailedviewofthebüs
Tosettheuser-specificdatafortheidentificationofthedeviceonthebüS:
• UniqueDeviceNameoftheproduct.
→ MakesureyouchooseauniquenamefortheproductbecausethebüSmustrecognizetheproduct.
→ Makesureyouchooseauniquenamethatisselfexplanatorytoidentifytheproductbecause,iftheuniquenameischanged,allthesettingsmadeonthebüSmustbechanged.
• Description
• Location
• Groupingsetting
Table 4: "Diagnosis" view of the "büS" function
Diagnosis büS
büSinformation Address 126
500kbit/s
Conductivitysensor
564832
683328
A.00.02.42
A.01.00.00
Baudrate
Devicename
Identitynumber
Softwareidentitynumber
Softwareversion
Hardwareversion
Conductivitysensor5648320001 04.04.201412:21
Deviceinformation
"Diagnosis"detailedviewofthebüs
ToreadsomebüSdataanddevicedata:
• Addressandbaudrate
• Devicenameanddeviceordercode(Identitynumber)
• Softwareandhardwareinformation
• InformationrelatingtotheTFT
• Devicedriverinformation
Nochangesbyuserarepossible.
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Adjustment and operation
Table 5: "Maintenance" view of the "büS" function
Maintenance büS
Resettypes Device Reset
Conductivitysensor5648320001 12:21:16"maintenance"detailedviewofthebüs
Restarttheproductforareset.
8.8 "parameter" view of the sensor
→ Inthe"Function"view,tap toaccessthe"Parameter"view.
parameter Sensor
Temperature Desiredunit °C
W.cmDesiredunit
Warnings
Errors
Messagestriggers
ConductivitySensor5648320001 12:21:16
Conductivity
Resistivity
12sResponsetimeFilter
Desiredunit mS/cm
CompensationType
Linearcompensation
OFF
0%
The"Parameter"viewofthesensormakesitpossible:
• tochangetheunitsofthedisplayedconductivityvalue.
• tochoosethetypeoftemperaturecompensationtodeterminetheconductivityofthewatersample,seechap.8.8.1.
• ifalineartemperaturecompensationischosen,tosetthecompensationcoefficient,seechap.8.8.1.
• tochangetheunitsoftheresistivitymeasuredbytheconductivitycell.
• tochangetheunitsofthedisplayedtemperature.
• toenterthevalueoftheT10-90responsetimeforthemeasuredsignal.
• toconfigurethetriggeringofthewarnings,seechap.8.8.2.
• toconfigurethetriggeringoftheerrors,seechap.8.8.3.
Table 6: "Parameter" view of the sensor
8.8.1 Setting the temperature compensation
Todeterminethecorrectvalueoftheconductivityofthewatersample,thetemperatureofthewatersampleshouldbecompensated.
Alineartemperaturecompensationmaybesufficientlyaccurateforyourprocess,providedthetemperatureofyourprocessisalwaysabove0°C.Enteracompensationbetween0.00and9.99%/°C.
Forexample,thelinearcompensationfordrinkingwaterisabout2%/°C.Usethefollowinggraphandequationtocalculatethemeanvalueofthecompensationcoefficientaaccordingto
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Adjustment and operation
atemperaturerangeDTandtheassociatedconductivityrangeDc:
χ
χ25
25 T [°C]
∆χ
∆T
T
χT
α =
χ25
∆χ
∆Τx
1
Fig. 3: Linear compensation curve of the temperature
Bydefault,thetemperatureisnotcompensated("CompensationType"setto"OFF").
Procedure:
1. Tapconductivity compensationtype inthe"Parameter"viewofthesensor.
Thetemperaturecompensationcanbe:
• eitherlinear(choose"Linear%"),
• oraccordingtothesodiumchloridelaw(choose"NaCl").
2. Selectthetypeofcompensationandvalidate.
3. Ifthecompensationtype"Linear"ischosen,tapconductivity linearcompensation inthe"Parameter"viewofthesensor,andentertheneededcompensationcoefficient.
4. Validate.
8.8.2 configuring the triggering of the warnings
Thevaluesofsomeprocessvariablescanbemonitoredtodetectaproblemintheprocessoronthesensor.
Fortheconductivitysensorcube,thefollowingvaluescanbemonitored:
• theconductivityvalueofthewatersample,
• thetemperatureofthewatersample.
Procedure:
1. TapWarnings inthe"Parameter"viewofthesensor.
2. TapActivationflags inthe"SensorParameter"view.
3. Selecttheprocessvariablestobemonitoredandvalidate.
4. Settheminimumand/ormaximumthresholdvalues.
Whentheparameteredthresholdvaluesarereachedandtheactivationflagoftherelatedprocessvariableis
selected,awarningmessageisgeneratedinthe"MessagesList":tap toaccessthe"MessagesList".Seechap.9.3forthetroubleshootingdetails.
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Adjustment and operation
8.8.3 configuring the triggering of the errors
Thevaluesofsomeprocessvariablescanbemonitoredtodetectaproblemintheprocessoronthesensor.
Fortheconductivitysensorcube,thefollowingvaluescanbemonitored:
• theconductivityvalueofthewatersample,
• thetemperatureofthewatersample.
Procedure:
1. Taperrors inthe"Parameter"viewofthesensor.
2. TapActivationflags inthe"SensorParameter"view.
3. Selecttheprocessvariablestobemonitoredandvalidate.
4. Settheminimumand/ormaximumthresholdvalues.
Whentheparameteredthresholdvaluesarereachedandtheactivationflagoftherelatedprocessvariableor
sensorvalueisselected,anerrormessageisgeneratedinthe"MessagesList":tap toaccessthe"Mes-sagesList".Seechap.9.3forthetroubleshootingdetails.
8.9 "Diagnosis" view of the sensor
The"Diagnosis"viewmakesitpossibletoreadthefollowingvalues:
• themeasuredvalueoftheconductivityvalueofthewatersample.
• themeasuredvalueoftheresistivityvalueofthewatersample.
• thecellconstantoftheconductivitysensor.
• themeasuredvalueofthewatersampletemperature.
• thetemperatureoffsetthathasbeenenteredinthe"Maintenance"viewofthesensor.
• themeasuredvalueofthetemperatureofthemeasurementboard.
• thetimetheproducthasalreadyoperated.
• thecalibrationlimitsofthecellconstantoftheconductivitysensor.
→ Fromthe"Parameter"viewofthesensor,tap toaccessthe"Diagnosis"view.
8.10 "Maintenance" view of the sensor
The"Maintenance"viewmakesitpossible:
• tomodifythecellconstantoftheconductivitysensor,
• tocalibratetheproduct,withthecalibrationwizard,i.e.automaticallydeterminethecellconstantoftheconduc-tivitysensor,
• tomodifythevalueofthetemperatureoffsetofthewatersample,
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Adjustment and operation
• tochecktheoperatingoftheproductbysimulatingsomedata,
• toreadthedateofthelastcalibration,
• toreadthedateofthenextduecalibration,
• tosetthenumberofdaysbetweentwocalibrations.
→ Fromthe"Parameter"viewofthesensor,tap toaccessthe"Maintenance"view.
8.10.1 calibrating the cell constant of the conductivity sensor
Tomeasureconductivityvalueswithaslessdeviationaspossibleyoumustcalibratetheconductivitysensor.
Thiscanbedone:
• eitherbyadjustingbyhandthecellconstantoftheconductivitysensor:inthe"Maintenance"viewofthesensor,tapconductivitycellconstant andenterthevalueofthecellconstant.
• orbydoinga1pointcalibrationproceduretoautomaticallydeterminethecellconstantoftheconductivitysensor.Seechap.8.10.2.
8.10.2 Doing a 1 point calibration procedure of the conductivity sensor
Dangerduetothenatureofthefluid
▶ Respecttheregulationsonaccidentpreventionandsafetyrelatingtotheuseofaggressivefluids.
Doa1pointcalibrationproceduretoautomaticallyadjustthevalueofthecellconstantoftheconductivitysensor.
1. Connectaperistalticpumpinthewatersampleinletcircuitofthesystem,asshowninFig.4.Ifthefluidicconnectionsarenotdonecorrectly,theproductandthesystemcanbedamagedbecausethepressureintheproductandinthesystemistoohigh.
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Adjustment and operation
24 VDC
+-
OUT IN
Peristalticpump
Fig. 4: Installation for the calibration of the product in a system type 8905
2. Makesurethedirectionoftheflowiscorrect.
3. Makesurethefluidicinstallationforthecalibrationistight.
4. Letcleanwaterflowthroughthesystemtorinsetheproduct.
5. Prepareareferencesolutionwithaconductivityvalueascloseaspossibletothewatersample.
6. Inthe"Maintenance"viewofthesensor,tapconductivitycalibrationwizard1point .
7. Step1/5:letthereferencesolutionflowthroughthesensor.
8. Tap .
9. Step2/5:tapinputbuffervalue andentertheconductivityvalueofthereferencesolution.
10. Validate.
11. Tap .
12. Step3/5:whenthemeasurementoftheconductivityvalueisstable,tap .
13. Step4/5:
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Adjustment and operation
• ifthecalibrationhassucceeded,thecalculatedcellconstantisdisplayedandthedateofthelastcalibrationis
updated(seechap.8.10.5).Tap togotothestep5/5.
• ifanerrormessageisdisplayed,refertoTable7.
• ifawarningmessageisdisplayed,refertoTable8.
14. Step5/5:validateorcancelthecalibration.
Table 7: Error message at the end of the 1 point calibration of the conductivity sensor
Displayedmessage ComputedcalibrationvalueoutoferrorlimitssymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thesensorcalibrationhasfailedbecausethecalculatedcellconstant
valueisoutoftheerrorrange.Whattodo? 1. Comparethecalculatedcellconstantvaluewiththecalibration
limitsthatcanbereadinthe"Diagnosis"view.
2. Replacetheproductbyanewone.
Table 8: Warning message at the end of the 1 point calibration of the conductivity sensor
Displayedmessage ComputedcalibrationvalueoutofwarninglimitssymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thecalculatedcellconstantisoutofthewarningrangebecause:
• eitherawrongsolutionhasbeenusedforthecalibration.
• ortheproductisaging.
Whattodo? 1. Makesurethebuffersolutionusedisthecorrectone.
2. Ifitisnotthecorrectone,abortthecalibration.
3. Useacorrectreferencesolutionanddothecompletecalibrationprocedureagain.
→ Youcanchoosetoeitherval-idateorcancelthecalibration.
• Ifyouvalidatethecalibration,thenewcalculatedcellconstantvalueisusedtodeterminetheconductivityvalue,andthelastcalibrationdateisupdated.
• Ifyoucancelthecalibration,thecurrentcellconstantvalueisusedtodeterminetheconduc-tivityvalue,andthelastcali-brationdateisnotupdated.
→ Plantoreplacetheproduct.
8.10.3 Adjusting the value of the temperature offset
Thetemperaturemeasuredbythesensorcanbecorrectedwithanoffsetvalue.
1. Inthe"Maintenance"viewofthesensor,taptemperatureoffset andenterthevalueofthetem-peratureoffset,inthedisplayedtemperatureunits.
2. Tochangetheunitsofthetemperature,gotothe"Parameter"viewofthesensor,taptemperatureDesiredunit andchoosethetemperatureunits:theoffsetvalueofthetemperatureisautomaticallyconverted.
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Adjustment and operation
8.10.4 Simulating some data
Checktheoperating(forexample,makesurethewarningand/orerrorlimitsarecorrectlyset)oftheproductand/orprocessbysimulatingsomedata.
1. Inthe"Maintenance"viewofthesensor,tapsimulationstatus andchoose"ON"toactivatethesimulation.
2. Validate.
3. Tosimulateaconductivityvalue,tapsimulationconductivity andentertheconductivityvaluevaluetobesimulated.
4. Tosimulateatemperaturevalue,tapsimulationtemperature andenterthetemperaturevaluetobesimulated.
8.10.5 reading the date of the last calibration
Toreadthedateofthelastcalibrationthathassucceeded.
→ Inthe"Maintenance"viewofthesensor,readthedateinthefieldcalibrationschedulelastcalibration.
8.10.6 reading the date of the next due calibration
Toreadthedateofthenextcalibrationthatmustdone.
→ Inthe"Maintenance"viewofthesensor,readthedateinthefieldcalibrationschedulenextcalibration.
8.10.7 Setting the time interval between two calibrations
Tosetthetimeinterval,indays,betweentwocalibrations:
1. Inthe"Maintenance"viewofthesensor,tapcalibrationscheduleintervalindays .
1. Enterthenumberofdaysbetweentwocalibrations.Werecommendtocalibratetheproducteverythreemonths.
2. Validate.
Whentheduecalibrationdateisreached,awarningmessageisdisplayedintheMessagesList.
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Maintenance and troubleshooting
9 MAinTenAnce AnD TroubleShooTing
9.1 Safety instructions
Warning
riskofinjuryduetonon-conformingmaintenance.
▶ Maintenancemustonlybecarriedoutbyqualifiedandskilledstaffwiththeappropriatetools.
note
riskofdamagetotheproductduetothepowersupply
• Shutdownandisolatetheelectricalpowersourcebeforecarryingoutworkonthesystem.
9.2 cleaning of the product
danger
riskofinjuryduetothenatureofthedetergent.
▶ Respecttheregulationsonaccidentpreventionandsafetyrelatingtotheuseofaggressivefluids.
Theproductcanbecleanedwithaclothdampenedwithwater(max.40°C)orwithanaciddetergent(withmax.5%ofhydrochloricacid).
9.3 Troubleshouting if no message is displayed
colouroftheproductstatusleD OFF
possiblecause Theproduct/thesystemisnotenergized.
Whattodo? 1. Checkthewiring.
2. Makesurethevoltagesupplyis24VDC.
3. Checkthatthepowersupplysourceisworkingproperly.
9.4 Troubleshooting if the status leD of the product is red or orange
Ifanerrororawarningmessagehasbeengeneratedbythesystem:
• thestatuslightofthesystemisredororange,
• thestatusLEDoftheproductisredororange,
• thesymbol or appearsontheUniqueDeviceNameoftheproduct,inthelistofdevices,
• thesymbol appearsinthetopleftcornerofthedisplay.
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Maintenance and troubleshooting
→ Tap toaccessthe"MessagesList".
9.4.1 Message "Too high conductivity value"
Displayedmessage ToohighconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthehighthresholdoftheconductivityvalueisselected,
• andthehighthresholdsetfortheconductivityvaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToohighconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthehighthresholdoftheconductivityvalueisselected,
• andthehighthresholdsetfortheconductivityvaluehasbeenreached.
Whattodo? → Checktheprocess.
9.4.2 Message "Too low conductivity value"
Displayedmessage ToolowconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthelowthresholdoftheconductivityvalueisselected,
• andthelowthresholdsetfortheconductivityvaluehasbeenreached.Whattodo? → Checktheprocess.
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Maintenance and troubleshooting
Displayedmessage ToolowconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthelowthresholdoftheconductivityvalueisselected,
• andthelowthresholdsetfortheconductivityvaluehasbeenreached.Whattodo? → Checktheprocess.
9.4.3 Message "Too high temperature value"
Displayedmessage ToohightemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthehighthresholdofthewatersampletemperaturevalueisselected,
• andthehighthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToohightemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthehighthresholdofthewatersampletemperaturevalueisselected,
• andthehighthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
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Maintenance and troubleshooting
9.4.4 Message "Too low temperature value"
Displayedmessage ToolowtemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthelowthresholdofthewatersampletemperaturevalueisselected,
• andthelowthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToolowtemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthelowthresholdofthewatersampletemperaturevalueisselected,
• andthelowthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
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Spare parts and accessories
10 SpAre pArTS AnD AcceSSorieS
caution
riskofinjuryand/ordamagecausedbytheuseofunsuitableparts.
Incorrectaccessoriesandunsuitablereplacementpartsmaycauseinjuriesanddamagetheproductandthesurroundingarea.
▶ UseonlyoriginalaccessoriesandoriginalreplacementpartsfromBürkert.
11 pAckAging, TrAnSporT
note
Damageduetotransport
Transportmaydamageaninsufficientlyprotectedproduct.
• Transporttheproductinshock-resistantpackagingandawayfromhumidityanddirt.
• Donotexposetheproducttotemperaturesthatmayexceedtheadmissiblestoragetemperaturerange.
• Protecttheelectricalinterfacesusingprotectiveplugs.
12 STorAge
note
poorstoragecandamagetheproduct.
▶ Tostoretheproduct:
1. Rinsetheproductwithtapwater.
2. Purgetheproductwithairatamax.pressureof2bar.
3. Storetheproductatroomtemperature(about23°C±10°C).
4. Storetheproductinadryplaceawayfromdust.
▶ Afterastorageperiod:
1. Plugtheproductinthesystem.
2. WhilethepowersupplyofthesystemisOFF,letthewatersampleflowthroughtheproductforatleast2hours.
3. Calibratetheproduct.Seechap.8.8.
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Disposal of the product
13 DiSpoSAl of The proDucT→ Disposeoftheproductanditspackaginginanenvironmentally-friendlyway.
noteDamagetotheenvironmentcausedbyproductscontaminatedbyfluids.
• Keeptotheexistingprovisionsonthesubjectofwastedisposalandenvironmentalprotection.
note:
Complywiththenationaland/orlocalregulationswhichconcerntheareaofwastedisposal.
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