types of needles and sewing thread

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    Lecture # 14

    Type of Needles; theirimportance and sewing

    thread

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    Needles Parts

    The Shank

    The Shoulder

    The Blade Long Groove

    Short Groove

    The Eye The Point and the Tip

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    Needle Parts

    Short Groove:This groove is at the side of the needle and above and below the eye assists inloop formation

    The Eye:

    The most critical part, since its shape ensures low friction between the needleand the sewing thread and also proper loop formation. In some needles the eyeis larger then the thickness of the working part of the needle, to reduce thefriction between the needle and the thread. But it has its drawbacks with delicatefabrics where some times needle holes are visible

    The PointThis is the most important since the shape of the point is directly related to the

    type of fabric. Its selection is critical since it could be the source of damagingseam lines and cutting/fraying of fabric

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    Design Features of

    Needle

    Needles can help in

    Reducing puckering

    Reducing Fabric damage

    Reducing Needle Heating

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    Needle Size

    Needles are available invarious sizes and the choiceof size is determined by thefabric and thread to be

    used

    Correct size is essential forbetter sewing performance

    The size is the thickness ofthe needle at the centerpoint

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    Needle Size if not conformed

    Needle small for the thread: It will not pass through the needle, even if it does there would be

    excessive abrasion, hence thread breakages Operator will have to re-thread the machine and repair the seam

    Fine needle for heavy plies: Will cause the needle to be deflected or distorted Resulting is slippage and skip stitches Resulting in needle breakage

    Larger Needle for the thread:

    Puckering due to fabric distortion Large needle holes and damage fabric appearance along seamlines

    Slippage of stitches

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    Needle Size if not conformed

    Bent Needle Cause slip and poor seam appearance Mainly due to operator negligence Incorrect needle size

    Burred orD

    amageN

    eedle point Can cause fabric damage in woven which will cause abraided or fluffy seams In Knitted fabric it can cut the loop giving rise to ladder effect.

    Adequate Time to Change Needles: Needle some times have to be changed in rear heavy fabric situations after

    every 2-4 hours

    Needle Points: Different Needle points are used for different fabrics and an undesirable

    needle point can also cause damage to the fabric.

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    Needle Points

    There are two sub classes

    1. Cutting Points

    2. Cloth Points

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    Cutting PointN

    eedles Used for Leather or

    Plastic (sheetingmaterials)

    These materials haveno gaps in the surface

    The needle point mustbe designed to cut thesurface forpenetration

    Cut point needleshave sharp tips

    Are available in widevariety of cross-sectional shape

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    Cloth PointN

    eedles Used for sewing textile materials

    Other words used in sewing materials which

    have spaces between them

    The points have round cross-sectionalshape

    Main selection criteria of the needle is thematerial it is used on either woven orknitted

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    Cloth PointN

    eedles Knitted fabrics have an inherent problem of

    unraveling and ladder effect if a loop is broken

    The criteria is to use a needle which could slightlydeflect the loops and penetrate the fabric avoiding todamage the fabric

    The best possible shape to be use for knitted fabric isthe ball point needle

    Ball Point needles come in different sizes Light-Medium-Heavy. Depending upon the fabric thickness

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    Cloth PointN

    eedles Woven fabrics have yarns interlacing with various

    densities

    A Set point needle is used

    For greater strength and better penetration

    Due to natural spaces in woven fabrics the needledoes not require to make spaces

    As long as it does not damage or break the warp orthe weft

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    Needle Material

    Steel

    Polished

    Electroplated due to better corrosiveresistance

    Also plating is done by nickel or

    chromium Chromium is preferred